A high-efficiency vulcanization control method, system and terminal for shock absorber bushing rubber

Abstract

The present invention relates to an efficient vulcanization control method, system and terminal for shock absorber bushing rubber, and relates to the technical field of rubber processing engineering, which includes clamping a vulcanized object to a placement area based on the consistency of a vulcanization signal and a placement signal; determining an object exposure height value based on placement image information, object characteristics and reference objects; determining a vibration intensity value based on the object exposure height value based on the situation that the object exposure height value exceeds a reference exposure height value; determining an exposed object position based on placement image information and placement device information; determining an angle adjustment value and a vibration position based on the exposed object position, the object exposure height value and placement device information; controlling a clamping device to clamp the placement device to a transportation area, and during transportation, controlling the clamping device to adjust the angle to be consistent with the angle adjustment value, and controlling a preset vibration device to vibrate the vibration position with a vibration intensity value. The present application has the effect of avoiding damage to an object.

Description

Technical Field

[0001] The invention relates to the technical field of rubber processing engineering, and in particular to a high-efficiency vulcanization control method, system and terminal for shock absorber bushing rubber. Background Art

[0002] Shock absorber bushing rubber is a rubber component installed in the shock absorber part. It is mainly used to connect different metal parts of the shock absorber, such as the shock absorber's piston rod and mounting bracket, etc.

[0003] When processing and producing shock absorber bushing rubber, the vulcanization step is crucial. Before vulcanizing the shock absorber bushing rubber, it is usually necessary to place the object in a set placement area and then transport the object to the vulcanization device for vulcanization.

[0004] After placing an object in a set placement area, the object may be exposed from the placement area due to inaccurate placement, which may cause the object to fall out of the placement area during transportation, causing damage to the object. This needs to be improved. Summary of the invention

[0005] In order to avoid damage to objects, the present invention provides a high-efficiency vulcanization control method, system and terminal for shock absorber bushing rubber.

[0006] In a first aspect, the present invention provides a method for efficiently controlling the vulcanization of a shock absorber bushing rubber, which adopts the following technical solution:

[0007] An efficient vulcanization control method for shock absorber bushing rubber, comprising:

[0008] Obtaining a vulcanization signal of a preset vulcanization device;

[0009] Based on the fact that the vulcanization signal is consistent with the preset placement signal, controlling the preset clamping device to clamp the preset vulcanized object to the preset placement area, and obtaining placement image information;

[0010] Determine the exposed height value of the object according to the placed image information, the preset object features and the reference object;

[0011] Based on the situation that the exposure height value of the object exceeds the preset reference exposure height value, determining the vibration intensity value according to the exposure height value of the object;

[0012] Determine the exposed object position according to the placement image information and the preset placement device information;

[0013] Determine the angle adjustment value and vibration position according to the exposed object position, the exposed height value of the object and the placement device information;

[0014] The clamping device is controlled to clamp the preset placement device into the preset transportation area, and during the transportation process, the clamping device is controlled to adjust the angle to be consistent with the angle adjustment value, and the preset vibration device is controlled to vibrate the vibration position with the vibration intensity value.

[0015] By adopting the above technical solution, when the sulfide object is placed in the placement area, the exposure height value of the object is known by understanding the placement image information, object characteristics and reference objects. Then, the exposure of the sulfide object is known by understanding the excess between the exposure height value of the object and the reference exposure height value. When the sulfide object is exposed in the placement area, the angle adjustment value, vibration position and vibration intensity value are known by understanding the exposed object position, the object exposure height value and the placement equipment information, and then the exposed sulfide object is vibrated and adjusted, so as to vibrate the sulfide object back into the placement area, thereby avoiding damage to the object.

[0016] Optionally, a clamping transport method is also available:

[0017] Get the placement quantity value of the placed device;

[0018] Based on the inconsistency between the placed quantity value and the preset reference quantity value, a transport signal is obtained;

[0019] Based on the situation that the transport signal is consistent with the preset transport permission signal, the clamping device is controlled to clamp the placement device into the transport area;

[0020] After the placement device is placed in the transportation area, the area image information is obtained;

[0021] Based on the situation that the regional image information contains preset exposed object features, the position of the raised object is determined according to the regional image information, the exposed object features and the placement device information;

[0022] Determine the vibration equipment number based on the location of the raised object;

[0023] According to the vibration device number, a preset vibration device is controlled to vibrate at a preset vibration intensity value.

[0024] By adopting the above technical solution, the fullness of the vulcanized objects on the placement device is known by understanding the consistency between the placement quantity value and the reference quantity value. When it is not full, the transportation situation is known by understanding the consistency between the transportation signal and the transportation permission signal. When it can be transported, the clamping device is controlled to clamp the placement device into the transportation area, and the exposure of the vulcanized object is known by understanding the inclusion between the regional image information and the exposed object features. When there is exposure, the vibration device number is known by understanding the position of the object above, and then the corresponding vibration device is controlled to vibrate to vibrate the vulcanized object back to the placement area, thereby improving the stability of subsequent vulcanization.

[0025] Optionally, a blow-dry reset method is also included:

[0026] Based on the fact that the regional image information contains exposed object features, obtaining object material information of the sulfide object;

[0027] Match the blowing temperature value from the preset blowing database according to the object material information;

[0028] Determine the height value of the object according to the regional image information, the exposed object features and the reference object;

[0029] Matching the blowing wind force value and the blowing angle from the blowing database according to the position of the object above the object, the height value of the object above the object, and the blowing temperature value;

[0030] According to the blowing temperature value, the preset blowing device is controlled to blow air at the position above the object with the blowing wind force value and the blowing angle.

[0031] By adopting the above technical solution, the blowing temperature value is known by understanding the material information of the object, and the height value above the object is known by understanding the regional image information, the exposed object characteristics and the reference object, thereby knowing the blowing wind force value and the blowing angle. The blowing device can be controlled to blow cold air to the position above the object, so as to shrink the vulcanized object by the method of thermal expansion and contraction, so that the vulcanized object can be returned to the placement area, thereby improving the stability of subsequent vulcanization.

[0032] Optionally, also include a press correction method:

[0033] After the vibration device vibrates with a vibration intensity value, obtaining post-vibration image information;

[0034] Based on the fact that the post-vibration image information contains exposed object features, the current angle value of the object and the position of the object still above the target are determined according to the post-vibration image information and the exposed object features;

[0035] Based on the inconsistency between the current angle value of the object and the preset reference angle value, an angle correction value is matched from a preset correction database according to the current angle value of the object and the reference angle value;

[0036] According to the angle correction value, a preset correction device is controlled to perform angle correction on the sulfide object corresponding to the exposed object feature;

[0037] After the correction, the correction device is controlled to press the position still above the object with a preset pressing force value, and obtain the image information after pressing;

[0038] Based on the fact that the compressed image information contains exposed object features, an object abnormality prompt is reported.

[0039] By adopting the above technical solution, the exposure of the vulcanized object can be known by understanding the inclusion between the image information after vibration and the exposed object features. When it is still exposed, the placement of the object can be known by understanding the consistency between the current angle value of the object and the reference angle value. When the object is placed crookedly, the angle of the object can be corrected by understanding the angle correction value. And after the correction, the control correction device presses the position that is still higher than the object to reset the exposed object. Finally, the abnormality of the object can be known by understanding the inclusion between the image information after decompression and the exposed object features. When the object is abnormal, the abnormality of the object is reported to the staff to remind them that the object is abnormal, thereby improving the yield rate of the object.

[0040] Optionally, also include object stabilization methods:

[0041] When the clamping device clamps the vulcanized object to the placement area, obtaining object parameter information of the vulcanized object;

[0042] Determine the required amount of liquid according to object parameter information, preset area size and reference liquid level height value;

[0043] According to the liquid demand, the preset infusion device is controlled to infuse the placement area, and after the infusion is completed, the clamping device is controlled to clamp the placement device to the transportation area;

[0044] In the transport area, a preset suction device is controlled to absorb the liquid in the placement area and obtain absorption image information;

[0045] Determining the absorption progress value according to the absorption image information and the preset liquid surface characteristics;

[0046] Based on the fact that the absorption progress value is consistent with the preset reference progress value, the preset blowing equipment is controlled to blow dry the vulcanized object.

[0047] By adopting the above technical solution, the required amount of liquid is known by understanding the parameter information of the object, so as to control the infusion device to infuse liquid into the placement area, thereby stabilizing the vulcanized objects in the placement area. After the placement device is clamped to the transportation area, the suction device and the blowing device are controlled to clean the liquid and water stains on the placement area and the vulcanized objects, so as to facilitate subsequent vulcanization, thereby improving the vulcanization effect.

[0048] Optional, also includes blow-drying method:

[0049] Based on the fact that the absorption progress value is consistent with the reference progress value, controlling the preset lifting equipment to lift the vulcanized object at a preset lifting height value;

[0050] Get the object material information of the sulfide object;

[0051] Match the drying temperature value from the preset drying database according to the material information of the object;

[0052] Determine the water stain area according to the absorption image information, the object parameter information and the preset water stain characteristics;

[0053] Determine the drying angle based on the water stain area and placement area;

[0054] According to the drying temperature value, the blowing device is controlled to blow air to the water stain area at a drying angle to dry the water stain.

[0055] By adopting the above technical solution, when the absorption progress value is consistent with the reference progress value, the sulfide object is raised by controlling the lifting device to facilitate subsequent drying of water stains. Then, by understanding the material information of the object, the drying temperature value is known, so that the blowing device can dry the sulfide object while avoiding abnormality of the sulfide object caused by excessive temperature, thereby reducing the probability of damage to the sulfide object.

[0056] Optional, also includes blow-dry adjustment method:

[0057] Determine the scope of water damage according to absorption image information and water damage characteristics;

[0058] Determine the baseline drying time based on the drying temperature and the material information of the object;

[0059] Determine the required drying time based on the drying temperature and water stain range;

[0060] Based on the situation that the required blowing time exceeds the reference blowing time, the blowing device is controlled to blow the water stain area at a drying angle according to the drying temperature value, and after the reference blowing time, the blowing device is controlled to stop blowing;

[0061] Determine the benchmark pause time according to the drying temperature value and the object material information, and after the benchmark pause time, calculate the difference between the required drying time and the benchmark drying time as the remaining drying time;

[0062] Based on the situation that the remaining blowing time does not exceed the reference blowing time, the blowing device is controlled to blow the water stain area at a drying angle according to the drying temperature value to dry the water stain.

[0063] By adopting the above technical solution, the blowing time is selected by understanding the excess between the benchmark blowing time and the required blowing time. When blowing based on the benchmark blowing time, the blowing equipment is controlled to stop blowing after the benchmark blowing time, so as to avoid overheating of the vulcanized object and causing abnormality of the vulcanized object. Then, by understanding the benchmark pause time, the vulcanized object is allowed to naturally dissipate heat, and after heat dissipation, the blowing time is selected by understanding the excess between the remaining blowing time and the benchmark blowing time. When blowing based on the remaining blowing time, the blowing equipment is controlled to blow and dry the water stain area, so as to improve the drying efficiency while avoiding abnormality of the vulcanized object due to overheating.

[0064] Optionally, an algorithm formula for calculating the benchmark blowing time is also included:

[0065] , where t max is the reference blowing time, m is the mass of the sulfide object corresponding to the object material information, c is the specific heat capacity of the sulfide object, h is the heat transfer coefficient, A is the surface area of ​​the sulfide object, T max T is the maximum temperature that the sulfide object can withstand. dry is the drying temperature, and T0 is the initial temperature of the vulcanized object.

[0066] By adopting the above technical solution and using the above algorithm formula, the accurate benchmark blowing time can be better calculated, thereby improving the accuracy of the benchmark blowing time.

[0067] In the second aspect, the present application provides an efficient vulcanization control system for shock absorber bushing rubber, which adopts the following technical solution:

[0068] An efficient vulcanization control system for shock absorber bushing rubber, comprising:

[0069] An acquisition module, used to acquire vulcanization signals, placement image information, placement quantity values, transportation signals, regional image information, object material information, post-vibration image information, post-compression image information, object parameter information, and absorption image information;

[0070] A memory for storing a program of any one of the above-mentioned methods for controlling the efficient vulcanization of the shock absorber bushing rubber;

[0071] The processor is used to load, execute and implement the program stored in the memory.

[0072] In a third aspect, the present application provides a smart terminal, which adopts the following technical solution:

[0073] An intelligent terminal comprises a memory and a processor, wherein the memory stores a computer program which can be loaded by the processor and execute any one of the above-mentioned efficient vulcanization control methods for shock absorber bushing rubber.

[0074] In summary, the present application includes at least one of the following beneficial technical effects:

[0075] 1. When the sulfide object is placed in the placement area, the exposure height value of the object is known by understanding the placement image information, object characteristics and reference objects. Then, the exposure of the sulfide object is known by understanding the excess between the object exposure height value and the reference exposure height value. When the sulfide object is exposed in the placement area, the angle adjustment value, vibration position and vibration intensity value are known by understanding the exposed object position, object exposure height value and placement equipment information, and then the exposed sulfide object is vibrated and adjusted to vibrate the sulfide object back into the placement area to avoid damage to the object;

[0076] 2. The exposure of the sulfide object can be known by understanding the inclusion between the image information after vibration and the features of the exposed object. If it is still exposed, the placement of the object can be known by understanding the consistency between the current angle value of the object and the reference angle value. When the object is placed crookedly, the angle of the object can be corrected by understanding the angle correction value. After the correction, the correction device is controlled to press the position that is still higher than the object to reset the exposed object. Finally, the abnormality of the object can be known by understanding the inclusion between the image information after decompression and the features of the exposed object. When the object is abnormal, the staff is reminded of the abnormality of the object by reporting the abnormal prompt of the object, thereby improving the yield rate of the object;

[0077] 3. Select the blowing time by understanding the excess between the benchmark blowing time and the required blowing time. When blowing based on the benchmark blowing time, the blowing equipment must be controlled to stop blowing after the benchmark blowing time to avoid overheating of the vulcanized object and abnormality of the vulcanized object. Then, by understanding the benchmark pause time, wait for the vulcanized object to dissipate heat naturally, and after heat dissipation, select the blowing time by understanding the excess between the remaining blowing time and the benchmark blowing time. When blowing based on the remaining blowing time, control the blowing equipment to blow and dry the water-stained area, so as to improve the drying efficiency while avoiding abnormality of the vulcanized object due to overheating. BRIEF DESCRIPTION OF THE DRAWINGS

[0078] Figure 1 is a method flow chart of a method for efficiently vulcanizing and controlling a shock absorber bushing rubber according to an embodiment of the present invention;

[0079] Figure 2 is a method flow chart of a clamping and transporting method in an embodiment of the present invention;

[0080] Figure 3 is a method flow chart of the blowing reset method in an embodiment of the present invention;

[0081] Figure 4 is a method flow chart of a pressure correction method in an embodiment of the present invention;

[0082] Figure 5 is a method flow chart of a method for stabilizing an object in an embodiment of the present invention;

[0083] Figure 6 is a method flow chart of the drying method in an embodiment of the present invention;

[0084] Figure 7 It is a method flow chart of the blow-drying adjustment method in an embodiment of the present invention. DETAILED DESCRIPTION

[0085] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0086] Reference Figure 1 , a high-efficiency vulcanization control method for shock absorber bushing rubber comprises the following steps:

[0087] Step 100: Obtain a vulcanization signal of a preset vulcanization device.

[0088] The vulcanizing device refers to a device used to vulcanize a vulcanized object. The vulcanized object refers to an object that needs to be vulcanized. The vulcanizing signal refers to a signal of the current working state of the vulcanizing device. The vulcanizing signal is obtained through a signal transceiver set on the vulcanizing device.

[0089] Step 101: Based on the fact that the vulcanization signal is consistent with the preset placement signal, a preset clamping device is controlled to clamp the preset vulcanized object to a preset placement area, and placement image information is obtained.

[0090] The placement signal refers to a signal that the next batch of vulcanized objects can be placed in the placement area. The placement area refers to an area for placing vulcanized objects, and the placement area is located on a placement device. The placement device refers to a device for placing vulcanized objects, and a plurality of placement slots for placing vulcanized objects are provided on the placement device, and the placement slots are the placement area. The clamping device refers to a device for clamping the vulcanized objects to the placement area. The placement image information refers to the image when the vulcanized objects are placed in the placement area. The placement image information includes the vulcanized objects and the placement area. The placement image information is obtained by taking a photo with a camera. The placement signal and the placement area are both set in advance by those skilled in the art and will not be elaborated here.

[0091] When the vulcanization signal is consistent with the placement signal, it means that the vulcanized objects in the vulcanization device have been vulcanized. The clamping device can be controlled to clamp the next batch of vulcanized objects to the placement area and obtain placement image information for subsequent steps.

[0092] Step 102: Determine the object exposure height value according to the placement image information, the preset object features and the reference object.

[0093] Object features refer to the features of the vulcanized object after it is placed in the placement area. Reference objects refer to objects used to assist in measuring the size, distance and position of each feature in the image. The position and size of the object features and the reference objects are set in advance by those skilled in the art and will not be described in detail here. The placement image information contains the reference object. The object exposure height value refers to the height value of the vulcanized object above the top surface of the placement device. The object features can be identified from the placement image information through the preset image recognition library, and the sizes of the object features and the reference objects in the placement image information are known, and then the object exposure height value is known by comparing the actual size of the reference object. The image recognition library contains the corresponding relationship between the placement image information, object features, reference objects and object exposure height values. The image recognition library is a manually set database and will not be described in detail here.

[0094] Step 103: Based on the situation that the exposed height value of the object exceeds the preset reference exposed height value, determine the vibration intensity value according to the exposed height value of the object.

[0095] The reference exposure height value refers to the height value when the object exposure height value is zero. The reference exposure height value is set in advance by a person skilled in the art and will not be described in detail here. The vibration intensity value refers to the intensity value of vibrating the exposed sulfide object back to the placement area by means of vibration. The vibration intensity value corresponding to the object exposure height value can be matched through a preset vibration database, which contains the corresponding relationship between the object exposure height value and the vibration intensity value. The vibration database is a manually set database and will not be described in detail here.

[0096] When the object exposure height value exceeds the reference exposure height value, it means that the vulcanized object is higher than the placement area, which means that the vulcanized object is not completely placed in the placement area. The vibration intensity value corresponding to the object exposure height value needs to be matched through the vibration database for subsequent steps.

[0097] Step 104: Determine the exposed object position according to the placement image information and the preset placement device information.

[0098] The placement device information refers to the size of the placement device, the number of placement areas, the location of the placement areas, and the placement form of the placement device on the table. The placement device information is set in advance by a person skilled in the art and will not be described in detail here. The exposed object position refers to the position of the exposed sulfide object on the placement device. The exposed object position corresponding to the placement image information and the placement device information can be matched through a preset position database, which includes the exposed object position corresponding to the placement image information and the placement device information. The position database is a manually set database and will not be described in detail here.

[0099] Step 105: Determine the angle adjustment value and the vibration position according to the exposed object position, the exposed height value of the object, and the placement device information.

[0100] The angle adjustment value refers to the adjustment value used to adjust the tilt angle of the placement device. The vibration position refers to the position when the placement device is vibrated. The angle adjustment value and vibration position corresponding to the exposed object position, the object exposure height value and the placement device information can be matched through the preset correction database, which contains the corresponding relationship between the exposed object position, the object exposure height value, the placement device information, the angle adjustment value and the vibration position. The correction database is a manually set database and will not be elaborated here.

[0101] Step 106: Control the clamping device to clamp the preset placement device into the preset transportation area, and during the transportation process, control the clamping device to adjust the angle to be consistent with the angle adjustment value, and control the preset vibration device to vibrate the vibration position with the vibration intensity value.

[0102] The transport area refers to an area for transporting the placement equipment and the vulcanized objects in the placement equipment to the vulcanizing device for vulcanization. The transport area is set in advance by those skilled in the art and will not be described in detail here. The vibration device refers to a device for vibrating the placement equipment to vibrate the exposed vulcanized objects back to the placement area.

[0103] The clamping device is controlled to clamp the placement device to the transportation area, and during the transportation process, the clamping device is controlled to adjust the angle to be consistent with the angle adjustment value, so as to tilt the placement device so as to vibrate the placement device later. Finally, the vibration device is controlled to vibrate the vibration position with the vibration intensity value, so as to vibrate the exposed sulfide object back to the placement area.

[0104] Reference Figure 2 , the clamping and transporting method comprises the following steps:

[0105] Step 200: Obtain the placement quantity value of the placement device.

[0106] The placement quantity value refers to the number of sulfide objects placed on the placement device. In this embodiment, there are multiple placement areas on the placement device, and each placement area is provided with a pressure sensor, and each pressure sensor is connected to an electronic counter provided on the placement device. When a sulfide object is placed in the placement area, the pressure sensor will be triggered, and each time a pressure sensor is triggered, the number on the electronic counter is increased by one. Therefore, the placement quantity value of the placement device can be known through the electronic counter.

[0107] Step 201: Based on the situation that the placement quantity value is inconsistent with the preset reference quantity value, a transportation signal is obtained.

[0108] The reference quantity value refers to the quantity when all placement areas on the placement device are placed with sulfide objects. The reference quantity value is set in advance by a person skilled in the art and will not be described in detail here. The transport signal refers to a signal used to know whether the placement device needs to be transported to the transport area. The transport signal is obtained by the signal transceiver on the placement device.

[0109] When the placement quantity value is inconsistent with the reference quantity value, it means that the placement equipment is not full yet and a transportation signal needs to be obtained for subsequent steps.

[0110] Step 202: Based on the fact that the transport signal is consistent with a preset transport permission signal, the clamping device is controlled to clamp the placement device into the transport area.

[0111] The transport permission signal is a signal that allows the placement device to be transported to the transport area. The transport permission signal is set in advance by a person skilled in the art and will not be described in detail here. When the transport signal is consistent with the transport permission signal, it means that the placement device that is not fully loaded with sulfide objects can be transported to the transport area, and the clamping device can be directly controlled to clamp the placement device into the transport area.

[0112] When the transport signal is inconsistent with the transport permission signal, it means that the placement equipment that is not fully filled with sulfide objects cannot be transported to the transport area, and it is necessary to continue to obtain the transport signal.

[0113] Step 203: After the placement device is placed in the transportation area, regional image information is obtained.

[0114] The regional image information refers to the image in the transport area. The regional image information includes the placement equipment and vulcanized objects. The regional image information is obtained by taking pictures with a camera. When the placement equipment is placed in the transport area, the regional image information needs to be obtained for subsequent steps.

[0115] Step 204: Based on the situation that the regional image information contains preset exposed object features, determine the position of the raised object according to the regional image information, the exposed object features and the placement device information.

[0116] The exposed object feature refers to the feature of the vulcanized object when it is exposed from the placement area. The exposed object feature is set in advance by a person skilled in the art and will not be elaborated here. The raised object position refers to the position of the vulcanized object on the placement device corresponding to the exposed object feature. When the regional image information contains the exposed object feature, it means that the vulcanized object is once again raised from the placement area. The position database is required to match the regional image information, the exposed object feature and the raised object position corresponding to the placement device information for subsequent steps. The position database contains the correspondence between the regional image information, the exposed object feature, the placement device information and the raised object position.

[0117] Step 205: Determine the vibration device number according to the position of the elevated object.

[0118] The vibration device number refers to the number of the vibration device. The vibration device refers to a device used to vibrate the placement area to vibrate the protruding sulfide objects back into the placement area. Each placement area is provided with vibration devices with different numbers. The vibration device number corresponding to the protruding object position can be matched through a preset number database, which includes the corresponding relationship between the protruding object position and the vibration device number. The number database is a manually set database and will not be described in detail here.

[0119] Step 206: Control the preset vibration device to vibrate at a preset vibration intensity value according to the vibration device number.

[0120] The vibration intensity value refers to the intensity value when the vibration device vibrates the placement area. The vibration intensity value is set in advance by a person skilled in the art and will not be described in detail here. The vibration device corresponding to the vibration device number is controlled to vibrate at the vibration intensity value, so as to vibrate the sulfide object corresponding to the exposed object feature back into the placement area.

[0121] Reference Figure 3 , the blowing reset method includes the following steps:

[0122] Step 300: Obtaining object material information of the sulfide object based on the fact that the regional image information contains exposed object features.

[0123] The object material information refers to the specific material of the vulcanized object. The object material information can be obtained by scanning the barcode on the vulcanized object with a preset barcode scanner. The content obtained by the barcode scanner scanning the barcode on the vulcanized object corresponds to the object material information.

[0124] Step 301: Match the blowing temperature value from a preset blowing database according to the object material information.

[0125] The blowing temperature value refers to the temperature value used to blow air to the vulcanized objects that are higher than the placement area. Since the vulcanized objects are made of rubber, the principle of thermal expansion and contraction can be used to blow cold air to the vulcanized objects to temporarily shrink the vulcanized objects, thereby allowing the vulcanized objects to enter the placement area better. When the temperature is restored later, the shrunk vulcanized objects will also recover accordingly.

[0126] The blowing temperature value corresponding to the object material information can be matched through the blowing database, which includes the corresponding relationship between the object material information and the blowing temperature value. The blowing database is a manually set database and will not be described in detail here.

[0127] Step 302: Determine the height value of the object according to the regional image information, the exposed object features and the reference object.

[0128] The height value of the object above the placement area refers to the height value of the vulcanized object above the placement area. The exposed object features can be identified from the regional image information through the image recognition library, and the size of the exposed object features and the reference object in the placement image information can be known, and the height value of the object above the placement area can be known by comparing the actual size of the reference object. The image recognition library contains the corresponding relationship between the regional image information, the exposed object features, the reference object, and the height value of the object above the placement area.

[0129] Step 303: Match the blowing wind force value and the blowing angle from the blowing database according to the position of the object above the object, the height value of the object above the object, and the blowing temperature value.

[0130] The blowing wind force value refers to the wind force value when blowing on the sulfide object corresponding to the exposed object feature. The blowing angle refers to the angle when blowing on the sulfide object corresponding to the exposed object feature. The blowing wind force value and blowing angle corresponding to the position of the object above, the height value of the object above, and the blowing temperature value can be matched through the blowing database, which includes the corresponding relationship between the position of the object above, the height value of the object above, the blowing temperature value, the blowing wind force value, and the blowing angle.

[0131] Step 304: According to the blowing temperature value, a preset blowing device is controlled to blow air at a position above the object with a blowing wind force value and a blowing angle.

[0132] The blowing device is a device used to blow air to the vulcanized object corresponding to the exposed object features. The blowing device is controlled to blow air with a temperature corresponding to the blowing temperature value to the position above the object at the blowing wind force value and the blowing angle, so that the vulcanized object can be returned to the placement area.

[0133] Reference Figure 4 , the pressing correction method comprises the following steps:

[0134] Step 400: After the vibration device vibrates with a vibration intensity value, the post-vibration image information is obtained.

[0135] The post-vibration image information refers to the image of the placement device after the vibration device vibrates the placement area with the vibration intensity value. The post-vibration image information is obtained by taking a photo with a camera. When the vibration device vibrates with the vibration intensity value, the post-vibration image information needs to be obtained for subsequent steps.

[0136] Step 401: Based on the fact that the post-vibration image information contains exposed object features, determine the current angle value of the object and the position of the object that is still above the target according to the post-vibration image information and the exposed object features.

[0137] The current angle value of the object refers to the current angle value of the vulcanized object relative to the horizontal direction. The position of the object that is still higher than the position of the object refers to the position of the vulcanized object that is still higher than the placement area after vibration. When the image information after vibration contains exposed object features, it means that even if the vibration equipment vibrates the placement area, it is impossible to vibrate the vulcanized object back into the placement area. It is necessary to match the image information after vibration and the current angle value of the object corresponding to the exposed object features and the position of the object that is still higher than the position of the object through the position database for subsequent steps. The position database contains the correspondence between the image information after vibration, the exposed object features, the current angle value of the object, and the position of the object that is still higher than the position of the object.

[0138] Step 402: Based on the inconsistency between the current angle value of the object and the preset reference angle value, an angle correction value is matched from a preset correction database according to the current angle value of the object and the reference angle value.

[0139] The reference angle value refers to the angle value when the vulcanized object is placed straight. The reference angle value is set in advance by a person skilled in the art and will not be described in detail here. The angle correction value refers to the angle value used to correct the current angle value of the vulcanized object to the reference angle value.

[0140] When the current angle value of the object is inconsistent with the reference angle value, it means that the vulcanized object is not placed correctly, and the correction database is needed to match the angle correction value corresponding to the current angle value of the object and the reference angle value for subsequent steps. The correction database contains the correspondence between the current angle value of the object, the reference angle value and the angle correction value. The correction database is a manually set database and will not be elaborated here.

[0141] Step 403: Controlling a preset correction device to perform angle correction on the sulfide object corresponding to the exposed object feature according to the angle correction value.

[0142] The correction device is a device used to correct the angle of the vulcanized object and press the corrected vulcanized object back to the placement area. The control correction device corrects the angle of the vulcanized object corresponding to the exposed object feature with the angle correction value for subsequent steps.

[0143] Step 404: After the correction, control the correction device to press the position still above the object with a preset pressing force value, and obtain the image information after pressing.

[0144] The pressing force value refers to the force value of the correction device pressing the vulcanized object into the placement area. The pressing force value is set in advance by a person skilled in the art and will not be described in detail here. The post-pressing image information refers to the image of the placement device after pressing the vulcanized object that is still above the object. The post-pressing image information is obtained by taking a photo with a camera.

[0145] After the correction, the correction device is controlled to press the vulcanized object still higher than the object position with the pressing force value, and the post-pressing image information is obtained after pressing for subsequent steps.

[0146] Step 405: Based on the fact that the compressed image information contains exposed object features, an object abnormality prompt is reported.

[0147] The object abnormality prompt refers to the prompt when the vulcanized object is abnormal. When the image information after pressing contains the exposed object features, it means that the vulcanized object is still higher than the placement area even after pressing. The object abnormality prompt needs to be reported to prompt the staff to check the vulcanized object.

[0148] Reference Figure 5 , the object stabilization method includes the following steps:

[0149] Step 500: When the clamping device clamps the vulcanized object to the placement area, object parameter information of the vulcanized object is obtained.

[0150] The object parameter information refers to the weight and size of the object. The object parameter information can be obtained by scanning the barcode on the vulcanized object with a preset barcode scanner, and the content obtained by scanning the barcode on the vulcanized object corresponds to the object parameter information. When the clamping device clamps the vulcanized object to the placement area, the object parameter information of the vulcanized object needs to be obtained for subsequent steps.

[0151] Step 501: Determine the required amount of liquid according to object parameter information, a preset area size and a reference liquid level height value.

[0152] The area size refers to the size of the placement area. The reference liquid level height value refers to the height value that the liquid needs to reach in the placement area. The area size and the reference liquid level height value are both set in advance by those skilled in the art and will not be elaborated here. The liquid demand refers to the amount of liquid needed to reach the reference liquid level height value in the placement area. The object parameter information, area size and the liquid demand corresponding to the reference liquid level height value can be matched through a preset liquid database, which includes the correspondence between the object parameter information, area size, reference liquid level height value and the liquid demand. The liquid database is an artificially set database and will not be elaborated here.

[0153] Step 502: Control the preset infusion device to infuse the placement area according to the liquid demand, and after the infusion is completed, control the clamping device to clamp the placement device into the transportation area.

[0154] The infusion device refers to a device used to infuse liquid into the placement area. The infusion device is controlled to infuse liquid into the placement area according to the required amount of liquid, and after the infusion is completed, the clamping device is controlled to clamp the placement device into the transportation area.

[0155] Step 503: In the transport area, control a preset suction device to absorb the liquid in the placement area and obtain absorption image information.

[0156] The suction device refers to a device used to suck out the liquid in the placement area. The absorption image information refers to the image when the liquid in the placement area is absorbed. The absorption image information is obtained by taking a photo with a camera. When the placement device is in the transportation area, the suction device is controlled to absorb the liquid in the placement area and obtain the absorption image information for subsequent steps.

[0157] Step 504: Determine the absorption progress value according to the absorption image information and the preset liquid surface characteristics.

[0158] The absorption progress value refers to the progress value of the suction device absorbing liquid. The absorption progress value corresponding to the absorption image information and the liquid surface characteristics can be matched through the preset absorption database, which includes the corresponding relationship between the absorption image information and the liquid surface characteristics and the absorption progress value. The absorption database is a manually set database and will not be described in detail here.

[0159] Step 505: Based on the fact that the absorption progress value is consistent with the preset reference progress value, control the preset blowing equipment to blow dry the vulcanized object.

[0160] The reference progress value refers to the progress value at which the suction device does not need to further absorb the liquid. The reference progress value is set in advance by a person skilled in the art and will not be described in detail here. The blowing device refers to a device used to dry the residual water stains in the placement area.

[0161] When the absorption progress value is consistent with the reference progress value, it means that the suction device does not need to further absorb the liquid, and the remaining water stains can be directly controlled by the blowing equipment to dry the placement area and the sulfide objects.

[0162] Reference Figure 6 , the drying method comprises the following steps:

[0163] Step 600: Based on the fact that the absorption progress value is consistent with the reference progress value, control a preset lifting device to lift the vulcanized object at a preset lifting height value.

[0164] The lifting device refers to a device used to lift the sulfide objects in the placement area. The lifting height value refers to the height value of the sulfide objects in the placement area. The lifting height value is set in advance by a person skilled in the art and will not be described in detail here.

[0165] When the absorption progress value is consistent with the benchmark progress value, the lifting equipment needs to be controlled to lift the vulcanized object to the lifting height value for subsequent steps.

[0166] Step 601: Obtain object material information of a sulfide object.

[0167] The object material information refers to the specific material of the vulcanized object. The object material information can be obtained by scanning the barcode on the vulcanized object with a preset barcode scanner. The content obtained by the barcode scanner scanning the barcode on the vulcanized object corresponds to the object material information.

[0168] Step 602: Match the drying temperature value from a preset drying database according to the object material information.

[0169] The drying temperature value refers to the temperature value used to dry the water stains remaining on the placement area and the vulcanized object. The drying temperature value corresponding to the object material information can be matched through the drying database, which contains the correspondence between the object material information and the drying temperature value. The drying database is a manually set database and will not be described here.

[0170] Step 603: Determine the water stain area according to the absorption image information, the object parameter information and the preset water stain characteristics.

[0171] The water stain feature refers to the feature of the water stain in the placement area and the sulfide object. The water stain feature is set in advance by a person skilled in the art and will not be described in detail here. The water stain area refers to the specific area where the water stain is located in the placement area and the sulfide object. The water stain area corresponding to the absorption image information, object parameter information and water stain feature can be matched through the preset water stain database, which contains the corresponding relationship between the absorption image information, object parameter information water stain feature and water stain area. The water stain database is a manually set database and will not be described in detail here.

[0172] Step 604: Determine the drying angle according to the water stain area and the placement area.

[0173] The drying angle refers to the angle at which the drying device dries the water stain feature. The drying angles corresponding to the water stain area and the placement area can be matched through the drying database, which includes the correspondence between the water stain area and the placement area and the drying angles.

[0174] Step 605: Controlling the blowing device to blow air at the water stain area at a drying angle according to the drying temperature value to dry the water stain.

[0175] The blowing device is controlled to blow air to the water stain area at a drying angle and a drying temperature value, so as to dry the water stain.

[0176] Reference Figure 7 , the blow-drying adjustment method comprises the following steps:

[0177] Step 700: Determine the water stain range according to the absorption image information and the water stain characteristics.

[0178] The water stain range refers to the size of the water stain in the placement area and on the sulfide object. The water stain features can be identified from the absorption image information through the preset range database, and the identified water stain features can be range-selected to obtain the water stain range. The range database contains the corresponding relationship between the absorption image information, the water stain features, and the water stain range. The range database is a manually set database and will not be described in detail here.

[0179] Step 701: Determine a reference drying time according to the drying temperature value and the object material information.

[0180] The benchmark blowing time refers to the longest time that the blowing equipment can blow the vulcanized object at the drying temperature value. The reference drying time corresponding to the drying temperature and the object material information can be calculated, where t max is the reference blowing time, m is the mass of the sulfide object corresponding to the object material information, c is the specific heat capacity of the sulfide object, h is the heat transfer coefficient, A is the surface area of ​​the sulfide object, T max T is the maximum temperature that the sulfide object can withstand. dry is the drying temperature, T0 is the initial temperature of the vulcanized object. m, c, h, A and T max The technical personnel in this field match the data corresponding to the object material information in advance through the preset object database. The object database contains the object material information, m, c, h, A and T max The object database is a manually set database, which will not be described in detail here. T0 is measured in advance by a person skilled in the art, which will not be described in detail here.

[0181] Step 702: Determine the required drying time according to the drying temperature value and the water stain range.

[0182] The required blowing time refers to the time required to completely dry the water stains. The drying temperature value and the required blowing time corresponding to the water stain range can be matched through the drying database, which includes the corresponding relationship between the drying temperature value, the water stain range and the required blowing time.

[0183] Step 703: Based on the situation that the required blowing time exceeds the reference blowing time, the blowing device is controlled to blow the water stain area at a blowing angle according to the blowing temperature value, and after the reference blowing time, the blowing device is controlled to stop blowing.

[0184] When the required blowing time exceeds the benchmark blowing time, it means that controlling the blowing equipment to directly blow dry the water stains completely will cause the temperature value of the sulfide object to be too high, thereby affecting the internal structure of the sulfide object. Therefore, it is necessary to control the blowing equipment to blow the water stain area at the drying temperature value and the drying angle, and after the benchmark blowing time, control the blowing equipment to stop blowing to wait for the temperature value of the sulfide object to decrease.

[0185] Step 704: Determine a reference pause time according to the drying temperature value and the object material information, and after the reference pause time, calculate the difference between the required drying time and the reference drying time as the remaining drying time.

[0186] The benchmark pause time refers to the time used to wait for the temperature value of the vulcanized object to naturally decrease. The benchmark pause time corresponding to the drying temperature value and the object material information can be matched through the drying database, which contains the correspondence between the drying temperature value and the object material information and the benchmark pause time. The remaining blowing time refers to the time remaining for blowing the water stain area after the benchmark blowing time. The remaining blowing time can be obtained by calculating the difference between the required blowing time and the benchmark blowing time. After the benchmark pause time has passed, the remaining blowing time needs to be calculated in order to subsequently dry the water stains.

[0187] Step 705: Based on the fact that the remaining blowing time does not exceed the reference blowing time, the blowing device is controlled to blow the water stain area at a drying angle according to the drying temperature value to dry the water stain.

[0188] When the remaining blowing time does not exceed the reference blowing time, it means that the blowing device can be directly controlled to blow the water stain area at the drying temperature value. Therefore, the blowing device is directly controlled to blow the water stain area at the drying temperature value and the drying angle to dry the water stain.

[0189] When the remaining blowing time still exceeds the benchmark blowing time, controlling the blowing device to completely dry the water stains will still cause the temperature of the sulfide object to be too high, and steps 703 to 705 need to be repeated until the remaining blowing time does not exceed the benchmark blowing time.

[0190] Based on the same inventive concept, an embodiment of the present invention provides an efficient vulcanization control system for shock absorber bushing rubber, comprising:

[0191] An acquisition module, used to acquire vulcanization signals, placement image information, placement quantity values, transportation signals, regional image information, object material information, post-vibration image information, post-compression image information, object parameter information, and absorption image information;

[0192] A memory for storing a program of a highly efficient vulcanization control method for shock absorber bushing rubber;

[0193] The processor is used to load, execute and implement the program stored in the memory.

[0194] Based on the same inventive concept, an embodiment of the present invention provides an intelligent terminal, including a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and executes a method for efficiently controlling the vulcanization of a shock absorber bushing rubber.

[0195] Those skilled in the art can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional modules is used as an example. In actual applications, the above-mentioned functions can be assigned to different functional modules as needed, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working process of the system, device and unit described above can refer to the corresponding process in the aforementioned method embodiment, and will not be repeated here.

[0196] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A high-efficiency vulcanization control method for shock absorber bushing rubber, characterized in that: include: Obtaining a vulcanization signal of a preset vulcanization device; Based on the fact that the vulcanization signal is consistent with the preset placement signal, controlling the preset clamping device to clamp the preset vulcanized object to the preset placement area, and obtaining placement image information; Determine the exposed height value of the object according to the placed image information, the preset object features and the reference object; Based on the situation that the exposure height value of the object exceeds the preset reference exposure height value, determining the vibration intensity value according to the exposure height value of the object; Determine the exposed object position according to the placement image information and the preset placement device information; Determine the angle adjustment value and vibration position according to the exposed object position, the exposed height value of the object and the placement device information; The clamping device is controlled to clamp the preset placement device into the preset transportation area, and during the transportation process, the clamping device is controlled to adjust the angle to be consistent with the angle adjustment value, and the preset vibration device is controlled to vibrate the vibration position with the vibration intensity value.

2. The high-efficiency vulcanization control method for shock absorber bushing rubber according to claim 1, characterized in that: Also includes gripping transport methods: Get the placement quantity value of the placed device; Based on the inconsistency between the placed quantity value and the preset reference quantity value, a transport signal is obtained; Based on the situation that the transport signal is consistent with the preset transport permission signal, the clamping device is controlled to clamp the placement device into the transport area; After the placement device is placed in the transportation area, the area image information is obtained; Based on the situation that the regional image information contains preset exposed object features, the position of the raised object is determined according to the regional image information, the exposed object features and the placement device information; Determine the vibration equipment number based on the location of the raised object; According to the vibration device number, a preset vibration device is controlled to vibrate at a preset vibration intensity value.

3. The high-efficiency vulcanization control method for shock absorber bushing rubber according to claim 2, characterized in that: Also includes the blow-dry reset method: Based on the fact that the regional image information contains exposed object features, obtaining object material information of the sulfide object; Match the blowing temperature value from the preset blowing database according to the object material information; Determine the height value of the object according to the regional image information, the exposed object features and the reference object; Matching the blowing wind force value and the blowing angle from the blowing database according to the position of the object above the object, the height value of the object above the object, and the blowing temperature value; According to the blowing temperature value, the preset blowing device is controlled to blow air at the position above the object with the blowing wind force value and the blowing angle.

4. The high-efficiency vulcanization control method for shock absorber bushing rubber according to claim 2, characterized in that: Also includes the press correction method: After the vibration device vibrates with a vibration intensity value, obtaining post-vibration image information; Based on the fact that the post-vibration image information contains exposed object features, the current angle value of the object and the position of the object still above the target are determined according to the post-vibration image information and the exposed object features; Based on the inconsistency between the current angle value of the object and the preset reference angle value, an angle correction value is matched from a preset correction database according to the current angle value of the object and the reference angle value; According to the angle correction value, a preset correction device is controlled to perform angle correction on the sulfide object corresponding to the exposed object feature; After the correction, the correction device is controlled to press the position still above the object with a preset pressing force value, and obtain the image information after pressing; Based on the fact that the compressed image information contains exposed object features, an object abnormality prompt is reported.

5. The high-efficiency vulcanization control method for shock absorber bushing rubber according to claim 1, characterized in that: Also includes object stabilization methods: When the clamping device clamps the vulcanized object to the placement area, obtaining object parameter information of the vulcanized object; Determine the required amount of liquid according to object parameter information, preset area size and reference liquid level height value; According to the liquid demand, the preset infusion device is controlled to infuse the placement area, and after the infusion is completed, the clamping device is controlled to clamp the placement device to the transportation area; In the transport area, a preset suction device is controlled to absorb the liquid in the placement area and obtain absorption image information; Determining the absorption progress value according to the absorption image information and the preset liquid surface characteristics; Based on the fact that the absorption progress value is consistent with the preset reference progress value, the preset blowing equipment is controlled to blow dry the vulcanized object.

6. The high-efficiency vulcanization control method for shock absorber bushing rubber according to claim 5, characterized in that: Also includes blow-drying method: Based on the fact that the absorption progress value is consistent with the reference progress value, controlling the preset lifting equipment to lift the vulcanized object at a preset lifting height value; Get the object material information of the sulfide object; Match the drying temperature value from the preset drying database according to the material information of the object; Determine the water stain area according to the absorption image information, the object parameter information and the preset water stain characteristics; Determine the drying angle based on the water stain area and placement area; According to the drying temperature value, the blowing device is controlled to blow air to the water stain area at a drying angle to dry the water stain.

7. The method for controlling the efficient vulcanization of the shock absorber bushing rubber according to claim 6, characterized in that: Also includes blow-dry adjustment method: Determine the scope of water damage according to absorption image information and water damage characteristics; Determine the baseline drying time based on the drying temperature and the material information of the object; Determine the required drying time based on the drying temperature and water stain range; Based on the situation that the required blowing time exceeds the reference blowing time, the blowing device is controlled to blow the water stain area at a drying angle according to the drying temperature value, and after the reference blowing time, the blowing device is controlled to stop blowing; Determine the benchmark pause time according to the drying temperature value and the object material information, and after the benchmark pause time, calculate the difference between the required drying time and the benchmark drying time as the remaining drying time; Based on the situation that the remaining blowing time does not exceed the reference blowing time, the blowing device is controlled to blow the water stain area at a drying angle according to the drying temperature value to dry the water stain.

8. The high-efficiency vulcanization control method for shock absorber bushing rubber according to claim 1, characterized in that: It also includes the algorithm formula for calculating the benchmark blowing time: , where t max is the reference blowing time, m is the mass of the sulfide object corresponding to the object material information, c is the specific heat capacity of the sulfide object, h is the heat transfer coefficient, A is the surface area of ​​the sulfide object, T max T is the maximum temperature that the sulfide object can withstand. dry is the drying temperature, and T0 is the initial temperature of the vulcanized object.

9. An efficient vulcanization control system for shock absorber bushing rubber, characterized in that: include: An acquisition module, used to acquire vulcanization signals, placement image information, placement quantity values, transportation signals, regional image information, object material information, post-vibration image information, post-compression image information, object parameter information, and absorption image information; A memory for storing a program of a high-efficiency vulcanization control method for a shock absorber bushing rubber according to any one of claims 1 to 8; The processor is used to load, execute and implement the program stored in the memory.

10. An intelligent terminal, characterized in that: The method comprises a memory and a processor, wherein the memory stores a computer program which can be loaded by the processor and executes a method for efficiently controlling the vulcanization of a shock absorber bushing rubber as claimed in any one of claims 1 to 8.

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