Filament feeding device with broken filament function

Abstract

The application relates to a long filament feeding device with a broken filament function and relates to the technical field of spinning. The long filament feeding device comprises a ceramic thread passing ring, a tensioner, a long filament cylinder positioning ring, a yarn cutting device with a broken filament detection function, a contact type broken filament sensor, a first filament leading support, a second filament leading support, a first tensioner support, a second tensioner support, a first support body, a long filament cylinder positioning ring support, a long filament cylinder tray, a second support body and a device connecting block. In the spinning process, long filaments are led out from a filament cylinder, pass through the ceramic thread passing ring, the tensioner, the ceramic thread passing ring and the broken filament sensing cutter respectively, and are then fed into a spinning machine to perform composite spinning. The application provides a long filament feeding low-cost solution which can be installed on a rotor spinning machine to realize rotor composite spinning. The solution is simultaneously provided with the long filament cutting device with the broken filament detection function, can autonomously detect and cut, and has the advantages of intelligent automation.

Description

TECHNICAL FIELD

[0001] The application relates to a filament feeding device with a broken filament function and relates to the technical field of spinning. BACKGROUND

[0002] The rotor spinning composite yarn technology integrates the excellent wearability of short fibers and the functionality of filaments, and is one of the key development directions of rotor spinning. By adding a new device to the rotor spinning machine, a product with structural differentiation is developed; the rotor spinning composite yarn has the characteristics of high strength, good evenness, stable and diversified structure, and less hair, and has a broad market prospect. Therefore, if the transformation can be realized on most rotor spinning machines and industrialization is realized at the same time, the output of the composite yarn will be greatly improved, and the market demand will be met. However, the technology of transforming the rotor spinning machine into a rotor composite spinning machine still has defects, for example, the investment cost of the rotor composite spinning equipment is high; the filament feeding device is designed unreasonably, the operator has difficulty in operation, and the normal spinning is affected; during the spinning process, the filament is still continuously fed when the short fiber yarn breaks, forming waste yarn, and the naked filament needs to be rewound and cut off when the joint is reconnected, which wastes manpower and material resources and reduces the production efficiency.

[0003] In order to solve the above problems, the Chinese patent with the publication number CN211227567U discloses a fixed composite braided material pay-off device, which comprises a frame body, and the frame body is provided with a first layer frame, a second layer frame and a third layer frame from bottom to top. According to the need, movable plates are arranged on the corresponding layer frames, and movable connecting conical guide columns are arranged on the movable plates, so as to facilitate the placement of the coils and the joint use of multiple coils to form a composite braided material. However, the device occupies a large space, and is a fixed device with poor flexibility, which is not suitable for use on the rotor spinning machine with limited space position.

[0004] In order to solve the problem of operation difficulty caused by unreasonable design of the device, the Chinese patent with the publication number CN221662237U discloses a pay-off device for vortex spinning machine, which is characterized in that a pay-off shaft is rotatably installed on a sliding seat frame, so that the tightness between the spinning can be manually adjusted. Although the device increases the sliding seat frame, which facilitates the operation to a certain extent, the device occupies a large space, and the operator still needs to spend a lot of time and energy during the operation process.

[0005] A full-automatic intelligent control method and system for wrap yarn of rotor spinning are disclosed in Chinese patent CN113652774A. The wrap yarn is spun by the spinning unit of the rotor spinning machine combined with the external feeding mechanism, and the yarn breakage and joint are realized by the controller, providing a full-automatic intelligent control scheme for the production of wrap yarn of rotor spinning. However, no specific device is designed. In addition, Chinese patent CN114381833A discloses a linkage control system, control method and control device in the process of yarn forming. Although the process of forming filament staple yarn of rotor spinning is proposed, only the process design is provided without specific industrial facilities. SUMMARY

[0006] The purpose of the present application is to provide a filament feeding device with a broken filament function to solve the problems of high investment cost of rotor composite spinning equipment, lack of low-cost technical transformation on existing rotor spinning machines, and hindered promotion speed of rotor composite spinning technology.

[0007] To solve the above technical problems, the present application is realized by the following technical scheme: a filament feeding device with a broken filament function is designed, which comprises: four ceramic wire passing loops, two tensioners, two filament cylinder positioning rings, two yarn cutting devices with broken filament detection function, two contact type broken yarn sensors, a first yarn guide bracket, a second yarn guide bracket, a first tensioner bracket, a second tensioner bracket, a first bracket body, a filament cylinder positioning ring bracket, two filament cylinder trays, a second bracket body, and a device connection block.

[0008] The first bracket body, the filament cylinder positioning ring bracket, the two yarn cutting devices with broken filament detection function, and the device connection block are respectively arranged on the second bracket body. The first bracket body and the filament cylinder positioning ring bracket are at the same end, and the first bracket body is vertically erected above the filament cylinder positioning ring bracket. The device connection block is located at the other end of the second bracket body. The two yarn cutting devices with broken filament detection function are located between the first bracket body and the device connection block, and are symmetrically distributed on both sides of the second bracket body.

[0009] The filament cylinder positioning ring bracket is provided with two filament cylinder trays and two filament cylinder positioning rings at both ends. The filament cylinder positioning ring is located above the filament cylinder tray and is used to fix the filament cylinder.

[0010] The first bracket body is provided with a first yarn guide bracket and a second yarn guide bracket.

[0011] The first yarn guide bracket is provided with ceramic wire passing loops at both ends.

[0012] One end of the second yarn guide bracket is fixedly connected to the first bracket body, and the other end is provided with two symmetrically distributed ceramic wire passing loops.

[0013] The first tensioner support and the second tensioner support are arranged on the second wire guide support respectively.

[0014] The first tensioner support and the second tensioner support are arranged on the second wire guide support respectively.

[0015] The two contact yarn breakage sensors are arranged at any position where the composite yarn passes between the yarn guide tube and the bobbin according to actual use.

[0016] Further, the ceramic wire loop is used to change the direction of the long filament.

[0017] Further, the tensioner is used to adjust the tension of the long filament.

[0018] Further, when the yarn cutting device with the yarn breakage detection function detects that the long filament is broken, a yarn breakage signal is sent to the spinning equipment, and the equipment cuts the composite yarn at the corresponding station; when the contact yarn breakage sensor detects that the yarn is broken, a yarn breakage signal is sent to the yarn cutting device with the yarn breakage detection function, and the yarn cutting device with the yarn breakage detection function cuts the long filament to realize interlocking.

[0019] Further, the yarn cutting device with the yarn breakage detection function can be installed at any position on the second support body according to actual use.

[0020] Further, the first wire guide support and the second wire guide support can be adjusted and installed at positions according to actual use.

[0021] Further, the equipment connecting block can be used to install the device at any required position of the spinning equipment.

[0022] The present application has the following advantages:

[0023] By designing a long filament feeding device with a yarn breakage function, a low-cost solution for realizing rotor composite spinning on a rotor spinning machine is provided, and the device is also equipped with a yarn cutting device with a yarn breakage detection function and a contact yarn breakage sensor, which can automatically detect and cut yarns and long filaments, and has the advantages of intelligent automation. The device not only occupies a small space and is easy to operate, but also can be connected to any required position through the equipment connecting block, and has high flexibility. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0025] Figure 1A schematic diagram of the overall structure of the filament feeding device with filament breaking function provided by the present invention;

[0026] Figure 2 A schematic diagram of the working state of the filament feeding device with filament breaking function provided by the present invention.

[0027] The components include: 1. Ceramic guide coil; 2. Tensioner; 3. Filament bobbin positioning ring; 4. Yarn cutting device with yarn breakage detection function; 5. Contact yarn breakage sensor; 6. First yarn guide bracket; 7. Second yarn guide bracket; 8. First tensioner bracket; 9. Second tensioner bracket; 10. First support body; 11. Filament bobbin positioning ring bracket; 12. Filament bobbin tray; 13. Second support body; 14. Equipment connecting block. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the present invention clearer, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0029] Example 1

[0030] This embodiment provides a specific application scenario for a filament feeding device with a filament breaking function, implemented based on the filament feeding device with a filament breaking function proposed in this invention, such as... Figure 1 As shown, the device includes: four ceramic guide coils 1, two tensioners 2, two filament bobbin positioning rings 3, two yarn cutting devices with yarn breakage detection function 4, two contact yarn breakage sensors 5, a first yarn guide bracket 6, a second yarn guide bracket 7, a first tensioner bracket 8, a second tensioner bracket 9, a first support body 10, a filament bobbin positioning ring bracket 11, two filament bobbin trays 12, a second support body 13, and an equipment connecting block 14;

[0031] The second support body 13 is respectively provided with a first support body 10, a filament bobbin positioning ring support 11, two yarn cutting devices 4 with yarn breakage detection function and an equipment connecting block 14; the first support body 10 and the filament bobbin positioning ring support 11 are at the same end, and the first support body 10 is vertically positioned above the filament bobbin positioning ring support 11; the equipment connecting block 14 is located at the other end of the second support body 13; the two yarn cutting devices 4 with yarn breakage detection function are located between the first support body 10 and the equipment connecting block 14, and are symmetrically distributed on both sides of the second support body 13;

[0032] The long filament bobbin positioning ring bracket 11 has two long filament bobbin trays 12 and two long filament bobbin positioning rings 3 at both ends. The long filament bobbin positioning rings 3 are located above the long filament bobbin trays 12 and are used to fix the long filament bobbin.

[0033] The first support body 10 is provided with a first lead wire support 6 and a second lead wire support 7 respectively;

[0034] Both ends of the first lead wire support 6 are equipped with ceramic guide coils 1;

[0035] One end of the second lead wire support 7 is fixedly connected to the first support body 10, and the other end is provided with two symmetrically distributed ceramic through coils 1;

[0036] The second lead wire support 7 is respectively provided with a first tensioner support 8 and a second tensioner support 9.

[0037] Tensioners 2 are provided on both the first tensioner bracket 8 and the second tensioner bracket 9;

[0038] Two contact-type yarn breakage sensors are set at any position where the composite yarn passes between the yarn guide tube and the bobbin, depending on the actual usage.

[0039] like Figure 2 As shown, Figure 2 The black lines in the middle represent the path of the filaments during the working process. The filaments are drawn out from the two filament bobbins, pass through the ceramic guide coils 1 fixed at both ends of the first filament guide bracket 6, then pass through the tensioners 2 on the first tensioner bracket 8 and the second tensioner bracket 9, then pass through the two ceramic guide coils 1 fixed on the second filament guide bracket 7, and then pass through the yarn cutting device 4 with filament breakage detection function; finally, they are sent into the spinning machine for composite spinning.

[0040] The ceramic guide coil 1 changes the filament direction, the tensioner 2 adjusts the filament tension, and the yarn cutting device 4 with filament breakage detection and the contact-type yarn breakage sensor 5 work together to ensure that the machine will not continue operating when a yarn breakage occurs. When the spinning machine is working normally, the filament follows... Figure 2 The yarn is fed into the spinning machine in the manner shown for composite spinning. When the filament breaks, the yarn cutting device 4 with the filament breakage detection function can detect the filament breakage in time and send a yarn breakage signal to the spinning machine. The spinning machine cuts the composite yarn at the corresponding station. When the contact yarn breakage sensor 5 detects the yarn breakage, it sends a yarn breakage signal and transmits it to the yarn cutting device 4 with the filament breakage detection function. The yarn cutting device 4 with the filament breakage detection function then cuts the filament, achieving interlocking.

[0041] The first wire guide bracket 6, the second wire guide bracket 7, the first tensioner bracket 8, the second tensioner bracket 9, the first bracket body 10, the long filament bobbin positioning ring bracket 11, and the second bracket body 13 form the support structure, providing structural support. The equipment connecting block 14 is used for connecting and installing with the equipment. The long filament bobbin positioning ring 3 is a quick-release positioning device for the winding bobbin, and the long filament bobbin tray 12 is the lower limit position for the winding bobbin.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A filament feeding device with broken filament function, characterized in that, The device comprises four ceramic overcoils (1), two tensioners (2), two filament drum positioning rings (3), two yarn cutting devices with broken filament detection function (4), two contact type broken filament sensors (5), a first filament guide bracket (6), a second filament guide bracket (7), a first tensioner bracket (8), a second tensioner bracket (9), a first bracket body (10), a filament drum positioning ring bracket (11), two filament drum trays (12), a second bracket body (13) and a device connecting block (14). The first bracket body (10), the filament drum positioning ring bracket (11), the two yarn cutting devices with broken filament detection function (4) and the device connecting block (14) are respectively arranged on the second bracket body (13). The first bracket body (10) and the filament drum positioning ring bracket (11) are at the same end, and the first bracket body (10) is vertically arranged above the filament drum positioning ring bracket (11), and the device connecting block (14) is located at the other end of the second bracket body (13). The two yarn cutting devices with broken filament detection function (4) are located between the first bracket body (10) and the device connecting block (14), and are symmetrically distributed on both sides of the second bracket body (13). The filament drum positioning ring bracket (11) is provided with a filament drum tray (12) and a filament drum positioning ring (3) at both ends, and the filament drum positioning ring (3) is located above the filament drum tray (12) and used for fixing the filament drum. The first filament guide bracket (6) and the second filament guide bracket (7) are respectively arranged on the first bracket body (10). One end of the second filament guide bracket (7) is fixedly connected to the first bracket body (10), and the other end is provided with two symmetrically distributed ceramic overcoils (1). The first tensioner bracket (8) and the second tensioner bracket (9) are respectively arranged on the second filament guide bracket (7), and the tensioner (2) is arranged on the first tensioner bracket (8) and the second tensioner bracket (9). The two yarn cutting devices with broken filament detection function (4) and the two contact type broken filament sensors (5) are linked to ensure that the device does not continue to work when the filament is broken. When the yarn cutting device with broken filament detection function (4) detects that the filament is broken, a broken yarn signal is sent to the spinning device, and the device cuts the corresponding composite yarn. When the contact type broken filament sensor (5) detects that the yarn is broken, a broken filament signal is sent to the yarn cutting device with broken filament detection function (4), and the yarn cutting device with broken filament detection function (4) works to cut the filament, realizing interlocking. ​ The first wire guide bracket (6), the second wire guide bracket (7), the first tensioner bracket (8), the second tensioner bracket (9), the first bracket body (10), the filament drum positioning ring bracket (11) and the second bracket body (13) are bracket parts and have a supporting function; the equipment connecting block (14) has a function of connecting and installing with equipment; the filament drum positioning ring (3) is a winding drum fast positioning device, and the filament drum tray (12) is a lower limit for the winding drum.

2. The apparatus of claim 1, wherein, The filaments are respectively drawn from two filament drums, pass through the two ceramic wire passing rings (1) fixed at the two ends of the first wire guide bracket (6), then pass through the tensioners (2) on the first tensioner bracket (8) and the second tensioner bracket (9), then pass through the two ceramic wire passing rings (1) fixed on the second wire guide bracket (7), and then pass through the yarn cutting device (4) with a broken filament detection function; finally, the filaments are sent into a spinning device for composite spinning.

3. Spinning machine, characterized in that The spinning machine comprises the filament feeding device with a broken filament function according to any one of claims 1-2.

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