Intelligent monitoring equipment for heat exchanger based on internet of things and use method thereof
By using IoT-based intelligent monitoring equipment, the position of the temperature sensor is adjusted by hydraulic and electric telescopic units, combined with laser ranging and cleaning devices, which solves the problem that existing equipment cannot simultaneously monitor the temperature at different locations and clean dust, thus achieving accurate temperature detection and equipment protection.
Patent Information
- Application Number
- CN202411433886.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2044-10-15
AI Technical Summary
Existing heat exchanger monitoring equipment cannot simultaneously monitor temperatures at different locations, cannot adjust the distance between temperature sensors, cannot protect moving sensors, and cannot clean dust from the outer walls of pipes, resulting in inaccurate temperature detection.
The system employs IoT-based intelligent monitoring equipment, including a hydraulic telescopic unit, an electric telescopic unit, a camera unit, and a temperature sensor. The sensor position is adjusted via a moving plate and a lifting plate, and combined with laser ranging and a cleaning device, it enables multi-location temperature monitoring and dust removal.
It enables temperature monitoring at different locations on the plate heat exchanger pipes, adjusts the sensor distance, protects the sensor, cleans dust, and improves the accuracy of temperature detection.
Smart Images

Figure CN119363932B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of heat exchanger monitoring, in particular to a heat exchanger intelligent monitoring device based on the Internet of Things and a use method thereof. BACKGROUND
[0002] The heat exchanger monitoring device is a device for detecting the working state of the heat exchanger. The plate heat exchanger is a device for heat exchange between cold liquid and hot liquid. Heat exchanger monitoring generally refers to monitoring the temperature and pressure of the internal fluid of the heat exchanger. The temperature change of the inflowing cold liquid and hot liquid and the outflowing cold liquid and hot liquid of the plate heat exchanger has a certain feedback effect on the working condition of the plate heat exchanger.
[0003] The existing monitoring device has the following defects:
[0004] 1. The prior art JPH1086144A discloses a method for monitoring a heat exchanger. This technology does not have a structure for simultaneously monitoring the working video of the heat exchanger and the temperature at different positions of the pipeline of the heat exchanger. When different heat exchangers are replaced, the position of the pipeline on the heat exchanger inside the monitoring device will change. Therefore, a heat exchanger intelligent monitoring device based on the Internet of Things with video monitoring and temperature monitoring at different positions of the pipeline of the heat exchanger is needed to solve this problem.
[0005] 2. The prior art JP2016080286A discloses a heat exchanger monitoring device and a heat exchanger monitoring method. This technology does not have a structure for adjusting the position of the temperature sensor. When different plate heat exchangers are replaced, the distance between the pipelines of the plate heat exchanger will generally change. When the distance between the two temperature sensors cannot be changed, the temperature of the pipeline on the different heat exchangers cannot be monitored. Therefore, a heat exchanger intelligent monitoring device based on the Internet of Things is needed to adjust the distance of the temperature sensor for monitoring the temperature of the pipeline of the heat exchanger according to the distance between the pipelines of the heat exchanger to solve this problem.
[0006] 3. The prior art US06241383B1 discloses a heat exchanger maintenance monitoring instrument and method. This technology does not have a structure for protecting the temperature sensor. When the height of the temperature sensor can be changed, the moving temperature sensor cannot be protected. At the same time, the collision between the temperature sensor and other objects can also cause injury to other objects. Therefore, a heat exchanger intelligent monitoring device based on the Internet of Things is needed to protect the up-and-down moving temperature sensor to solve this problem.
[0007] 4. The prior art CN108692608A discloses a heat exchanger operation condition intelligent online monitoring device, which does not have a structure for cleaning the dust on the outer wall of the pipeline of the plate heat exchanger. When dust adheres to the outer wall of the pipeline, the temperature of the fluid in the plate heat exchanger is easily covered by the dust, causing the temperature sensor to be unable to effectively detect the temperature of the outer wall of the pipeline. Therefore, a heat exchanger intelligent monitoring device based on the Internet of Things is needed to solve this problem. SUMMARY
[0008] One object of the present application is to provide a heat exchanger intelligent monitoring device based on the Internet of Things and a method for using the same, which can solve the technical problems in the prior art.
[0009] To achieve the above object, the present application provides the following technical scheme: a heat exchanger intelligent monitoring device based on the Internet of Things, comprising a frame body one, a hydraulic telescopic unit one and a moving plate one, a plate body one is installed on the right side of the frame body one, a control unit is installed on the top of the plate body one, a hydraulic telescopic unit one is installed on the right side of the frame body one, and the hydraulic telescopic unit one is electrically connected with the control unit, a piston rod one is installed on the output end of the hydraulic telescopic unit one, and one end of the piston rod one penetrates through the inner wall of one side of the frame body one, a moving plate one is installed on one end of the piston rod one, a plurality of hydraulic telescopic units two are installed on the top of the moving plate one, and the hydraulic telescopic units two are electrically connected with the control unit, and a moving plate two is installed on the output end of the hydraulic telescopic unit two.
[0010] A camera unit is symmetrically installed on the bottom of the moving plate two, and the camera unit is electrically connected with the control unit, an electric telescopic unit one is installed on the top of the moving plate two, and the electric telescopic unit one is electrically connected with the control unit, a piston rod two is installed on the output end of the electric telescopic unit one, and one end of the piston rod two penetrates through the bottom of the moving plate two, a pressure sensing unit is installed on one end of the piston rod two, and the pressure sensing unit is electrically connected with the control unit, a lifting plate one is installed on the bottom input end of the pressure sensing unit, and a temperature monitoring mechanism is arranged on the bottom of the lifting plate one.
[0011] Preferably, a communication unit is installed on the top of the frame body one, and the communication unit is electrically connected with the control unit, and a plurality of plate heat exchanger bodies are installed on the inner wall of the bottom of the frame body one.
[0012] Preferably, the temperature monitoring mechanism comprises a vertical plate and an infrared temperature sensing unit one, the vertical plate is installed on the bottom of the lifting plate one, the infrared temperature sensing unit one is installed on the right side of the vertical plate, and the infrared temperature sensing unit one is electrically connected with the control unit.
[0013] Preferably, the temperature monitoring mechanism further comprises the second electric telescopic unit, the second right-angle lifting plate, the second infrared temperature sensing unit and the protective plate, the two second electric telescopic units are installed on the left side of the vertical plate, and the second electric telescopic units are electrically connected with the control unit, the output end of the second electric telescopic unit is provided with the second right-angle lifting plate, the right side of the second right-angle lifting plate is provided with the second infrared temperature sensing unit, and the second infrared temperature sensing unit is electrically connected with the control unit, the right side of the second right-angle lifting plate is provided with the protective plate, and the protective plate is located below the second infrared temperature sensing unit.
[0014] Preferably, the left side of the second right-angle lifting plate is provided with the laser ranging unit, and the laser ranging unit is electrically connected with the control unit.
[0015] Preferably, the top of the first lifting plate is provided with the third electric telescopic unit, and the third electric telescopic unit is electrically connected with the control unit, the output end of the third electric telescopic unit is provided with the third piston rod, one end of the third piston rod penetrates through the bottom of the first lifting plate, one end of the third piston rod is provided with the second frame, the right side of the second frame is provided with the brush, and the top of the second frame is provided with the plurality of bolts.
[0016] Preferably, the top of the first frame is provided with the second plate, the top of the second plate is provided with the fan, and the fan is electrically connected with the control unit, the output end of the fan is provided with the ventilation pipe, the output end of the ventilation pipe is symmetrically provided with the hose, and the outer side of the hose is connected with the right side of the first lifting plate.
[0017] Preferably, the two sides of the first frame are symmetrically provided with the third hydraulic telescopic unit, and the third hydraulic telescopic unit is electrically connected with the control unit, the output end of the third hydraulic telescopic unit is provided with the fourth piston rod, one end of the fourth piston rod penetrates through the inner wall of one side of the first frame, and one end of the fourth piston rod is provided with the clamping plate.
[0018] Preferably, the use method of the heat exchanger intelligent monitoring device based on the Internet of Things is as follows:
[0019] S1, a plurality of plate heat exchanger bodies are installed on the inner side of the first frame, then the plate heat exchanger bodies are fixed by the clamping plate, then the plate heat exchanger bodies are video monitored by the camera unit, the signals are transmitted to the remote terminal by the communication unit, and then people check the monitoring according to the remote terminal;
[0020] S2, when the temperatures of the inlet pipe and the outlet pipe of the plate heat exchanger body need to be detected, the outer wall temperatures of the inlet pipe and the outlet pipe are detected by the first infrared temperature sensing unit and the second infrared temperature sensing unit, so as to judge the temperature interval of the water in the inlet pipe and the outlet pipe, the first infrared temperature sensing unit and the second infrared temperature sensing unit are moved left and right by the movement of the first moving plate, so as to move the first infrared temperature sensing unit and the second infrared temperature sensing unit to different places.
[0021] S3, according to the distance between the pipes of the plate heat exchanger body, then the height of the right angle lifting plate two is adjusted, so that the distance between the infrared temperature sensing unit one and the infrared temperature sensing unit two is adjusted;
[0022] S4, the position where the infrared temperature sensing unit one and the infrared temperature sensing unit two are located is detected by the laser ranging unit, the infrared temperature sensing unit one and the infrared temperature sensing unit two are moved to the appropriate position, then moved down to the side of the pipe of the plate heat exchanger body, then the brush moves up and down to clean the outer wall of the pipe of the plate heat exchanger body, and then the brush moves up to the highest position.
[0023] S5, then the infrared temperature sensing unit one and the infrared temperature sensing unit two detect the temperature of the outer wall of the upper and lower pipes respectively.
[0024] Preferably, the S4 further comprises the following steps:
[0025] S41, when the infrared temperature sensing unit one and the infrared temperature sensing unit two move down and the protective plate moves down to contact the object, the pressure sensing unit detects the change of the pressure value, and then the infrared temperature sensing unit one and the infrared temperature sensing unit two stop moving down.
[0026] Compared with the prior art, the beneficial effects of the present application are:
[0027] 1、The temperature monitoring mechanism is arranged, the plate heat exchanger body is monitored by the camera unit, the signal is transmitted to the remote terminal by the communication unit, then people can check the working state of the plate heat exchanger through the remote terminal, and the infrared temperature sensing unit one and the infrared temperature sensing unit two can detect the temperature of different positions of the pipe of the plate heat exchanger body.
[0028] 2、The infrared temperature sensing unit two is driven to move up and down by the electric telescopic unit two, so that the distance between the infrared temperature sensing unit one and the infrared temperature sensing unit two can be adjusted, and the temperature of the pipes at different distances on different plate heat exchanger bodies can be monitored at the same time.
[0029] 3、The bottom of the infrared temperature sensing unit two is protected by the protective plate, when the protective plate collides with the object, the pressure sensing unit detects the change of the pressure value, and then the infrared temperature sensing unit one and the infrared temperature sensing unit two stop moving down, so as to reduce the damage to the object and the protective plate.
[0030] 4、The application can effectively clean the outer wall of the pipe of the plate heat exchanger body, avoid the error of the temperature detection value of the outer wall of the pipe by infrared temperature sensing unit one and infrared temperature sensing unit two, and blow away the dust on the outer wall of the pipe by the fan through the hose. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 It is a perspective view of the application;
[0032] Figure 2 It is a structure diagram of the moving plate one of the application;
[0033] Figure 3 It is a structure diagram of the moving plate two of the application;
[0034] Figure 4 It is a structure diagram of the lifting plate one of the application;
[0035] Figure 5 It is a structure diagram of the vertical plate of the application;
[0036] Figure 6 It is a structure diagram of the right-angle lifting plate of the application;
[0037] Figure 7 It is a structure diagram of the frame two of the application;
[0038] Figure 8 It is a structure diagram of the application;
[0039] Figure 9 It is a flow chart of the use method of the application.
[0040] In the figure: 1, frame one; 2, plate one; 3, control unit; 4, communication unit; 5, plate heat exchanger body; 6, hydraulic telescopic unit one; 7, piston rod one; 8, moving plate one; 9, hydraulic telescopic unit two; 10, moving plate two; 11, camera unit; 12, electric telescopic unit one; 13, piston rod two; 14, pressure sensing unit; 15, lifting plate one; 16, vertical plate; 17, infrared temperature sensing unit one; 18, electric telescopic unit two; 19, right-angle lifting plate two; 20, infrared temperature sensing unit two; 21, protective plate; 22, laser ranging unit; 23, electric telescopic unit three; 24, piston rod three; 25, frame two; 26, brush; 27, bolt; 28, plate two; 29, fan; 30, ventilation pipe; 31, hose; 32, hydraulic telescopic unit three; 33, piston rod four; 34, clamp plate. DETAILED DESCRIPTION
[0041] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of the present application.
[0042] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0043] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0044] Please refer to Figure 1 and Figure 2 , the present application provides an embodiment: a heat exchanger intelligent monitoring device based on Internet of Things;
[0045] Including frame one 1, hydraulic telescopic unit one 6 and moving plate one 8, the right side of frame one 1 is installed with plate one 2, the top of plate one 2 is installed with control unit 3, the right side of frame one 1 is installed with hydraulic telescopic unit one 6, and hydraulic telescopic unit one 6 is electrically connected with control unit 3, the output end of hydraulic telescopic unit one 6 is installed with piston rod one 7, and one end of piston rod one 7 penetrates through the inner wall of one side of frame one 1, one end of piston rod one 7 is installed with moving plate one 8, the top of moving plate one 8 is installed with a plurality of hydraulic telescopic unit two 9, and hydraulic telescopic unit two 9 is electrically connected with control unit 3, the output end of hydraulic telescopic unit two 9 is installed with moving plate two 10, the top of frame one 1 is installed with communication unit 4, and communication unit 4 is electrically connected with control unit 3, the inner wall of the bottom of frame one 1 is installed with a plurality of plate heat exchanger bodies 5, frame one 1 can provide mounting positions for other components of the device, so that the other components of the device have positions for installation, plate one 2 can provide mounting positions for control unit 3, control unit 3 is an industrial computer, can receive the signals of communication unit 4, camera unit 11, pressure sensing unit 14, infrared temperature sensing unit two 20 and laser ranging unit 22, and can control communication unit 4, hydraulic telescopic unit one 6, hydraulic telescopic unit two 9, electric telescopic unit one 12, electric telescopic unit two 18, electric telescopic unit three 23, fan 29 and hydraulic telescopic unit three 32, hydraulic telescopic unit one 6 is a hydraulic cylinder, which can convert hydraulic energy into kinetic energy to drive piston rod one 7 to move left and right, piston rod one 7 can drive moving plate one 8 to move left and right by moving left and right, moving plate one 8 can drive hydraulic telescopic unit two 9 to move left and right by moving left and right, and further drive infrared temperature sensing unit one 17 and infrared temperature sensing unit two 20 to move left and right, hydraulic telescopic unit two 9 is a hydraulic cylinder, which can convert hydraulic energy into kinetic energy to drive moving plate two 10 to move forward and backward, moving plate two 10 can drive infrared temperature sensing unit two 20 and infrared temperature sensing unit one 17 to move forward and backward by moving forward and backward, and further detect the outer wall temperature of different positions of the pipeline of plate heat exchanger body 5, communication unit 4 is a communicator, which can emit wireless signals to communicate with remote mobile phones, computers and other terminals, so as to facilitate the internet control of the device by remote mobile phones and computers, plate heat exchanger body 5 is the device to be monitored.
[0046] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 And Figure 6 , the present application provides an embodiment: a heat exchanger intelligent monitoring device based on Internet of Things.
[0047] The bottom of the moving plate two 10 is symmetrically provided with the camera unit 11, and the camera unit 11 is electrically connected with the control unit 3; the top of the moving plate two 10 is provided with the electric telescopic unit one 12, and the electric telescopic unit one 12 is electrically connected with the control unit 3; the output end of the electric telescopic unit one 12 is provided with the piston rod two 13, and one end of the piston rod two 13 penetrates through the bottom of the moving plate two 10; one end of the piston rod two 13 is provided with the pressure sensing unit 14, and the pressure sensing unit 14 is electrically connected with the control unit 3; the bottom input end of the pressure sensing unit 14 is provided with the lifting plate one 15; the camera unit 11 is a camera, which can monitor the video of the plate heat exchanger body 5; the electric telescopic unit one 12 is an electric telescopic rod, which can convert electric energy into kinetic energy, so as to drive the piston rod two 13 to move up and down; the piston rod two 13 can drive the pressure sensing unit 14, the lifting plate one 15, the vertical plate 16 and the right-angle lifting plate two 19 to move up and down through up and down movement; the pressure sensing unit 14 is a pressure sensor, which can detect the pressure from the lifting plate one 15; the lifting plate one 15 can drive the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 to move up and down through up and down movement; the bottom of the lifting plate one 15 is provided with the temperature monitoring mechanism; the temperature monitoring mechanism comprises the vertical plate 16 and the infrared temperature sensing unit one 17; the vertical plate 16 is installed at the bottom of the lifting plate one 15; the right side of the vertical plate 16 is provided with the infrared temperature sensing unit one 17, and the infrared temperature sensing unit one 17 is electrically connected with the control unit 3; the vertical plate 16 can provide an installation position for the infrared temperature sensing unit one 17; the infrared temperature sensing unit one 17 is an infrared thermometer, which can detect the temperature of the outer wall of the plate heat exchanger body 5; the temperature monitoring mechanism further comprises the electric telescopic unit two 18, the right-angle lifting plate two 19, the infrared temperature sensing unit two 20 and the protective plate 21; two electric telescopic units two 18 are installed at the left side of the vertical plate 16, and the electric telescopic unit two 18 is electrically connected with the control unit 3; the output end of the electric telescopic unit two 18 is provided with the right-angle lifting plate two 19; the right side of the right-angle lifting plate two 19 is provided with the infrared temperature sensing unit two 20, and the infrared temperature sensing unit two 20 is electrically connected with the control unit 3; the right side of the right-angle lifting plate two 19 is provided with the protective plate 21, and the protective plate 21 is located below the infrared temperature sensing unit two 20; the electric telescopic unit two 18 is an electric telescopic rod, which can convert electric energy into kinetic energy, so as to drive the right-angle lifting plate two 19 to move up and down; the right-angle lifting plate two 19 can drive the infrared temperature sensing unit two 20 and the laser ranging unit 22 to move up and down through up and down movement; the infrared temperature sensing unit two 20 is an infrared thermometer, which can detect the temperature of the pipeline of the plate heat exchanger body 5; the protective plate 21 can protect the bottom of the infrared temperature sensing unit two 20, so as to avoid the bottom of the infrared temperature sensing unit two 20 from being collided by objects.
[0048] Referring to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 7 , the present application provides an embodiment: a heat exchanger intelligent monitoring device based on Internet of Things;
[0049] The left side of the right angle lifting plate 2 is installed with the laser ranging unit 22, and the laser ranging unit 22 is electrically connected with the control unit 3, the top of the lifting plate 1 is installed with the electric telescopic unit 3, and the electric telescopic unit 3 is electrically connected with the control unit 3, the output end of the electric telescopic unit 3 is installed with the piston rod 3, and one end of the piston rod 3 penetrates through the bottom of the lifting plate 1, one end of the piston rod 3 is installed with the frame 2, and the right side of the frame 2 is installed with the brush 26, the top of the frame 2 is installed with a plurality of bolts 27, the laser ranging unit 22 is a laser range finder, which can measure the distance from the frame 1, so as to facilitate the control unit 3 to judge the position of the infrared temperature sensing unit 1 and the infrared temperature sensing unit 2, the electric telescopic unit 3 is an electric telescopic rod, which can convert electric energy into kinetic energy, so as to drive the piston rod 3 to move up and down, the piston rod 3 can drive the frame 2 and the brush 26 to move up and down by moving up and down, the frame 2 can provide an installation position for the brush 26, and the brush 26 can clean the outer wall of the plate heat exchanger body 5 when moving up and down, and the bolts 27 can extrude and fix the brush 26 by rotating.
[0050] Referring to Figure 1 、 Figure 2 and Figure 3 , the present application provides an embodiment: a heat exchanger intelligent monitoring device based on Internet of Things;
[0051] The top of the frame 1 is installed with the plate 2, the top of the plate 2 is installed with the fan 29, and the fan 29 is electrically connected with the control unit 3, the output end of the fan 29 is installed with the ventilation pipe 30, the output end of the ventilation pipe 30 is symmetrically installed with the hose 31, and the outer side of the hose 31 is connected with the right side of the lifting plate 1, the plate 2 can provide an installation position for the fan 29, the fan 29 can convert electric energy into kinetic energy, so as to accelerate the flow of air, increase the flow rate of air in the ventilation pipe 30, the ventilation pipe 30 can provide a transmission path for the air in the fan 29 to enter the hose 31, and the hose 31 can provide a transmission path for the air in the ventilation pipe 30 to be sprayed out, so that the air in the ventilation pipe 30 can be sprayed out to clean the dust on the outer wall of the plate heat exchanger body 5.
[0052] Referring to Figure 1and Figure 8 An embodiment of the present application provides a heat exchanger intelligent monitoring device based on Internet of Things.
[0053] The hydraulic telescopic unit three 32 is symmetrically installed on both sides of the frame one 1, and the hydraulic telescopic unit three 32 is electrically connected with the control unit 3; the output end of the hydraulic telescopic unit three 32 is provided with a piston rod four 33, one end of the piston rod four 33 penetrates through the inner wall of one side of the frame one 1, and one end of the piston rod four 33 is provided with a clamping plate 34; the hydraulic telescopic unit three 32 is a hydraulic cylinder, which can convert electrical energy into kinetic energy to drive the piston rod four 33 to move left and right; the piston rod four 33 can drive the clamping plate 34 to move left and right through left and right movement; the clamping plate 34 can fix the plate heat exchanger body 5 by moving inward.
[0054] The use method of the heat exchanger intelligent monitoring device based on Internet of Things is as follows:
[0055] S1, install a plurality of plate heat exchanger bodies 5 on the inner side of the frame one 1, then fix the plate heat exchanger body 5 by the clamping plate 34, then video monitor the plate heat exchanger body 5 by the camera unit 11, and then transmit signals to a remote terminal by the communication unit 4, and then people check the monitoring according to the remote terminal;
[0056] S2, when the temperatures of the inlet pipe and the outlet pipe of the plate heat exchanger body 5 need to be detected, the outer wall temperatures of the inlet pipe and the outlet pipe can be detected by the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20, so as to judge the temperature interval of the water in the inlet pipe and the outlet pipe; the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 are moved left and right by moving the moving plate one 8 left and right, so as to be moved to different places;
[0057] S3, according to the distance between the pipelines of the plate heat exchanger body 5, then adjust the height of the right angle lifting plate two 19, so as to adjust the distance between the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20;
[0058] S4, the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 are moved to the appropriate position by detecting the position where the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 are located through the laser ranging unit 22, then the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 are moved to the side of the pipeline of the plate heat exchanger body 5, then the brush 26 moves up and down to clean and remove dust on the outer wall of the pipeline of the plate heat exchanger body 5, and then the brush 26 moves up to the highest position.
[0059] S5, then the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 detect the outer wall temperatures of the upper and lower pipelines respectively.
[0060] In S4, the following steps are also included:
[0061] S41, when the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 are lowered and the protective plate 21 is lowered to contact the object, the pressure sensing unit 14 detects the change of the pressure value, and then the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 stop lowering.
[0062] Working principle: Before using the heat exchanger intelligent monitoring device based on Internet of Things, it is necessary to check whether the heat exchanger intelligent monitoring device based on Internet of Things has problems affecting use, install multiple plate heat exchanger bodies 5 on the inner side of the frame body one 1, then fix the plate heat exchanger body 5 by the clamping plate 34, then video monitor the plate heat exchanger body 5 by the camera unit 11, the communication unit 4 transmits signals to the remote terminal, then people check the monitoring according to the remote terminal, when it is necessary to detect the temperature of the inlet pipe and outlet pipe of the plate heat exchanger body 5, the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 can be used to detect the temperature of the outer wall of the inlet pipe and outlet pipe, so as to judge the temperature interval of the water in the inlet pipe and outlet pipe, move the moving plate one 8 left and right to drive the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 to move left and right, so as to make the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 move to different places, according to the distance between the pipelines of the plate heat exchanger body 5, then adjust the height of the right angle lifting plate two 19, so as to adjust the distance between the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20, detect the position by the laser ranging unit 22, make the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 move to the appropriate position, then lower to the side of the pipeline of the plate heat exchanger body 5, then the brush 26 moves up and down to clean the outer wall of the pipeline of the plate heat exchanger body 5, then the brush 26 moves up to the highest position, then the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 detect the temperature of the outer wall of the upper and lower pipelines respectively, when the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 are lowered and the protective plate 21 is lowered to contact the object, the pressure sensing unit 14 detects the change of the pressure value, and then the infrared temperature sensing unit one 17 and the infrared temperature sensing unit two 20 stop lowering.
[0063] It is apparent for a person skilled in the art that the present application is not limited to the details of the above described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or essential characteristics of the application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the application being defined by the appended claims rather than the above description, and all changes coming within the meaning and equivalency range of the claims are intended to be embraced therein, no figure reference in the claims being considered limiting as to the scope of the claim concerned.
Claims
1. An Internet of Things-based heat exchanger intelligent monitoring device, characterized in that: Including frame one (1), hydraulic telescopic unit one (6) and moving plate one (8), the right side of frame one (1) is installed with plate one (2), the top of plate one (2) is installed with control unit (3), the right side of frame one (1) is installed with hydraulic telescopic unit one (6), and hydraulic telescopic unit one (6) is electrically connected with control unit (3), the output end of hydraulic telescopic unit one (6) is installed with piston rod one (7), and one end of piston rod one (7) penetrates the inner wall of one side of frame one (1), one end of piston rod one (7) is installed with moving plate one (8), the top of moving plate one (8) is installed with multiple hydraulic telescopic unit two (9), and hydraulic telescopic unit two (9) is electrically connected with control unit (3), the output end of hydraulic telescopic unit two (9) is installed with moving plate two (10); The bottom of moving plate two (10) is symmetrically installed with camera unit (11), and camera unit (11) is electrically connected with control unit (3), the top of moving plate two (10) is installed with electric telescopic unit one (12), and electric telescopic unit one (12) is electrically connected with control unit (3), the output end of electric telescopic unit one (12) is installed with piston rod two (13), and one end of piston rod two (13) penetrates the bottom of moving plate two (10), one end of piston rod two (13) is installed with pressure sensing unit (14), and pressure sensing unit (14) is electrically connected with control unit (3), the bottom input end of pressure sensing unit (14) is installed with lifting plate one (15), the bottom of lifting plate one (15) is provided with temperature monitoring mechanism; The temperature monitoring mechanism comprises a vertical plate (16) and an infrared temperature sensing unit (17), the vertical plate (16) is installed at the bottom of the lifting plate one (15), the right side of the vertical plate (16) is installed with the infrared temperature sensing unit (17), and the infrared temperature sensing unit (17) is electrically connected with the control unit (3); The temperature monitoring mechanism further comprises two electric telescopic units (18), a right angle lifting plate (19), an infrared temperature sensing unit (20) and a protective plate (21), two electric telescopic units (18) are installed on the left side of the vertical plate (16), and the electric telescopic units (18) are electrically connected with the control unit (3), the output end of the electric telescopic unit (18) is installed with the right angle lifting plate (19), the right side of the right angle lifting plate (19) is installed with the infrared temperature sensing unit (20), and the infrared temperature sensing unit (20) is electrically connected with the control unit (3), the right side of the right angle lifting plate (19) is installed with the protective plate (21), and the protective plate (21) is located below the infrared temperature sensing unit (20); The bottom inner wall of frame one (1) is installed with multiple plate heat exchanger bodies (5); The hydraulic telescopic unit one (6) drives the piston rod one (7) to move left and right, the piston rod one (7) drives the moving plate one (8) to move left and right through left and right movement, the moving plate one (8) drives the hydraulic telescopic unit two (9) to move left and right, and further drives the infrared temperature sensing unit one (17) and the infrared temperature sensing unit two (20) to move left and right, the hydraulic telescopic unit two (9) drives the moving plate two (10) to move forward and backward, the moving plate two (10) drives the infrared temperature sensing unit two (20) and the infrared temperature sensing unit one (17) to move forward and backward through forward and backward movement, and further detects the outer wall temperature of different positions of the pipeline of the plate heat exchanger body (5). 2.The heat exchanger intelligent monitoring device based on the Internet of Things according to claim 1, characterized in that: The top of the frame one (1) is provided with a communication unit (4), and the communication unit (4) is electrically connected with the control unit (3). 3.The heat exchanger intelligent monitoring device based on the Internet of Things according to claim 2, characterized in that: The left side of the right angle lifting plate two (19) is provided with a laser ranging unit (22), and the laser ranging unit (22) is electrically connected with the control unit (3).
4. The heat exchanger intelligent monitoring device based on the Internet of Things according to claim 3, characterized in that: The top of the lifting plate one (15) is provided with an electric telescopic unit three (23), and the electric telescopic unit three (23) is electrically connected with the control unit (3), the output end of the electric telescopic unit three (23) is provided with a piston rod three (24), one end of the piston rod three (24) penetrates through the bottom of the lifting plate one (15), one end of the piston rod three (24) is provided with a frame two (25), and the right side of the frame two (25) is provided with a brush (26), and the top of the frame two (25) is provided with a plurality of bolts (27).
5. The heat exchanger intelligent monitoring device based on the Internet of Things according to claim 1, characterized in that: The top of the frame one (1) is provided with a plate two (28), the top of the plate two (28) is provided with a fan (29), and the fan (29) is electrically connected with the control unit (3), the output end of the fan (29) is provided with a ventilation pipe (30), the output end of the ventilation pipe (30) is provided with a hose (31), and the outer side of the hose (31) is connected with the right side of the lifting plate one (15). 6.The heat exchanger intelligent monitoring device based on the Internet of Things according to claim 1, characterized in that: The both sides of the frame one (1) are symmetrically provided with hydraulic telescopic units three (32), and the hydraulic telescopic units three (32) are electrically connected with the control unit (3), the output end of the hydraulic telescopic unit three (32) is provided with a piston rod four (33), and one end of the piston rod four (33) penetrates through the inner wall of one side of the frame one (1), and one end of the piston rod four (33) is provided with a clamping plate (34).
7. The use method of the heat exchanger intelligent monitoring device based on the Internet of Things according to claim 4, characterized in that: The use method of the heat exchanger intelligent monitoring equipment based on the Internet of Things is as follows: S1, a plurality of plate heat exchanger bodies (5) are installed on the inner side of the frame one (1), then the clamping plate (34) fixes the plate heat exchanger body (5), then the video monitoring of the plate heat exchanger body (5) is realized through the camera unit (11), the communication unit (4) transmits signals to the remote terminal, and then people check the monitoring according to the remote terminal. S2, when the temperature of the inlet pipe and outlet pipe of the plate heat exchanger body (5) needs to be detected, the outer wall temperature of the inlet pipe and outlet pipe is detected by the infrared temperature sensing unit one (17) and the infrared temperature sensing unit two (20), and then the temperature range of the water in the inlet pipe and outlet pipe is judged, the infrared temperature sensing unit one (17) and the infrared temperature sensing unit two (20) are moved left and right by moving the plate one (8) left and right, and then the infrared temperature sensing unit one (17) and the infrared temperature sensing unit two (20) are moved to different places; S3, according to the distance between the pipes of the plate heat exchanger body (5), then adjust the height of the right angle lifting plate two (19), so as to adjust the distance between the infrared temperature sensing unit one (17) and the infrared temperature sensing unit two (20); S4, the position where the infrared temperature sensing unit one (17) and the infrared temperature sensing unit two (20) are located is detected by the laser ranging unit (22), so that the infrared temperature sensing unit one (17) and the infrared temperature sensing unit two (20) are moved to the appropriate position, then moved down to one side of the pipe of the plate heat exchanger body (5), then the brush (26) moves up and down to clean the outer wall of the pipe of the plate heat exchanger body (5), and then the brush (26) moves up to the highest position; S5, then the infrared temperature sensing unit one (17) and the infrared temperature sensing unit two (20) detect the outer wall temperature of the upper and lower pipes respectively.
8. The use method of the heat exchanger intelligent monitoring device based on the Internet of Things according to claim 7, characterized in that: In the S4, the following steps are further included: S41, when the infrared temperature sensing unit one (17) and the infrared temperature sensing unit two (20) move down and the protective plate (21) moves down to contact the object, the pressure sensing unit (14) detects the change of the pressure value, and then the infrared temperature sensing unit one (17) and the infrared temperature sensing unit two (20) stop moving down.
Citation Information
Patent Citations
Intelligent online monitoring device for heat exchanger running condition
CN108692608A
Biaxial-oriented blow-molded resin bottle body and manufacture thereof
JP1988000041A
Easy-open can cover, cut end edge of which can be protected
JP1988000052A
Monitoring device of heat exchanger and monitoring method of heat exchanger
JP2016080286A
Heat exchanger maintenance monitor apparatus and method
US6241383B1