Solar panel mounting swivel hinge device

By installing a rotating hinge device on the solar panels and using a timing torsion spring to control the deployment sequence and venting structure, the problems of large size and easy damage of traditional solar panel deployment mechanisms are solved. This achieves safe and efficient solar panel deployment and heat management, and improves the operational performance of spacecraft.

CN119408734BActive Publication Date: 2026-01-02ZHONGKE RUIGE (YANTAI) TECH SERVICE CO LTD
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Patent Information

Application Number
CN202411769705.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2026-01-02
Estimated Expiration
2044-12-04

AI Technical Summary

Technical Problem

Traditional solar panel deployment mechanisms are large, heavy, and complex in structure, and are prone to damage due to interference, making it impossible to achieve a safe and efficient deployment process.

Method used

The solar panel mounting rotating hinge device includes a hinge body, a solar panel holder, and a rotating joint. The deployment sequence of the solar panels is controlled by a timing torsion spring, and the exhaust structure ensures interference-free deployment. It also supports secondary deployment and heat management.

Benefits of technology

It achieves reliable connection, flexible rotation, and efficient heat dissipation of the solar panels, prevents deployment interference, ensures accurate deployment angle, supports secondary deployment requirements, and improves the operational efficiency and lifespan of spacecraft.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a solar sail installation rotating hinge device, which comprises a hinge body and a sail fixator. The hinge body is provided with hinge tables at both ends, the sail fixator is provided with connecting tables at both ends, the hinge tables and the connecting tables are connected through rotating joints, the sail fixator can rotate around the hinge tables, the rotating joints are sleeved with hinge torsional springs matched with the hinge tables and the connecting tables, and one connecting table is further provided with a time sequence torsional spring at the outer end. The application is fixedly installed on the side surface of a satellite structure frame and can be reliably connected with the sail when in use. Meanwhile, the rotating joints for rotating and connecting the sail are built in the hinge body, flexible rotating connection between the sail and the satellite body is realized, and the secondary expansion requirement of the sail is supported. The hinge is further provided with a time sequence control structure to prevent interference and collision in the expansion process and prevent over-expansion or under-expansion.
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Description

TECHNICAL FIELD

[0001] The present application relates to the hinge technical field, specifically relates to a solar sailboard installation rotating hinge device. BACKGROUND

[0002] With the continuous development of space technology, the demand for energy of spacecraft is increasing, and the performance of solar sailboard as the main energy supply device of spacecraft directly affects the operation efficiency and service life of spacecraft. The traditional solar sailboard deployment mechanism often has problems such as large size, heavy weight, complex structure, high cost, and the sailboard is easy to be damaged due to simultaneous deployment during the deployment process.

[0003] Therefore, developing a new type of solar sailboard secondary deployment hinge to realize a more safe, efficient and economical solar sailboard deployment process has become a technical problem to be solved in the current space technology field. SUMMARY

[0004] In view of the defects in the prior art, the purpose of the present application is to provide a solar sailboard installation rotating hinge device, which can stably install the solar sailboard, has the characteristics of strong bearing capacity and simple structure, and can avoid damage due to interference during sailboard deployment. It can also connect the exhaust or liquid discharge pipeline to achieve good heat dissipation.

[0005] The technical scheme adopted by the present application is: a solar sailboard installation rotating hinge device, comprising a hinge body and a sailboard fixer; the hinge body is provided with a hinge table at both ends, the sailboard fixer is provided with a connecting table at both ends, the hinge table and the connecting table are connected through a rotating joint, so that the sailboard fixer can rotate around the hinge table, and a hinge torsion spring is sleeved on the rotating joint and cooperates with the hinge table and the connecting table; one of the connecting tables is further provided with a time sequence torsion spring, and the end of the time sequence torsion spring is provided with a control section fixed with the sailboard fixer.

[0006] One of the hinge table end faces is provided with an exhaust valve, the exhaust valve has an exhaust passage and a communication passage which are in communication with each other, the communication passage is in communication with the connecting table through the rotating joint, the exhaust passage side wall is provided with an exhaust groove, the opening of the exhaust passage is screwed with a sealing screw, the sealing screw can close the exhaust passage, and the sealing screw can make the exhaust groove, the communication passage and the exhaust passage communicate when rotating.

[0007] The sailboard fixer for mounting the solar sailboard is connected with the hinge body through the rotary joint, the solar sailboard can rotate around the rotary joint to be unfolded or folded, so that flexible rotary connection between the solar sailboard and the satellite body is realized, and the secondary unfolding requirement of the solar sailboard is supported; the time sequence torsional spring arranged on one of the connecting tables can ensure that the first layer of sailboard is completely unfolded and reaches the predetermined position, and then the second layer of sailboard is allowed to start unfolding, so that interference and collision in the unfolding process are prevented.

[0008] The hinge body is provided with the exhaust structure, the exhaust valve is arranged on the hinge table, the connecting table can be used for connecting the exhaust pipeline of the satellite heat dissipation radiation plate, the exhaust valve body is provided with the accurate exhaust channel, the communication channel and the exhaust groove, when exhaust, the exhaust groove, the communication channel and the exhaust channel are communicated by rotating the sealing screw to the left, the operation is simple, the gas is smoothly discharged, and the smoothness of liquid and gas flow is ensured.

[0009] Preferably, the rotary joint is provided with mounting heads at two ends, one mounting head is connected with the hinge hole arranged on the hinge table, and the other mounting head is connected with the connecting hole arranged on the connecting table, and the connecting head is hollowly arranged, so that the communication channel of the exhaust valve is communicated with the rotary joint.

[0010] Preferably, one end of the exhaust valve away from the exhaust groove is provided with an insertion section inserted into the end face hinge hole of one of the hinge tables, a sealing ring convex is arranged around the insertion section on the outer periphery of the exhaust valve, a ring groove is arranged around the insertion section on the side wall of the side of the insertion section, and an outer sealing ring is arranged in the ring groove.

[0011] Preferably, the exhaust channel is provided with an inner sealing ring, and the end face of the sealing screw is in contact with the inner sealing ring when the sealing screw seals the exhaust channel.

[0012] Preferably, the connecting table provided with the time sequence torsional spring is connected with a torsional spring support at the outer end, the time sequence torsional spring is sleeved on the mounting part arranged at the end of the torsional spring support, and the mounting part is provided with a loose jaw clamp for fixing the time sequence torsional spring at the end.

[0013] Preferably, the hinge table and the connecting table are provided with fixed holes for fixing the spring legs of the hinge torsional spring on the outer sides.

[0014] Preferably, the hinge body is provided with fixing plates at two ends.

[0015] Preferably, the side of the sailboard fixer away from the hinge body is provided with a connecting part for connecting the solar sailboard.

[0016] Preferably, the position limiter comprises a position limiting block fixed to the outer side of the hinge body, a position limiting rod is arranged on the position limiting block along the length direction of the sailboard fixing device, and the sailboard fixing device can abut against the position limiting rod after being unfolded around the hinge base.

[0017] The present application has the advantages that the present application has compact structure, can be fixedly installed on the side surface of a satellite structure frame to reliably connect with a sailboard, and the rotary joint for rotationally connecting the sailboard is arranged in the hinge body to rotationally connect the sailboard and the satellite body flexibly and support the secondary unfolding requirement of the sailboard. The hinge further has a time sequence control structure arranged therein to prevent interference and collision during unfolding. The present application can limit the unfolding angle of the sailboard during installation of the sailboard, ensure that the sailboard unfolding angle meets the design requirement, prevent over-unfolding or under-unfolding, and has a pre-prepared liquid or gas discharge passage in the hinge, which can be used to connect a satellite heat radiation plate and a thermal control system, realize efficient heat transmission and discharge, discharge air in a pipeline, ensure the smoothness of liquid flow, and can be applied to the field of satellite manufacturing and has high practical value. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the specific embodiments or the prior art description will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0019] Figure 1 The figure is an assembly view of the solar sailboard installation rotary hinge device provided in the embodiment of the present application.

[0020] Figure 2 The figure is a cutaway view of the exhaust valve of the solar sailboard installation rotary hinge device provided in the embodiment of the present application.

[0021] Figure 3 The figure is a closed perspective view of the solar sailboard installation rotary hinge device provided in the embodiment of the present application.

[0022] Figure 4 The figure is an unfolded perspective view of the solar sailboard installation rotary hinge device provided in the embodiment of the present application.

[0023] Reference numerals: Hinge body 100, hinge platform 110, hinge hole 111, fixing plate 120, sailboard fixing device 200, connecting platform 210, connecting hole 211, connecting part 220, rotary joint 300, hinge torsion spring 400, timing torsion spring 500, control section 510, mounting head 600, fixing hole 700, limit block 800, torsion spring bracket 900, adjustable clamp 1000, exhaust valve 1200, exhaust channel 1210, connecting channel 1220, exhaust groove 1230, insertion section 1240, sealing ring protrusion 1250, ring groove 1260, sealing screw 1300, outer sealing ring 1400, inner sealing ring 1500. Detailed Implementation

[0024] The embodiments of the technical solution of the present invention will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the technical solution of the present invention and are therefore intended to limit the scope of protection of the present invention.

[0025] It should be noted that, unless otherwise stated, the technical or scientific terms used in this application should have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains.

[0026] like Figures 1 to 3 As shown in the figure, a specific embodiment of the present invention provides a solar panel mounting rotary hinge device, which is used to connect a satellite and a solar panel to ensure that the solar panel can be stably deployed or folded. Specifically, it includes a hinge body 100 and a solar panel holder 200. The hinge body 100 has hinge platforms 110 at both ends, and the solar panel holder 200 has connecting platforms 210 at both ends. The hinge platforms and connecting platforms 210 are connected by a rotary joint 300, which allows the solar panel holder 200 to rotate around the hinge platform 110. The rotary joint 300 is fitted with a hinge torsion spring 400 that cooperates with the hinge platform 110 and the connecting platform 210. One of the connecting platforms 210 also has a timing torsion spring 500 at its outer end, and the end of the timing torsion spring 500 has a control section 510 that is fixed to the solar panel holder 200.

[0027] like Figures 1 to 3As shown, through the above setting, the sailboard fixer 200 for installing the solar sailboard in the embodiment is connected with the hinge body 100 through the rotary joint 300, the solar sailboard can rotate around the rotary joint 300 to realize unfolding or folding, so as to realize flexible rotary connection between the solar sailboard and the satellite body and support the secondary unfolding requirement of the solar sailboard. Since the timing torsion spring 500 is arranged on one of the connecting tables 210, the control section 510 of the timing torsion spring 500 is connected with the sailboard fixer 200, which can generate a certain torsion on the hinge unfolding, so as to ensure that the first layer of sailboard is completely unfolded and reaches the predetermined position, and then the second layer of sailboard is allowed to start unfolding, so as to prevent interference and collision in the unfolding process. In order to install the timing torsion spring 500 on the connecting table 210, the connecting table 210 on which the timing torsion spring 500 is installed is connected with a torsion spring bracket 900 at the outer end, the timing torsion spring 500 is sleeved on the mounting portion arranged at the end of the torsion spring bracket 900, and a loose jaw clamp 1000 for fixing the timing torsion spring is arranged at the end of the mounting portion. In this way, the timing torsion spring can be installed through the torsion spring bracket and prevented from falling off under the fixing action of the loose jaw clamp.

[0028] As shown in Figures 1 to 3 In actual application, each structure on the hinge body 100 and the sailboard fixer 200 is made of light and high-strength material, so that the device can be reliably connected with the solar sailboard after being fixedly installed on the side of the satellite structure frame.

[0029] As shown in Figures 1 to 3 In order to connect the rotary joint 300 with the hinge table 110 and the connecting table 210, one mounting head 600 of the rotary joint 300 is connected with the hinge hole 111 arranged on the hinge table 110, and the other mounting head 600 is connected with the connecting hole 211 arranged on the connecting table 210. In this way, the rotary joint 300 can be connected with the hinge hole 111 and the connecting hole 211 through the mounting head 600.

[0030] As shown in Figures 1 to 3 The hinge torsion spring 400 arranged on the rotary joint 300 needs to be matched with the hinge table 110 and the connecting table 210, and the embodiment is provided with a fixed hole 700 for fixing the spring leg of the hinge torsion spring 400 outside the hinge table 110 and the connecting table 210. In this way, the spring leg of the hinge torsion spring 400 can be inserted into the corresponding fixed hole 700, so as to generate torsion and ensure that the hinge body 100 and the sailboard fixer 200 are connected in a hinge type.

[0031] As shown in Figures 1 to 3As shown, this embodiment also provides fixing plates 120 at both ends of the hinge body 100, and the hinge body 100 can be installed on the outside of the satellite body through the fixing plates 120; at the same time, this embodiment also provides a connecting part 220 for connecting the solar panel on the side of the solar panel fixer 200 away from the hinge body 100; the connecting part 220 can be used to connect the solar panel structure to ensure that the solar panel is stably installed.

[0032] like Figures 1 to 3 As shown, in practical applications, the solar panel needs to be deployed and rotated to a fixed position. This embodiment also provides a limiter to restrict the deployment angle of the solar panel. The limiter includes a limit block 800 fixed to the outside of the hinge body 100. The limit block 800 is provided with a limit rod arranged along the longitudinal direction of the solar panel holder 200. After the solar panel holder 200 is deployed around the hinge platform 110, the solar panel holder 200 can abut against the limit rod. In this way, when the solar panel is deployed, the solar panel holder 200 can abut against the limit rod. The angle limiter structure ensures the accuracy of the solar panel deployment angle and prevents equipment damage caused by over-deployment or under-deployment. The limiter is specifically designed to control the solar panel deployment angle, and different specifications of limiters can be replaced according to deployment needs.

[0033] Example 2

[0034] like Figures 1 to 4 As shown, this embodiment further optimizes the solar panel mounting hinge device by integrating an exhaust structure, thereby enabling the connection of pipelines to implement efficient heat dissipation or exhaust actions. Specifically, an exhaust valve 1200 is provided on the end face of one hinge platform 110. The exhaust valve 1200 has an exhaust channel 1210 and a connecting channel 1220 that are interconnected. The connecting channel 1220 is connected to the connecting platform 210 through a rotary joint 300. An exhaust groove 1230 is provided on the side wall of the exhaust channel 1210. A sealing screw 1300 is screwed into the opening of the exhaust channel 1210. The sealing screw 1300 can close the exhaust channel 1210. When the sealing screw 1300 rotates, it can connect the exhaust groove 1230, the connecting channel 1220, and the exhaust channel 1210.

[0035] In order to make the rotary joint 300 communicate with the communication channel 1220, the connecting head in the embodiment is hollowly arranged at the end of the rotary joint 300; in order to install the exhaust valve 1200 at the end face of the hinged table 110, the embodiment is provided with an insertion section 1240 inserted into one of the hinged holes 111 of the end face of the hinged table 110 at the end of the exhaust valve 1200 away from the exhaust groove 1230, and the outer periphery of the exhaust valve 1200 is provided with a sealing ring protrusion 1250 arranged around the insertion section 1240, and the sealing ring protrusion 1250 is provided with a ring groove 1260 arranged around the insertion section 1240 corresponding to the side wall of one side of the insertion section 1240, and the ring groove 1260 is provided with an outer sealing ring. In this way, when the insertion section 1240 is inserted into the mounting hole, the outer sealing ring plays a sealing mounting role, and at the same time, the inner sealing ring is arranged in the exhaust channel 1210, and the end face of the sealing screw 1300 is in contact with the inner sealing ring when the sealing screw 1300 seals the exhaust channel 1210. Ensure that the sealing screw 1300 has better sealing effect when sealing the exhaust channel 1210; in production application, the exhaust valve 1200 is made of high-strength and high-temperature-resistant polyimide material, which not only has excellent mechanical properties and thermal stability, can maintain structural stability at extreme temperatures (-200℃ to +300℃), but also allows light to penetrate due to its translucent property, facilitating observation of the internal state of the pipeline and improving maintenance efficiency and troubleshooting speed. The outer sealing ring and the inner sealing ring 7 are both made of high-elasticity, anti-aging silicone rubber or similar materials, ensuring that they still maintain good sealing performance under extreme temperature and pressure changes. The sealing screw 1300, as a device for opening and closing the exhaust channel 1210, controls the gas discharge through rotational adjustment, and uses high-strength alloy material to ensure that it has sufficient strength.

[0036] When the entire device is in use, the hinge structure is connected to the exhaust or liquid discharge pipeline on the satellite heat dissipation radiation plate through the connecting hole 211 on the connecting table 210, realizing efficient heat transfer and dissipation and discharging the air in the pipeline, ensuring the smoothness of liquid flow. Through the design of the exhaust valve 1200, the thermal management efficiency of the satellite is improved, ensuring that the internal equipment of the satellite operates at an appropriate temperature.

[0037] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should be covered in the scope of the claims and description of the present application.

Claims

1. A solar panel mounting swivel hinge apparatus, comprising: The hinge body (100) and the sailboard fixer (200) are provided with hinge tables (110) at both ends, and the sailboard fixer (200) is provided with connecting tables (210) at both ends. The hinge tables (110) and the connecting tables (210) are connected through rotary joints (300), so that the sailboard fixer (200) can rotate around the hinge tables (110), and the rotary joints (300) are sleeved with hinge torsional springs (400) matched with the hinge tables (110) and the connecting tables (210). One of the hinge tables (110) is provided with an exhaust valve (1200) on the end face, and the exhaust valve (1200) has an exhaust passage (1210) and a communication passage (1220) which are in communication with each other, the communication passage (1220) is in communication with the connecting table (210) through the rotary joint (300), the side wall of the exhaust passage (1210) is provided with an exhaust groove (1230), and the opening of the exhaust passage (1210) is screwed with a sealing screw (1300). The rotary joints (300) are provided with mounting heads (600) at both ends, one of the mounting heads (600) is connected with a hinge hole (111) arranged on the hinge table (110), and the other mounting head (600) is connected with a connecting hole (211) arranged on the connecting table (210). The exhaust valve (1200) is provided with an insertion section (1240) inserted into the end face hinge hole (111) of one of the hinge tables (110) at one end away from the exhaust groove (1230), and a sealing ring protrusion (1250) is arranged around the insertion section (1240) on the outer periphery of the exhaust valve (1200).

2. The solar panel mounting swivel hinge apparatus of claim 1, wherein, The exhaust passage (1210) is provided with an inner sealing ring (1500), and when the sealing screw (1300) seals the exhaust passage (1210), the end face thereof is in contact with the inner sealing ring (1500).

3. The solar panel mounting swivel hinge apparatus of claim 1, wherein, The hinge tables (110) and the connecting tables (210) are provided with fixed holes (700) for fixing the spring legs of the hinge torsional springs (400) on the outer sides. The hinge tables (110) and the connecting tables (210) are provided with fixed holes (700) for fixing the spring legs of the hinge torsional springs (400) on the outer sides.

4. The solar panel mounting swivel hinge apparatus of claim 1, wherein, The hinge body (100) is provided with a fixing plate (120) at both ends.

5. The solar panel mounting swivel hinge apparatus of claim 1, wherein, The sailboard fixer (200) is provided with a connecting part (220) connected with the solar sailboard at the side away from the hinge body (100).

6. The solar panel mounting swivel hinge apparatus of any of claims 1-5, wherein, Further comprising a position limiter, the position limiter comprises a position limiting block (800) fixed to the outside of the hinge body (100), the position limiting block (800) is provided with a position limiting rod arranged along the length direction of the sailboard fixer (200), and the sailboard fixer (200) can be abutted with the position limiting rod after being unfolded around the hinge base (110).

Citation Information

Patent Citations

  • Rotary hinge device for installing solar panel

    CN223371159U