Heat exchanger intelligent monitoring equipment based on Internet of Things and use method thereof
By designing a IoT -based heat exchanger intelligent monitoring equipment that contains a variety of sensors and dynamic adjustment devices, the existing device cannot perform video surveillance and temperature detection at the same time, cannot regulate the location of the sensor, cannot protect the sensor and clean up dust. The problem has achieved more efficient and reliable monitoring effects.
Patent Information
- Application Number
- CN202411433886.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-15
AI Technical Summary
Existing heat exchanger monitoring equipment cannot perform video monitoring and temperature detection at different locations at the same time, and cannot adjust the position of the temperature sensor, cannot protect the moving temperature sensor, and cannot clean up the dust on the outer wall of the pipeline.
An intelligent monitoring device for heat exchangers based on the Internet of Things is designed, including a camera unit, an infrared temperature sensing unit, an electric telescopic unit, a protective plate and a laser ranging unit. Through these components, video monitoring, temperature detection, and temperature sensor location are realized. The function of regulating, protecting and cleaning the outer wall of pipelines.
The video monitoring of the heat exchanger and the temperature detection of different positions can be realized. The position of the temperature sensor can be adjusted according to the distance of the heat exchanger pipeline, protecting the temperature sensor, and the dust of the outer wall of the pipeline, thereby improving the accuracy and reliability of monitoring.
Smart Images

Figure CN119363932A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of heat exchanger monitoring, and in particular to an intelligent heat exchanger monitoring device based on the Internet of Things and a use method thereof. Background Art
[0002] Heat exchanger monitoring equipment is a device that detects the working status of the heat exchanger. Plate heat exchanger is a device that exchanges heat between cold liquid and hot liquid. Heat exchanger monitoring generally refers to monitoring the temperature and pressure of the internal fluid of the heat exchanger. The temperature changes of the cold liquid and hot liquid flowing into the plate heat exchanger and the cold liquid and hot liquid flowing out of the plate heat exchanger have a certain feedback effect on the working condition of the plate heat exchanger.
[0003] The defects of existing monitoring equipment are: 1. The prior art JPH1086144A discloses a method for monitoring a heat exchanger. This technology does not have a structure for simultaneously monitoring the working video of the heat exchanger and the temperature of different positions of the heat exchanger pipe. When replacing different heat exchangers, the position of the pipe on the heat exchanger inside the monitoring device will change. Therefore, an IoT-based heat exchanger intelligent monitoring device with video monitoring and temperature monitoring of different positions on the heat exchanger pipe is needed to solve this problem.
[0004] 2. Prior art JP2016080286A discloses a heat exchanger monitoring device and a heat exchanger monitoring method. This technology does not have a structure for adjusting the position of a temperature sensor. When a different plate heat exchanger is replaced, the distance between the pipes of the plate heat exchanger generally changes. When the distance between the two temperature sensors cannot be changed, the temperature of the pipes on different heat exchangers cannot be monitored. Therefore, an IoT-based heat exchanger intelligent monitoring device is needed to solve this problem. The device can adjust the distance of the temperature sensor that monitors the temperature of the heat exchanger pipe according to the distance between the pipes of the heat exchanger.
[0005] 3. The prior art US06241383B1 discloses a heat exchanger maintenance monitoring instrument and method. This technology does not have a structure for protecting the temperature sensor. When the height of the temperature sensor can be changed, the moving temperature sensor cannot be protected. At the same time, the temperature sensor collides with other objects and easily causes damage to other objects. Therefore, an IoT-based heat exchanger intelligent monitoring device that can protect the temperature sensor that moves up and down is needed to solve this problem.
[0006] 4. Prior art CN108692608A discloses an intelligent online monitoring device for the operation status of a heat exchanger. This technology does not have a structure for cleaning the outer wall of the pipe of the plate heat exchanger. When dust adheres to the outer wall of the pipe, the temperature of the fluid inside the plate heat exchanger transferred to the pipe is easily covered by the dust, causing the temperature sensor to be unable to effectively detect the temperature of the outer wall of the pipe. Therefore, an IoT-based intelligent heat exchanger monitoring device that can clean the dust on the outer wall of the pipe of the plate heat exchanger is needed to solve this problem. Summary of the invention
[0007] One purpose of the present application is to provide an intelligent monitoring device for a heat exchanger based on the Internet of Things and a method of using the same, which can solve the technical problems raised in the prior art.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent monitoring device for a heat exchanger based on the Internet of Things, comprising a frame body 1, a hydraulic telescopic unit 1 and a movable plate 1, a plate body 1 is installed on the right side of the frame body 1, a control unit is installed on the top of the plate body 1, a hydraulic telescopic unit 1 is installed on the right side of the frame body 1, and the hydraulic telescopic unit 1 is electrically connected to the control unit by signal, a piston rod 1 is installed at the output end of the hydraulic telescopic unit 1, and one end of the piston rod 1 passes through an inner wall of one side of the frame body 1, a movable plate 1 is installed at one end of the piston rod 1, a plurality of hydraulic telescopic units 2 are installed on the top of the movable plate 1, and the hydraulic telescopic unit 2 is electrically connected to the control unit by signal, and a movable plate 2 is installed at the output end of the hydraulic telescopic unit 2; A camera unit is symmetrically installed at the bottom of the movable plate 2, and the camera unit is electrically connected to the control unit by signal. An electric telescopic unit 1 is installed on the top of the movable plate 2, and the electric telescopic unit 1 is electrically connected to the control unit by signal. A piston rod 2 is installed at the output end of the electric telescopic unit 1, and one end of the piston rod 2 passes through the bottom of the movable plate 2. A pressure sensing unit is installed at one end of the piston rod 2, and the pressure sensing unit is electrically connected to the control unit by signal. A lifting plate 1 is installed at the bottom input end of the pressure sensing unit, and a temperature detection monitoring mechanism is provided at the bottom of the lifting plate 1.
[0009] Preferably, a communication unit is installed on the top of the frame body 1, and the communication unit is connected to the control unit via electrical signals, and a plurality of plate heat exchanger bodies are installed on the bottom inner wall of the frame body 1.
[0010] Preferably, the temperature detection monitoring mechanism includes a vertical plate and an infrared temperature sensing unit 1, the vertical plate is installed at the bottom of the lifting plate 1, an infrared temperature sensing unit 1 is installed on the right side of the vertical plate, and the infrared temperature sensing unit 1 is electrically connected to the control unit.
[0011] Preferably, the temperature detection and monitoring mechanism also includes an electric telescopic unit 2, a right-angle lifting plate 2, an infrared temperature sensing unit 2 and a protective plate. The two electric telescopic units 2 are installed on the left side of the vertical plate, and the electric telescopic unit 2 is electrically connected to the control unit by signal. A right-angle lifting plate 2 is installed on the output end of the electric telescopic unit 2, an infrared temperature sensing unit 2 is installed on the right side of the right-angle lifting plate 2, and the infrared temperature sensing unit 2 is electrically connected to the control unit by signal. A protective plate is installed on the right side of the right-angle lifting plate 2, and the protective plate is located below the infrared temperature sensing unit 2.
[0012] Preferably, a laser distance measuring unit is installed on the left side of the second right-angle lifting plate, and the laser distance measuring unit is connected to the control unit via electrical signals.
[0013] Preferably, an electric telescopic unit three is installed on the top of the lifting plate one, and the electric telescopic unit three is electrically connected to the control unit, a piston rod three is installed on the output end of the electric telescopic unit three, and one end of the piston rod three passes through the bottom of the lifting plate one, a frame two is installed on one end of the piston rod three, a brush is installed on the right side of the frame two, and a plurality of bolts are installed on the top of the frame two.
[0014] Preferably, a plate body two is installed on the top of the frame body one, a fan is installed on the top of the plate body two, and the fan is electrically connected to the control unit, a ventilation pipe is installed on the output end of the fan, a hose is symmetrically installed on the output end of the ventilation pipe, and the outer side of the hose is connected to the right side of the lifting plate one.
[0015] Preferably, hydraulic telescopic units three are symmetrically installed on both sides of the frame body one, and the hydraulic telescopic units three are electrically connected to the control unit, a piston rod four is installed at the output end of the hydraulic telescopic unit three, and one end of the piston rod four passes through an inner wall of one side of the frame body one, and a splint is installed at one end of the piston rod four.
[0016] Preferably, the method for using the heat exchanger intelligent monitoring device based on the Internet of Things is as follows: S1. Multiple plate heat exchanger bodies are installed on the inner side of frame 1, and then the plate heat exchanger bodies are fixed by clamping plates. Then, the plate heat exchanger bodies are monitored by video through the camera unit, and the communication unit transmits the signal to the remote terminal, and then people view the monitoring through the remote terminal; S2. When it is necessary to detect the temperature of the inlet pipe and the outlet pipe of the plate heat exchanger body, the outer wall temperature of the inlet pipe and the outlet pipe can be detected by the infrared temperature sensing unit 1 and the infrared temperature sensing unit 2, so as to judge the temperature range of the water in the inlet pipe and the outlet pipe. The movable plate 1 moves forward and backward to drive the infrared temperature sensing unit 1 and the infrared temperature sensing unit 2 to move forward and backward, so as to move the infrared temperature sensing unit 1 and the infrared temperature sensing unit 2 to different places. S3. According to the distance between the pipes of the plate heat exchanger body, the height of the second right-angle lifting plate is adjusted, thereby adjusting the distance between the first infrared temperature sensing unit and the second infrared temperature sensing unit; S4, the laser distance measuring unit detects its own position, moves the infrared temperature sensing unit 1 and the infrared temperature sensing unit 2 to the appropriate position, and then moves down to the pipe side of the plate heat exchanger body, and then the brush moves up and down to clean and remove dust from the outer wall of the pipe of the plate heat exchanger body, and then the brush moves up to the highest position; S5, then the infrared temperature sensing unit 1 and the infrared temperature sensing unit 2 detect the outer wall temperatures of the upper and lower pipes respectively.
[0017] Preferably, the step S4 further includes the following steps: S41. When the infrared temperature sensing unit 1 and the infrared temperature sensing unit 2 move downward and the protective plate moves downward and contacts an object, the pressure sensing unit detects a change in the pressure value, and then the infrared temperature sensing unit 1 and the infrared temperature sensing unit 2 stop moving downward.
[0018] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention is provided with a temperature detection and monitoring mechanism, which performs video monitoring on the plate heat exchanger body through a camera unit, and a communication unit transmits a signal to a remote terminal, and then people can view the working status of the plate heat exchanger through the remote terminal. At the same time, the infrared temperature sensing unit 1 and the infrared temperature sensing unit 2 can detect the temperature of different positions of the pipeline of the plate heat exchanger body.
[0019] 2. The present invention drives the infrared temperature sensing unit 2 to move up and down by the electric telescopic unit 2, thereby being able to adjust the distance between the infrared temperature sensing unit 1 and the infrared temperature sensing unit 2, thereby being able to simultaneously monitor the temperature of pipes at different distances on different plate heat exchanger bodies.
[0020] 3. The present invention can protect the bottom of the infrared temperature sensing unit 2 through the protective plate. When the protective plate collides with an object, the pressure sensing unit detects the change in pressure value, and then the infrared temperature sensing unit 1 and the infrared temperature sensing unit 2 stop moving downward, reducing the damage to the object and the protective plate.
[0021] 4. The present invention uses the electric telescopic unit 3 to drive the brush to move up and down to clean and remove dust from the outer wall of the pipe of the plate heat exchanger body. At the same time, the fan blows wind to the outer wall of the pipe through the hose to blow away the dust, so as to effectively clean the outer wall of the pipe of the plate heat exchanger body and avoid errors in the temperature detection values of the outer wall of the pipe caused by the infrared temperature sensor unit 1 and the infrared temperature sensor unit 2 due to dust coverage. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A perspective view of the present invention; Figure 2 It is a structural schematic diagram of a movable plate of the present invention; Figure 3 It is a structural schematic diagram of the second movable plate of the present invention; Figure 4 It is a structural schematic diagram of a lifting plate of the present invention; Figure 5 It is a schematic diagram of the vertical plate structure of the present invention; Figure 6 It is a schematic diagram of the structure of the right-angle lifting plate of the present invention; Figure 7 It is a schematic diagram of the structure of the second frame of the present invention; Figure 8 It is a structural schematic diagram of the present invention; Fig. 9 The figure is a flow chart of the method for using the present invention.
[0023] In the figure: 1, frame body 1; 2, plate body 1; 3, control unit; 4, communication unit; 5, plate heat exchanger body; 6, hydraulic telescopic unit 1; 7, piston rod 1; 8, moving plate 1; 9, hydraulic telescopic unit 2; 10, moving plate 2; 11, camera unit; 12, electric telescopic unit 1; 13, piston rod 2; 14, pressure sensing unit; 15, lifting plate 1; 16, vertical plate; 17, infrared temperature sensing unit 1; 18, electric telescopic unit 2; 19, right-angle lifting plate 2; 20, infrared temperature sensing unit 2; 21, protective plate; 22, laser ranging unit; 23, electric telescopic unit 3; 24, piston rod 3; 25, frame body 2; 26, brush; 27, bolt; 28, plate body 2; 29, fan; 30, ventilation pipe; 31, hose; 32, hydraulic telescopic unit 3; 33, piston rod 4; 34, clamp. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] See also Figure 1 and Figure 2 , an embodiment provided by the present invention: an intelligent monitoring device for a heat exchanger based on the Internet of Things; The invention comprises a frame body 1, a hydraulic telescopic unit 6 and a movable plate 8, a plate body 2 is installed on the right side of the frame body 1, a control unit 3 is installed on the top of the plate body 2, a hydraulic telescopic unit 6 is installed on the right side of the frame body 1, and the hydraulic telescopic unit 6 is connected to the control unit 3 by electrical signals, a piston rod 7 is installed on the output end of the hydraulic telescopic unit 6, and one end of the piston rod 7 passes through the inner wall of one side of the frame body 1, a movable plate 8 is installed on one end of the piston rod 7, a plurality of hydraulic telescopic units 29 are installed on the top of the movable plate 8, and the hydraulic telescopic unit 29 is connected to the control unit 3 by electrical signals, and the hydraulic The output end of the telescopic unit 29 is installed with a movable plate 210, the top of the frame 1 is installed with a communication unit 4, and the communication unit 4 is connected with the control unit 3 by electrical signals, and a plurality of plate heat exchanger bodies 5 are installed on the bottom inner wall of the frame 1. The frame 1 can provide an installation position for other components of the device, so that other components of the device have a position to be installed, and the plate 2 can provide an installation position for the control unit 3. The control unit 3 is an industrial computer, which can receive signals from the communication unit 4, the camera unit 11, the pressure sensor unit 14, the infrared temperature sensor unit 20 and the laser ranging unit 22, and can also The communication unit 4, the hydraulic telescopic unit 16, the hydraulic telescopic unit 29, the electric telescopic unit 12, the electric telescopic unit 218, the electric telescopic unit 32, the fan 29 and the hydraulic telescopic unit 32 are controlled. The hydraulic telescopic unit 16 is a hydraulic cylinder, which can convert hydraulic energy into kinetic energy, thereby driving the piston rod 17 to move left and right. The piston rod 17 can drive the moving plate 18 to move left and right by moving left and right. The moving plate 18 can drive the hydraulic telescopic unit 29 to move left and right by moving left and right, and then drive the infrared temperature sensor unit 17 and the infrared temperature sensor unit 20. It moves left and right. The hydraulic telescopic unit 29 is a hydraulic cylinder that can convert hydraulic energy into kinetic energy, thereby driving the movable plate 210 to move forward and backward. The movable plate 210 can drive the infrared temperature sensing unit 20 and the infrared temperature sensing unit 17 to move forward and backward by moving forward and backward, thereby detecting the outer wall temperature of different positions of the pipeline of the plate heat exchanger body 5. The communication unit 4 is a communicator that can transmit wireless signals to communicate with remote mobile phones, computers and other terminals, so as to facilitate the remote mobile phones and computers to control the device through the Internet. The plate heat exchanger body 5 is a device that needs to be monitored.
[0028] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 , an embodiment provided by the present invention: an intelligent monitoring device for a heat exchanger based on the Internet of Things; The mobile plate 10 includes a camera unit 11, an electric telescopic unit 12 and a temperature detection monitoring mechanism. The camera unit 11 is symmetrically installed at the bottom of the mobile plate 10, and the camera unit 11 is electrically connected to the control unit 3. The electric telescopic unit 12 is installed on the top of the mobile plate 10, and the electric telescopic unit 12 is electrically connected to the control unit 3. The output end of the electric telescopic unit 12 is installed with a piston rod 13, and one end of the piston rod 13 passes through the bottom of the mobile plate 10. A pressure sensing unit 14 is installed at one end of the piston rod 13, and the pressure sensing unit 14 is electrically connected to the control unit 3. A lifting plate 15 is installed at the bottom input end of the pressure sensing unit 14. The camera unit 11 is a camera that can perform on the plate heat exchanger body 5. The electric telescopic unit 12 is an electric telescopic rod, which can convert electrical energy into kinetic energy, thereby driving the piston rod 13 to move up and down. The piston rod 13 can drive the pressure sensing unit 14, the lifting plate 15, the vertical plate 16 and the right-angle lifting plate 19 to move up and down by moving up and down. The pressure sensing unit 14 is a pressure sensor, which can detect the pressure from the lifting plate 15. The lifting plate 15 can drive the infrared temperature sensing unit 17 and the infrared temperature sensing unit 20 to move up and down by moving up and down. A temperature detection and monitoring mechanism is provided at the bottom of the lifting plate 15. The temperature detection and monitoring mechanism includes the vertical plate 16 and the infrared temperature sensing unit 17. The vertical plate 16 is installed at the bottom of the lifting plate 15. The vertical plate 1 6 is installed on the right side of the infrared temperature sensing unit 17, and the infrared temperature sensing unit 17 is connected to the control unit 3 by electrical signals. The vertical plate 16 can provide an installation position for the infrared temperature sensing unit 17. The infrared temperature sensing unit 17 is an infrared thermometer that can detect the temperature of the outer wall of the plate heat exchanger body 5. The temperature detection monitoring mechanism also includes an electric telescopic unit 2 18, a right-angle lifting plate 2 19, an infrared temperature sensing unit 20 and a protective plate 21. The two electric telescopic units 2 18 are installed on the left side of the vertical plate 16, and the electric telescopic unit 2 18 is connected to the control unit 3 by electrical signals. The output end of the electric telescopic unit 2 18 is installed with a right-angle lifting plate 2 19, and the right side of the right-angle lifting plate 2 19 is installed with an infrared temperature sensing unit 20 , and the infrared temperature sensing unit 20 is connected with the control unit 3 by electrical signals. A protective plate 21 is installed on the right side of the right-angle lifting plate 19, and the protective plate 21 is located below the infrared temperature sensing unit 20. The electric telescopic unit 18 is an electric telescopic rod, which can convert electrical energy into kinetic energy, thereby driving the right-angle lifting plate 19 to move up and down. The right-angle lifting plate 19 can drive the infrared temperature sensing unit 20 and the laser ranging unit 22 to move up and down by moving up and down. The infrared temperature sensing unit 20 is an infrared thermometer that can detect the temperature of the pipeline of the plate heat exchanger body 5. The protective plate 21 can protect the bottom of the infrared temperature sensing unit 20 to prevent objects from colliding with the bottom of the infrared temperature sensing unit 20.
[0029] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 7 , an embodiment provided by the present invention: an intelligent monitoring device for a heat exchanger based on the Internet of Things; It includes a laser distance measuring unit 22, an electric telescopic unit 3 23 and a frame 25. The laser distance measuring unit 22 is installed on the left side of the right-angle lifting plate 2 19, and the laser distance measuring unit 22 is connected to the control unit 3 by electrical signals. The electric telescopic unit 3 23 is installed on the top of the lifting plate 15, and the electric telescopic unit 3 23 is connected to the control unit 3 by electrical signals. The output end of the electric telescopic unit 3 23 is installed with a piston rod 3 24, and one end of the piston rod 3 24 passes through the bottom of the lifting plate 1 15, and one end of the piston rod 3 24 is installed with a frame 25, a brush 26 is installed on the right side of the frame 25, and a plurality of bolts 27 are installed on the top of the frame 25. The laser distance measuring unit 22 is a laser distance measuring instrument, which can measure the distance between itself and one side of the frame 1, so as to facilitate the control unit 3 to determine the position of the infrared temperature sensing unit 17 and the infrared temperature sensing unit 20. The electric telescopic unit 3 23 is an electric telescopic rod, which can convert electrical energy into kinetic energy, thereby driving the piston rod 3 24 to move up and down. The piston rod 3 24 can drive the frame 2 25 and the brush 26 to move up and down by moving up and down. The frame 25 can provide an installation position for the brush 26. When the brush 26 moves up and down, the outer wall of the plate heat exchanger body 5 can be cleaned. The bolt 27 can squeeze and fix the brush 26 by rotating.
[0030] See also Figure 1 , Figure 2 and Figure 3 , an embodiment provided by the present invention: an intelligent monitoring device for a heat exchanger based on the Internet of Things; It includes a plate body 28 and a fan 29. The plate body 28 is installed on the top of the frame body 1. The fan 29 is installed on the top of the plate body 28, and the fan 29 is electrically connected to the control unit 3. A ventilation pipe 30 is installed at the output end of the fan 29. A hose 31 is symmetrically installed at the output end of the ventilation pipe 30, and the outer side of the hose 31 is connected to the right side of the lifting plate 15. The plate body 28 can provide an installation position for the fan 29. The fan 29 can convert electrical energy into kinetic energy, thereby accelerating the flow of air and increasing the air flow rate inside the ventilation pipe 30. The ventilation pipe 30 can provide a transmission path for the air in the fan 29 to enter the hose 31. The hose 31 provides a transmission path for the air inside the ventilation pipe 30 to be ejected, so that the air in the ventilation pipe 30 can be ejected to clean the dust on the outer wall of the plate heat exchanger body 5.
[0031] See also Figure 1 and Figure 8, an embodiment provided by the present invention: an intelligent monitoring device for a heat exchanger based on the Internet of Things; It includes a hydraulic telescopic unit three 32, which are symmetrically installed on both sides of the frame body 1, and the hydraulic telescopic unit three 32 is connected to the control unit 3 by electrical signals. A piston rod four 33 is installed at the output end of the hydraulic telescopic unit three 32, and one end of the piston rod four 33 penetrates the inner wall of one side of the frame body 1, and a clamping plate 34 is installed at one end of the piston rod four 33. The hydraulic telescopic unit three 32 is a hydraulic cylinder, which can convert electrical energy into kinetic energy, thereby driving the piston rod four 33 to move left and right. The piston rod four 33 can drive the clamping plate 34 to move left and right by moving left and right, and the clamping plate 34 can fix the plate heat exchanger body 5 by moving inward.
[0032] The usage of the heat exchanger intelligent monitoring device based on the Internet of Things is as follows: S1, multiple plate heat exchanger bodies 5 are installed on the inner side of the frame 1, and then the clamping plate 34 fixes the plate heat exchanger body 5, and then the camera unit 11 performs video monitoring on the plate heat exchanger body 5, and the communication unit 4 transmits the signal to the remote terminal, and then people view the monitoring through the remote terminal; S2. When it is necessary to detect the temperature of the inlet pipe and the outlet pipe of the plate heat exchanger body 5, the outer wall temperature of the inlet pipe and the outlet pipe can be detected by the infrared temperature sensing unit 17 and the infrared temperature sensing unit 2 20, so as to judge the temperature range of the water in the inlet pipe and the outlet pipe. The movable plate 1 8 moves forward and backward to drive the infrared temperature sensing unit 1 17 and the infrared temperature sensing unit 2 20 to move forward and backward, so as to move the infrared temperature sensing unit 1 17 and the infrared temperature sensing unit 2 20 to different places. S3, according to the distance between the pipes of the plate heat exchanger body 5, the height of the right-angle lifting plate 2 19 is adjusted, thereby adjusting the distance between the infrared temperature sensing unit 1 17 and the infrared temperature sensing unit 2 20; S4, the laser distance measuring unit 22 detects its own position, so that the infrared temperature sensing unit 17 and the infrared temperature sensing unit 20 are moved to the appropriate position, and then moved down to the pipe side of the plate heat exchanger body 5, and then the brush 26 moves up and down to clean and remove dust from the outer wall of the pipe of the plate heat exchanger body 5, and then the brush 26 moves up to the highest position; S5, then the infrared temperature sensing unit 17 and the infrared temperature sensing unit 20 detect the outer wall temperatures of the upper and lower pipes respectively.
[0033] S4 also includes the following steps: S41, when the infrared temperature sensing unit 17 and the infrared temperature sensing unit 20 move downward and the protective plate 21 moves downward and contacts an object, the pressure sensing unit 14 detects a change in the pressure value, and then the infrared temperature sensing unit 17 and the infrared temperature sensing unit 20 stop moving downward.
[0034] Working principle: Before using the heat exchanger intelligent monitoring device based on the Internet of Things, you should first check whether the heat exchanger intelligent monitoring device based on the Internet of Things has any problems that affect its use. Install multiple plate heat exchanger bodies 5 on the inner side of the frame 1, and then fix the plate heat exchanger body 5 with the clamp 34. Then, the plate heat exchanger body 5 is monitored by video through the camera unit 11. The communication unit 4 transmits the signal to the remote terminal, and then people view the monitoring according to the remote terminal. When it is necessary to detect the temperature of the inlet pipe and outlet pipe of the plate heat exchanger body 5, the outer wall temperature of the inlet pipe and outlet pipe can be detected by the infrared temperature sensor unit 17 and the infrared temperature sensor unit 20, and then the temperature range of the water temperature in the inlet pipe and the outlet pipe can be determined. The movable plate 8 moves back and forth to drive the infrared temperature sensor unit 17 and the infrared temperature sensor unit 20 to move back and forth, thereby causing the infrared temperature sensor unit 17 and the infrared temperature sensor unit 20 to move. To different places, according to the distance between the pipes of the plate heat exchanger body 5, the height of the right-angle lifting plate 19 is adjusted to adjust the distance between the infrared temperature sensing unit 17 and the infrared temperature sensing unit 20, and the laser ranging unit 22 detects its own position, so that the infrared temperature sensing unit 17 and the infrared temperature sensing unit 20 are moved to the appropriate position, and then moved down to the pipe side of the plate heat exchanger body 5, and then the brush 26 moves up and down to clean and remove dust from the outer wall of the pipe of the plate heat exchanger body 5, and then the brush 26 moves up to the highest point, and then the infrared temperature sensing unit 17 and the infrared temperature sensing unit 20 respectively detect the outer wall temperature of the upper and lower pipes, when the infrared temperature sensing unit 17 and the infrared temperature sensing unit 20 move down and the protective plate 21 moves down and contacts an object, the pressure sensing unit 14 detects the change in pressure value, and then the infrared temperature sensing unit 17 and the infrared temperature sensing unit 20 stop moving down.
[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any reference signs in the claims should not be regarded as limiting the rights involved.
Claims
1. An intelligent monitoring device for heat exchangers based on the Internet of Things, characterized in that: It comprises a frame body (1), a hydraulic telescopic unit (6) and a movable plate (8), wherein a plate body (2) is mounted on the right side of the frame body (1), a control unit (3) is mounted on the top of the plate body (2), a hydraulic telescopic unit (6) is mounted on the right side of the frame body (1), and the hydraulic telescopic unit (6) is electrically connected to the control unit (3), a piston rod (7) is mounted on the output end of the hydraulic telescopic unit (6), and one end of the piston rod (7) passes through an inner wall of one side of the frame body (1), a movable plate (8) is mounted on one end of the piston rod (7), a plurality of hydraulic telescopic units (9) are mounted on the top of the movable plate (8), and the hydraulic telescopic units (9) are electrically connected to the control unit (3), and a movable plate (10) is mounted on the output end of the hydraulic telescopic unit (9); A camera unit (11) is symmetrically mounted on the bottom of the second movable plate (10), and the camera unit (11) is electrically connected to the control unit (3); an electric telescopic unit (12) is mounted on the top of the second movable plate (10), and the electric telescopic unit (12) is electrically connected to the control unit (3); a piston rod (13) is mounted on the output end of the first electric telescopic unit (12), and one end of the second piston rod (13) passes through the bottom of the second movable plate (10); a pressure sensing unit (14) is mounted on one end of the second piston rod (13), and the pressure sensing unit (14) is electrically connected to the control unit (3); a lifting plate (15) is mounted on the bottom input end of the pressure sensing unit (14), and a temperature detection monitoring mechanism is arranged at the bottom of the lifting plate (15).
2. According to claim 1, the intelligent monitoring device for heat exchangers based on the Internet of Things is characterized by: A communication unit (4) is installed on the top of the frame body 1 (1), and the communication unit (4) is connected to the control unit (3) via electrical signals. A plurality of plate heat exchanger bodies (5) are installed on the bottom inner wall of the frame body 1 (1).
3. The heat exchanger intelligent monitoring device based on the Internet of Things according to claim 1 is characterized in that: The temperature monitoring mechanism comprises a vertical plate (16) and an infrared temperature sensing unit (17); the vertical plate (16) is mounted on the bottom of the lifting plate (15); an infrared temperature sensing unit (17) is mounted on the right side of the vertical plate (16); and the infrared temperature sensing unit (17) is electrically connected to the control unit (3).
4. The heat exchanger intelligent monitoring device based on the Internet of Things according to claim 3 is characterized in that: The temperature monitoring mechanism further comprises an electric telescopic unit 2 (18), a right-angle lifting plate 2 (19), an infrared temperature sensing unit 2 (20) and a protective plate (21). The two electric telescopic units 2 (18) are mounted on the left side of the vertical plate (16), and the electric telescopic unit 2 (18) is electrically connected to the control unit (3). The output end of the electric telescopic unit 2 (18) is mounted with a right-angle lifting plate 2 (19), and the infrared temperature sensing unit 2 (20) is electrically connected to the control unit (3). The protective plate (21) is mounted on the right side of the right-angle lifting plate 2 (19), and the protective plate (21) is located below the infrared temperature sensing unit 2 (20).
5. The heat exchanger intelligent monitoring device based on the Internet of Things according to claim 4 is characterized in that: A laser distance measuring unit (22) is installed on the left side of the second right-angle lifting plate (19), and the laser distance measuring unit (22) is connected to the control unit (3) via an electrical signal.
6. The heat exchanger intelligent monitoring device based on the Internet of Things according to claim 1 is characterized in that: An electric telescopic unit 3 (23) is installed on the top of the lifting plate 1 (15), and the electric telescopic unit 3 (23) is connected to the control unit (3) by electrical signals. A piston rod 3 (24) is installed on the output end of the electric telescopic unit 3 (23), and one end of the piston rod 3 (24) passes through the bottom of the lifting plate 1 (15). A frame 2 (25) is installed on one end of the piston rod 3 (24), a brush (26) is installed on the right side of the frame 2 (25), and a plurality of bolts (27) are installed on the top of the frame 2 (25).
7. The heat exchanger intelligent monitoring device based on the Internet of Things according to claim 1 is characterized in that: A plate body 2 (28) is installed on the top of the frame body 1 (1), a fan (29) is installed on the top of the plate body 2 (28), and the fan (29) is connected to the control unit (3) by electrical signals, a ventilation pipe (30) is installed at the output end of the fan (29), a hose (31) is symmetrically installed at the output end of the ventilation pipe (30), and the outer side of the hose (31) is connected to the right side of the lifting plate 1 (15).
8. The heat exchanger intelligent monitoring device based on the Internet of Things according to claim 1 is characterized by: Hydraulic telescopic units three (32) are symmetrically mounted on both sides of the frame body one (1), and the hydraulic telescopic units three (32) are electrically connected to the control unit (3), a piston rod four (33) is mounted on the output end of the hydraulic telescopic unit three (32), and one end of the piston rod four (33) passes through an inner wall of one side of the frame body one (1), and a clamping plate (34) is mounted on one end of the piston rod four (33).
9. A method for using a heat exchanger intelligent monitoring device based on the Internet of Things according to any one of claims 1 to 8, characterized in that: The method of using the heat exchanger intelligent monitoring device based on the Internet of Things is as follows: S1, installing a plurality of plate heat exchanger bodies (5) on the inner side of the frame body (1), then fixing the plate heat exchanger bodies (5) with a clamping plate (34), then performing video monitoring on the plate heat exchanger bodies (5) through a camera unit (11), and transmitting a signal to a remote terminal through a communication unit (4), and then people view the monitoring through the remote terminal; S2. When it is necessary to detect the temperature of the inlet pipe and the outlet pipe of the plate heat exchanger body (5), the outer wall temperature of the inlet pipe and the outlet pipe can be detected by the infrared temperature sensing unit 1 (17) and the infrared temperature sensing unit 2 (20), thereby determining the temperature range in which the temperature of the water in the inlet pipe and the outlet pipe is located. The movable plate 1 (8) moves forward and backward to drive the infrared temperature sensing unit 1 (17) and the infrared temperature sensing unit 2 (20) to move forward and backward, thereby causing the infrared temperature sensing unit 1 (17) and the infrared temperature sensing unit 2 (20) to move to different locations. S3, according to the distance between the pipes of the plate heat exchanger body (5), the height of the second right-angle lifting plate (19) is adjusted, thereby adjusting the distance between the first infrared temperature sensing unit (17) and the second infrared temperature sensing unit (20); S4, using the laser distance measuring unit (22) to detect its own position, so that the infrared temperature sensing unit 1 (17) and the infrared temperature sensing unit 2 (20) are moved to a suitable position, and then moved down to one side of the pipe of the plate heat exchanger body (5), and then the brush (26) is moved up and down to clean and remove dust from the outer wall of the pipe of the plate heat exchanger body (5), and then the brush (26) is moved up to the highest position; S5. Then the infrared temperature sensing unit 1 (17) and the infrared temperature sensing unit 2 (20) detect the outer wall temperatures of the upper and lower pipes respectively.
10. The method for using the heat exchanger intelligent monitoring device based on the Internet of Things according to claim 9, characterized in that: The step S4 also includes the following steps: S41. When the infrared temperature sensing unit 1 (17) and the infrared temperature sensing unit 2 (20) move downward and the protective plate (21) moves downward and contacts an object, the pressure sensing unit (14) detects a change in the pressure value, and then the infrared temperature sensing unit 1 (17) and the infrared temperature sensing unit 2 (20) stop moving downward.
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