Portable contact angle control circuit method and system
Through the design of portable contact angle control circuits, high -precision online contact angle control and analysis systems are used to solve the problem of insufficient portability, energy consumption and real -time control capabilities in existing technologies, and realize high -efficiency and fast contact corner analysis and control Essence
Patent Information
- Application Number
- CN202411500261.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2024-08-22
- Filing Date
- 2024-10-25
- Publication Date
- 2025-01-28
AI Technical Summary
The existing contact angle control methods have problems such as insufficient portability, energy consumption and real-time control capabilities, and it is difficult to maintain high accuracy and good repeatability in different environments and industrial application scenarios.
A portable contact angle control circuit method is designed. By setting up high -precision universal online contact angle control and analysis systems, accurate, fluctuating contact angle feedback analysis is achieved. The system includes portable power management, contact angle measurement distance detection, real -time control signal calculation, protection mechanism and human -computer interaction interface.
The analysis and control of portable, efficient, and fast contact angle of contact, meet the needs of various portable applications, reduce the cost of equipment, and improve the response speed and adaptability of the system.
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Figure CN119376356A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of industrial production control, and more specifically, to a portable contact angle control circuit method and system. Background Art
[0002] In the field of industrial control, the study of contact angle control is of great significance and importance, because it is directly related to the accuracy and predictability of the interaction between liquid and solid surface, which is essential to ensure the stability of the production process, improve product quality, reduce production costs, and meet strict environmental and safety standards. Through advanced contact angle control technology, key industrial processes such as coating, adhesive bonding, ink printing, and detergent spraying can be optimized, thereby improving product performance and production efficiency, reducing material waste, and enhancing scientific understanding and engineering application of complex industrial surface treatment. In addition, the study of contact angle control has also promoted the development of new surface functionalized materials and intelligent liquid systems, providing new technical approaches and solutions for industrial automation and intelligence.
[0003] Prior to the present invention, existing contact angle control methods mainly rely on precise mechanical adjustment and chemical treatment to adjust the contact angle between the liquid and the solid surface. This includes the use of high-precision displacement stages and pumps to accurately control the volume of the droplet and its relative position to the surface, or by changing the chemical composition and microstructure of the surface material to adjust its wettability. These methods usually require complex equipment settings and delicate operation processes, and have high requirements for experimental conditions and operator skills. The difficulties and key points of the technology are mainly concentrated in the following aspects: First, accuracy and repeatability are key indicators for evaluating the advantages and disadvantages of contact angle control technology. How to maintain high accuracy and good repeatability of control under different environmental conditions is a major technical challenge. Secondly, real-time and dynamic response capabilities are crucial to adapt to rapidly changing industrial production processes. Improving the response speed of the system and realizing real-time monitoring and control is another technical difficulty. Thirdly, the complexity and cost of the system are also important factors that restrict the widespread application of contact angle control technology. How to simplify system design, reduce equipment costs, and ensure control effects at the same time are key points that need to be considered in technology research and development. Finally, compatibility and applicability issues cannot be ignored. Contact angle control technology needs to adapt to various types of liquid and solid materials, as well as different industrial environments and application scenarios, which places higher demands on the universality and adaptability of the technology. Summary of the invention
[0004] In view of the above problems, the present invention proposes a portable contact angle control circuit method and system, which realizes accurate contact angle feedback analysis that takes fluctuation into consideration by setting up a high-precision universal online contact angle control and analysis system.
[0005] According to a first aspect of an embodiment of the present invention, a portable contact angle control circuit method is provided.
[0006] In one or more embodiments, preferably, the portable contact angle control circuit method comprises:
[0007] Set up portable power supply, auxiliary circuit, lighting and power structure and working mode;
[0008] Setting up the contact angle measurement distance detection process and sensor;
[0009] Calculate the contact angle and control signal based on the feedback information of the detection circuit;
[0010] Estimate the future position of the device based on the current moving distance and determine whether to activate contact protection and overcurrent protection;
[0011] Provide information feedback according to the pre-set communication loop;
[0012] Real-time online information display and setting updates through the human-computer interaction interface.
[0013] In one or more embodiments, preferably, the provision of a portable power source, auxiliary circuit, lighting and power structure and working mode specifically includes:
[0014] Set up a power circuit structure to provide a stable power supply;
[0015] A drive circuit is configured based on a power supply, and a drive current is used to form a current output to supply power to a control circuit;
[0016] Automatically adjust the power of the lighting circuit in real time according to different scenarios;
[0017] By managing the battery power, the energy consumption of the device is monitored in real time, and whether there is no one at the device is detected in real time. If there is no one, the power consumption of the device is reduced to a preset level.
[0018] In one or more embodiments, preferably, the process and sensor for measuring the contact angle distance detection specifically include:
[0019] Preset sensors on the contact angle device are used to measure the distance to each area around it;
[0020] The distance in each direction is used as the measured distance.
[0021] In one or more embodiments, preferably, the calculation of the contact angle and the control signal according to the feedback information of the detection circuit specifically includes:
[0022] Analyze and set the corresponding surface identification code according to different industrial application scenarios;
[0023] When the same surface identification code is obtained, the corresponding measurement distance is calculated;
[0024] Calculate the contact angle using a first calculation formula according to the measured distance;
[0025] Determine whether the measured distance fluctuation in the past period satisfies the second calculation formula, and if so, update the contact angle using the third calculation formula;
[0026] Use proportional-integral-derivative control algorithm to output control signals according to the preset strategy based on the contact angle;
[0027] The first calculation formula is:
[0028] J=ARCSIN(D÷C)
[0029] Wherein, J is the contact angle, C is the measured distance in the moving direction, D is the nearest measured distance, and ARCSIN() is the inverse trigonometric function;
[0030] The second calculation formula is:
[0031] B<Y
[0032] Among them, B is the maximum value of the measured distance fluctuation in the same direction, and Y is the judgment margin;
[0033] The third calculation formula is:
[0034] J=ARCSIN((Davg+0.5×B)÷Cavg)
[0035] Wherein, J is the contact angle, Cavg is the average value of the measured distance in the moving direction, Davg is the average value of the nearest measured distance, and Arcsin() is the inverse trigonometric function.
[0036] In one or more embodiments, preferably, estimating the future position of the device according to the current moving distance and determining whether to start contact protection and overcurrent protection specifically include:
[0037] Estimate whether there is a collision risk in the next 1 second based on the current moving speed, and prompt protection if there is a collision risk;
[0038] Set up a protection circuit to judge overcurrent, overvoltage and undervoltage. If the above situation exists, the corresponding circuit will be cut off to prevent equipment damage warning and misoperation.
[0039] In one or more embodiments, preferably, the performing information feedback according to a preset communication loop specifically includes:
[0040] Obtain the protection action status at the current moment and provide feedback based on the preset communication loop;
[0041] The current contact angle and control signal are obtained and fed back to the human-computer interaction module through the communication loop.
[0042] In one or more embodiments, preferably, the real-time online information display and setting update through the human-computer interaction interface specifically includes:
[0043] Online information display based on the contact angle at the current moment;
[0044] Set and switch different operating scenarios online.
[0045] According to a second aspect of an embodiment of the present invention, a portable contact angle control circuit system is provided.
[0046] In one or more embodiments, preferably, the portable contact angle control circuit system comprises:
[0047] Power supply and auxiliary setting module, used to set the portable power supply, auxiliary circuit, lighting and power structure and working mode;
[0048] A detection design module for setting the contact angle measurement distance detection process and sensor;
[0049] An angle control module, used to calculate the contact angle and control signal according to the feedback information of the detection circuit;
[0050] The protection module is used to estimate the future position of the device based on the current moving distance and determine whether to start contact protection and overcurrent protection;
[0051] A communication module, used for providing information feedback according to a preset communication loop;
[0052] The human-computer interaction module is used to display online information and update settings in real time through the human-computer interaction interface.
[0053] According to a third aspect of an embodiment of the present invention, there is provided a computer-readable storage medium on which computer program instructions are stored. When the computer program instructions are executed by a processor, the method as described in any one of the first aspect of the embodiment of the present invention is implemented.
[0054] According to a fourth aspect of an embodiment of the present invention, there is provided an electronic device, comprising a memory and a processor, wherein the memory is used to store one or more computer program instructions, wherein the one or more computer program instructions are executed by the processor to implement any one of the methods described in the first aspect of the embodiment of the present invention.
[0055] The technical solution provided by the embodiments of the present invention may have the following beneficial effects:
[0056] The present invention provides a portable contact angle control circuit method, which solves the problems of portability, energy consumption and real-time control of the contact angle control circuit method in the prior art and meets the needs of various portable applications.
[0057] In the solution of the present invention, an online analysis method is provided for the contact angle to quickly consider the real-time distance fluctuation, so as to realize the rapid matching analysis in different scenarios.
[0058] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the written description, claims, and drawings.
[0059] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0060] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0061] Figure 1 The present invention is a flowchart of a portable contact angle control circuit method according to an embodiment of the present invention.
[0062] Figure 2 The present invention is a flowchart of setting a portable power source, auxiliary circuit, lighting and power structure and working mode in a portable contact angle control circuit method according to an embodiment of the present invention.
[0063] Figure 3 The present invention is a flowchart of a contact angle measurement distance detection process and a sensor in a portable contact angle control circuit method according to an embodiment of the present invention.
[0064] Figure 4 The present invention is a flowchart of a portable contact angle control circuit method for calculating a contact angle and a control signal according to feedback information from a detection circuit in one embodiment of the present invention.
[0065] Figure 5 The present invention is a flowchart of a portable contact angle control circuit method for estimating the future position of a device according to a current moving distance and determining whether to start contact protection and overcurrent protection.
[0066] Figure 6The present invention is a flowchart of a portable contact angle control circuit method for performing information feedback according to a preset communication loop in one embodiment of the present invention.
[0067] Figure 7 The present invention is a flowchart of a portable contact angle control circuit method for real-time online information display and setting update through a human-computer interaction interface in an embodiment of the present invention.
[0068] Figure 8 The present invention is a structural diagram of a portable contact angle control circuit system according to an embodiment of the present invention.
[0069] Fig. 9 It is a structural diagram of an electronic device in one embodiment of the present invention. DETAILED DESCRIPTION
[0070] In some of the processes described in the specification and claims of the present invention and the above-mentioned figures, multiple operations that appear in a specific order are included, but it should be clearly understood that these operations may not be executed in the order in which they appear in this article or executed in parallel. The serial numbers of the operations, such as 101, 102, etc., are only used to distinguish different operations, and the serial numbers themselves do not represent any execution order. In addition, these processes may include more or fewer operations, and these operations may be executed in sequence or in parallel. It should be noted that the descriptions of "first", "second", etc. in this article are used to distinguish different messages, devices, modules, etc., do not represent the order of precedence, and do not limit the "first" and "second" to be different types.
[0071] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0072] In the field of industrial control, the study of contact angle control is of great significance and importance, because it is directly related to the accuracy and predictability of the interaction between liquid and solid surface, which is essential to ensure the stability of the production process, improve product quality, reduce production costs, and meet strict environmental and safety standards. Through advanced contact angle control technology, key industrial processes such as coating, adhesive bonding, ink printing, and detergent spraying can be optimized, thereby improving product performance and production efficiency, reducing material waste, and enhancing scientific understanding and engineering application of complex industrial surface treatment. In addition, the study of contact angle control has also promoted the development of new surface functionalized materials and intelligent liquid systems, providing new technical approaches and solutions for industrial automation and intelligence.
[0073] Prior to the present invention, existing contact angle control methods mainly rely on precise mechanical adjustment and chemical treatment to adjust the contact angle between the liquid and the solid surface. This includes the use of high-precision displacement stages and pumps to accurately control the volume of the droplet and its relative position to the surface, or by changing the chemical composition and microstructure of the surface material to adjust its wettability. These methods usually require complex equipment settings and delicate operation processes, and have high requirements for experimental conditions and operator skills. The difficulties and key points of the technology are mainly concentrated in the following aspects: First, accuracy and repeatability are key indicators for evaluating the advantages and disadvantages of contact angle control technology. How to maintain high accuracy and good repeatability of control under different environmental conditions is a major technical challenge. Secondly, real-time and dynamic response capabilities are crucial to adapt to rapidly changing industrial production processes. Improving the response speed of the system and realizing real-time monitoring and control is another technical difficulty. Thirdly, the complexity and cost of the system are also important factors that restrict the widespread application of contact angle control technology. How to simplify system design, reduce equipment costs, and ensure control effects at the same time are key points that need to be considered in technology research and development. Finally, compatibility and applicability issues cannot be ignored. Contact angle control technology needs to adapt to various types of liquid and solid materials, as well as different industrial environments and application scenarios, which places higher demands on the universality and adaptability of the technology.
[0074] In an embodiment of the present invention, a portable contact angle control circuit method and system are provided. The solution realizes accurate contact angle feedback analysis taking fluctuation into consideration by setting a high-precision universal online contact angle control and analysis system.
[0075] According to a first aspect of an embodiment of the present invention, a portable contact angle control circuit method is provided.
[0076] Figure 1 The present invention is a flowchart of a portable contact angle control circuit method according to an embodiment of the present invention.
[0077] In one or more embodiments, preferably, the portable contact angle control circuit method comprises:
[0078] S101. Set up portable power supply, auxiliary circuit, lighting and power structure and working mode;
[0079] S102, setting a contact angle measurement distance detection process and a sensor;
[0080] S103, calculating the contact angle and the control signal according to the feedback information of the detection circuit;
[0081] S104, estimating the future position of the device according to the current moving distance, and determining whether to start contact protection and overcurrent protection;
[0082] S105, providing information feedback according to a preset communication loop;
[0083] S106. Display online information and update settings in real time through a human-computer interaction interface.
[0084] In the embodiments of the present invention, in view of the difficulties and key points of the existing contact angle control methods, high-precision fine-tuning, surface treatment and analysis matching, real-time monitoring and feedback control, human-computer interaction and protection are combined to achieve efficient, fast and portable contact angle analysis and control.
[0085] Figure 2 The present invention is a flowchart of setting a portable power source, auxiliary circuit, lighting and power structure and working mode in a portable contact angle control circuit method according to an embodiment of the present invention.
[0086] like Figure 2 As shown, in one or more embodiments, preferably, the portable power supply, auxiliary circuit, lighting and power structure and working mode are provided, specifically including:
[0087] S201, setting a power supply circuit structure to provide a stable power supply;
[0088] S202, configuring a driving circuit based on a power supply, wherein a driving current is used to form a current output to supply power to a control circuit;
[0089] S203, automatically adjusting the power of the lighting circuit in real time according to different scenes;
[0090] S204, monitoring the energy consumption of the device in real time through battery power management, detecting in real time whether there is no one, and if there is no one, reducing the power consumption of the device to a preset level.
[0091] In an embodiment of the present invention, a power management system for a portable device is provided, including a power module circuit, an auxiliary circuit, a lighting control circuit, and a power monitoring and working mode adjustment mechanism. The system is designed to ensure stable power supply for portable devices and intelligently adjust power consumption according to the device usage scenario and power status to extend the working time of the device.
[0092] The power module circuit is configured to provide a stable DC power supply. The power module may include one or more battery cells, such as lithium-ion batteries or nickel-metal hydride batteries, as well as necessary protection circuits and voltage conversion circuits to ensure that the output voltage meets the operating voltage requirements of the device. In addition, the power module also integrates a power management chip that is responsible for monitoring the charge and discharge status of the battery, preventing overcharging and over-discharging, and providing battery health information.
[0093] Based on the power supply provided by the power module, the drive circuit is configured to form a current output for powering the control circuit. The drive circuit may include one or more switch mode power supplies (SMPS) that can efficiently convert the DC voltage of the power module to a voltage level suitable for the control circuit and other electronic components. The drive circuit also includes a current detection and regulation mechanism to ensure the stability and reliability of the supply current.
[0094] The lighting control circuit automatically adjusts the power according to different scenarios. The circuit includes an ambient light sensor for detecting the light intensity of the surrounding environment, and a microcontroller for adjusting the power of the lighting circuit according to the input data of the ambient light sensor. For example, in a low-light environment, the microcontroller can increase the power of the lighting circuit to improve the visibility of the device and the user's experience; while in an environment with sufficient light, the power is reduced to save energy.
[0095] The power monitoring and working mode adjustment mechanism monitors the energy consumption of the device in real time by managing the battery power. The mechanism includes a power monitoring module that detects the remaining battery power in real time and transmits this information to the microcontroller. The microcontroller dynamically adjusts the working mode of the device based on the power information and user-set parameters, such as the determination of unattended use. For example, when the device does not detect human operation within a certain period of time, the microcontroller can instruct the device to enter a low-power standby mode, reduce the screen brightness, turn off non-essential functions, or put the device into a sleep state, thereby reducing power consumption to a preset level.
[0096] In short, this solution can provide stable power supply and intelligently adjust power consumption according to the usage environment and power status to optimize the device usage time and user experience.
[0097] Figure 3 The present invention is a flowchart of a contact angle measurement distance detection process and a sensor in a portable contact angle control circuit method according to an embodiment of the present invention.
[0098] like Figure 3 As shown, in one or more embodiments, preferably, the contact angle measurement distance detection process and sensor are set, specifically including:
[0099] S301, presetting a sensor on the contact angle device to measure the distance to each surrounding area;
[0100] S302: Use the distance in each direction as the measured distance.
[0101] In an embodiment of the present invention, a contact angle measuring device is provided, which includes a preset sensor system for accurately measuring the contact angle formed by a liquid drop falling on a solid surface. The sensor system is configured to measure the distance from the liquid drop point to each surrounding area, and these distances are then used to calculate the size of the contact angle.
[0102] The sensor system includes multiple distance measuring sensors, such as laser rangefinders or infrared sensors, which are arranged at equal intervals on the circumference of the contact angle measuring device. Each sensor is able to independently measure the distance from the center point of the device to the edge of the solid surface. These sensors are connected to a microprocessor, which is responsible for collecting the data from each sensor and processing it.
[0103] During operation, a drop of liquid is first dropped on a solid surface, and then the sensor system is activated. Each sensor simultaneously measures the straight-line distance from its position to the point where the droplet contacts the surface. These distance data are transmitted to a microprocessor, which uses them to reconstruct the shape of the droplet on the solid surface and calculate the contact angle. Specifically, the microprocessor can calculate the height and bottom radius of the droplet through geometric algorithms, such as the Pythagorean theorem or triangulation, combined with distance data in different directions, and then derive the contact angle.
[0104] For example, if the sensor system includes four sensors, located in the north, south, east, and west directions, the distances measured by each sensor are N, S, E, and W. The microprocessor can use these distances to calculate the three-dimensional shape of the droplet and thus obtain the contact angle θ. The calculation formula can be a mathematical expression that combines trigonometric functions and geometric relationships to ensure the accuracy of the calculation results.
[0105] Figure 4 The present invention is a flowchart of a portable contact angle control circuit method for calculating a contact angle and a control signal according to feedback information from a detection circuit in one embodiment of the present invention.
[0106] like Figure 4 As shown, in one or more embodiments, preferably, the contact angle and control signal calculation according to the feedback information of the detection circuit specifically includes:
[0107] S401, analyzing and setting corresponding surface identification codes according to different industrial application scenarios;
[0108] S402, when the same surface identification code is obtained, calculating the corresponding measurement distance;
[0109] S403, calculating the contact angle using a first calculation formula according to the measured distance;
[0110] S404, determining whether the measured distance fluctuation in the past period of time satisfies the second calculation formula, and if so, updating the contact angle using the third calculation formula;
[0111] S405, using a proportional-integral-differential control algorithm to output a control signal according to a preset strategy based on the contact angle;
[0112] The first calculation formula is:
[0113] J=ARCSIN(D÷C)
[0114] Wherein, J is the contact angle, C is the measured distance in the moving direction, D is the nearest measured distance, and ARCSIN() is the inverse trigonometric function;
[0115] The second calculation formula is:
[0116] B<Y
[0117] Among them, B is the maximum value of the measured distance fluctuation in the same direction, and Y is the judgment margin;
[0118] The third calculation formula is:
[0119] J=ARCSIN((Davg+0.5×B)÷Cavg)
[0120] Wherein, J is the contact angle, Cavg is the average value of the measured distance in the moving direction, Davg is the average value of the nearest measured distance, and Arcsin() is the inverse trigonometric function.
[0121] In an embodiment of the present invention, a surface identification code is set: for each industrial application scenario, such as paint coating, glue bonding, etc., the system assigns a unique surface identification code. This identification code represents the characteristics of the solid surface in this scenario, such as material, roughness, etc. Calculate the measurement distance: when the system obtains a certain surface identification code, it uses sensors integrated on the device (such as a laser rangefinder) to measure the distance from the liquid drop point to each area around. These distance data are used to accurately calculate the contact angle. Preliminary calculation of the contact angle: The system calculates the contact angle according to the measured distance using the first calculation formula J = arcsin(DC), where J is the contact angle, C is the measurement distance in the moving direction, DD is the nearest measurement distance, and arcsin() is the inverse trigonometric function. Dynamic update of the contact angle: The system continuously monitors the measurement distance fluctuations in the past period of time and determines whether these fluctuations meet the second calculation formula B < Y, where B is the maximum value of the measurement distance fluctuation distance in the same direction, and Y is the preset judgment margin. If the condition is met, the contact angle is updated using the third calculation formula J = arcsin(Davg + 0.5×BCavg), where Cavg is the average value of the measurement distances in the moving direction, and Davg is the average value of the nearest measurement distances. Output control signal: According to the real-time updated contact angle, the system uses a proportional-integral-derivative (PID) control algorithm to output control signals according to a preset strategy. These signals can be used to adjust the flow rate, pressure or position of the liquid dispenser to optimize the spreading or penetration of the liquid on the solid surface. For example, during the coating process, if it is detected that the contact angle increases, indicating that the paint may not be fully spread, the system will correspondingly increase the output flow rate of the dispenser or adjust the coating speed to ensure the uniformity of the coating.
[0122] Figure 5 It is a flowchart of estimating the future position of the device according to the current moving distance and judging whether to start contact protection and overcurrent protection in a portable contact angle control circuit method according to an embodiment of the present invention.
[0123] As Figure 5 shown, in one or more embodiments, preferably, the estimating the future position of the device according to the current moving distance and judging whether to start contact protection and overcurrent protection specifically includes:
[0124] S501. Estimate whether there is a collision risk within the next 1 s according to the current moving speed. If there is, prompt for protection;
[0125] S502. Set up a protection circuit to judge overcurrent, overvoltage, and undervoltage. If the above situations exist, cut off the corresponding circuit to prevent equipment damage warning and misoperation.
[0126] In an embodiment of the present invention, a device protection system is provided, which estimates the future position by monitoring the moving distance and speed of the device in real time, thereby determining whether the contact protection and overcurrent protection functions need to be activated. The system includes a microprocessor connected to a motion sensor (such as an accelerometer or an encoder) to obtain the current moving speed of the device, and estimates whether the device has a collision risk in the next 1 second through an algorithm.
[0127] If the algorithm predicts a risk of collision, the system will immediately send a warning signal to the operator and prepare to activate contact protection mechanisms. Contact protection mechanisms can include mechanical barriers or emergency braking systems designed to reduce or avoid potential damage before an actual collision occurs.
[0128] In addition to collision risk assessment, the system also integrates protection circuits to monitor current and voltage conditions in the circuit. The protection circuit continuously detects overcurrent, overvoltage, and undervoltage conditions. These parameters outside the normal range may indicate circuit abnormalities, which, if not controlled, may cause equipment damage or safety accidents. The protection circuit is configured with a fast response mechanism, which can quickly cut off the affected circuit once any of the above conditions are detected to prevent equipment damage and misoperation.
[0129] For example, suppose the device is a mobile robot that moves on a set path. The robot's motion sensors constantly monitor its travel speed and direction. If the robot is about to collide with an obstacle, the system calculates the possibility of a collision and activates the mechanical brakes if necessary, while triggering sound or light signals to alert nearby personnel. At the same time, if the robot's battery pack output is abnormal, resulting in a sudden increase in current, the protection circuit will immediately cut off the power supply to prevent the battery from overheating or even catching fire, ensuring the safety of the robot and the operator.
[0130] Figure 6 The present invention is a flowchart of a portable contact angle control circuit method for performing information feedback according to a preset communication loop in one embodiment of the present invention.
[0131] like Figure 6 As shown, in one or more embodiments, preferably, the information feedback according to the preset communication loop specifically includes:
[0132] S601, obtaining the protection action status at the current moment, and providing feedback according to a preset communication loop;
[0133] S602: Obtain the current contact angle and control signal, and feed back to the human-computer interaction module through the communication loop.
[0134] In an embodiment of the present invention, an information feedback system is provided, which obtains and feeds back information on protection action conditions, contact angles, and control signals in real time through a pre-set communication loop. The system includes a central processing unit (CPU), multiple sensors, a communication module, and a human-computer interaction interface.
[0135] First, the system monitors the protection action status of the equipment in real time through an integrated sensor network. These sensors can be temperature sensors, pressure sensors, current sensors, etc., which can detect abnormal conditions in the operation of the equipment, such as overheating, overload, short circuit, etc. Once these protection action conditions are detected, the sensors immediately send the data to the CPU.
[0136] After receiving the protection action data, the CPU uses a preset communication loop to encode the information and send it out through the communication module. The communication loop can be wired or wireless, including but not limited to Ethernet, Wi-Fi, Bluetooth or cellular network. In this way, the remote monitoring center or relevant management personnel can receive the protection action information in real time and take corresponding measures based on the information.
[0137] In addition to the protection action information, the system also obtains contact angle and control signal data in real time. The contact angle data is provided by the contact angle measurement module, which calculates the contact angle by analyzing the shape of the liquid on the solid surface. The control signal data comes from the control unit, which generates a control signal based on the contact angle and other parameters to adjust the operation of the device.
[0138] These contact angle and control signal data are also processed by the CPU and transmitted to the human-machine interaction module via the communication circuit. The human-machine interaction module can be a display screen, touch screen or mobile application, which displays these data in an intuitive way so that operators can directly understand the current equipment status and control situation.
[0139] For example, suppose the equipment is an industrial coating machine, and the coating quality is affected by the contact angle between the coating and the substrate. The system monitors the contact angle in real time and transmits the data to the operator's console through a communication loop. If the contact angle exceeds the preset range, the system automatically adjusts the coating parameters and feeds back the adjusted control signal and the new contact angle data to the human-computer interaction module. The operator can immediately see the adjustment results to ensure the stability of the coating process and product quality.
[0140] Figure 7 The present invention is a flowchart of a portable contact angle control circuit method for real-time online information display and setting update through a human-computer interaction interface in an embodiment of the present invention.
[0141] like Figure 7As shown, in one or more embodiments, preferably, the real-time online information display and setting update through the human-computer interaction interface specifically includes:
[0142] S701, displaying online information according to the contact angle at the current moment;
[0143] S702. Setting and switching different operation scenarios online.
[0144] In an embodiment of the present invention, a human-computer interaction system is provided, which can display online information of contact angle in real time and allow users to set and switch according to different operation scenarios. The system includes a human-computer interaction interface (HMI), a central processing unit (CPU) and necessary input / output devices.
[0145] The human-machine interface is the communication bridge between the system and the operator. It can be a touch screen, a computer interface or a customized control panel. The interface design is friendly to ensure that the operator can easily view and input information.
[0146] In terms of real-time online information display, the system continuously monitors the contact angle between the liquid and the solid surface through the contact angle measurement module. These measurement results are transmitted to the CPU in real time, and after processing, the contact angle data is dynamically displayed on the human-computer interaction interface. For example, if the contact angle is 75 degrees, this number will be updated in real time and displayed on the interface. This instant feedback allows operators to have an intuitive understanding of the current process and make corresponding adjustments based on the displayed contact angle data.
[0147] In addition, the human-computer interaction interface also provides scene setting and switching functions. Operators can preset multiple operating scenarios according to different application requirements. Each scenario defines a specific set of parameters, such as liquid dispensing rate, dispensing volume, and desired contact angle range. Operators can easily switch between these preset scenes through buttons or menus on the interface without having to manually adjust each parameter, thereby improving work efficiency and reducing human errors.
[0148] For example, suppose a production process requires two different coating thicknesses. The operator can preset two scenarios on the human-machine interface: one for thinner coating with a contact angle of 60 degrees; the other for thicker coating with a contact angle of 80 degrees. During the production process, according to product requirements, the operator only needs to simply select the corresponding scenario on the interface, and the system will automatically adjust the parameters to achieve fast switching.
[0149] According to a second aspect of an embodiment of the present invention, a portable contact angle control circuit system is provided.
[0150] Figure 8 The present invention is a structural diagram of a portable contact angle control circuit system according to an embodiment of the present invention.
[0151] In one or more embodiments, preferably, the portable contact angle control circuit system comprises:
[0152] The power supply and auxiliary setting module 801 is used to set the portable power supply, auxiliary circuit, lighting and power structure and working mode;
[0153] A detection design module 802 is used to set the contact angle measurement distance detection process and sensor;
[0154] Angle control module 803, used to calculate the contact angle and control signal according to the feedback information of the detection circuit;
[0155] The protection module 804 is used to estimate the future position of the device according to the current moving distance and determine whether to start the contact protection and overcurrent protection;
[0156] Communication module 805, used for providing information feedback according to a preset communication loop;
[0157] The human-computer interaction module 806 is used to display online information and update settings in real time through the human-computer interaction interface.
[0158] In the embodiment of the present invention, a system suitable for different structures is realized through a series of modular designs. The system can achieve closed-loop, reliable and efficient execution through collection, analysis and control.
[0159] According to a third aspect of an embodiment of the present invention, there is provided a computer-readable storage medium on which computer program instructions are stored. When the computer program instructions are executed by a processor, the method as described in any one of the first aspect of the embodiment of the present invention is implemented.
[0160] According to a fourth aspect of an embodiment of the present invention, an electronic device is provided. Fig. 9 It is a structural diagram of an electronic device in one embodiment of the present invention. Fig. 9 The electronic device shown is a universal portable contact angle control circuit device. Fig. 9 The electronic device 900 includes one or more (only one is shown in the figure) processors 902, a memory 904 and a wireless module 906 coupled to each other. The memory 904 stores a program that can execute the content of the above-mentioned embodiment, and the processor 902 can execute the program stored in the memory 904.
[0161] Among them, the processor 902 may include one or more processing cores. The processor 902 uses various interfaces and lines to connect various parts of the entire electronic device 900, and executes various functions and processes data of the electronic device 900 by running or executing instructions, programs, code sets or instruction sets stored in the memory 904, and calling data stored in the memory 904. Optionally, the processor 902 can be implemented in at least one hardware form of digital signal processing (Digital Signal Processing, DSP), field programmable gate array (Field-Programmable Gate Array, FPGA), and programmable logic array (Programmable Logic Array, PLA). The processor 902 can integrate one or a combination of a central processing unit (Central Processing Unit, CPU), a graphics processing unit (Graphics Processing Unit, GPU) and a modem. Among them, the CPU mainly processes the operating system, user interface and target application program; the GPU is responsible for rendering and drawing display content; and the modem is used to process wireless communication. It can be understood that the above-mentioned modem may not be integrated into the processor 902, but implemented separately through a communication chip.
[0162] The memory 904 may include a random access memory (RAM) or a read-only memory (ROM). The memory 904 may be used to store instructions, programs, codes, code sets or instruction sets. The memory 904 may include a program storage area and a data storage area, wherein the program storage area may store instructions for implementing an operating system, instructions for implementing at least one function (such as a touch function, a sound playback function, an image playback function, etc.), instructions for implementing the following various method embodiments, etc. The data storage area may also store data (such as the aforementioned text document) created by the electronic device 900 during use, etc.
[0163] The wireless module 906 is used to receive and send electromagnetic waves, realize the mutual conversion between electromagnetic waves and electrical signals, and thus communicate with a communication network or other equipment, for example, communicate with a base station based on a mobile communication protocol. The wireless module 906 may include various existing circuit elements for performing these functions, for example, an antenna, a radio frequency transceiver, a digital signal processor, an encryption / decryption chip, a user identity module (SIM) card, a memory, etc. The wireless module 906 may communicate with various networks such as the Internet, an intranet, a wireless network, or communicate with other electronic devices through a wireless network. The above-mentioned wireless network may include a cellular telephone network, a wireless local area network, or a metropolitan area network. The above-mentioned wireless network may use various communication standards, protocols, and technologies, including but not limited to WLAN protocols and Bluetooth protocols, and may even include those protocols that have not yet been developed.
[0164] The technical solution provided by the embodiments of the present invention may have the following beneficial effects:
[0165] The present invention provides a portable contact angle control circuit method, which solves the problems of portability, energy consumption and real-time control of the contact angle control circuit method in the prior art and meets the needs of various portable applications.
[0166] In the solution of the present invention, an online analysis method is provided for the contact angle to quickly consider the real-time distance fluctuation, so as to realize the rapid matching analysis in different scenarios.
[0167] Those skilled in the art will appreciate that embodiments of the present invention may be provided as methods, systems, or computer program products. Therefore, the present invention may take the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, the present invention may take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage and optical storage, etc.) containing computer-usable program code.
[0168] The present invention is described with reference to flowcharts and / or block diagrams of methods, devices (systems), and computer program products according to embodiments of the present invention. It should be understood that each process and / or block in the flowchart and / or block diagram, as well as the combination of processes and / or blocks in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing device to produce a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.
[0169] These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing device to operate in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 A process or multiple processes and / or boxes Figure 1 A function specified in one or more boxes.
[0170] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operating steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing instructions for implementing the process. Figure 1 A process or multiple processes and / or boxes Figure 1 The steps for the functions specified in one or more boxes.
[0171] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A portable contact angle control circuit method, characterized in that, The method includes: Set up portable power supply, auxiliary circuit, lighting and power structure and working mode; Setting up the contact angle measurement distance detection process and sensor; Calculate the contact angle and control signal based on the feedback information of the detection circuit; Estimate the future position of the device based on the current moving distance and determine whether to activate contact protection and overcurrent protection; Provide information feedback according to the pre-set communication loop; Real-time online information display and setting updates through the human-computer interaction interface.
2. A portable contact angle control circuit method as claimed in claim 1, characterized in that: The portable power supply, auxiliary circuit, lighting and power structure and working mode are specifically provided as follows: Set up a power circuit structure to provide a stable power supply; A drive circuit is configured based on a power supply, and a drive current is used to form a current output to supply power to a control circuit; Automatically adjust the power of the lighting circuit in real time according to different scenarios; By managing the battery power, the energy consumption of the device is monitored in real time, and whether there is no one at the device is detected in real time. If there is no one, the power consumption of the device is reduced to a preset level.
3. A portable contact angle control circuit method as claimed in claim 1, characterized in that: The process of setting the contact angle measurement distance detection process and the sensor specifically include: Preset sensors on the contact angle device are used to measure the distance to each area around it; The distance in each direction is used as the measured distance.
4. A portable contact angle control circuit method as claimed in claim 1, characterized in that: The contact angle and control signal calculation according to the feedback information of the detection circuit specifically includes: Analyze and set the corresponding surface identification code according to different industrial application scenarios; When the same surface identification code is obtained, the corresponding measurement distance is calculated; Calculate the contact angle using a first calculation formula according to the measured distance; Determine whether the measured distance fluctuation in the past period satisfies the second calculation formula, and if so, update the contact angle using the third calculation formula; Use proportional-integral-derivative control algorithm to output control signals according to the preset strategy based on the contact angle; The first calculation formula is: J=ARCSIN(D÷C) Wherein, J is the contact angle, C is the measured distance in the moving direction, D is the nearest measured distance, and ARCSIN() is the inverse trigonometric function; The second calculation formula is: B<Y Among them, B is the maximum value of the measured distance fluctuation in the same direction, and Y is the judgment margin; The third calculation formula is: J=ARCSIN((Davg+0.5×B)÷Cavg) Wherein, J is the contact angle, Cavg is the average value of the measured distance in the moving direction, Davg is the average value of the nearest measured distance, and Arcsin() is the inverse trigonometric function.
5. A portable contact angle control circuit method as claimed in claim 1, characterized in that: The estimating the future position of the device according to the current moving distance and determining whether to start the contact protection and the overcurrent protection specifically include: Estimate whether there is a collision risk in the next 1 second based on the current moving speed, and prompt protection if there is a collision risk; Set up a protection circuit to judge overcurrent, overvoltage and undervoltage. If the above situation exists, the corresponding circuit will be cut off to prevent equipment damage warning and misoperation.
6. A portable contact angle control circuit method as claimed in claim 1, characterized in that: The information feedback according to the preset communication loop specifically includes: Obtain the protection action status at the current moment and provide feedback based on the preset communication loop; The current contact angle and control signal are obtained and fed back to the human-computer interaction module through the communication loop.
7. A portable contact angle control circuit method as claimed in claim 1, characterized in that: The real-time online information display and setting update through the human-computer interaction interface specifically includes: Online information display based on the contact angle at the current moment; Set and switch different operating scenarios online.
8. A portable contact angle control circuit system, characterized in that: The system is used to implement the method according to any one of claims 1 to 7, and the system comprises: Power supply and auxiliary setting module, used to set the portable power supply, auxiliary circuit, lighting and power structure and working mode; A detection design module for setting the contact angle measurement distance detection process and sensor; An angle control module, used to calculate the contact angle and control signal according to the feedback information of the detection circuit; The protection module is used to estimate the future position of the device based on the current moving distance and determine whether to start contact protection and overcurrent protection; A communication module, used for providing information feedback according to a preset communication loop; The human-computer interaction module is used to display online information and update settings in real time through the human-computer interaction interface.
9. A computer-readable storage medium storing computer program instructions, characterized in that: The computer program instructions implement the method according to any one of claims 1 to 7 when executed by a processor.
10. An electronic device comprising a memory and a processor, characterized in that: The memory is used to store one or more computer program instructions, wherein the one or more computer program instructions are executed by the processor to implement the method according to any one of claims 1-7.