A conveyor auxiliary turning device
By designing a multi-point supported stud structure in a belt conveyor, dispersing the load of the drum and adjusting the ring position, the shaft strength and service life problems caused by the concentration of drum load in the prior art are solved, and a more stable and durable conveyor device is achieved.
Patent Information
- Application Number
- CN202411639874.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2044-11-18
AI Technical Summary
In existing belt conveyors, the roller has high strength requirements for the shaft structure and is easily bent and deformed due to concentrated load during operation, which affects the service life.
A conveyor auxiliary flip device is designed, by placing a plurality of second rolling bearings and ring rings on the studs, forming a multi-point support structure to disperse the load of the roller at the connecting part of the shaft and the bearing seat, and to avoid wear in a certain area of the roller by adjusting the ring position.
It effectively disperses the load of the roller at the connecting part of the shaft and the bearing seat, reduces the structural strength requirements for the shaft, prevents bending and deformation, extends the service life of the shaft, and avoids wear in a certain area of the roller.
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Figure CN119389679B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an auxiliary turning device for a conveyor, belonging to the technical field of belt conveyors. Background Art
[0002] The belt conveyor drives the transmission roller through the motor to make the belt circulate, thereby driving the material placed on the belt to move. The material runs with the belt and is transported from the feed end to the discharge end. The rollers located at both ends of the belt for changing the direction of the belt provide support for the belt to flip. A shaft is installed at both ends of the roller, where the shaft is connected to the bearing seat through a bearing, and the bearing seat is installed on the support carrier through bolts. The belt conveyor is provided with a tensioning device to adjust the tension of the belt to ensure good contact between the belt and the roller. At this time, there is a tendency for the two rollers to move toward each other. With the extension of the belt and the increase of the material conveyed on the belt, the force of the roller moving toward the middle area of the belt gradually increases. At this time, the load on the roller will act on the connection between the shaft and the bearing seat, that is, there will be a large load between the connection between the shaft and the bearing seat. On the one hand, the structural strength of the shaft is required to be high, and on the other hand, the probability of bending and deformation of the shaft is high, which affects the service life of the shaft. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention aims to provide a conveyor auxiliary turning device to solve the problems raised in the above background technology.
[0004] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical scheme: a conveyor auxiliary turning device comprises a roller, both ends of the roller are connected and fixed with a shaft rod, the shaft rod is sleeved with two first rolling bearings, the two first rolling bearings on the shaft rod are installed in a bearing seat, a connecting seat is installed at the lower position of the outer surface of the bearing seat, and a plurality of fixing holes for inserting bolts are provided at the edges of both sides of the upper surface of the connecting seat, a stud arranged parallel to the roller is provided on one side of the roller, and the outer surfaces of the two bearing seats are installed with lugs, and the opposite surfaces of the two lugs are provided with holes corresponding to the studs. Matching through holes, the two ends of the stud respectively pass through two through holes, the two ends of the stud are threadedly connected with a first nut, the two support ears are arranged between the two first nuts, the stud is sleeved with a plurality of rings in contact with the roller, a second rolling bearing is installed in the ring, the second rolling bearing is sleeved on the stud, a second nut is provided on one side of the second rolling bearing, the second nut is threadedly connected to the stud, a third nut is provided on the side of the second rolling bearing away from the second nut, the third nut is threadedly connected to the stud, and a load distribution member is installed on one end of the two support ears away from the bearing seat.
[0005] Specifically, the load dispersing member includes a rectangular column, and a detachable rectangular column is installed at one end of the two support ears away from the bearing seat. A rectangular groove is opened on the lower surface of the rectangular column, and the rectangular groove is arranged along the length direction of the rectangular column. A rectangular plate is inserted in the rectangular groove, and the lower end of the rectangular plate is connected and fixed to a base, and anchor holes for inserting bolts are opened on the two side edges of the upper surface of the base.
[0006] Specifically, a vertically arranged rib plate is provided on the side of the rectangular column away from the support ear, the rib plate is in sliding contact with the rectangular column and is arranged perpendicular to the side surface of the rectangular column, and the lower end of the rib plate is connected and fixed to the base.
[0007] Specifically, ear seats are connected and fixed to the lower positions of the opposite surfaces of the two supporting ears, the ear seats are fitted with the top of the rectangular column, a plurality of vertical holes are evenly opened on the upper surface of the ear seats, a plurality of threaded blind holes matching the vertical holes are opened on the upper surface of the rectangular column, connecting screws are inserted in the vertical holes, and the lower ends of the connecting screws are threadedly connected in the threaded blind holes.
[0008] Specifically, a support screw is threadedly connected to the upper position of a surface of the rectangular column facing the connecting seat, one end of the support screw contacts the side surface of the connecting seat, and a knob head is fixedly connected to the end of the support screw away from the connecting seat.
[0009] Specifically, a circular opening is provided at the upper position of one side of the rectangular column facing the connecting seat, a straight cylinder is installed in the circular opening, a positioning plate is installed and connected and fixed in the middle position of the straight cylinder, a screw hole is provided in the middle position of one side of the positioning plate, the support screw is threadedly connected in the screw hole, both ends of the support screw extend to the outside of the straight cylinder, a first disc is provided on the side of the positioning plate close to the knob head, the first disc is sleeved on the support screw and connected and fixed to the support screw, the first disc is slidably installed in the straight cylinder, a second disc is provided on the side of the positioning plate away from the first disc, the second disc is sleeved on the support screw and connected and fixed to the support screw, and the second disc is slidably installed in the straight cylinder.
[0010] Specifically, the connecting seat and the bearing seat are an integrally formed structure, a plurality of triangular blocks are provided between the connecting parts of the support ear and the bearing seat, and the triangular blocks are connected and fixed to the support ear and the bearing seat.
[0011] Beneficial effects of the present invention:
[0012] 1. Make the two ends of the stud pass through the two holes respectively and then screw on the first nut. At this time, under the restriction of the two first nuts, the relative position of the stud and the roller remains unchanged. After removing the first nut, the number of the second rolling bearing and the ring forming structure on the stud can be increased or decreased.
[0013] 2. After the two first nuts are used to limit the relative position of the stud and the two ears, when the first nut and the stud cannot be separated normally, the stud can be removed and replaced by sawing off the part of the stud between the two ears with a hacksaw blade, and other parts will not be damaged in the process of separating the first nut and the stud.
[0014] 3. A plurality of structures formed by second rolling bearings and rings are sleeved on the studs, and the rings are made to contact the rollers. At this time, the structure formed by the studs, rings and second rolling bearings can realize multi-point support for the rollers, so that the load of the rollers acting on the connection between the shaft and the bearing seat is dispersed, that is, the load between the connection between the shaft and the bearing seat is reduced. On the one hand, the structural strength requirements of the shaft are reduced, and on the other hand, the shaft is prevented from bending and deformation, thereby extending the service life of the shaft.
[0015] 4. Adjust the position of the second rolling bearing along the stud so that the ring on the second rolling bearing contacts different areas of the drum. Then use the second nut and the third nut to limit the relative position of the second rolling bearing and the stud. Adjust the position of the ring as needed so that the ring contacts different areas of the drum. Avoid a certain area of the drum from being worn and thinned due to long-term contact with the ring, which is beneficial to extend the service life of the drum.
[0016] 5. Install a rectangular column at the lower end of the support ear, and insert a rectangular plate in the rectangular groove, adjust the length of the rectangular plate in the rectangular groove, and make the base contact with the supporting carrier, and then use bolts to install the connecting seat and the base on the corresponding supporting carrier respectively. At this time, the rectangular plate, rectangular column and support ear jointly realize the secondary support of the bearing seat, that is, the structure formed by the rectangular plate, rectangular column and support ear and the connecting seat jointly realize the two-point support of the bearing seat, thereby improving the stability of the structure and dispersing the load of the bolts that limit the position of the connecting seat.
[0017] 6. Twist the support screw so that one end of the support screw contacts the side of the connecting seat, thereby increasing the support points of the connecting seat and further reducing the load of the bolt that limits the position of the connecting seat, so that the support screw is threadedly connected to the screw hole on the positioning plate. At this time, the effective threaded connection part between the support screw and the screw hole is in the shielding space formed by the first disc, the second disc and the straight cylinder, thereby preventing small debris from entering the screw hole at will, which is conducive to the smooth twisting of the support screw. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:
[0019] Figure 1 It is a structural schematic diagram of a conveyor auxiliary turning device of the present invention;
[0020] Figure 2A three-dimensional diagram of a conveyor auxiliary turning device of the present invention from another viewing angle;
[0021] Figure 3 It is a schematic diagram of the assembly of the shaft rod and the roller in a conveyor auxiliary turning device of the present invention;
[0022] Figure 4 It is a schematic diagram of the assembly of a connecting seat, a support lug and a bearing seat in a conveyor auxiliary turning device of the present invention;
[0023] Figure 5 It is a schematic diagram of the assembly of a second rolling bearing, a ring and a stud in a conveyor auxiliary turning device of the present invention;
[0024] Figure 6 A three-dimensional diagram of a rectangular column in a conveyor auxiliary turning device of the present invention;
[0025] Figure 7 It is a cross-sectional assembly diagram of a positioning plate, a first round plate, a second round plate, a supporting screw and a straight cylinder in a conveyor auxiliary turning device of the present invention;
[0026] Figure 8 It is a schematic diagram of the assembly of a positioning plate, a first disc, a second disc and a supporting screw in a conveyor auxiliary turning device of the present invention;
[0027] In the figure: 1, roller, 2, shaft, 3, bearing seat, 4, first rolling bearing, 5, connecting seat, 6, first nut, 7, rectangular column, 8, rectangular plate, 9, base, 10, rib plate, 11, knob head, 12, support screw, 13, straight cylinder, 14, ear seat, 15, ear, 16, stud, 17 ring, 18, second nut, 19, third nut, 20, perforation, 21, second rolling bearing, 22, round mouth, 23, rectangular groove, 24, first disc, 25, positioning plate, 26, second disc. DETAILED DESCRIPTION
[0028] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0029] See also Figure 1-Figure 4The present invention provides a technical solution: a conveyor auxiliary turning device, including a roller 1, both ends of the roller 1 are connected and fixed with a shaft rod 2, two first rolling bearings 4 are sleeved on the shaft rod 2, the two first rolling bearings 4 on the shaft rod 2 are both installed in a bearing seat 3, a connecting seat 5 is installed at the lower position of the outer surface of the bearing seat 3, the connecting seat 5 and the bearing seat 3 are an integrally formed structure, a plurality of fixing holes for inserting bolts are opened on the edges of both sides of the upper surface of the connecting seat 5, the connecting seat 5 is installed on the corresponding supporting carrier by bolts, the position of the bearing seat 3 is restricted, that is, the position of the roller 1 is restricted.
[0030] See also Figure 1-Figure 4 A stud 16 arranged parallel to the drum 1 is provided on one side of the drum 1. Lugs 15 are installed on the outer surfaces of the two bearing seats 3. A plurality of triangular blocks are provided between the connecting parts of the lugs 15 and the bearing seats 3. The triangular blocks are connected and fixed to the lugs 15 and the bearing seats 3. Through holes 20 matching the studs 16 are provided on the opposite surfaces of the two lugs 15. The two ends of the stud 16 penetrate the two through holes 20 respectively. The two ends of the stud 16 are threadedly connected with the first nuts 6. The two lugs 15 are arranged between the two first nuts 6. The two ends of the stud 16 penetrate the two through holes 20 respectively and then the first nuts 6 are screwed on. At this time, under the restriction of the two first nuts 6, the relative position of the stud 16 and the drum 1 remains unchanged. After removing the first nut 6, the number of the structure formed by the second rolling bearing 21 and the ring 17 can be increased or decreased on the stud 16. After the two first nuts 6 are used to limit the relative position of the stud 16 and the two ears 15, when the first nut 6 and the stud 16 cannot be separated normally, the stud 16 can be removed and replaced by cutting off the part of the stud 16 between the two ears 15 with a hacksaw blade, and other components will not be damaged in the process of separating the first nut 6 and the stud 16.
[0031] See also Figure 1-Figure 5, a plurality of rings 17 in contact with the roller 1 are sleeved on the stud 16, a second rolling bearing 21 is installed in the ring 17, the second rolling bearing 21 is sleeved on the stud 16, a second nut 18 is provided on one side of the second rolling bearing 21, the second nut 18 is threadedly connected to the stud 16, a third nut 19 is provided on the side of the second rolling bearing 21 away from the second nut 18, the third nut 19 is threadedly connected to the stud 16, a plurality of structures formed by the second rolling bearing 21 and the ring 17 are sleeved on the stud 16, and the ring 17 is in contact with the roller 1, at this time, the structure formed by the stud 16, the ring 17 and the second rolling bearing 21 realizes multi-point support for the roller 1, so that the roller 1 acts on the connection between the shaft 2 and the bearing seat 3. The load between the connecting parts is dispersed, that is, the load between the connecting parts of the shaft rod 2 and the bearing seat 3 is reduced. On the one hand, the structural strength requirements of the shaft rod 2 are reduced, and on the other hand, the shaft rod 2 is prevented from bending and deformation, thereby extending the service life of the shaft rod 2. The position of the second rolling bearing 21 is adjusted along the stud 16 so that the ring 17 on the second rolling bearing 21 contacts different areas of the drum 1, and then the second nut 18 and the third nut 19 are used to limit the relative position of the second rolling bearing 21 and the stud 16, so that the position of the ring 17 can be adjusted as needed so that the ring 17 contacts different areas of the drum 1, thereby avoiding a certain area of the drum 1 from being worn and thinned due to long-term contact with the ring 17, which is beneficial to extending the service life of the drum 1.
[0032] See also Figure 1 , Figure 2 and Figure 4 A detachable rectangular column 7 is installed at one end of the two ears 15 away from the bearing seat 3, wherein the lower part of the opposite surfaces of the two ears 15 is connected and fixed with an ear seat 14, the ear seat 14 is in contact with the top of the rectangular column 7, a plurality of vertical holes are evenly opened on the upper surface of the ear seat 14, a plurality of threaded blind holes matching the vertical holes are opened on the upper surface of the rectangular column 7, connecting screws are inserted in the vertical holes, so that the lower end of the connecting screw is threadedly connected in the threaded blind hole, and the assembly of the ears 15 and the rectangular column 7 is completed.
[0033] See also Figure 1 , Figure 2 and Figure 6, a rectangular groove 23 is provided on the lower surface of the rectangular column 7, and the rectangular groove 23 is arranged along the length direction of the rectangular column 7. A rectangular plate 8 is inserted in the rectangular groove 23, and a base 9 is connected and fixed at the lower end of the rectangular plate 8. Anchor holes for inserting bolts are provided at the edges of both sides of the upper surface of the base 9. The rectangular column 7 is installed at the lower end of the support ear 15, and the rectangular plate 8 is inserted in the rectangular groove 23. The length of the rectangular plate 8 in the rectangular groove 23 is adjusted, and the base 9 is contacted with the supporting carrier, and then the connecting seat 5 and the base 9 are respectively installed on the corresponding supporting carrier by bolts. At this time, the rectangular The plate 8, the rectangular column 7 and the support ear 15 jointly realize the secondary support for the bearing seat 3, that is, the structure formed by the rectangular plate 8, the rectangular column 7 and the support ear 15 and the connecting seat 5 jointly realize the two-point support for the bearing seat 3, thereby improving the stability of the structure and dispersing the load of the bolts that limit the position of the connecting seat 5. A vertically arranged rib plate 10 is provided on the side of the rectangular column 7 away from the support ear 15. The rib plate 10 is in sliding contact with the rectangular column 7 and is arranged perpendicular to the side of the rectangular column 7. The lower end of the rib plate 10 is connected and fixed to the base 9, and the rib plate 10 and the base 9 jointly realize the support for the rectangular column 7.
[0034] See also Figure 1 , Figure 2 , Figure 6 , Figure 7 and Figure 8 A support screw 12 is threadedly connected to the upper position of the side of the rectangular column 7 facing the connecting seat 5, one end of the support screw 12 is in contact with the side of the connecting seat 5, and the end of the support screw 12 away from the connecting seat 5 is connected and fixed with a knob head 11, wherein a circular opening 22 is opened at the upper position of the side of the rectangular column 7 facing the connecting seat 5, a straight cylinder 13 is installed in the circular opening 22, and a positioning disk 25 is installed and connected and fixed in the middle position of the straight cylinder 13, a screw hole is opened in the middle position of one side of the positioning disk 25, the support screw 12 is threadedly connected in the screw hole, both ends of the support screw 12 extend to the outside of the straight cylinder 13, and a first disc 24 is provided on the side of the positioning disk 25 close to the knob head 11, the first disc 24 is sleeved on the support screw 12 and connected and fixed to the support screw 12, the first disc 24 It is slidably installed in the straight cylinder 13, and a second disc 26 is provided on the side of the positioning disk 25 away from the first disc 24. The second disc 26 is sleeved on the support screw 12 and fixedly connected to the support screw 12. The second disc 26 is slidably installed in the straight cylinder 13. The support screw 12 is twisted to make one end of the support screw 12 contact with the side of the connecting seat 5, thereby increasing the support point for the connecting seat 5, further reducing the load of the bolt that limits the position of the connecting seat 5, and making the support screw 12 threadedly connected in the screw hole on the positioning disk 25. At this time, the effective threaded connection part of the support screw 12 and the screw hole is in the shielding space formed by the first disc 24, the second disc 26 and the straight cylinder 13, thereby preventing small debris from entering the screw hole at will, which is conducive to the smooth twisting of the support screw 12.
[0035] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A conveyor auxiliary turning device, comprising a roller (1), characterized in that: Both ends of the roller (1) are connected and fixed with a shaft (2), two first rolling bearings (4) are sleeved on the shaft (2), and the two first rolling bearings (4) on the shaft (2) are installed in a bearing seat (3), a connecting seat (5) is installed at the lower position of the outer surface of the bearing seat (3), and a plurality of fixing holes for inserting bolts are provided at the edges of both sides of the upper surface of the connecting seat (5), a stud (16) arranged parallel to the roller (1) is provided on one side of the roller (1), and the outer surfaces of the two bearing seats (3) are installed with lugs (15), and the opposite surfaces of the two lugs (15) are provided with through holes (20) matching with the studs (16), and the two ends of the studs (16) respectively penetrate the two through holes (20), and the studs (16) Both ends of the stud (16) are threadedly connected with a first nut (6), the two support ears (15) are arranged between the two first nuts (6), a plurality of rings (17) in contact with the roller (1) are sleeved on the stud (16), a second rolling bearing (21) is installed in the ring (17), the second rolling bearing (21) is sleeved on the stud (16), a second nut (18) is provided on one side of the second rolling bearing (21), the second nut (18) is threadedly connected to the stud (16), a third nut (19) is provided on the side of the second rolling bearing (21) away from the second nut (18), the third nut (19) is threadedly connected to the stud (16), and a load dispersing member is installed on one end of the two support ears (15) away from the bearing seat (3); The load dispersing member comprises a rectangular column (7), and a detachable rectangular column (7) is installed at one end of the two support ears (15) away from the bearing seat (3), and a rectangular groove (23) is provided on the lower surface of the rectangular column (7), and the rectangular groove (23) is arranged along the length direction of the rectangular column (7). A rectangular plate (8) is inserted in the rectangular groove (23), and a base (9) is connected and fixed at the lower end of the rectangular plate (8), and anchor holes for inserting bolts are provided at the edges of both sides of the upper surface of the base (9); A support screw (12) is threadedly connected to the upper portion of a surface of the rectangular column (7) facing the connection seat (5); one end of the support screw (12) contacts the side surface of the connection seat (5); and a knob head (11) is fixedly connected to the end of the support screw (12) away from the connection seat (5); A round opening (22) is provided at an upper position of a surface of the rectangular column (7) facing the connecting seat (5), a straight tube (13) is installed in the round opening (22), a positioning plate (25) is installed and fixed in the middle of the straight tube (13), a screw hole is provided in the middle of one surface of the positioning plate (25), the support screw rod (12) is threadedly connected in the screw hole, both ends of the support screw rod (12) extend to the outside of the straight tube (13), and the positioning plate (25) is close to the knob head (11). A first disc (24) is provided on one side, the first disc (24) is sleeved on the support screw (12) and is fixedly connected to the support screw (12), and the first disc (24) is slidably installed in the straight cylinder (13), and a second disc (26) is provided on the side of the positioning plate (25) away from the first disc (24), the second disc (26) is sleeved on the support screw (12) and is fixedly connected to the support screw (12), and the second disc (26) is slidably installed in the straight cylinder (13).
2. A conveyor auxiliary turning device according to claim 1, characterized in that: A vertically arranged rib plate (10) is provided on the side of the rectangular column (7) facing away from the support ear (15); the rib plate (10) is in sliding contact with the rectangular column (7) and the rib plate (10) is arranged perpendicular to the side surface of the rectangular column (7); and the lower end of the rib plate (10) is connected and fixed to the base (9).
3. The conveyor auxiliary turning device according to claim 1, characterized in that: An ear seat (14) is connected and fixed to the lower part of the opposing surfaces of the two supporting ears (15), the ear seat (14) is fitted with the top of the rectangular column (7), a plurality of vertical holes are evenly opened on the upper surface of the ear seat (14), a plurality of threaded blind holes matching the vertical holes are opened on the upper surface of the rectangular column (7), connecting screws are inserted in the vertical holes, and the lower ends of the connecting screws are threadedly connected in the threaded blind holes.
4. The conveyor auxiliary turning device according to claim 1, characterized in that: The connecting seat (5) and the bearing seat (3) are an integrally formed structure, a plurality of triangular blocks are provided between the connecting portion of the support ear (15) and the bearing seat (3), and the triangular blocks are connected and fixed to the support ear (15) and the bearing seat (3).
Citation Information
Patent Citations
Turnover type clamp equipment
CN216803199U
Article turning device
US3941255A