A shaping and processing device for general surgical fixation instruments

By using a shaping processing device for general surgical fixing instruments in the processing of patellar bone plates, the combination of driving components and stamping plates is used to solve the problem of time-consuming processing of bone plates, and a more efficient processing process is achieved.

CN119407009BActive Publication Date: 2025-04-01CHANGZHOU WECARE MEDICAL TECH CO LTD
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Patent Information

Application Number
CN202510018610.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-04-01
Estimated Expiration
2045-01-07

AI Technical Summary

Technical Problem

During the milling process of patellar bone junction plate, the shape and arc surface of the bone junction plate need to be gradually milled, resulting in the processing of a single bone junction plate being time-consuming and low processing efficiency.

Method used

A shaping processing device for general surgical fixing equipment is adopted, which includes a substrate, a processing table, a vertical frame, a lower shaping seat, an upper shaping seat and a stamping plate. The first driving component drives the upper shaping seat downward, and clamps and squeezes the plate with the lower shaping seat to form an arc surface; the second driving component drives the stamping board downward, cuts off the excess part of the plate, and completes the shape and arc surface processing of the bone plate.

Benefits of technology

The processing efficiency of the bone plate is improved, making the processing process of the bone plate faster, and significantly improving the overall processing efficiency.

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Abstract

The present application relates to the technical field of metal plate processing equipment, and specifically discloses a shaping processing device for general surgical fixation instruments, which includes a base plate, a processing table, a stand, a lower shaping seat, an upper shaping seat and a stamping plate; the processing table and the stand are both installed on the top surface of the base plate, the lower shaping seat is installed on the top surface of the processing table, the top surface of the lower shaping seat is convex outwardly in the form of an arc surface, the upper shaping seat is arranged above the lower shaping seat, the bottom surface of the upper shaping seat is concave inwardly in the form of an arc surface, and the bottom surface of the upper shaping seat is attached to the top surface of the lower shaping seat; the stamping plate is arranged above the lower shaping seat, the upper shaping seat passes through the stamping plate, and the upper shaping seat slides in the stamping plate; a first driving component for driving the upper shaping seat to descend is installed on the top of the stand, and a second driving component for driving the stamping plate to descend is installed on the top of the stand. The present application has the effect of improving the processing efficiency of bone fracture plates.
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Description

Technical Field

[0001] The invention relates to the technical field of metal plate processing equipment, in particular to a shaping processing device for general surgical fixation instruments. Background Art

[0002] General surgery fixation devices are a type of medical device used to fix and support bones, joints or soft tissues, and help treat fractures, joint instability, soft tissue injuries and other diseases; patellar fractures are also a common type of human fracture, often caused by falls or bumps; bone plates are often used in the treatment of patellar fractures. Bone plates are a type of medical device used to fix and support fractured bones and promote fracture healing. Bone plates are usually made of metal alloys, stainless steel or titanium alloys, and have the characteristics of high strength, good hardness and strong corrosion resistance.

[0003] In the related art, since the patellar plate needs to fit the outer curved surface of the patella, it is necessary to process curved surfaces on both sides of the plate. In the specific processing of the patellar plate, the workpiece to be processed is placed on a workbench and fixed, and a milling cutter is used to process the workpiece into a plate with a curved surface. The shape of the patella is milled out on the outer peripheral side of the workpiece according to the size of the patella by the milling cutter, thus completing the preliminary forming of the patellar plate, and then drilling and grinding and other operations are performed.

[0004] With respect to the above-mentioned related technologies, during the milling process of the patellar plate, the outer shape and the curved surface of the plate need to be milled step by step, which makes the processing of a single plate more time-consuming and the processing efficiency is low. Summary of the invention

[0005] In order to improve the processing efficiency of bone plates, the present application provides a shaping processing device for general surgical fixation instruments.

[0006] The present application provides a shaping and processing device for general surgical fixation instruments using the following technical solution:

[0007] A shaping and processing device for general surgical fixation instruments comprises a base plate, a processing table, a stand, a lower shaping seat, an upper shaping seat and a stamping plate; the processing table and the stand are both mounted on the top surface of the base plate, the lower shaping seat is mounted on the top surface of the processing table, the top surface of the lower shaping seat is convex outwardly in the form of an arc surface, the upper shaping seat is arranged above the lower shaping seat, the bottom surface of the upper shaping seat is concave inwardly in the form of an arc surface, and the bottom surface of the upper shaping seat is attached to the top surface of the lower shaping seat; the stamping plate is arranged above the lower shaping seat, the upper shaping seat passes through the stamping plate, and the upper shaping seat slides in the stamping plate; a first driving component for driving the upper shaping seat to descend is mounted on the top of the stand, and a second driving component for driving the stamping plate to descend is mounted on the top of the stand.

[0008] Optionally, a mounting seat is installed on the top of the vertical frame, and the mounting seat is located above the stamping plate; the first driving assembly includes a first hydraulic cylinder, a first lower pressure plate and a mounting plate, the first hydraulic cylinder is installed in the mounting seat, the piston rod of the first hydraulic cylinder is vertically downward, the top surface of the first lower pressure plate is connected to the end of the piston rod of the first hydraulic cylinder, two connecting plates are connected on both sides of the top surface of the first lower pressure plate, the mounting plate is connected between the bottoms of the two connecting plates, a through groove is provided in the mounting plate for the upper forming seat to pass through, the upper forming seat is fixedly connected to the inner wall of the through groove, and the bottom of the upper forming seat extends out of the bottom surface of the mounting plate; the top surface of the first lower pressure plate is connected to the first guide rod, and the top end of the first guide rod passes through the top surface of the mounting seat; the stamping plate is located below the mounting plate.

[0009] Optionally, the second driving assembly includes a second hydraulic cylinder and a second lower pressure plate, two second hydraulic cylinders are provided, the two second hydraulic cylinders are respectively installed at two ends of the top surface of the first lower pressure plate, the piston rod end of the second hydraulic cylinder vertically passes through the first lower pressure plate downward; the second lower pressure plate is connected to the bottom end of the piston rod of the second hydraulic cylinder, and a second guide rod is connected to the bottom surface of the second lower pressure plate, the bottom end of the second guide rod passes through the bottom surface of the mounting plate, and the bottom end of the second guide rod is connected to the top surface of the stamping plate.

[0010] Optionally, the processing table includes a base and a processing plate, the base is installed on the top surface of the substrate, and the processing plate is installed on the top surface of the base; the lower molding seat is connected to the top surface of the processing plate, and a placement plate is provided on the top surface of the processing plate, and the placement plate is used to place the plate, and a through hole is provided in the placement plate for the lower molding seat to pass through; the four corners of the bottom surface of the placement plate are connected to sleeves, and the top surface of the processing plate is provided with a groove for the sleeve to enter, and the outer wall of the bottom end of the sleeve is connected to a limiting ring, and the inner wall of the groove is provided with a sliding groove for the limiting ring to slide; the inner wall of the groove is provided with a spring, and the top end of the spring is pressed against the inner wall of the top end of the sleeve.

[0011] Optionally, a first support frame is connected to one side of the processing table, a first cylinder is installed on the first support frame, a piston rod of the first cylinder faces the placement plate, an end of the piston rod of the first cylinder is connected to a push plate, the push plate is located on the top surface of the placement plate, and both ends of the push plate extend out of both sides of the placement plate.

[0012] Optionally, two first support plates are connected to the bottom surface of the placement plate, and the same end of the two first support plates extends out of the placement plate, and two second support plates are connected to the end of the first support plate away from the placement plate, and second cylinders are installed in the two second support plates, and the second cylinders are located outside the placement plate, and the piston rods of the second cylinders face the lower forming seat; the end of the piston rod of the second cylinder is connected to a mounting block, and a push rod is installed on the mounting block, and the push rod faces the stamped bone plate; the end face of the push rod is an inclined surface, and the inclined surface of the push rod faces downward.

[0013] Optionally, the end face of the push rod close to the mounting block is connected to a sliding plate, the side of the sliding plate close to the mounting block is connected to a T-block, the side of the mounting block close to the sliding plate is provided with a T-slot for the T-block to slide, and the bottom end of the T-slot is closed.

[0014] Optionally, a third hydraulic cylinder is provided in the base, the top of the piston rod of the third hydraulic cylinder is connected to a push plate, the top surface of the push plate is connected to a plurality of punching rods, a second punching hole for the punching rod to pass through is provided in the lower forming seat, and a first punching hole for the punching rod to pass through is provided in the upper forming seat; the top surface of the punching rod smoothly transitions with the convex surface of the lower forming seat.

[0015] Optionally, a counterweight block is provided in the through groove, and the counterweight block is located on the top surface of the upper forming seat. The bottom surface of the counterweight block is connected to a plurality of feed rods that penetrate into the second punching holes, and the bottom surface of the feed rods smoothly transitions with the concave surface of the upper forming seat.

[0016] Optionally, a shaking plate is provided on the top surface of the processing table, the lower forming seat passes through the shaking plate, the top surface of the shaking plate is inclined, and the inclination direction of the shaking plate is toward the side away from the first cylinder; driving mechanisms for driving the shaking plate to shake are installed on both sides of the processing plate; the driving mechanisms include a first rotating shaft, a second rotating shaft, a rotating plate, a driving gear, a driven gear, an elliptical wheel, a rack and a shaking block; a sliding groove for sliding the rack is provided on the side of the processing plate, and an installation port for placing the driving gear and the driven gear is provided on the side of the processing plate, the installation port is located above the sliding groove and the bottom of the installation port is connected to the sliding groove; two driven gears are provided, and the driving gear is located between the two driven gears; the first rotating shaft is coaxially connected to the driving gear and is rotatably connected to the installation port The driving gear and the rack are meshed with the inner wall of the mounting opening; two second rotating shafts are provided, and the two second rotating shafts are coaxially connected to the two driven gears and rotatably connected to the inner wall of the mounting opening, and the driven gear and the rack are meshed; one end of the rotating plate is fixedly connected to the end of the first rotating shaft, the rotating plate is vertically arranged and the other end of the rotating plate is higher than the top surface of the placement plate, and the rotating plate is attached to the side surface of the placement plate; two elliptical wheels are provided, and the two elliptical wheels are coaxially connected to the ends of the two second rotating shafts respectively; two shaking blocks are provided, and the two shaking blocks are connected to the side surface of the shaking plate and are located at the two ends of the side surface of the shaking plate, and the circumferential surfaces of the two elliptical wheels are respectively attached to the bottom surfaces of the two shaking blocks; a baffle is connected to the side surface of the processing plate, and the baffle is attached to the side surface of the rack.

[0017] In summary, the present application includes at least one of the following beneficial technical effects:

[0018] 1. When processing the bone plate, the plate is placed between the upper shaping seat and the lower shaping seat, the first driving assembly drives the upper shaping seat to descend, the upper shaping seat cooperates with the lower shaping seat to clamp the plate, and squeezes the plate so that the arc surfaces on both sides of the plate are the same as the arc surfaces of the upper shaping seat and the lower shaping seat; the second driving assembly drives the stamping plate to descend, the stamping plate cooperates with the outer edges of the upper shaping seat and the lower shaping seat to cut off the excess part of the plate, then the second driving assembly drives the stamping plate to rise, and the first driving assembly drives the upper shaping seat to rise, at this time, the shape and arc surface processing of the bone plate are completed, so that the processing of the bone plate is relatively fast, thereby improving the processing efficiency of the bone plate;

[0019] 2. When there is no sheet on the placement plate, the spring pushes the sleeve under the action of the spring, and the sleeve pushes the placement plate, and the placement plate is higher than the lower shaping seat; the sheet is placed on the top surface of the placement plate, and when the upper shaping seat presses down the sheet, the sheet presses down the placement plate, and the upper shaping seat and the lower shaping seat clamp the sheet, and the punching plate punches the pressed sheet again, and the punched waste continues to press down the placement plate until the punching plate rises, and the spring pushes the sleeve under the action of the elastic force, and the sleeve pushes the placement plate, and the placement plate lifts up the waste, making it easy to remove the waste;

[0020] The first gear is driven by the second gear, and the second gear is driven by the gear to move upward, and the gear is driven by the gear to move upward, and the gear is driven by the gear to move downward ... upward, and the gear is driven upward, and the gear is driven upward, and the gear is driven upward, and the gear is driven upward, and the gear is driven upward, and the gear is driven upward, and the gear is driven upward, and the gear is driven upward, and the gear is driven upward, and the gear is driven upward, and the gear is driven upward, and the gear is driven upward, and the gear is driven upward, and the gear is driven upward BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of a processing device according to an embodiment of the present application;

[0022] Figure 2 It is a partial structural schematic diagram of a processing device according to an embodiment of the present application;

[0023] Figure 3 yes Figure 1 A schematic diagram of the enlarged structure of part A;

[0024] Figure 4 is a schematic diagram of the structure of the push rod in an embodiment of the present application;

[0025] Figure 5 It is a schematic diagram of the cross-sectional structure of the processing platform of the embodiment of the present application;

[0026] Figure 6 is a schematic diagram of the cross-sectional structure of the mounting plate of the embodiment of the present application;

[0027] Figure 7 It is a schematic diagram of the structure of the upper forming seat and the lower forming seat of the embodiment of the present application.

[0028] Description of reference numerals:

[0029] 01. bone plate; 1. base plate; 2. processing table; 21. base; 22. processing plate; 221. groove; 222. sliding groove; 223. spring; 224. sliding groove; 225. mounting port; 226. baffle; 23. placement plate; 231. through hole; 232. sleeve; 2321. limit ring; 24. first support frame; 241. first cylinder; 242. push plate; 25. first support plate; 251. second support plate; 252. second cylinder; 253. mounting block; 2531. T-slot; 254. push rod; 255. sliding plate; 256. T-block; 26. third hydraulic cylinder; 261. push plate; 262. punch rod; 27. shaking plate ;3. Stand;31. Mounting seat;4. Lower forming seat;41. Second punching hole;5. Upper forming seat;51. First punching hole;6. Punching plate;7. First driving assembly;71. First hydraulic cylinder;72. First lower pressing plate;721. Connecting plate;722. First guide rod;73. Mounting plate;731. Through groove;732. Counterweight;733. Feeding rod;8. Second driving assembly;81. Second hydraulic cylinder;82. Second lower pressing plate;821. Second guide rod;9. Driving mechanism;91. First rotating shaft;92. Second rotating shaft;93. Rotating plate;94. Driving gear;95. Driven gear;96. Elliptical wheel;97. Rack;98. Shaking block. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1-7 This application is described in further detail.

[0031] The present application embodiment discloses a shaping and processing device for general surgical fixation instruments. Figure 1-7 The processing device includes a substrate 1, a processing table 2, a stand 3, a lower shaping seat 4, an upper shaping seat 5 and a stamping plate 6; the processing table 2 and the stand 3 are both installed on the top surface of the substrate 1, the lower shaping seat 4 is installed on the top surface of the processing table 2, the top surface of the lower shaping seat 4 is convex outwardly in the form of an arc surface, the upper shaping seat 5 is arranged above the lower shaping seat 4, the bottom surface of the upper shaping seat 5 is concave inwardly in the form of an arc surface, the bottom surface of the upper shaping seat 5 is attached to the top surface of the lower shaping seat 4, the lower shaping seat 4 and the upper shaping seat The arc surface of the molding seat 5 is processed according to the arc surface of the patella, and the shapes of the upper molding seat 5 and the lower molding seat 4 are also designed and processed according to the required shape of the patellar bone plate 01; the stamping plate 6 is arranged above the lower molding seat 4, the upper molding seat 5 passes through the stamping plate 6, and the upper molding seat 5 slides in the stamping plate 6; the top of the frame 3 is equipped with a first driving component 7 for driving the upper molding seat 5 to descend, and the top of the frame 3 is equipped with a second driving component 8 for driving the stamping plate 6 to descend.

[0032] When processing the bone plate 01, the plate is placed between the upper forming seat 5 and the lower forming seat 4, and the first driving component 7 drives the upper forming seat 5 to descend, and the upper forming seat 5 cooperates with the lower forming seat 4 to clamp the plate and squeeze the plate so that the arc surfaces on the inner and outer sides of the plate are the same as the arc surfaces of the upper forming seat 5 and the lower forming seat 4; the second driving component 8 drives the stamping plate 6 to descend, and the stamping plate 6 cooperates with the outer edges of the upper forming seat 5 and the lower forming seat 4 to cut off the excess part of the plate, and then the second driving component 8 drives the stamping plate 6 to rise, and the first driving component 7 drives the upper forming seat 5 to rise. At this time, the shape and arc surface processing of the bone plate 01 are completed, so that the processing of the bone plate 01 is relatively fast, thereby improving the processing efficiency of the bone plate 01.

[0033] A mounting seat 31 is installed on the top of the stand 3, and the mounting seat 31 is located above the stamping plate 6; the first driving assembly 7 includes a first hydraulic cylinder 71, a first lower pressure plate 72 and a mounting plate 73, the first hydraulic cylinder 71 is installed in the mounting seat 31, the piston rod of the first hydraulic cylinder 71 is vertically downward, the top surface of the first lower pressure plate 72 is connected to the end of the piston rod of the first hydraulic cylinder 71, two connecting plates 721 are connected on both sides of the top surface of the first lower pressure plate 72, the mounting plate 73 is connected between the bottoms of the two connecting plates 721, a through groove 731 is provided in the mounting plate 73 for the upper forming seat 5 to pass through, the upper forming seat 5 is fixedly connected to the inner wall of the through groove 731, and the bottom of the upper forming seat 5 extends out of the bottom surface of the mounting plate 73; four first guide rods 722 are connected to the top surface of the first lower pressure plate 72, and the top ends of the four first guide rods 722 pass through the top surface of the mounting seat 31; the stamping plate 6 is located below the mounting plate 73.

[0034] The second driving assembly 8 includes a second hydraulic cylinder 81 and a second lower pressure plate 82. Two second hydraulic cylinders 81 are provided. The two second hydraulic cylinders 81 are respectively installed at the two ends of the top surface of the first lower pressure plate 72. The piston rod end of the second hydraulic cylinder 81 vertically passes through the first lower pressure plate 72 downward; the second lower pressure plate 82 is connected to the bottom end of the piston rod of the second hydraulic cylinder 81, and four second guide rods 821 are connected to the bottom surface of the second lower pressure plate 82. The bottom end of the second guide rod 821 passes through the bottom surface of the mounting plate 73, and the bottom end of the second guide rod 821 is connected to the top surface of the stamping plate 6.

[0035] When it is necessary to drive the upper molding seat 5 to descend, the first hydraulic cylinder 71 drives the first lower pressure plate 72 to descend, and the first lower pressure plate 72 drives the mounting plate 73 to descend through the connecting plate 721, and the mounting plate 73 can drive the upper molding seat 5 to descend; in the process of the first lower pressure plate 72 descending, the first lower pressure plate 72 drives the second hydraulic cylinder 81 to descend, and the first lower pressure plate 72 drives the stamping plate 6 to descend through the second lower pressure plate 82 and the second guide rod 821; when it is necessary to drive the stamping plate 6 to descend again, the second hydraulic cylinder drives the second lower pressure plate 82 to descend, and the second lower pressure plate 82 pushes the stamping plate 6 to descend through the second guide rod 821.

[0036] The processing table 2 includes a base 21 and a processing plate 22, the base 21 is installed on the top surface of the substrate 1, and the processing plate 22 is installed on the top surface of the base 21; the lower shaping seat 4 is connected to the top surface of the processing plate 22, and a placement plate 23 is arranged on the top surface of the processing plate 22, and the placement plate 23 is used to place the plate, and a through hole 231 is arranged in the placement plate 23 for the lower shaping seat 4 to pass through; the four corners of the bottom surface of the placement plate 23 are connected to sleeves 232, and the top surface of the processing plate 22 is provided with a groove 221 for the sleeve 232 to enter, and the outer wall of the bottom end of the sleeve 232 is connected to a limiting ring 2321, and the inner wall of the groove 221 is provided with a sliding groove 222 for the limiting ring 2321 to slide; the inner wall of the groove 221 is provided with a spring 223, and the top end of the spring 223 is pressed against the inner wall of the top end of the sleeve 232.

[0037] When there is no plate 23 material placed on the placement plate 23, under the action of the spring 223, the spring 223 pushes the sleeve 232, the sleeve 232 pushes the placement plate 23, and the placement plate 23 is higher than the lower shaping seat 4; the plate is placed on the top surface of the placement plate 23, when the upper shaping seat 5 presses down the plate, the plate presses down the placement plate 23, the upper shaping seat 5 and the lower shaping seat 4 clamp the plate, and the punching plate 6 punches the clamped plate again, and the punched waste continues to press down the placement plate 23 until the punching plate 6 rises, and the spring 223 pushes the sleeve 232 under the action of the elastic force, the sleeve 232 pushes the placement plate 23, and the placement plate 23 lifts the waste, making it easy to remove the waste.

[0038] A first support frame 24 is connected to one side of the processing table 2, and a first cylinder 241 is installed on the first support frame 24. The piston rod of the first cylinder 241 faces the placement plate 23, and the end of the piston rod of the first cylinder 241 is connected to a push plate 242. The push plate 242 is located on the top surface of the placement plate 23, and both ends of the push plate 242 extend out of both sides of the placement plate 23.

[0039] When the waste on the top surface of the placement plate 23 needs to be removed, the first cylinder 241 drives the push plate 242 to move on the top surface of the placement plate 23, and the push plate 242 pushes the waste on the top surface of the placement plate 23 away, making it easier to place the next plate.

[0040] Two first support plates 25 are connected to the bottom surface of the placement plate 23, and the same end of the two first support plates 25 extends out of the placement plate 23. Two second support plates 251 are connected to the end of the first support plate 25 away from the placement plate 23. Second cylinders 252 are installed in the two second support plates 251. The second cylinder 252 is located outside the placement plate 23, and the piston rod of the second cylinder 252 faces the lower forming seat 4; the end of the piston rod of the second cylinder 252 is connected to a mounting block 253, and a push rod 254 is installed on the mounting block 253, and the push rod 254 faces the stamped bone plate 01; the end face of the push rod 254 is an inclined surface, and the inclined surface of the push rod 254 faces downward.

[0041] After the placement plate 23 lifts the waste, the second cylinder 252 pushes the mounting block 253, the mounting block 253 pushes the push rod 254, the push rod 254 pushes the side of the bone plate 01, and the bone plate 01 slides away from the top surface of the lower forming seat 4, and the second cylinder 252 drives the push rod 254 to move away from the top surface of the lower forming seat 4.

[0042] The end surface of the push rod 254 close to the mounting block 253 is connected to a sliding plate 255, and the side of the sliding plate 255 close to the mounting block 253 is connected to a T-block 256. The side of the mounting block 253 close to the sliding plate 255 is provided with a T-slot 2531 for the T-block 256 to slide, and the bottom end of the T-slot 2531 is closed.

[0043] Since the top surface of the lower forming seat 4 is an arc surface, in order to avoid excessive squeezing of the arc surface of the lower forming seat 4 by the push rod 254 and causing an outer ring, when the second cylinder 252 pushes the mounting block 253, the mounting block 253 pushes the push rod 254, and when the inclined surface of the end of the push rod 254 contacts the convex surface of the lower forming seat 4, the lower forming seat 4 pushes the push rod 254 to move upward, and the push rod 254 drives the sliding plate 255 to move upward, and the sliding plate 255 slides in the T-slot 2531 of the mounting block 253 through the T-block 256; when the push rod 254 is pulled away from the lower forming seat 4, the push rod 254 drops to its original position under the action of its own gravity.

[0044] A third hydraulic cylinder 26 is arranged in the base 21, and a push plate 261 is connected to the top of the piston rod of the third hydraulic cylinder 26, and a plurality of punching rods 262 are connected to the top surface of the push plate 261. A second punching hole 41 for the punching rod 262 to pass through is arranged in the lower forming seat 4, and a first punching hole 51 for the punching rod 262 to pass through is arranged in the upper forming seat 5; the top surface of the punching rod 262 smoothly transitions with the convex surface of the lower forming seat 4.

[0045] Since a plurality of holes for screws to pass through need to be provided on the bone plate 01, when the bone plate 01 is clamped by the upper forming seat 5 and the lower forming seat 4, the third hydraulic cylinder 26 drives the push plate 261 to rise, and the push plate 261 drives the punching rod 262 to rise, and the punching rod 262 passes through the first punching hole 51 and punches the bone plate 01, punching out a plurality of holes in the bone plate 01, and the punching rod 262 punches the waste material after punching into the first punching hole 51.

[0046] A counterweight block 732 is arranged in the through groove 731 , and the counterweight block 732 is located on the top surface of the upper shaping seat 5 . The bottom surface of the counterweight block 732 is connected to a plurality of discharge rods 733 that penetrate into the first punching holes 51 , and the bottom surface of the discharge rods 733 smoothly transitions with the concave surface of the upper shaping seat 5 .

[0047] When the punching rod 262 pushes the waste into the first punching hole 51, the punching rod 262 pushes the discharge rod 733 up through the waste, and the discharge rod 733 drives the counterweight block 732 to rise; when the upper molding seat 5 rises, the counterweight block 732 presses down the discharge rod 733, and the discharge rod 733 pushes the waste in the first punching hole 51 out and falls on the placement plate 23 and the processing plate 22.

[0048] A shaking plate 27 is arranged on the top surface of the processing table 2, and the lower forming seat 4 passes through the shaking plate 27. The top surface of the shaking plate 27 is inclined, and the inclination direction of the shaking plate 27 is toward the side away from the first cylinder 241; a driving mechanism 9 for driving the shaking plate 27 to shake is installed on the processing plate 22.

[0049] The waste falling from the first punching hole 51 falls onto the placing plate 23 and is pushed away by the push plate 242. The waste falling on the bone plate 01 falls on the shaking plate 27 when the push rod 254 pushes the bone plate 01. The driving mechanism 9 drives the shaking plate 27 to shake, and the waste rolls on the shaking plate 27 along the tilt direction of the shaking plate 27, so that the waste rolls out of the processing plate 22.

[0050] There are two driving mechanisms 9, which are respectively installed on both sides of the processing plate 22; the driving mechanism 9 includes a first rotating shaft 91, a second rotating shaft 92, a rotating plate 93, a driving gear 94, a driven gear 95, an elliptical wheel 96, a rack 97 and a shaking block 98; a sliding groove 224 for the rack 97 to slide is provided on the side of the processing plate 22, and a mounting opening 225 for the driving gear 94 and the driven gear 95 to be placed on the side of the processing plate 22, the mounting opening 225 is located above the sliding groove 224 and the bottom of the mounting opening 225 is connected to the sliding groove 224; there are two driven gears 95, and the driving gear 94 is located between the two driven gears 95; the first rotating shaft 91 is coaxially connected to the driving gear 94 and is rotatably connected to the inner wall of the mounting opening 225, and the driving gear 94 is meshed with the rack 97; the second rotating shaft 91 is coaxially connected to the driving gear 94 and is rotatably connected to the inner wall of the mounting opening 225, and the driving gear 94 is meshed with the rack 97; There are two shafts 92, and the two second rotating shafts 92 are coaxially connected to the two driven gears 95 respectively and rotatably connected to the inner wall of the mounting port 225, and the driven gear 95 is meshed with the rack 97; one end of the rotating plate 93 is fixedly connected to the end of the first rotating shaft 91, the rotating plate 93 is vertically arranged and the other end of the rotating plate 93 is higher than the top surface of the placement plate 23, and the rotating plate 93 is attached to the side surface of the placement plate 23; there are two elliptical wheels 96, and the two elliptical wheels 96 are coaxially connected to the ends of the two second rotating shafts 92 respectively; there are two shaking blocks 98, and the two shaking blocks 98 are connected to the side of the shaking plate 27 and are located at the two ends of the side of the shaking plate 27, and the circumferential surfaces of the two elliptical wheels 96 are respectively attached to the bottom surfaces of the two shaking blocks 98; a baffle 226 is connected to the side of the processing plate 22, and the baffle 226 is attached to the side of the rack 97.

[0051] When the push plate 242 pushes the waste on the top surface of the placement plate 23 down, the push plate 242 contacts the rotating plate 93 and pushes the rotating plate 93, the rotating plate 93 drives the first rotating shaft 91 to rotate, the first rotating shaft 91 drives the driving gear 94 to rotate, the driving gear 94 drives the rack 97 to slide, the rack 97 drives the two driven gears 95 to rotate, the two driven gears 95 drive the two elliptical wheels 96 to rotate through the second rotating shaft 92, the raised part of the elliptical wheel 96 lifts the shaking block 98, and the shaking block 98 drives the shaking plate 27 to rise until the push plate 242 passes over the rotating plate 93; at this time, the shaking plate 27 presses down the elliptical wheel 96 under the action of gravity. The circular wheel 96 and the elliptical wheel 96 drive the second rotating shaft 92 to rotate, and the second rotating shaft 92 drives the driven gear 95 to rotate, and the driven gear 95 then drives the rack 97 to move back, and the rack 97 drives the driving gear 94 to rotate, and the driving gear 94 drives the rotating plate 93 to rotate to its original position through the first rotating shaft 91; then when the push plate 242 moves back, the push plate 242 pushes the plate 261 to rotate the rotating plate 93 in the opposite direction, and the above movement is repeated; in the process of the shaking plate 27 falling, the shaking plate 27 falls on the processing plate 22, and the shaking plate 27 vibrates, and the waste on the shaking plate 27 is shaken out along the inclined surface of the shaking plate 27.

[0052] The implementation principle of the shaping processing device for general surgical fixation instruments in the embodiment of the present application is as follows: when processing the bone plate 01, the plate is placed between the upper shaping seat 5 and the lower shaping seat 4, the first driving component 7 drives the upper shaping seat 5 to descend, the upper shaping seat 5 cooperates with the lower shaping seat 4 to clamp the plate, and squeezes the plate so that the arc surfaces on the inner and outer sides of the plate are the same as the arc surfaces of the upper shaping seat 5 and the lower shaping seat 4; the second driving component 8 drives the stamping plate 6 to descend, the stamping plate 6 cooperates with the outer edges of the upper shaping seat 5 and the lower shaping seat 4 to cut off the excess part of the plate, and then the second driving component 8 drives the stamping plate 6 to rise, and the first driving component 7 drives the upper shaping seat 5 to rise. At this time, the shape and arc surface processing of the bone plate 01 are completed, so that the processing of the bone plate 01 is relatively fast, thereby improving the processing efficiency of the bone plate 01.

[0053] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A shaping and processing device for general surgical fixation instruments, characterized in that: The invention comprises a base plate (1), a processing table (2), a stand (3), a lower shaping seat (4), an upper shaping seat (5) and a stamping plate (6); the processing table (2) and the stand (3) are both mounted on the top surface of the base plate (1); the lower shaping seat (4) is mounted on the top surface of the processing table (2); the top surface of the lower shaping seat (4) is convex outwardly in the form of an arc surface; the upper shaping seat (5) is arranged above the lower shaping seat (4); the bottom surface of the upper shaping seat (5) is concave inwardly in the form of an arc surface; the upper The bottom surface of the upper shaping seat (5) is attached to the top surface of the lower shaping seat (4); the stamping plate (6) is arranged above the lower shaping seat (4); the upper shaping seat (5) passes through the stamping plate (6); the upper shaping seat (5) slides in the stamping plate (6); a first driving component (7) for driving the upper shaping seat (5) to descend is installed on the top of the stand (3); and a second driving component (8) for driving the stamping plate (6) to descend is installed on the top of the stand (3); A mounting seat (31) is installed on the top of the stand (3), and the mounting seat (31) is located above the stamping plate (6); the first driving assembly (7) includes a first hydraulic cylinder (71), a first lower pressing plate (72) and a mounting plate (73), the first hydraulic cylinder (71) is installed in the mounting seat (31), the piston rod of the first hydraulic cylinder (71) is vertically downward, the top surface of the first lower pressing plate (72) is connected to the end of the piston rod of the first hydraulic cylinder (71), and two connecting plates (721) are connected to the two sides of the top surface of the first lower pressing plate (72), the The mounting plate (73) is connected between the bottoms of the two connecting plates (721); a through slot (731) is provided in the mounting plate (73) for the upper shaping seat (5) to pass through; the upper shaping seat (5) is fixedly connected to the inner wall of the through slot (731); the bottom of the upper shaping seat (5) extends out of the bottom surface of the mounting plate (73); the top surface of the first lower pressing plate (72) is connected to a first guide rod (722); the top end of the first guide rod (722) passes through the top surface of the mounting seat (31); the stamping plate (6) is located below the mounting plate (73); The processing table (2) comprises a base (21) and a processing plate (22), wherein the base (21) is mounted on the top surface of the substrate (1), and the processing plate (22) is mounted on the top surface of the base (21); the lower shaping seat (4) is connected to the top surface of the processing plate (22), and a placement plate (23) is provided on the top surface of the processing plate (22), wherein the placement plate (23) is used to place a plate, and a through hole (231) is provided in the placement plate (23) for the lower shaping seat (4) to pass through; The four corners of the bottom surface of the placement plate (23) are all connected with sleeves (232); the top surface of the processing plate (22) is provided with a groove (221) for the sleeve (232) to enter; the outer wall of the bottom end of the sleeve (232) is connected with a limit ring (2321); the inner wall of the groove (221) is provided with a sliding groove (222) for the limit ring (2321) to slide; the inner wall of the groove (221) is provided with a spring (223), and the top end of the spring (223) is pressed against the inner wall of the top end of the sleeve (232); The bottom surface of the placement plate (23) is connected to two first support plates (25), the same end of the two first support plates (25) extends out of the placement plate (23), the end of the first support plate (25) away from the placement plate (23) is connected to two second support plates (251), a second cylinder (252) is installed in the two second support plates (251), the second cylinder (252) is located outside the placement plate (23), and the piston rod of the second cylinder (252) faces the lower forming seat (4); the end of the piston rod of the second cylinder (252) is connected to a mounting block (253), a push rod (254) is installed on the mounting block (253), and the push rod (254) faces the punched bone plate (01); the end face of the push rod (254) is an inclined surface, and the inclined surface of the push rod (254) faces downward; The end surface of the push rod (254) close to the mounting block (253) is connected to a sliding plate (255), the side surface of the sliding plate (255) close to the mounting block (253) is connected to a T-shaped block (256), and the side surface of the mounting block (253) close to the sliding plate (255) is provided with a T-shaped slot (2531) for the T-shaped block (256) to slide, and the bottom end of the T-shaped slot (2531) is closed.

2. A shaping and processing device for general surgical fixation instruments according to claim 1, characterized in that: The second driving assembly (8) comprises a second hydraulic cylinder (81) and a second lower pressure plate (82). Two second hydraulic cylinders (81) are provided. The two second hydraulic cylinders (81) are respectively installed at the two ends of the top surface of the first lower pressure plate (72). The end of the piston rod of the second hydraulic cylinder (81) vertically passes through the first lower pressure plate (72) downward; the second lower pressure plate (82) is connected to the bottom end of the piston rod of the second hydraulic cylinder (81), and the bottom surface of the second lower pressure plate (82) is connected to a second guide rod (821), the bottom end of the second guide rod (821) passes through the bottom surface of the mounting plate (73), and the bottom end of the second guide rod (821) is connected to the top surface of the stamping plate (6).

3. The shaping processing device for general surgical fixation instruments according to claim 1, characterized in that: A first support frame (24) is connected to one side of the processing table (2), a first cylinder (241) is installed on the first support frame (24), a piston rod of the first cylinder (241) faces the placement plate (23), the end of the piston rod of the first cylinder (241) is connected to a push plate (242), the push plate (242) is located on the top surface of the placement plate (23), and the two ends of the push plate (242) extend out of both sides of the placement plate (23).

4. The shaping processing device for general surgical fixation instruments according to claim 1, characterized in that: A third hydraulic cylinder (26) is arranged in the base (21); a push plate (261) is connected to the top of the piston rod of the third hydraulic cylinder (26); a plurality of punching rods (262) are connected to the top surface of the push plate (261); a second punching hole (41) for the punching rod (262) to pass through is arranged in the lower forming seat (4); a first punching hole (51) for the punching rod (262) to pass through is arranged in the upper forming seat (5); and the top surface of the punching rod (262) smoothly transitions with the convex surface of the lower forming seat (4).

5. A shaping and processing device for general surgical fixation instruments according to claim 4, characterized in that: A counterweight block (732) is arranged in the through groove (731), and the counterweight block (732) is located on the top surface of the upper shaping seat (5). The bottom surface of the counterweight block (732) is connected to a plurality of feed rods (733) that penetrate into the second punching holes (41), and the bottom surface of the feed rods (733) smoothly transitions with the concave surface of the upper shaping seat (5).

6. A shaping and processing device for general surgical fixation instruments according to claim 3, characterized in that: The top surface of the processing table (2) is provided with a shaking plate (27), the lower forming seat (4) passes through the shaking plate (27), the top surface of the shaking plate (27) is inclined, and the inclination direction of the shaking plate (27) is toward the side away from the first cylinder (241); both sides of the processing plate (22) are equipped with a driving mechanism (9) for driving the shaking plate (27) to shake; the driving mechanism (9) includes a first rotating shaft (91), a second rotating shaft (92), a rotating plate (93), a driving gear (94), a driven gear (95), an elliptical wheel (96), a rack (97) and a shaking block ( 98); a sliding groove (224) for the rack (97) to slide is provided on the side of the processing plate (22); a mounting opening (225) for the driving gear (94) and the driven gear (95) to be placed is provided on the side of the processing plate (22); the mounting opening (225) is located above the sliding groove (224) and the bottom of the mounting opening (225) is connected to the sliding groove (224); two driven gears (95) are provided, and the driving gear (94) is located between the two driven gears (95); the first rotating shaft (91) is coaxially connected to the driving gear (94) The first rotating plate (93) is provided with two second rotating shafts (92), and the two second rotating shafts (92) are respectively coaxially connected to the two driven gears (95) and are rotatably connected to the inner wall of the mounting opening (225), and the driven gears (95) and the rack (97) are meshed; one end of the rotating plate (93) is fixedly connected to the end of the first rotating shaft (91), the rotating plate (93) is vertically arranged, and the other end of the rotating plate (93) is higher than the top surface of the placement plate (23), and the rotating plate ( 93) is adhered to the side of the placement plate (23); there are two elliptical wheels (96), and the two elliptical wheels (96) are coaxially connected to the ends of the two second rotating shafts (92) respectively; there are two shaking blocks (98), and the two shaking blocks (98) are connected to the side of the shaking plate (27) and are located at the two ends of the side of the shaking plate (27), and the circumferential surfaces of the two elliptical wheels (96) are respectively adhered to the bottom surfaces of the two shaking blocks (98); the side of the processing plate (22) is connected with a baffle plate (226), and the baffle plate (226) is adhered to the side of the rack (97).

Citation Information

Patent Citations

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