Concrete film-covered geotextile machine provided with lengthening mechanism

By designing a concrete-coated geotextile machine with an elongated mechanism, the problem of traditional machines being unable to effectively cover film and geotextile on gradually varying width pavements was solved, and mechanized construction of additional areas was realized, improving construction efficiency and adaptability.

CN119352376APending Publication Date: 2025-01-24TANGSHAN XINGDOU ROAD&BRIDGE MACHINERY CO LTD
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Patent Information

Application Number
CN202411545958.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

Traditional concrete-covered geotextile machines cannot effectively cover and cover geotextiles on pavements with gradient widths, especially in additional areas outside the main pavement, resulting in inefficient construction.

Method used

A concrete covering gear rally machine that sets up the extension mechanism includes the main truss, film covering mechanism, soil covering mechanism, and telescopic lengthened paving mechanism. Through the cooperation between the telescopic component and the paving component, the expansion and extended shop can adapt to the paving of the gradient width pavement and achieve mechanized construction in the additional area.

Benefits of technology

The machine can efficiently carry out film and geotextile construction on pavements with gradual widths. It has strong adaptability and a high degree of mechanization, which significantly improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a concrete film-covered geotextile machine provided with a lengthening mechanism, and belongs to the technical field of road and bridge construction machinery. Comprising a main truss, a film covering mechanism and a soil covering cloth mechanism which are arranged on the main truss, and a telescopic lengthened paving mechanism arranged at the end part of the main truss, the film covering mechanism is positioned in front of the soil covering cloth mechanism by taking the advancing direction of the machine as the front; and the telescopic lengthened paving mechanism comprises a telescopic assembly and a paving assembly which is arranged at the outer end of the telescopic assembly and is used for paving a paving object. The invention relates to an integrated construction machine for film covering and soil covering work cloth in concrete pavement construction, which can simultaneously perform film covering and soil covering work cloth construction. And meanwhile, the machine is provided with a telescopic lengthened paving mechanism at the end part of the main truss, so that the machine can be used for carrying out film covering, soil covering and cloth covering construction on an additional gradual change part road surface with a gradual change width road surface, and is high in adaptability, high in mechanization degree and high in construction efficiency.
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Description

Technical Field

[0001] The invention relates to a concrete geotextile machine provided with an extension mechanism, belonging to the technical field of road and bridge construction machinery. Background Art

[0002] After the concrete pavement is leveled, it is necessary to cover the surface of the concrete pavement with plastic film for curing. In addition, in order to further improve the curing effect, a layer of geotextile is usually laid on top of the plastic film. When laying, water is sprayed at the same time. When laying plastic film and geotextile, special machines are usually used for construction. Compared with traditional methods, the construction efficiency is greatly improved. In particular, the integrated machine for covering film and geotextile can realize the integrated construction of covering film and geotextile.

[0003] However, the geotextile covering machine also has the problem of poor covering effect during use. In addition, in actual construction, the road width of some construction sites will change, and it is not a road with a fixed width. Outside the main road surface, there may be areas with gradually changing road widths. The covering width of traditional machines is fixed, and traditional machines cannot realize the construction of geotextile covering on the road surface of the additional additional area. It is very inconvenient to use manual covering for this part of the road surface. Summary of the invention

[0004] The object of the present invention is to provide a concrete geotextile machine provided with an extension mechanism to solve the above-mentioned problems.

[0005] In order to achieve the above object, the technical solution adopted by the present invention is: A concrete geotextile covering machine with an extension mechanism comprises a main truss, a film covering mechanism and a geotextile covering mechanism arranged on the main truss, and a telescopic extension covering mechanism arranged at the end of the main truss; with the machine moving forward as the front, the film covering mechanism is located in front of the geotextile covering mechanism; the telescopic extension covering mechanism comprises a telescopic component and a covering component arranged at the outer end of the telescopic component for covering the covering; both ends of the main truss are connected to a walking mechanism.

[0006] A further improvement of the technical solution of the present invention is as follows: the fixed end of the telescopic assembly is fixedly installed on the end of the main truss, and the telescopic end of the telescopic assembly is fixedly provided with a covering assembly; the covering assembly includes a covering support and a covering arranged on the covering support; the covering is rotatably arranged on the covering support and can be rotated to be released and opened.

[0007] A further improvement of the technical solution of the present invention is that: the covering is a plastic film, or the covering is a geotextile; or the plastic film and the geotextile are arranged on the covering support at the same time.

[0008] A further improvement of the technical solution of the present invention is that telescopic and lengthened covering mechanisms are simultaneously provided at both ends of the main truss.

[0009] A further improvement of the technical solution of the present invention is as follows: the telescopic assembly includes a multi-stage telescopic cylinder and a plurality of telescopic cylinders driving the telescopic cylinders; the multi-stage telescopic cylinder includes a plurality of telescopic cylinders that are sequentially mounted; the cylinder barrel of the telescopic cylinder is fixed to the outer wall of the telescopic cylinder, and the telescopic rod of the telescopic cylinder is fixedly connected to the outer wall of the telescopic cylinder of the next stage.

[0010] A further improvement of the technical solution of the present invention is that the laminating mechanism on the main truss includes a plurality of roll-type plastic films and a film pressing shaft arranged along the main truss; the plastic film is arranged on the front end surface of the main truss by rotating the roll-up shaft.

[0011] A further improvement of the technical solution of the present invention is as follows: the geotextile covering mechanism includes a geotextile rotating frame fixedly arranged on the rear end face of the main truss and a rolled geotextile; a plurality of rotating rollers are rotatably arranged on the geotextile rotating frame; the rotating rollers are arranged in an arc shape, and the geotextile is placed on the rotating rollers; a geotextile guide shaft is arranged at the rear end position of the geotextile rotating frame.

[0012] The further improvement of the technical solution of the present invention is: a platform frame is arranged at the rear end of the main truss; a water nozzle is arranged on the front side of the platform frame; and a plurality of water nozzles are arranged on the main truss corresponding to the coating mechanism.

[0013] The further improvement of the technical solution of the present invention is that: the plastic film and geotextile on the main truss are arranged in several rolls along the transverse direction of the main truss; adjacent plastic films have areas of staggered and repeated coverage; adjacent geotextiles have areas of staggered and repeated coverage.

[0014] The further improvement of the technical solution of the present invention is: a pressing shaft is rotatably arranged at the lowermost end of the covering support; and a plurality of water nozzles are arranged on one side corresponding to the film pressing shaft.

[0015] Due to the adoption of the above technical solution, the technical effects achieved by the present invention are as follows: The present invention is an integrated construction machine for covering a concrete pavement with a film and a geotextile. The machine is provided with a film covering mechanism and a geotextile covering mechanism. The film covering mechanism and the geotextile covering mechanism are arranged front and back, and the film covering and the geotextile covering construction can be performed simultaneously. The machine has a high degree of mechanization and high construction efficiency.

[0016] The present invention arranges a telescopic and lengthened paving mechanism at the end of the main truss of the machine, which can carry out the construction of covering the additional gradual change part of the road surface with the gradual change width with the geotextile, and has strong adaptability.

[0017] The telescopic component and the paving component in the telescopic extension mechanism of the present invention cooperate with each other, and the position of the paving component is adjusted by the telescopic movement of the telescopic component, thereby realizing the mechanized paving construction of material film and geotextile on the widened road surface other than the main road surface, and can perform adaptive paving adjustments at any time according to the widening distance.

[0018] The present invention can cover the widened part of the road with gradually changing width with plastic film and geotextile according to the actual width of the widened road through the function of the telescopic component. The telescopic component can achieve smooth movement through the cooperation of the telescopic tube and the telescopic cylinder, so that the machine can adapt to the construction of roads with gradually changing width, improve the applicability of the whole machine, and improve the overall work efficiency.

[0019] The geotextile covering mechanism on the main truss of the present invention uses a geotextile rotating frame and a rotating roller structure to realize rotational support for the geotextile. The mechanism has a large load-bearing capacity and can use a larger geotextile roll at one time. There is no need to frequently replace the geotextile roll, thereby improving construction efficiency to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The structure of the present invention is schematically shown Figure 1 ; Figure 2 The structure of the present invention is schematically shown Figure 2 ; Figure 3 It is a schematic diagram of the connection between the telescopic extension mechanism of the present invention and the main truss; Figure 4 It is a three-dimensional schematic diagram of the telescopic extension mechanism of the present invention; Figure 5 It is a schematic diagram of the coating mechanism of the present invention on the main truss; Figure 6 It is a schematic diagram of the geotextile covering mechanism of the present invention on the main truss; Figure 7 It is a schematic diagram of the geotextile covering mechanism on the main truss of the present invention; Figure 8 is a schematic diagram of a film coating mechanism on a main truss of the present invention; Among them, 1. main truss, 2. covering support, 3. plastic film, 4. geotextile, 5. telescopic cylinder, 6. telescopic cylinder, 7. film pressing shaft, 8. geotextile rotating frame, 9. rotating roller, 10. geotextile guide shaft, 11. water nozzle, 12. walking mechanism, 13. platform frame, 14. pressing shaft, 15. reel. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0023] The invention discloses a concrete geotextile covering machine provided with an extension mechanism. The machine is based on a geotextile covering integrated machine and provided with an extension mechanism, and can carry out mechanized construction operations of geotextile covering on concrete pavements with gradually varying widths.

[0024] like Figure 1 , Figure 2 As shown, the main body of the machine includes a main truss 1, a film covering mechanism and a geotextile covering mechanism arranged on the main truss 1. A walking mechanism 12 is connected to both ends of the main truss 1, and the walking mechanism 12 drives the whole machine to move longitudinally.

[0025] With the machine moving forward as the front, the film covering mechanism is set in front of the geotextile covering mechanism. During construction, the film covering mechanism covers the film first, and the geotextile covering mechanism follows the geotextile covering mechanism. The plastic film is directly attached to the surface of the concrete pavement, and the geotextile is attached to the upper surface of the plastic film.

[0026] The machine is provided with a telescopic and lengthened paving mechanism, specifically, the telescopic and lengthened paving mechanism is arranged at the two ends of the main truss 1. Through the telescopic and lengthened paving mechanism, paving construction is performed on the area outside the main truss 1. That is, paving construction is performed on the area outside the main road surface. The telescopic length of the telescopic and lengthened mechanism can be adjusted, so it can adapt to the paving construction of a road surface with a gradually changing width. Figure 1 and Figure 2 The triangular areas at the two ends represent the road surface with gradually changing width.

[0027] According to actual needs, the telescopic and lengthened covering mechanism can be set at any section of the main truss 1, or the telescopic and lengthened covering mechanism can be set at both ends of the main truss 1 at the same time.

[0028] like Figure 3 , Figure 4 As shown, the telescopic and extended paving mechanism includes a telescopic component and a paving component arranged at the outer end of the telescopic component. The telescopic component is used to control the paving component, and can control the extension range of the paving component to adapt to the gradual road surface. And provide power for the movement of the paving component. The paving component is the part that specifically performs paving construction, mainly capable of paving plastic film and geotextile.

[0029] The two ends of the telescopic assembly are respectively a fixed end and a telescopic end, and the fixed end of the telescopic assembly is fixedly mounted on the end of the main truss 1. A covering assembly is fixedly arranged at the telescopic end at the other end of the telescopic assembly.

[0030] like Figure 4 As shown, the paving assembly mainly includes a paving support 2 and a paving material arranged on the paving support 2. The paving material is a plastic film 3 or a geotextile 4. The paving material is a structure arranged in a reel, and the paving material is arranged on the paving support 2 by rotating the reel, and can be released and opened by rotating during construction. The plastic film 3 and the geotextile 4 of the telescopic and extended paving mechanism are rotated and arranged on the paving support 2 using a reel 15.

[0031] In a specific implementation, the covering on the covering support 2 may be a plastic film 3, or the covering may be a geotextile 4. Generally, the plastic film 3 and the geotextile 4 are simultaneously arranged on the covering support 2. When the plastic film 3 and the geotextile 4 are simultaneously arranged, the geotextile 4 is located above the plastic film 3. The plastic film 3 is directly attached to the concrete pavement, and the geotextile 4 is attached to the plastic film 3.

[0032] like Figure 4 As shown, the telescopic assembly of the present invention preferably adopts a telescopic sleeve type mechanism. Specifically, the telescopic assembly includes a multi-stage telescopic cylinder 5 and a plurality of telescopic cylinders 6 driving the telescopic cylinders 5. Among them, the multi-stage telescopic cylinder includes a plurality of telescopic cylinders 5 that are sequentially mounted, and the sequential mounting realizes mutual connection and coordination, thereby increasing the stroke. The telescopic cylinder 6 has a cylinder barrel and a telescopic rod. The cylinder barrel of the telescopic cylinder 6 is fixed to the outer wall of the telescopic cylinder 5, and the telescopic rod of the telescopic cylinder 6 is fixedly connected to the outer wall of the telescopic cylinder 6 of the next stage. The movement of the telescopic rod of the telescopic cylinder 6 drives the movement and extension of each telescopic cylinder 5. The telescopic cylinder 6 is connected to the hydraulic system of the machine.

[0033] The construction machine of the present invention is provided with a film covering mechanism and a geotextile covering mechanism on the main truss 1. The film covering mechanism on the main truss 1 includes a plurality of reel-type plastic films 3 and a film pressing shaft 7 arranged along the main truss 1. Specifically, a support beam is arranged on the front end side of the main truss 1, and the plastic film 3 is rotated and arranged on the support beam on the front end side of the main truss 1 through a reel. A film pressing shaft 7 is also arranged corresponding to each plastic film 3, and the film pressing shaft 7 is rotatably arranged on the main truss 1. When the plastic film 3 is being laid, the plastic film 3 passes from the lower side of the film pressing shaft 7, so that the plastic film 3 can be better attached to the concrete pavement, thereby improving the laying effect. Furthermore, a plurality of water nozzles 11 are arranged on the front section side of the main truss 1 corresponding to the film covering mechanism, and water spraying is performed when the construction of laying the plastic film 3 is being carried out, which can improve the laying effect and promote the curing of the concrete. Specifically, as Figure 5 , Figure 8 shown.

[0034] The geotextile covering mechanism of the present invention is arranged at the rear side of the main truss 1. On the whole, the geotextile covering mechanism is located behind the film covering mechanism, so as to realize the sequential construction of first covering the plastic film 3 and then covering the geotextile.

[0035] like Figure 6 , Figure 7 As shown, the geotextile covering mechanism includes a geotextile rotating frame 8 fixedly arranged on the rear end face of the main truss 1 and a rolled geotextile 4. A plurality of rotating rollers 9 are rotatably arranged on the geotextile rotating frame 8, and these rotating rollers 9 are arranged in an arc shape as a whole, so that the rolled geotextile 4 can be placed on the rotating rollers 9 arranged in an arc shape. The geotextile 4 can rotate on the rotating rollers without falling off. In addition, a geotextile guide shaft 10 is arranged at the rear end position corresponding to each geotextile rotating frame 8, and the geotextile guide shaft 10 here can rotate. When the geotextile 4 is covered, the geotextile 4 passes from the lower side of the geotextile guide shaft 10, so that the geotextile 4 can be better attached to the plastic film 3, thereby improving the covering effect. Further, a platform frame 13 is arranged at a distance at the rear end of the main truss 1; the platform frame 13 is located at the rear of the geotextile covering mechanism. Generally, the two ends of the platform frame 13 can be fixedly connected to the rear end of the walking mechanism. A water sprinkler 11 can be provided on the front side of the platform frame 13 to spray water on the geotextile to improve the paving effect and the curing effect of the concrete. In addition, if it is necessary to check the paving effect, the staff can walk on the platform frame 13. Safety protection structures such as handrails can be provided on the platform frame 13.

[0036] The present invention requires the provision of multiple plastic films 3 and multiple geotextiles 4 to cover a concrete pavement with a relatively long width. Therefore, the plastic film 3 and geotextile 4 on the main truss 1 are provided with several rolls along the transverse direction of the main truss 1, and multiple corresponding film covering mechanisms and geotextile covering mechanisms are also provided. In order to ensure the complete covering of the pavement without any gaps and dead ends, it is necessary to ensure that adjacent plastic films 3 have areas of staggered and repeated coverage; it is necessary to ensure that adjacent geotextiles 4 have areas of staggered and repeated coverage. Under this structure, when the plastic film 2 of the film covering mechanism is installed on the support beam, a structure that is staggered in space is formed, and the projection on the ground has areas of repeated overlap. The geotextile rotating frame of the geotextile covering mechanism is a structure that is staggered in space, and the projection on the ground also has areas of repeated overlap.

[0037] When the machine is working, the traveling mechanism drives the whole machine to move along the longitudinal direction of the construction road surface, and the film covering mechanism and the geotextile covering mechanism on the main truss are attached to the road surface in turn. At the same time, the telescopic and extended paving mechanism works. The end of the outer end of the paving material on the telescopic and extended paving mechanism is attached to the outermost end of the widened and gradually changing concrete road surface, and then the telescopic component is contracted to drive the paving material support 1 and the movement of the paving material to the fixed end of the telescopic component. After the pavement in this area is paved, the main machine moves forward as a whole, and at the same time, the telescopic component drives the extension of the covering material support 1 and the paving material to the outermost end. After the longitudinal movement is in place, the telescopic and extended mechanism repeats the above paving process.

[0038] The present invention is an integrated construction machine for film and geotextile covering in concrete pavement construction, which can simultaneously carry out film and geotextile covering construction. At the same time, the machine is provided with a telescopic and lengthened covering mechanism at the end of the main truss, which can carry out film and geotextile covering construction on the additional gradual change part of the road surface with a gradual change width, and has strong adaptability, high mechanization degree and high construction efficiency.

[0039] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A concrete geotextile machine with an extension mechanism, characterized in that: It comprises a main truss (1), a film covering mechanism and a geotextile covering mechanism arranged on the main truss (1), and a telescopic and extended covering mechanism arranged at the end of the main truss (1); with the machine moving in the forward direction as the front, the film covering mechanism is located in front of the geotextile covering mechanism; The telescopic and elongated paving mechanism comprises a telescopic component and a paving component arranged at the outer end of the telescopic component and used for paving the paving material; both ends of the main truss (1) are connected to the walking mechanism (12).

2. A concrete geotextile machine with an extension mechanism according to claim 1, characterized in that: The fixed end of the telescopic assembly is fixedly mounted on the end of the main truss (1), and a covering assembly is fixedly arranged on the telescopic end of the telescopic assembly; the covering assembly comprises a covering support (2) and a covering arranged on the covering support; the covering is rotatably arranged on the covering support (2) and can be rotated to be released and opened.

3. The concrete geotextile machine with an extension mechanism according to claim 2, characterized in that: The covering material is a plastic film (3), or the covering material is a geotextile (4); or the plastic film (3) and the geotextile (4) are simultaneously arranged on the covering material support (2).

4. A concrete geotextile machine with an extension mechanism according to any one of claims 1 to 3, characterized in that: Telescopic and lengthened covering mechanisms are provided at both ends of the main truss (1).

5. A concrete geotextile machine with an extension mechanism according to any one of claims 1 to 3, characterized in that: The telescopic assembly comprises a multi-stage telescopic cylinder and a plurality of telescopic cylinders (6) for driving the telescopic cylinders (5); the multi-stage telescopic cylinder comprises a plurality of telescopic cylinders (5) which are sequentially mounted; the cylinder barrel of the telescopic cylinder (6) is fixed to the outer wall of the telescopic cylinder (5), and the telescopic rod of the telescopic cylinder (6) is fixedly connected to the outer wall of the telescopic cylinder (5) of the next stage.

6. The concrete geotextile machine with an extension mechanism according to claim 1, characterized in that: The film laminating mechanism on the main truss (1) comprises a plurality of reel-type plastic films (3) arranged along the main truss (1) and a film pressing shaft (7); the plastic films (3) are arranged on the front end surface of the main truss (1) by means of the reel-type rotation.

7. The concrete geotextile machine with an extension mechanism according to claim 1, characterized in that: The geotextile covering mechanism comprises a geotextile rotating frame (8) fixedly arranged on the rear end surface of the main truss (1) and a rolled geotextile (4); a plurality of rotating rollers (9) are rotatably arranged on the geotextile rotating frame (8); the rotating rollers (9) are arranged in an arc shape, and the geotextile (4) is placed on the rotating rollers (9); and a geotextile guide shaft (10) is arranged at the rear end of the geotextile rotating frame (8).

8. A concrete geotextile machine with an extension mechanism according to any one of claims 1-3, 6-7, characterized in that: A platform frame (13) is arranged at the rear end of the main truss (1); a water spray head (11) is arranged on the side of the front end of the platform frame (13); and a plurality of water spray heads (11) are arranged on the main truss (1) corresponding to the coating mechanism.

9. A concrete geotextile machine with an extension mechanism according to any one of claims 1-3, 6-7, characterized in that: The plastic film (3) and the geotextile (4) on the main truss (1) are arranged in a plurality of rolls along the transverse direction of the main truss (1); adjacent plastic films (3) have areas of staggered and repeated coverage; and adjacent geotextiles (4) have areas of staggered and repeated coverage.

10. A concrete geotextile machine with an extension mechanism according to any one of claims 2-3, characterized in that: A pressing shaft (5) is rotatably arranged at the lower end of the covering support (2); and a plurality of water spray heads are arranged on one side corresponding to the film pressing shaft (5).