Portable pantograph detection device, method, apparatus, medium, and program

通过便携式受电弓检测装置,利用试验执行单元和人机交互单元,实现受电弓的自动化检测和音视频数据采集,解决了现有技术中检测效率低、成本高和数据真实性问题,提高了 The accuracy and efficiency of detection.

CN119374652APending Publication Date: 2025-01-28SHENHUA BAOSHEN RAILWAY GRP
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Patent Information

Application Number
CN202411100968.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

The existing pantograph detection methods are inefficient and costly, and cannot synchronously record video and audio, affecting the authenticity of the data.

Method used

Designed a portable bow test device, and to receive the instructions of the industrial computer unit through the test execution unit to control the start and stop of the electrical bow to achieve automated detection; Collect audio and video data to ensure the real -time and authenticity of the detection.

Benefits of technology

Improve the efficiency and accuracy of the detection of electric bow, reduce the cost of manpower, and record audio and video data by simultaneously to ensure the authenticity of the data.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a portable pantograph detection device, method, equipment, medium and program, and the device comprises a test execution unit which is used for receiving a pantograph instruction of an industrial computer unit so as to control the starting and stopping of a pantograph; the test acquisition unit is used for receiving the test instruction of the industrial computer unit, acquiring pantograph test data according to the test instruction and sending the pantograph test data to the industrial computer unit; the industrial computer unit is used for sending instructions to the test execution unit and the test acquisition unit and calculating pantograph detection data of the pantograph according to the pantograph test data; and the man-machine interaction unit is used for calling recording and camera shooting equipment of the industrial computer unit to acquire pantograph detection audios and videos when the test acquisition unit receives the test instruction of the industrial computer unit. The real-time performance and authenticity during pantograph detection can be realized, and the efficiency and accuracy of pantograph detection data are ensured.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of pantograph detection, and in particular to a portable pantograph detection device, method, equipment, medium and program. Background Art

[0002] The pantograph is a key component for monorail trains to obtain electrical energy from the contact network. If a pantograph fails, it may affect the safe operation of the entire monorail line. Therefore, pantograph detection is an important part of ensuring the safe operation of the railway system, especially in the high-speed railway system.

[0003] However, the existing pantograph detection method requires the cooperation of multiple people to control the stopping and starting of the pantograph, and the pantograph cannot be automatically raised and lowered, resulting in high cost and poor efficiency of pantograph detection. At the same time, the test data during pantograph detection cannot be recorded synchronously with video and audio, and the authenticity of the test data cannot be ensured. Therefore, how to improve the accuracy and efficiency of pantograph detection has become an urgent problem to be solved.

[0004] Public Content

[0005] The present invention provides a portable pantograph detection device, method, equipment, medium and program. By receiving the pantograph instruction of the industrial computer unit through the test execution unit to control the start and stop of the pantograph, the pantograph detection can be automatically controlled to improve the efficiency. At the same time, the recording and video equipment of the industrial computer unit can be called through the human-computer interaction unit to collect the pantograph detection audio and video, so as to realize the real-time and authenticity of the pantograph detection and ensure the accuracy of the pantograph detection data.

[0006] In a first aspect, the present disclosure provides a portable pantograph detection device, comprising: a test execution unit, used to receive pantograph instructions from an industrial computer unit to control the start and stop of the pantograph; a test acquisition unit, used to receive the test instructions from the industrial computer unit, collect pantograph test data according to the test instructions, and send the pantograph test data to the industrial computer unit; an industrial computer unit, used to send instructions to the test execution unit and the test acquisition unit, and calculate the pantograph detection data of the pantograph according to the pantograph test data; a human-computer interaction unit, used to call the recording and video equipment of the industrial computer unit to collect pantograph detection audio and video when the test acquisition unit receives the test instructions from the industrial computer unit.

[0007] In some embodiments, the test execution unit includes a compressed air tank, a bow raising cylinder, and a solenoid valve, wherein when the test execution unit controls the solenoid valve to open, the compressed air in the compressed air tank enters the bow raising cylinder, and after the compressed air enters the bow raising cylinder, the compressed air pushes the piston of the bow raising cylinder to control the lifting and lowering of the pantograph.

[0008] In some embodiments, the test acquisition unit includes: a wire rope, a reduction motor, a tension sensor, a soft rope, an external proximity switch, and a built-in proximity switch, wherein: the wire rope is used to hook the bow head of the pantograph during the process of detecting the tension value and displacement value of the pantograph, and drive the pantograph to rise and fall; the reduction motor is used to rotate at a constant speed to release the wire rope, pull the pantograph to rise at a constant speed, and pull back the wire rope by reversing to pull the pantograph down; the tension sensor is used to detect the tension value and displacement value of the pantograph, and send the tension value and the displacement value to the industrial computer unit; the soft rope is used to detect the pantograph raising time and lowering time in the process of detecting the pantograph raising time and lowering time. The bow head of the pantograph is hooked to drive the bow head of the pantograph to rise and away from the external proximity switch, and to drive the bow head of the pantograph to descend and approach the built-in proximity switch; the external proximity switch is fixed to the bow head of the pantograph by magnetic attraction, and when the bow head of the pantograph is away from the external proximity switch, timing is started until the distance between the bow head of the pantograph and the external proximity switch is the maximum distance of the soft rope, and the pantograph raising time is obtained; the built-in proximity switch is fixed to the bow head of the pantograph by magnetic attraction, and is used to start timing when the bow head of the pantograph approaches the built-in proximity switch, and when the distance between the bow head of the pantograph and the built-in proximity switch is zero, and the pantograph lowering time is obtained.

[0009] In a second aspect, the present disclosure provides a portable pantograph detection method, which is applied to the portable pantograph detection device, including: receiving a pantograph inflation command sent by an industrial computer unit, and controlling the pantograph to be in a raised state according to the pantograph inflation command; using a test acquisition unit to collect tension values ​​and displacement values ​​when the pantograph is in a raised state; calculating the pantograph's pressure difference at the same height and static contact pressure according to the tension values ​​and displacement values; using the test acquisition unit to control the pantograph to be raised to a preset raised position, and collect the raised time, and control the pantograph to be lowered from the raised position to a preset lowered position, and collect the lowered time; collecting the pressure difference at the same height, the static contact pressure, the raised time, and the lowered time to obtain the pantograph detection data of the pantograph.

[0010] In some embodiments, the use of a test acquisition unit to collect the tension value and displacement value of the pantograph when it is in a raised state includes: when the pantograph rises at a uniform speed, using the tension sensor in the test acquisition unit to collect the rising tension value and the rising displacement value of the pantograph; when the rising tension value is less than a preset minimum tension value, controlling the pantograph to descend, and using the tension sensor to collect the descending tension value and the descending displacement value of the pantograph; when the rising height of the pantograph meets a preset threshold, collecting the height tension value of the pantograph; and collecting the rising tension value, the rising displacement value, the descending tension value, the descending displacement value and the height tension value to obtain the tension value and the displacement value of the pantograph when it is in a raised state.

[0011] In some embodiments, calculating the pressure difference at the same height and the static contact pressure of the pantograph based on the tension value and the displacement value includes: constructing a tension-height curve based on the tension value and the displacement value; calculating the pressure difference at the same height of the pantograph based on the tension-height curve; and using the height tension value in the tension value as the static contact pressure of the pantograph.

[0012] In some embodiments, constructing a tension-height curve based on the tension value and the displacement value includes: drawing and generating an ascending tension-height curve based on the ascending tension value and the ascending displacement value in the tension value and the displacement value; drawing and generating a descending tension-height curve based on the descending tension value and the descending displacement value in the tension value and the displacement value; and collecting the ascending tension-height curve and the descending tension-height curve to obtain a tension-height curve.

[0013] In a third aspect, the present disclosure provides a computer device, including a memory, a processor, and a computer program stored in the memory, wherein the processor executes the computer program to implement the steps of a portable pantograph detection method described in the above aspect.

[0014] In a fourth aspect, the present disclosure provides a computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements the steps of a portable pantograph detection method described in the above aspects.

[0015] In a fifth aspect, the present disclosure provides a computer program product, including a computer program / instructions, which, when executed by a processor, implements the steps of a portable pantograph detection method described in the above aspects.

[0016] The present disclosure provides a portable pantograph detection device, method, equipment, medium and program. By receiving the pantograph instruction of the industrial computer unit through the test execution unit to control the start and stop of the pantograph, the pantograph detection can be automatically controlled to improve efficiency; the pantograph test data can be collected by receiving the test instruction of the industrial computer unit through the test acquisition unit, and the pantograph test data can be sent to the industrial computer unit, the pantograph detection data can be calculated by the industrial computer unit, and the recording and video equipment of the industrial computer unit can be called through the human-computer interaction unit to collect the pantograph detection audio and video, so as to achieve the real-time and authenticity of the pantograph detection and ensure the accuracy of the pantograph detection data. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present disclosure will be described in more detail below based on embodiments and with reference to the accompanying drawings:

[0018] Figure 1 A flow chart of a portable pantograph detection device according to a first embodiment of the present disclosure is shown.

[0019] Figure 2 A flow chart of a portable pantograph detection method according to a second embodiment of the present disclosure is shown.

[0020] In the drawings, the same reference numerals are used for the same components, and the drawings are not drawn to scale. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the technical solution of the present disclosure, and to fully understand and implement how the present disclosure applies technical means to solve technical problems and achieve the corresponding technical effects, the technical solution in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only embodiments of a part of the present disclosure, not all of the embodiments. The embodiments of the present disclosure and the various features in the embodiments can be combined with each other without conflict, and the technical solutions formed are all within the scope of protection of the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of the present disclosure.

[0022] It should be noted that the terms "first", "second", etc. in the specification and claims of the present disclosure and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present disclosure described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product, or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products, or devices.

[0023] It should be noted that the steps shown in the flowcharts of the accompanying drawings can be executed in a computer system such as a set of computer executable instructions, and that, although a logical order is shown in the flowcharts, in some cases, the steps shown or described can be executed in an order different from that shown here.

[0024] Embodiment 1

[0025] Figure 1 A functional module diagram of a portable pantograph detection device provided in an embodiment of the present disclosure, such as Figure 1 As shown, a portable pantograph detection device comprises:

[0026] A test execution unit 101, a test collection unit 102, an industrial computer unit 103 and a human-computer interaction unit 104; wherein the test execution unit 101 controls the start and stop of the pantograph after receiving the test instruction sent by the industrial computer unit 103; the test collection unit 102 collects the pantograph test data of the pantograph after receiving the test instruction sent by the industrial computer unit 103, and sends the pantograph test data to the industrial computer unit 103; the industrial computer unit 103 is used to send instructions to the test execution unit 101 and the test collection unit 102, and calculate the pantograph detection data according to the pantograph test data returned by the test collection unit 102; the human-computer interaction unit 104 is used to call the recording and video equipment of the industrial computer unit 103 to collect the pantograph detection audio and video when the test collection unit 102 receives the test instruction from the industrial computer unit 103.

[0027] Specifically, the test execution unit 101 includes a compressed air pipeline, a pantograph raising cylinder and a solenoid valve. When the solenoid valve is opened, compressed air enters the pantograph raising cylinder, and the compressed air pushes the piston of the pantograph raising cylinder to drive the pantograph to rise and fall.

[0028] Furthermore, the test execution unit 101 controls the connection and disconnection of the optocoupler through the microcontroller IO (Input / Output) interface, controls the connection and disconnection of the intermediate relay through the optocoupler, and then controls the opening and closing of the solenoid valve through the intermediate relay. When the solenoid valve is opened, the compressed air in the compressed air tank enters the bow lifting cylinder, and the compressed air pushes the piston of the bow lifting cylinder to drive the pantograph to rise. When the solenoid valve is closed, the piston of the bow lifting cylinder descends to drive the pantograph to descend.

[0029] Among them, the compressed air tank is a storage tank for storing compressed air, for example, a compressed air storage tank, a gas cylinder, a membrane gas tank and other methods of storing compressed air. The stored compressed air can be transported to the bow lifting cylinder through the compressed air tank, thereby pushing the piston of the bow lifting cylinder.

[0030] Specifically, by controlling the raising and lowering of the pantograph through the test execution unit 101, it is not necessary for multiple people to cooperate to complete the test, which can effectively reduce the labor cost.

[0031] In detail, the test collection unit 102 includes: a wire rope, a reduction motor, a tension sensor, a soft rope, an external proximity switch, and a built-in proximity switch;

[0032] Among them, after receiving the pantograph instruction sent by the industrial computer unit 103, the test execution unit 101 opens the solenoid valve to allow compressed air to enter the pantograph raising cylinder, thereby inflating the pantograph and putting the pantograph in a raised state. The wire rope and the soft rope are used to hook the bow head of the pantograph. At this time, the industrial computer unit 103 sends a test instruction to the test acquisition unit 102, and the human-computer interaction unit 104 starts to call the recording and video equipment of the industrial computer unit 103 to collect the pantograph test audio and video during the pantograph test.

[0033] Specifically, when detecting the tension value and displacement value of the pantograph, the reduction motor in the test acquisition unit 102 is started, and the reduction motor rotates at a constant speed to release the wire rope to pull the pantograph up at a constant speed. The tension value and displacement value of the pantograph when it rises are collected through the tension sensor and sent to the industrial computer unit 103. When the industrial computer unit 103 determines that the tension value is less than the preset minimum tension value, the reduction motor is controlled to stop. After the reduction motor stops for a preset time, that is, a short pause, the reduction motor is controlled to reverse, retract the wire rope, and pull the pantograph down. The tension value and displacement value of the pantograph when it descends are collected through the tension sensor and sent to the industrial computer unit 103. The industrial computer unit 103 can calculate the pressure difference of the pantograph at the same height through the tension value and displacement value of the pantograph when it rises and descends.

[0034] Among them, the same-height pressure difference is the pressure difference caused by the air flow between the pantograph and the overhead line. The same-height pressure difference will affect the contact stability between the pantograph and the overhead line, which may cause poor contact or arcing. The continuous pressure difference will increase the wear of the pantograph and the overhead line. In extreme cases, it will cause the pantograph to detach from the overhead line, affecting the safe operation of the train.

[0035] In detail, when the reduction motor is started and rotates at a constant speed to release the wire rope, and the pantograph is pulled up at a constant speed, the displacement value of the pantograph during the rise is collected by the tension sensor, and the displacement value is transmitted to the industrial computer unit 103. When the industrial computer unit 103 determines that the pantograph has risen to a preset height, the reduction motor is controlled to stop, and the pantograph is suspended at a preset height. The tension value collected by the tension sensor when the pantograph is suspended is used as the static contact pressure of the pantograph.

[0036] Specifically, in the process of detecting the pantograph raising time and lowering time, the pantograph head can be hooked with a soft rope, and the external proximity switch is aligned with the pantograph head and fixed by magnetic attraction. When the test execution unit 101 receives the pantograph raising detection instruction sent by the industrial computer unit 103, the pantograph is controlled to start rising. When the external proximity switch detects that the pantograph head starts to move away, the timing starts until the pantograph head rises to the maximum length of the soft rope. When the built-in proximity switch detects the pantograph head, the timing stops, and the pantograph rising time is obtained.

[0037] Specifically, the detection of the pantograph descending time is the reverse process of the detection of the pantograph rising time. When the test execution unit 101 receives the pantograph lowering detection instruction sent by the industrial computer unit 103, the pantograph is controlled to descend. The timing starts when the built-in proximity switch detects that the pantograph head is moving away, and the timing stops when the external proximity switch detects the pantograph head, thereby obtaining the pantograph descending time.

[0038] Among them, the external proximity switch and the built-in proximity switch are sensors for detecting the approach of an object. Therefore, the distance and approach of the pantograph head can be detected by the external proximity switch and the built-in proximity switch. Specifically, the built-in proximity switch is a switch that directly integrates the sensor inside the device, and is usually directly connected to the control circuit; the external proximity switch can be installed and adjusted independently of the test acquisition unit 102, that is, the external proximity switch can be aligned with the pantograph head and fixed by means of magnetic attraction or the like.

[0039] Specifically, the material of the test collection device can be lightweight materials such as aluminum and plastic, so that the volume and mass of the test collection device are smaller. The test collection device can also include a wire rope drum, a rotary encoder and a control circuit, which are used to wind the wire rope around the wire rope drum; the rotary encoder is a sensor that converts rotational motion into electrical signals, which can measure and monitor the angle, speed and position of the rotating wire rope and soft rope, and is used to determine the speed and position of the pantograph's rise and fall.

[0040] Specifically, the control circuit controls the connection and disconnection of the optical coupler through the IO (Input / Output) interface of the single-chip computer, controls the connection and disconnection of the intermediate relay through the optical coupler, and then the intermediate relay controls the opening and closing of the solenoid valve.

[0041] Exemplarily, the test collection unit 102 may be powered by a lithium-ion battery. The lithium-ion battery has a high energy density and a continuous and stable power supply, and can get rid of the limitation of external power supply and improve the flexibility of the pantograph detection device.

[0042] Specifically, the test collection unit 102 can collect pantograph test data, including the tension value and displacement value when the pantograph is in the raised state, the pantograph raised time and the pantograph lowered time. The test collection unit 102 can communicate through Bluetooth to achieve wireless remote control and wireless transmission of test data between the test collection unit 102 and the industrial flat panel unit, that is, the pantograph detection data can be sent to the industrial computer unit 103 via Bluetooth.

[0043] Exemplarily, Bluetooth communication can be based on Bluetooth Specification V4.0 BLE Bluetooth protocol, the wireless working frequency band is 2.4GHz ISM (Industrial, Scientific, and Medical band), the modulation method is GFSK (Gaussian Frequency-Shift Keying), the maximum transmit power of the module is 4dBm, the receiving sensitivity is -93dBm, and ultra-long-distance communication of 80 meters can be achieved.

[0044] The industrial tablet unit can be a three-proof industrial tablet computer with built-in camera and recording equipment. When the test acquisition unit 102 receives the test instruction, the human-computer interaction unit 104 calls the camera and recording equipment on the industrial tablet unit to realize the audio and video recording of the pantograph detection process, and obtain the pantograph test audio and video.

[0045] Furthermore, the triple-proof industrial tablet computer can be an operating system developed under the ANDROID STUDIO development program. The industrial tablet unit can process the detection data of the pantograph into graphs and audio and video files. For example, the tension value and displacement value when the pantograph rises and falls are plotted into a tension-height curve, and the difference between the tension-height curve when the pantograph descends and the tension-height curve when the pantograph rises can be used to further plot the same-height pressure difference curve of the pantograph; a tension-height bar graph can be drawn through the static contact pressure of the pantograph, and the graph and audio and video files can be automatically saved in the local storage space. The graph and audio and video files can be viewed through the industrial tablet unit, and the graph and audio and video files can be uploaded to the office system corresponding to the pantograph through the HTTP protocol.

[0046] For example, the triple-proof industrial tablet computer can adopt a 7-inch ultra-bright display, an ultra-high-definition display with a high-definition 1920*1200 resolution; 4G ram (Random Access Memory) + 64GEMCP (Embedded Multi-Chip Package) large memory, which can meet the anti-fall requirements, support full Netcom 4G network, support China Unicom, China Mobile, China Telecom 4G Internet access or making and receiving calls, built-in 8500MAH lithium battery, can be used for long-term continuous work, meet the true IP68 triple-proof standard, can achieve high-level waterproof, dustproof, anti-fall, etc., to meet the harsh use environment of various industries, equipped with a hand strap, easy to carry and use, front 5 million + rear 13 million cameras can be called to collect real-time audio and video during pantograph detection.

[0047] Embodiment 2

[0048] Figure 2 The following is a flow chart of a portable pantograph detection method provided by an embodiment of the present disclosure. Figure 2 As shown, a portable pantograph detection method comprises:

[0049] S1. Receive a pantograph inflation instruction sent by an industrial computer unit, and control the pantograph to be in a raised state according to the pantograph inflation instruction.

[0050] In the disclosed embodiment, the industrial computer unit sends a command to the test execution unit to inflate the pantograph so that the pantograph is in a raised state, wherein the test execution unit includes compressed air, a pantograph raising cylinder and a solenoid valve.

[0051] Specifically, the test execution unit controls the connection and disconnection of the optocoupler through the IO (Input / Output) interface of the single-chip computer, controls the connection and disconnection of the intermediate relay through the optocoupler, and then the intermediate relay controls the opening and closing of the solenoid valve. When the solenoid valve is opened, compressed air enters the bow lifting cylinder, and the compressed air pushes the piston of the bow lifting cylinder to drive the pantograph to rise. When the solenoid valve is closed, the piston of the bow lifting cylinder descends, driving the pantograph to descend.

[0052] S2. Using a test collection unit to collect the tension value and displacement value of the pantograph when it is in a raised state.

[0053] In the disclosed embodiment, the pantograph raising state includes the state when the test execution unit controls the pantograph to rise and fall, and the tension value and displacement value include the rising tension value and the rising displacement value when the pantograph is raised, and the falling tension value and the falling displacement value when the pantograph is lowered.

[0054] In the embodiment of the present disclosure, the use of a test collection unit to collect the tension value and the displacement value of the pantograph when the pantograph is in a raised state includes:

[0055] When the pantograph rises at a uniform speed, the tension sensor in the test collection unit is used to collect the rising tension value and the rising displacement value of the pantograph;

[0056] When the rising tension value is less than a preset minimum tension value, the pantograph is controlled to descend, and the descending tension value and the descending displacement value of the pantograph are collected by using the tension sensor;

[0057] When the rising height of the pantograph meets a preset threshold, collecting a height tension value of the pantograph;

[0058] The rising tension value, the rising displacement value, the falling tension value, the falling displacement value and the height tension value are collected to obtain the tension value and the displacement value when the pantograph is in the raised state.

[0059] Specifically, the test collection unit includes: a wire rope, a reduction motor, a tension sensor, a soft rope, an external proximity switch, and a built-in proximity switch. The reduction motor in the test collection unit rotates at a constant speed to release the wire rope and pull the pantograph to rise at a constant speed. The tension value and displacement value of the pantograph when rising are collected by the tension sensor and sent to the industrial computer unit. When the industrial computer unit determines that the tension value is less than the preset minimum tension value, the reduction motor is controlled to stop to obtain the tension value and displacement value of the pantograph when rising; when the industrial computer unit determines that the tension value is less than the preset minimum tension value, the reduction motor is controlled to stop. After the reduction motor stops for a preset time, that is, a short pause, the reduction motor is controlled to reverse, retract the wire rope, and pull the pantograph down. The tension value and displacement value of the pantograph when descending are collected by the tension sensor.

[0060] In the disclosed embodiment, the tension value and displacement value of the pantograph can be plotted by an industrial computer unit with the tension value as the horizontal axis and the displacement value as the vertical axis. Therefore, the tension-height curve when the pantograph is raised and the tension-height curve when the pantograph is lowered can be obtained.

[0061] S3. Calculate the pressure difference at the same height and the static contact pressure of the pantograph according to the tension value and the displacement value.

[0062] In the disclosed embodiment, the pressure difference at the same height is the difference between the contact pressures when the pantograph is in contact with the overhead line and the heights of the pantograph and the overhead line are the same. The static contact pressure is the pantograph pressure collected by the tension sensor when the pantograph rises to a preset height and the pantograph is hovering.

[0063] Further, the calculating the pressure difference at the same height and the static contact pressure of the pantograph according to the tension value and the displacement value includes:

[0064] Constructing a tension-height curve according to the tension value and the displacement value;

[0065] Calculating the pressure difference at the same height of the pantograph according to the tension-height curve;

[0066] The height tension value among the tension values ​​is used as the static contact pressure of the pantograph.

[0067] The tension-height curve includes an ascending tension-height curve when the pantograph is ascending and a descending tension-height curve when the pantograph is descending, and the curve difference between the ascending tension-height curve and the descending tension-height curve is calculated to calculate the pressure difference at the same height of the pantograph;

[0068] Specifically, constructing a tension-height curve according to the tension value and the displacement value includes:

[0069] Draw and generate a rising tension-height curve according to the rising tension value and the rising displacement value in the tension value and the displacement value;

[0070] Draw and generate a descending tension-height curve according to the descending tension value and the descending displacement value in the tension value and the displacement value;

[0071] The ascending tension-height curve and the descending tension-height curve are collected to obtain a tension-height curve.

[0072] Specifically, the tension value and displacement value when the pantograph rises and falls are plotted into a tension-height curve, and the pressure difference at the same height of the pantograph is obtained by the tension difference corresponding to the same displacement value between the tension-height curve when the pantograph falls and the tension-height curve when the pantograph rises.

[0073] Specifically, the tension value includes the tension value collected by the tension sensor when the pantograph's rising height meets a preset threshold, that is, when the industrial flat panel unit raises the pantograph to a specified height, the motor stops and the pantograph hovers at a certain height. The tension value collected at this time is the static contact pressure of the pantograph.

[0074] S4. Use the test acquisition unit to control the pantograph to raise to a preset raising position and collect the raising time, and control the pantograph to lower from the raising position to a preset lowering position and collect the lowering time.

[0075] In the disclosed embodiment, the soft rope in the test collection unit can hook the bow head of the pantograph, and the external proximity switch is aligned with the bow head of the pantograph and fixed by magnetic attraction. When the test execution unit receives the bow raising detection instruction sent by the industrial computer unit, the pantograph is controlled to start rising. When the external proximity switch detects that the bow head of the pantograph starts to move away, the timing starts until the bow head of the pantograph rises to the maximum length of the soft rope. The timing stops when the built-in proximity switch detects the bow head of the pantograph, and the pantograph rising time is obtained.

[0076] In the disclosed embodiment, the detection of the pantograph descending time is the reverse process of the detection of the pantograph rising time. When the test execution unit receives the pantograph lowering detection instruction sent by the industrial computer unit, the pantograph is controlled to descend. The timing starts when the built-in proximity switch detects that the pantograph head is moving away, and the timing stops when the external proximity switch detects the pantograph head, thereby obtaining the pantograph descending time.

[0077] S5. Collect the pressure difference at the same height, the static contact pressure, the pantograph raising time and the pantograph lowering time to obtain pantograph detection data of the pantograph.

[0078] Specifically, the pantograph detection data includes the pantograph's pressure difference at the same height, static contact pressure, pantograph raising time, and pantograph lowering time. The pantograph detection data can ensure the real-time and accuracy of pantograph detection, thereby improving the accuracy and efficiency of pantograph detection.

[0079] Embodiment 3

[0080] On the basis of the above embodiments, in order to more clearly understand the present disclosure, the method for performing pantograph static contact pressure detection more quickly in Embodiment 1 of the present disclosure is further explained through a third embodiment below, including:

[0081] The force measuring device is moved to the pantograph by a mechanical arm, and the pantograph is started so that the pantograph and the pressure rod of the force measuring device are pressed against each other, and the pressure generated by the pantograph on the pressure rod is transmitted to the pressure sensor, so that the pressure sensor can measure the value of the pressure generated by the pantograph on the pressure rod; and the pressure sensor sends the measured pressure value to the industrial computer unit through the wireless transmission module, and displays it on the display screen of the industrial computer unit.

[0082] Among them, the pressure sensor can measure the value of the pressure generated by the pantograph on the pressure rod. The pressure rod may include a contact rod and a rubber pad. The pantograph can be embedded in the groove of the rubber pad. The pressure generated by the pantograph on the rubber pad is transmitted to the contact rod, and the contact rod then transmits the pressure to the pressure sensor to obtain the static contact pressure of the pantograph.

[0083] Embodiment 4

[0084] On the basis of the above embodiments, this embodiment provides a computer device, including a memory, a processor, and a computer program stored in the memory, wherein the processor executes the computer program to implement the steps of the method described in the above embodiments.

[0085] In some implementations of this embodiment, a computer-readable storage medium is provided, on which a computer program is stored, characterized in that when the computer program is executed by a processor, the steps of the method described in the above embodiment are implemented.

[0086] In some implementations of this embodiment, a computer program product is provided, including a computer program / instructions, characterized in that when the computer program is executed by a processor, the steps of the method described in the above embodiment are implemented.

[0087] The processor may include, but is not limited to, one or more processors or microprocessors. Each processor may be an application specific integrated circuit (ASIC), a digital signal processor (DSP), a digital signal processing device (DSPD), a programmable logic device (PLD), a field programmable gate array (FPGA), a controller, a microcontroller, a microprocessor or other electronic components to execute the method in the above embodiments.

[0088] The computer-readable storage medium may be implemented by any type of volatile or non-volatile storage device or a combination thereof, and the computer-readable storage medium may include but is not limited to, for example, random access memory (RAM), read-only memory (ROM), flash memory, EPROM memory, EEPROM memory, registers, computer storage media (e.g., hard disk, floppy disk, solid-state drive, removable disk, CD-ROM, DVD-ROM, Blu-ray disc, etc.).

[0089] The computer-readable storage medium may also store at least one computer executable program / instruction, which may be, for example, a computer-readable instruction. The computer-readable storage medium includes, but is not limited to, for example, a volatile memory and / or a non-volatile memory. The volatile memory may include, for example, a random access memory (RAM) and / or a cache memory (cache), etc. The computer-readable storage medium may include, for example, a read-only memory (ROM), a hard disk, a flash memory, etc. For example, a non-transitory computer-readable storage medium may be connected to a computing device such as a computer, and then, when the computing device runs the computer-readable instructions stored on the computer-readable storage medium, the various methods described above may be performed.

[0090] In addition, the computer device may also include (but not limited to) a data bus, an input / output (I / O) bus, a display, and input / output devices (eg, keyboard, mouse, speaker, etc.), etc.

[0091] The processor may communicate with external devices via an I / O bus via a wired or wireless network.

[0092] In one embodiment, the at least one computer executable instruction may also be compiled into or constitute a software product / computer program product, wherein one or more computer executable instructions are executed by a processor to perform the various functions and / or method steps in the embodiments described in the present technology.

[0093] In the embodiments provided in the present disclosure, it should be understood that the disclosed systems and methods can also be implemented in other ways. The system embodiments described above are merely schematic. For example, the flowcharts and block diagrams in the accompanying drawings show the possible architecture, functions and operations of the systems, methods and computer program products according to the multiple embodiments of the present disclosure. In this regard, each box in the flowchart or block diagram can represent a module, a program segment or a part of the code, and the above-mentioned module, program segment or a part of the code contains one or more executable instructions for implementing the specified logical functions. It should also be noted that in some alternative implementations, the functions marked in the box can also occur in a different order from the order marked in the accompanying drawings. For example, two consecutive boxes can actually be executed substantially in parallel, and they can sometimes be executed in the opposite order, depending on the functions involved. It should also be noted that each box in the block diagram and / or flowchart, and the combination of boxes in the block diagram and / or flowchart can be implemented with a dedicated hardware-based system that performs a specified function or action, or can be implemented with a combination of dedicated hardware and computer instructions.

[0094] It should be noted that in the present disclosure, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element limited by the sentence "includes a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0095] Although the embodiments disclosed in the present disclosure are as above, the above contents are only embodiments adopted for facilitating the understanding of the present disclosure and are not intended to limit the present disclosure. Any technician in the technical field to which the present disclosure belongs can make any modifications and changes in the form and details of the implementation without departing from the spirit and scope disclosed in the present disclosure, but the scope of patent protection of the present disclosure shall still be subject to the scope defined in the attached claims.

Claims

1. A portable pantograph detection device, characterized in that: include: A test execution unit, used to receive the pantograph command from the industrial computer unit to control the start and stop of the pantograph; A test collection unit, used for receiving a test instruction from the industrial computer unit, collecting pantograph test data according to the test instruction, and sending the pantograph test data to the industrial computer unit; an industrial computer unit, for sending instructions to the test execution unit and the test acquisition unit, and calculating the pantograph detection data of the pantograph according to the pantograph test data; The human-computer interaction unit is used to call the recording and video equipment of the industrial computer unit to collect the audio and video of the pantograph detection when the test collection unit receives the test instruction from the industrial computer unit.

2. The portable pantograph detection device according to claim 1, characterized in that: The test execution unit includes a compressed air tank, a lifting cylinder, and a solenoid valve, wherein: When the test execution unit controls the solenoid valve to open, the compressed air in the compressed air tank enters the bow raising cylinder. After the compressed air enters the bow raising cylinder, the compressed air pushes the piston of the bow raising cylinder to control the lifting and lowering of the pantograph.

3. The portable pantograph detection device according to claim 1, characterized in that: The test collection unit includes: a wire rope, a reduction motor, a tension sensor, a soft rope, an external proximity switch, and a built-in proximity switch, wherein: The steel wire rope is used to hook the bow head of the pantograph during the process of detecting the tension value and displacement value of the pantograph, and drive the pantograph to rise and fall; The reduction motor is used to rotate at a constant speed to release the steel wire rope, pull the pantograph to rise at a constant speed, and pull back the steel wire rope by reverse rotation to pull the pantograph down; The tension sensor is used to detect the tension value and displacement value of the pantograph, and send the tension value and the displacement value to the industrial computer unit; The soft rope is used to hook the bow head of the pantograph during the process of detecting the pantograph raising time and pantograph lowering time, drive the bow head of the pantograph to rise to be away from the external proximity switch, and drive the bow head of the pantograph to fall to be close to the built-in proximity switch; The external proximity switch is fixed to the bow head of the pantograph by magnetic attraction. When the bow head of the pantograph is away from the external proximity switch, timing starts until the distance of the bow head of the pantograph away from the external proximity switch is the maximum distance of the soft rope, and the pantograph raising time is obtained; The built-in proximity switch is fixed to the bow head of the pantograph by magnetic attraction, and is used to start timing when the bow head of the pantograph approaches the built-in proximity switch until the distance between the bow head of the pantograph and the built-in proximity switch is zero, thereby obtaining the pantograph lowering time.

4. A portable pantograph detection method, applied to the portable pantograph detection device, comprising: Receiving a pantograph inflation instruction sent by an industrial computer unit, and controlling the pantograph to be in a pantograph raising state according to the pantograph inflation instruction; Using a test collection unit to collect tension and displacement values ​​when the pantograph is in a raised state; Calculate the pressure difference at the same height and the static contact pressure of the pantograph according to the tension value and the displacement value; Using the test acquisition unit, the pantograph is controlled to be raised to a preset pantograph raising position and the pantograph raising time is acquired, and the pantograph is controlled to be lowered from the pantograph raising position to a preset pantograph lowering position and the pantograph lowering time is acquired; The pantograph detection data of the pantograph is obtained by collecting the pressure difference at the same height, the static contact pressure, the pantograph raising time and the pantograph lowering time.

5. The portable pantograph detection method according to claim 4, characterized in that: The method of collecting the tension value and displacement value of the pantograph when the pantograph is in the raised state by using the test collection unit includes: When the pantograph rises at a uniform speed, the tension sensor in the test collection unit is used to collect the rising tension value and the rising displacement value of the pantograph; When the rising tension value is less than a preset minimum tension value, the pantograph is controlled to descend, and the descending tension value and the descending displacement value of the pantograph are collected by using the tension sensor; When the rising height of the pantograph meets a preset threshold, collecting a height tension value of the pantograph; The rising tension value, the rising displacement value, the falling tension value, the falling displacement value and the height tension value are collected to obtain the tension value and the displacement value when the pantograph is in the raised state.

6. The portable pantograph detection method according to claim 4, characterized in that: The calculating the pressure difference at the same height and the static contact pressure of the pantograph according to the tension value and the displacement value comprises: Constructing a tension-height curve according to the tension value and the displacement value; Calculating the pressure difference at the same height of the pantograph according to the tension-height curve; The height tension value among the tension values ​​is used as the static contact pressure of the pantograph.

7. The portable pantograph detection method according to claim 6, characterized in that: The constructing of a tension-height curve according to the tension value and the displacement value comprises: Draw and generate a rising tension-height curve according to the rising tension value and the rising displacement value in the tension value and the displacement value; Draw and generate a descending tension-height curve according to the descending tension value and the descending displacement value in the tension value and the displacement value; The ascending tension-height curve and the descending tension-height curve are collected to obtain a tension-height curve.

8. A computer device comprising a memory, a processor and a computer program stored in the memory, characterized in that: The processor executes the computer program to implement the steps of the portable pantograph detection method according to any one of claims 4 to 7.

9. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the portable pantograph detection method according to any one of claims 4 to 7 are implemented.

10. A computer program product comprising a computer program / instructions, characterized in that When the computer program is executed by a processor, the steps of the portable pantograph detection method according to any one of claims 4 to 7 are implemented.