Automobile switch detection equipment
Through the design of the rotating disc and detection slot structure, combined with the detection camera to realize dual-station detection, the problems of low detection efficiency and high misjudgment rate of existing automobile switches are solved, and the efficiency and accuracy of detection are improved.
Patent Information
- Application Number
- CN202411540775.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2044-10-31
AI Technical Summary
Existing automotive switch detection equipment is inefficient and prone to misjudgment, especially in the detection of backlight brightness, the misjudgment rate is high due to inconsistent individual visual perception standards.
Design an automotive switch detection device, adopting a rotating disc and a detection slot structure, realize dual-station detection, and conducting automated backlight detection with a detection camera, and the clamping rod and adjusting parts improve switch installation stability.
It improves the efficiency and accuracy of automotive switch detection, reduces the misjudgment rate, and ensures the reliability and consistency of the detection results.
Smart Images

Figure CN119394621B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of detection equipment, and in particular to an automobile switch detection equipment. Background Art
[0002] The switch that controls the window lift inside a car is typically located above the main driver's interior handle. Its performance undergoes rigorous factory testing, ensuring both button functionality and backlight stability. Precise backlight brightness control is crucial to ensure the driver can clearly identify the switch's status and position in all lighting conditions, minimizing the risk of misoperation. This ensures that excessive backlighting can prevent visual fatigue and glare, maintaining a positive driving experience.
[0003] The current testing method involves a processing table equipped with a display screen and a fixture mounted on it. The fixture houses connectors that are electrically connected to the display screen. During the test, a control switch is snapped into place on the processing table and electrically connected to the connectors on the fixture. A worker then presses the switches one by one, and the display provides instant feedback on the test results. Backlight testing is typically performed simultaneously with the button press test, requiring the worker to visually determine whether the backlight brightness meets the standard.
[0004] However, this method faces significant challenges: the backlight brightness of control switches in different models of cars varies slightly, making it difficult for the naked eye to accurately distinguish them. In addition, the lack of uniformity in visual perception standards among individuals can easily lead to misjudgment, mistaking unqualified products for qualified ones, thereby increasing the rework rate and reducing overall inspection efficiency. There is room for improvement. Summary of the Invention
[0005] The purpose of this application is to provide an automobile switch detection device to solve the problems of low detection efficiency and easy detection errors of automobile switches in the above-mentioned related technologies.
[0006] The present application provides an automotive switch detection device that adopts the following technical solution:
[0007] A car switch detection device includes a base and a display screen located on the base, a rotating disk is rotatably provided on the side surface of the base, and a driving source for driving the rotating disk to rotate is fixed inside, a detection cavity for horizontal placement of the rotating disk is opened on the base, a detection component is provided inside the detection cavity, and half of the rotating disk is exposed on the outer side of the detection cavity; a blocking plate for blocking the opening of the detection cavity and a base located on both sides of the blocking plate are fixed on the rotating disk, and a detection card slot for the switch to be inserted and electrically connected to the display screen is fixed on the base; when the switch is outside the detection cavity, the key performance of the switch is detected, and when it is inside the detection cavity, the detection component detects the backlight performance of the switch.
[0008] By adopting the above technical solution, when testing the switch, the switch is first inserted into the test card slot on the rotating disk, and the staff presses the switch button inserted in the test card slot to test the key performance of the switch; then the switch rotates with the rotating disk to the inside of the test cavity, and the switch is then tested for backlight through the test piece; and there are two test card slots in total, that is, the test equipment is a double-station test, which can simultaneously perform key pressing performance tests and backlight performance tests on two switches, thereby improving the performance testing efficiency of automobile switches.
[0009] Optionally, the detection component is a detection camera fixed on the inner wall of the detection cavity.
[0010] By adopting the above technical solution, due to the application setting of the detection camera, the switch in the detection cavity can be photographed and the picture can be fed back to the display screen. The processing system in the display screen compares and judges the picture and feeds back the judgment result to the display screen, thereby realizing automatic detection of the switch backlight performance.
[0011] Optionally, the base is provided with two clamping rods located at the two opposite opening edges of the detection slot, and one end of the clamping rod is hinged to the upper surface of the base; elastic pads are fixed on the sides of the two clamping rods close to each other, and the base is provided with an adjusting part that drives the two clamping rods to rotate toward or away from each other.
[0012] By adopting the above technical solution, after the switch is inserted into the detection slot, the two clamping rods are driven to rotate toward each other through the adjusting member, so that the elastic pads on the clamping rods can press against the outer side surface of the switch inserted into the detection slot, thereby improving the installation stability of the switch during the detection process.
[0013] Optionally, the elastic pad is provided with anti-slip grooves.
[0014] By adopting the above technical solution, the stability of the elastic pad when it is pressed against the outer side surface of the switch is improved.
[0015] Optionally, the adjusting member includes an adjusting rod slidably arranged on the upper surface of the base, a first compression spring sleeved on the adjusting rod, and two clamping rods are fixed with bending rods at the ends close to the adjusting rod, and the ends of the bending rods are hinged to the ends of the adjusting rods; a support block is fixed on the base, and the support block is provided with a supporting through hole for the adjusting rod to be inserted and slided, and a retaining ring is fixed on the outer periphery of the end of the adjusting rod away from the bending rod, and the two ends of the first compression spring in a compressed state are respectively pressed against the side surfaces of the support block and the retaining ring close to each other.
[0016] By adopting the above technical solution, the first compression spring in the compressed state continuously squeezes the retaining ring, so that the adjusting rod has the force to slide in the direction away from the bending rod, thereby causing the two clamping rods to maintain the tendency to rotate in the direction of approaching each other, thereby realizing automatic clamping of the clamping rod to the outer side of the switch.
[0017] Optionally, an extrusion block is slidably provided on the base and a positioning block is fixedly provided, and a spring is provided between the extrusion block and the positioning block; the extrusion block is located on the side of the bending rod close to the support block, and the two ends of the spring in a compressed state are respectively fixedly connected to the extrusion block and the side of the extrusion block close to each other, and the side of the extrusion block away from the spring abuts against the side of the bending rod.
[0018] By adopting the above technical solution, under the continuous extrusion of the spring, the extrusion block is away from the side of the spring and pressed against the side of the bending rod, further making the two clamping rods maintain the tendency to rotate in the direction of approaching each other, thereby improving the stability of the clamping rod when pressing against the outer side of the switch.
[0019] Optionally, a cross bar is provided above the base, and guide blocks are fixed at both ends of the cross bar. The clamping rod is provided with a guide groove along its own length direction for the guide blocks to be inserted and slide; when the two clamping rods are in a parallel state to each other, the two guide blocks can be inserted into the corresponding guide grooves.
[0020] By adopting the above technical solution, when the two clamping rods are in a state parallel to each other (locking the switch), the two guide blocks on the cross bar can be inserted into the corresponding guide slots. At this time, the guide blocks on the cross bar lock the two clamping rods, making the two clamping rods in this state unable to rotate, further improving the stability of the switch clamped by the clamping rods.
[0021] Optionally, cleaning cotton is fixedly provided on the side of the cross bar facing the base.
[0022] By adopting the above technical solution, the switch button inserted into the detection slot can be cleaned synchronously by the cleaning cotton during the reciprocating sliding of the cross bar on the base, which facilitates the cleaning of the surface of the switch button and improves the accuracy of subsequent backlight detection of the switch button.
[0023] Optionally, a limiting slot coaxial with and connected to the guide slot is provided on the extrusion block, and the guide block can slide along the guide slot to the inside of the limiting slot; after the guide block is inserted into the limiting slot, one side of the cross bar can drive the extrusion block to slide in the direction away from the clamping rod.
[0024] By adopting the above technical solution, after the guide block is inserted into the limit card slot, the staff can drive the cross bar and the extrusion block in this state to slide as a whole in the direction away from the clamping rod, so as to facilitate the subsequent rotation of the two clamping rods in the direction away from each other, and release the lock on the switch stuck in the detection card slot, so as to facilitate the removal of the switch from the detection card slot.
[0025] Optionally, an elastic clamping piece is provided on the side surface of the guide block, and a positioning groove for inserting the elastic clamping piece is provided on the inner wall of the limiting clamping slot.
[0026] By adopting the above technical solution, when the guide card block is inserted into the limiting card slot, the elastic clamping piece on the guide card block is inserted into the corresponding positioning groove, thereby improving the installation stability of the guide card block.
[0027] In summary, this application includes at least one of the following beneficial technical effects:
[0028] 1. When testing a switch, the switch is first inserted into the test slot on the rotating disk. The staff then presses the switch button in the test slot to test the switch's key performance. The switch then rotates with the rotating disk into the test cavity, where the switch is tested for backlighting by the test component. The two test slots make this a dual-station test device capable of simultaneously testing both key pressing performance and backlighting performance on two switches, improving the efficiency of automotive switch performance testing. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0030] Figure 1 This is a schematic diagram of the overall structure of Example 1 of the present application;
[0031] Figure 2 This is a schematic cross-sectional view of the drive source installation in Example 1 of the present application;
[0032] Figure 3 This is a partial cross-sectional structural diagram of the installation and coordination of the rotating disk embodied in Example 1 of the present application;
[0033] Figure 4 This is a schematic diagram of the overall structure of Example 2 of the present application;
[0034] Figure 5 This is a partial structural diagram of the installation and coordination of the clamping assembly according to Example 2 of the present application;
[0035] Figure 6 This is a schematic diagram of the structure of the second embodiment of the present application, which embodies the installation and coordination of the clamping rod and the adjusting member;
[0036] Figure 7 This is a partial cross-sectional structural diagram of the second embodiment of the present application showing the installation and coordination of the adjusting member;
[0037] Figure 8 This is a partial cross-sectional structural diagram of the second embodiment of the present application showing the installation and cooperation of the locking assembly;
[0038] Figure 9 This is a partial cross-sectional structural diagram of embodiment 2 of the present application embodying the installation and coordination of the crossbar;
[0039] Figure 10 yes Figure 9 Enlarged schematic diagram of part A.
[0040] In the figure, 1, base; 11, display screen; 12, detection chamber; 13, detection member; 131, detection camera; 2, rotating disk; 21, blocking plate; 22, base; 221, detection slot; 23, support block; 231, support through hole; 3, driving source; 31, driving motor; 4, clamping assembly; 41, clamping rod; 411, hinge shaft; 412, bending rod; 413, guide slot; 42, adjusting member ; 421, adjusting rod; 4211, retaining ring; 422, first compression spring; 43, elastic pad; 431, anti-slip groove; 5, locking assembly; 51, extrusion block; 511, limit slot; 512, positioning groove; 52, positioning block; 53, spring; 6, cross bar; 61, guide block; 611, placement slot; 62, cleaning cotton; 63, elastic clip; 631, second compression spring; 632, arc-shaped protrusion. DETAILED DESCRIPTION
[0041] The present application is further described in detail below in conjunction with all the accompanying drawings.
[0042] Example 1:
[0043] Reference Figure 1 、 Figure 2 and Figure 3 A vehicle switch detection device includes a base 1 and a display screen 11 located on the base 1, wherein a rotating disk 2 is rotatably provided on the side of the base 1, and a driving source 3 for driving the rotating disk 2 is fixed inside. A detection cavity 12 is opened on the base 1 for horizontal placement of the rotating disk 2, and a detection member 13 is arranged inside the detection cavity 12;
[0044] A blocking plate 21 is fixedly provided in the middle of the upper surface of the rotating disk 2. Bases 22 are fixedly provided on the rotating disk 2, located on both sides of the blocking plate 21. The bases 22 are fixedly provided with detection slots 221 for the switch to be inserted into and electrically connected to the display screen 11. When the rotating disk 2 is installed, half of the rotating disk 2 is exposed on the outer side of the detection cavity 12, and the blocking plate 21 is used to block the opening of the detection cavity 12 to block light, facilitating subsequent backlight performance testing of the switch.
[0045] When the car switch is outside the detection cavity 12, the staff presses the switch button inserted into the detection slot 221 to test the key performance of the switch; when the switch in the detection slot 221 rotates to the inside of the detection cavity 12 along with the rotating disk 2, the detection part 13 tests the backlight performance of the switch.
[0046] Reference Figure 2 The driving source 3 is a driving motor 31 fixedly mounted inside the base 1, and the output shaft of the driving motor 31 passes through the upper side of the base 1 and is coaxially fixedly connected to the center of the rotating disk 2; the detection component 13 is a CDD detection camera 131 fixedly mounted on the inner wall of the detection cavity 12, which is used to take pictures of the switch in the detection cavity 12 and feed the pictures back to the display screen 11. The processing system in the display screen 11 compares and judges the pictures and feeds back the judgment results to the display screen 11, thereby realizing automatic detection of the switch backlight performance.
[0047] The implementation principle of the embodiment of this application is:
[0048] When testing the switch, the switch is first inserted into the detection slot 221 on the rotating disk 2, and the staff presses the switch button inserted in the detection slot 221 to test the key performance of the switch; then the switch rotates with the rotating disk 2 to the inside of the detection cavity 12, and the switch is backlight tested by the detection camera 131; and there are two detection slots 221, that is, the detection equipment is a double-station detection, which is repeated in this way to perform key pressing performance testing and backlight performance testing on the switch.
[0049] Example 2:
[0050] Reference Figure 4 、 Figure 5 and Figure 6 The embodiment of the present application differs from the embodiment 1 in that a clamping assembly 4 is provided above the base 22, wherein the clamping assembly 4 includes an adjusting member 42 provided on the base 22 and two clamping rods 41 located at two opposite opening edges of the detection slot 221, wherein one end of the clamping rod 41 is hinged to the upper surface of the base 22 via a hinge shaft 411;
[0051] The adjusting member 42 is used to drive the two clamping rods 41 to rotate around the hinge axis 411 in a direction of approaching or moving away from each other; an elastic pad 43 made of rubber is fixed on the side of the two clamping rods 41 that are close to each other, and an anti-slip groove 431 is formed on the elastic pad 43; the elastic pad 43 on the clamping rod 41 can press against the outer side of the switch that is inserted into the detection slot 221.
[0052] Reference Figure 6 and Figure 7The adjusting member 42 includes an adjusting rod 421 slidably disposed on the upper surface of the base 22, a first compression spring 422 sleeved on the adjusting rod 421, and a bending rod 412 fixed to the end of the two clamping rods 41 close to the adjusting rod 421, wherein the end of the bending rod 412 is hinged to the end of the adjusting rod 421;
[0053] A support block 23 is fixed to the base 22. The support block 23 defines a support through-hole 231 for the adjustment rod 421 to be inserted and slide. A retaining ring 4211 is integrally formed on the outer periphery of the end of the adjustment rod 421 away from the bending rod 412. The ends of the compressed first compression spring 422 respectively press against the adjacent side surfaces of the support block 23 and retaining ring 4211. The compressed first compression spring 422 continuously presses against the retaining ring 4211, forcing the adjustment rod 421 to slide away from the bending rod 412, thereby maintaining the rotational force of the two clamping rods 41 in the direction toward each other.
[0054] Reference Figure 8 and Figure 9 A locking assembly 5 is provided on the base 22, and the locking assembly 5 includes an extrusion block 51 slidably arranged on the base 22, a positioning block 52 fixed on the base 22, and a spring 53 located between the extrusion block 51 and the positioning block 52; the extrusion block 51 is located on the side of the bending rod 412 close to the support block 23, and the two ends of the spring 53 in a compressed state are respectively fixedly connected to the extrusion block 51 and the side of the extrusion block 51 close to each other; under the continuous extrusion of the spring 53, the side of the extrusion block 51 away from the spring 53 is pressed against the side of the bending rod 412, thereby maintaining the tendency of the two clamping rods 41 to rotate in the direction of approaching each other.
[0055] Reference Figure 8 A crossbar 6 is provided above the base 22, and guide blocks 61 are fixed on the sides of both ends of the crossbar 6 close to the base 22, wherein the clamping rod 41 is provided with a guide slot 413 for the guide block 61 to be inserted and slided along its length direction, and the cross-sectional shape of the guide block 61 and the guide slot 413 are both dovetail-shaped;
[0056] When the two clamping rods 41 are in a state parallel to each other, the two guide blocks 61 on the cross bar 6 can be inserted into the corresponding guide grooves 413, which can enable the cross bar 6 to slide back and forth above the base 22, and at the same time lock the two clamping rods 41, so that the two clamping rods 41 in this state cannot rotate, thereby improving the stability of the switch clamped by the clamping rod 41.
[0057] Reference Figure 8 A sponge cleaning cotton 62 is fixed on the side of the cross bar 6 facing the base 22; when the cross bar 6 slides back and forth on the base 22, it can simultaneously clean the switch button inserted into the detection slot 221, making it easier to clean the surface of the switch button.
[0058] Reference Figure 8 , a limit slot 511 is provided on the extrusion block 51, which is coaxial with and connected to the guide slot; the staff can control the cross bar 6 to slide in the direction close to the extrusion block 51, so that the guide block 61 slides along the guide slot to the inside of the limit slot 511;
[0059] After the guide block 61 is inserted into the limit slot 511, the staff can drive the cross bar 6 and the extrusion block 51 in this state to slide as a whole in the direction away from the clamping rod 41, so as to facilitate the subsequent rotation of the two clamping rods 41 in the direction away from each other.
[0060] Reference Figure 9 and Figure 10 An elastic clamping member 63 is provided on the side of the guide block 61, wherein the elastic clamping member 63 includes a second compression spring 631 and an arc-shaped protrusion 632. A placement groove 611 for the second compression spring 631 to be placed is opened on the side of the guide block 61. The second compression spring 631 squeezes the arc-shaped protrusion 632 so that a part of the arc-shaped protrusion 632 protrudes out of the placement groove 611, and the protruding part of the arc-shaped protrusion 632 is an arc surface, and the arc length corresponding to the arc surface is a minor arc; a positioning groove 512 is opened on the inner wall of the limiting clamping slot 511 for the protruding part of the arc-shaped protrusion 632 to be inserted.
[0061] The implementation principle of the embodiment of this application is:
[0062] After the automobile switch is installed in the detection card slot 221 on the base 22, the first compression spring 422 in the compressed state continuously squeezes the retaining ring 4211, so that the adjustment rod 421 has the force to slide in the direction away from the bending rod 412, thereby making the two clamping rods 41 maintain the tendency to rotate in the direction of approaching each other, so that the elastic pads 43 on the clamping rods 41 press against the two opposite sides of the switch; then, force is applied to the cross bar 6 above the extrusion block 51, which is inserted into the extrusion block 51, so that it slides to the top of the clamping rod 41, that is, the guide block 61 is inserted into the guide slot 413, and the state of the two clamping rods 41 is locked; and in this state, the cleaning cotton 62 on the cross bar 6 can clean the surface of the switch button inserted in the detection card slot 221;
[0063] When the switch in the detection slot 221 needs to be removed, the cross bar 6 is moved back to the top of the squeezing block 51 to release the lock on the two clamping rods 41. Then the staff applies force to drive the cross bar 6 to slide in the direction away from the squeezing rod, so that the squeezing block 51 slides away from the detection slot 221, and then pushes the adjusting rod 421 in the direction close to the detection slot 221, so that the two clamping rods 41 rotate in the direction away from each other, making it easier to remove the switch from the detection slot 221.
[0064] Unless otherwise defined, the terms or scientific terms used in this application should have the usual meanings understood by people with ordinary skills in the field to which this application belongs. The "first", "second", "third" and similar words used in this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "A" or "one" and other similar words do not indicate a quantity limit, but rather indicate the existence of at least one. "Include" or "comprising" and other similar words mean that the elements or objects appearing before "include" or "comprising" cover the elements or objects listed after "include" or "comprising" and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0065] The examples of this specific embodiment are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, any equivalent changes made based on the structure, shape, and principle of this application should be included in the scope of protection of this application.
Claims
1. An automobile switch detection device, characterized in that: The invention comprises a base (1) and a display screen (11) located on the base (1); a rotating disk (2) is rotatably provided on the upper side of the base (1); a driving source (3) for driving the rotating disk (2) to rotate is fixedly provided inside the base (1); a detection cavity (12) for horizontal placement of the rotating disk (2) is provided on the base (1); a detection element (13) is provided inside the detection cavity (12); and half of the rotating disk (2) is exposed on the outer side of the detection cavity (12); The rotating disk (2) is fixedly provided with a blocking plate (21) for blocking the opening of the detection cavity (12), and a base (22) located on both sides of the blocking plate (21); the base (22) is fixedly provided with a detection card slot (221) for the switch to be inserted and electrically connected to the display screen (11); when the switch is outside the detection cavity (12), the key performance of the switch is detected; when the switch is inside the detection cavity (12), the detection member (13) detects the backlight performance of the switch; The base (22) is provided with two clamping rods (41) located at two opposite opening edges of the detection slot (221), one end of the clamping rod (41) is hinged to the upper surface of the base (22); elastic pads (43) are fixed on the sides of the two clamping rods (41) close to each other, and the base (22) is provided with an adjusting member (42) for driving the two clamping rods (41) to rotate toward or away from each other; The adjusting member (42) comprises an adjusting rod (421) slidably arranged on the upper surface of the base (22), a first compression spring (422) sleeved on the adjusting rod (421), a bending rod (412) fixedly provided at the end of the two clamping rods (41) close to the adjusting rod (421), and the end of the bending rod (412) is hinged to the end of the adjusting rod (421); a supporting block (23) is fixed on the base (22), and the supporting block (23) is provided with a supporting through hole (231) for the adjusting rod (421) to be inserted and slided, a retaining ring (4211) is fixedly provided on the outer periphery of the end of the adjusting rod (421) away from the bending rod (412), and the two ends of the first compression spring (422) in a compressed state are respectively pressed against the side surfaces of the supporting block (23) and the retaining ring (4211) close to each other; An extrusion block (51) is slidably provided on the base (22), and a positioning block (52) is fixedly provided thereon, and a spring (53) is provided between the extrusion block (51) and the positioning block (52); the extrusion block (51) is located on the side of the bending rod (412) close to the support block (23), and both ends of the spring (53) in a compressed state are respectively fixedly connected to the side surfaces of the extrusion block (51) and the positioning block (52) close to each other, and the side surface of the extrusion block (51) away from the spring (53) abuts against the side surface of the bending rod (412); A cross bar (6) is provided above the base (22), and guide blocks (61) are fixedly provided at both ends of the cross bar (6). A guide slot (413) is provided on the clamping rod (41) along its length direction for the guide blocks (61) to be inserted and slided; when the two clamping rods (41) are in a mutually parallel state, the two guide blocks (61) can be inserted into the corresponding guide slots (413); a cleaning cotton (62) is fixedly provided on the side of the cross bar (6) facing the base (22); The extrusion block (51) is provided with a limiting slot (511) coaxial with and connected to the guide slot, and the guide slot (61) can slide along the guide slot into the limiting slot (511); after one side of the cross bar (6) is inserted into the limiting slot (511), the cross bar (6) in this state can drive the extrusion block (51) to slide in a direction away from the clamping rod (41).
2. The automobile switch detection device according to claim 1, characterized in that: The detection member (13) is a detection camera (131) fixed on the inner wall of the detection cavity (12).
3. The automobile switch detection device according to claim 1, characterized in that: The elastic pad (43) is fixedly provided with anti-slip grooves (431).
4. The automobile switch detection device according to claim 1, characterized in that: An elastic clamping piece (63) is provided on the side surface of the guide clamping block (61), and a positioning groove (512) for inserting the elastic clamping piece (63) is provided on the inner wall of the limiting clamping groove (511).
Citation Information
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