Water-based paint weather resistance analysis method and system based on multi-environment conditions
By adopting weather resistance analysis method based on multi-environmental conditions in the detection of water-based coatings, coating different types of experimental substrates and simulating multi-environmental conditions tests, the problem of inconsistent detection data in the existing technology is solved, and a unified detection process and Efficient quality management.
Patent Information
- Application Number
- CN202411566452.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the weather resistance detection methods of water-based coatings in different new scenarios are inconsistent, resulting in inconsistent detection data and lack of unified and standardized standardized testing procedures, which affects the difficulty of quality management and quality control of water-based coatings.
A method for weather resistance analysis of water-based coatings under multiple environmental conditions is proposed. Different types of experimental substrates are coated through standard coating methods, drying time and adhesion are calculated, weather resistance characteristics are simulated, and weather resistance index is calculated. Evaluate the weather resistance of water-based coatings.
A unified and standardized inspection process has been realized, which improves the quality management efficiency of water-based coatings and reduces the difficulty of comprehensive quality control, allowing any staff to evaluate the performance of water-based coatings based on the inspection data.
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Figure CN119413700A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of water-based paint quality detection, and in particular relates to a method and system for analyzing the weather resistance of water-based paint under multiple environmental conditions. Background Art
[0002] Water-based paint uses water-based polymers as film-forming substances, which reduces VOC emissions and has many advantages such as safety and no fire hazards. With the continuous improvement of the public's environmental awareness in recent years, water-based paint has developed rapidly, resulting in an increasing number of water-based paint applications in new scenarios. However, different new scenarios mean that the environmental conditions they face are changeable and complex, and the weather resistance performance evaluation of water-based paint is an important indicator for determining the quality of water-based paint.
[0003] At present, there are usually two methods for testing water-based paints. One is to conduct weathering resistance testing on water-based paints produced with different formulas before mass production, and the other is to strictly control the production process, finished product testing and other links in the water-based paint production process during mass production to ensure that the quality of the final product meets the standards. However, in the prior art, due to the increasing number of water-based paints used in new scenarios, the weathering characteristics of water-based paints that need to be tested are varied and complex, and the test data obtained by different testing methods are different, resulting in a variety of testing methods for water-based paints before mass production. There is no unified and standardized testing process, and corresponding testing personnel are required to see the performance of water-based paints based on the test data. This is very unfavorable to the quality management of water-based paints within the paint production company, and greatly affects the difficulty of comprehensive quality control of water-based paints. Summary of the invention
[0004] In view of this, the purpose of the present invention is to provide a method and system for analyzing the weather resistance of water-based coatings under multiple environmental conditions to solve the above-mentioned technical problems.
[0005] In order to achieve the above object, the present invention provides the following technical solutions:
[0006] A method for analyzing weather resistance of water-based coatings under multiple environmental conditions comprises: obtaining a water-based coating to be analyzed, and coating a plurality of different types of experimental substrates in a standard coating manner to obtain a plurality of substrates to be analyzed;
[0007] During the coating process, the drying time of the coating to be analyzed is calculated, and the adhesion test of the substrate to be analyzed is performed to determine the adaptability value of the water-based coating to be analyzed for different types of experimental substrates;
[0008] After coating is completed, the substrate to be analyzed is placed in a specific test chamber for simulating multiple environmental conditions to obtain various weather resistance characteristics of the substrate to be analyzed when facing multiple environmental conditions after a preset time, so as to determine the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating is completed;
[0009] The tolerance value and the corresponding adaptation value of the water-based coating to be analyzed are obtained, and the weather resistance performance index of the water-based coating to be analyzed is calculated to evaluate the weather resistance performance of the water-based coating under multiple environmental conditions.
[0010] Further, the water-based coating to be analyzed is obtained and used to coat multiple different types of experimental substrates in a standard coating manner to obtain multiple substrates to be analyzed, including:
[0011] Obtain the waterborne coatings to be analyzed, as well as several different types of experimental substrates;
[0012] Calling the coating instruction corresponding to the standard coating method for each type of experimental substrate, and controlling the coating machine to select a certain amount of water-based coating to be analyzed to perform standard coating on the corresponding type of experimental substrate according to the coating instruction;
[0013] All experimental substrates subjected to standard coating are obtained to obtain a plurality of substrates to be analyzed.
[0014] Furthermore, during the coating process, the drying time of the coating to be analyzed is calculated, and the adhesion test of the substrate to be analyzed is performed to determine the adaptability value of the water-based coating to be analyzed to different types of experimental substrates, including:
[0015] According to the preset standard flow of the inspection process, the coating process is divided into stages, including the coating stage, the coating cooling stage and the coating testing stage;
[0016] During the coating cooling stage, the coating drying time is calculated for each substrate to be analyzed according to the preset coating drying detection standard to obtain the drying time of each substrate to be analyzed;
[0017] Obtaining a standard adhesion test method for the experimental substrate type to which each substrate to be analyzed belongs, so as to perform an adhesion test on each substrate to be analyzed according to corresponding equipment to obtain an adhesion grade of each substrate to be analyzed;
[0018] According to the drying time of each substrate to be analyzed and the adhesion level of each substrate to be analyzed, based on the adaptation value calculation method, the adaptation value of the water-based coating to be analyzed for different types of experimental substrates is calculated.
[0019] Furthermore, according to the drying time of each substrate to be analyzed and the adhesion level of each substrate to be analyzed, based on the adaptation value calculation method, the adaptation value of the water-based coating to be analyzed for different types of experimental substrates is calculated, including:
[0020] Get the drying time T of each substrate to be analyzed x , and the adhesion grade F for each substrate to be analyzed x Based on the adaptation value calculation method, the adaptation value S of the water-based coating to be analyzed for different types of experimental substrates is calculated. x ;
[0021] The adaptation value is calculated as follows:
[0022]
[0023] Among them, S x is the adaptation value between the xth type of experimental substrate and the water-based coating to be analyzed, T x is the drying time of the water-based coating to be analyzed on the xth substrate to be analyzed, T x ' is the standard drying time of water-based coating on the xth substrate to be analyzed, F x is the adhesion grade of the water-based coating to be analyzed on the xth substrate to be analyzed, is the average adhesion grade of other water-based coatings on the xth substrate to be analyzed, and α is the pre-set adaptation standard score.
[0024] Furthermore, after coating is completed, the substrate to be analyzed is placed in a specific test chamber for simulating multiple environmental conditions to obtain various weather resistance characteristics of the substrate to be analyzed when facing multiple environmental conditions after a preset time, so as to determine the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating, including:
[0025] A specific test room for simulating various environmental conditions is arranged in advance, and the multiple environmental conditions input by the user are obtained; the multiple environmental conditions include light conditions, temperature conditions, humidity conditions and bacteria conditions; the multiple environmental conditions include one or more combinations of light conditions, temperature conditions, humidity conditions and bacteria conditions;
[0026] According to the number of categories of the multi-environmental conditions, the number of substrates to be analyzed of each type of experimental substrate is increased, and after coating is completed, a substrate group to be analyzed is obtained; each substrate group to be analyzed includes the same number of substrates to be analyzed as the number of categories of the multi-environmental conditions, and the types of the substrates to be analyzed in each substrate group to be analyzed are the same;
[0027] Placing the substrates to be analyzed in each test substrate group in batches in a specific test chamber for simulating environmental conditions, and obtaining the weather resistance characteristics of each substrate to be analyzed when facing the corresponding environmental conditions after a preset time; wherein each batch corresponds to one category of environmental conditions;
[0028] The various weather resistance characteristics of the corresponding substrates to be analyzed in all the experimental substrate groups when facing multiple environmental conditions are obtained, and based on the weather resistance characteristic numerical conversion method and the tolerance value calculation method, the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating is completed is calculated.
[0029] Furthermore, the weather resistance characteristics of the corresponding substrates to be analyzed in all the experimental substrate groups when facing multiple environmental conditions are obtained, and based on the weather resistance characteristic numerical conversion method and the tolerance value calculation method, the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating is completed is calculated, including:
[0030] Obtain the various weather resistance characteristics of the corresponding substrates to be analyzed in all the experimental substrate groups when facing multiple environmental conditions, and obtain the basic score p corresponding to each weather resistance characteristic based on the weather resistance characteristic numerical conversion method. n,k ; Among them, the weather resistance characteristic numerical conversion method is to convert the basic score corresponding to each weather resistance characteristic according to the characteristic similarity between the weather resistance characteristic and the corresponding standard characteristic. The higher the characteristic similarity, the higher the basic score;
[0031] For any environmental condition, the environmental tolerance score is calculated for the corresponding weather resistance characteristics. The calculation formula is:
[0032]
[0033] Among them, H b is the environmental tolerance score of the water-based coating to be analyzed corresponding to the environmental conditions of category b, m is the number of substrates to be analyzed participating in the calculation of this environmental tolerance score, which is the same as the number of substrate groups to be tested, and p n The nth basic score corresponding to the kth weathering characteristic of the water-based coating to be analyzed under the environmental conditions of category b;
[0034] For each environmental condition, based on its prevalence in normal use and its corresponding environmental tolerance score, the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating is completed is calculated. The calculation formula is:
[0035]
[0036] Where N is the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating, B is the total number of environmental condition categories, E is b is the universal weight corresponding to the environmental conditions of category b,
[0037] Furthermore, the tolerance value and the corresponding adaptation value of the water-based coating to be analyzed are obtained, and the weather resistance performance index of the water-based coating to be analyzed is calculated to evaluate the weather resistance performance of the water-based coating under multiple environmental conditions, including:
[0038] Obtain the tolerance value and the corresponding adaptation value of the water-based coating to be analyzed, and calculate the weather resistance performance index of the water-based coating to be analyzed. The calculation formula is:
[0039]
[0040] Among them, G is the weather resistance index of the water-based coating to be analyzed. The larger the G value, the higher the weather resistance of the water-based coating under multiple environmental conditions. On the contrary, the smaller the G value, the lower the weather resistance of the water-based coating under multiple environmental conditions. x is the adaptation value between the x-th type of experimental substrate and the water-based coating to be analyzed, X is the total number of types of all experimental substrates involved in the weathering performance analysis of the current water-based coating, N is the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating, β is the deviation correction factor, which is related to X and B. The larger the X and B values, the smaller β, and vice versa. The smaller the X and B values, the larger β, and B is the total number of environmental condition categories.
[0041] Furthermore, a method for analyzing the weather resistance of waterborne coatings under multiple environmental conditions also includes:
[0042] The user inputted emphasis substrate type and the corresponding emphasis weight are obtained to perform weighted calculation on the corresponding adaptation value to obtain the new weather resistance performance index of the water-based coating to be analyzed. The calculation formula is:
[0043]
[0044] Among them, G′ is the weather resistance index of the new water-based coating to be analyzed, C x is the emphasis weight corresponding to the xth type of experimental substrate,
[0045] A water-based coating weathering performance analysis system based on multiple environmental conditions, comprising:
[0046] An acquisition module, used for acquiring the water-based coating to be analyzed, and coating a plurality of different types of experimental substrates by a standard coating method to obtain a plurality of substrates to be analyzed;
[0047] An adaptation value determination module is used to calculate the coating drying time of the substrate to be analyzed and to perform adhesion test on the substrate to be analyzed during the coating process, so as to determine the adaptation value of the water-based coating to be analyzed for different types of experimental substrates;
[0048] A tolerance value determination module is used to obtain various weather resistance characteristics of the substrate to be analyzed when facing multiple environmental conditions after a preset time by placing the substrate to be analyzed in a specific test chamber for simulating multiple environmental conditions after coating is completed, so as to determine the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating is completed;
[0049] The weather resistance performance evaluation module is used to obtain the tolerance value and the corresponding adaptation value of the water-based paint to be analyzed, calculate the weather resistance performance index of the water-based paint to be analyzed, and evaluate the weather resistance performance of the water-based paint under multiple environmental conditions.
[0050] The beneficial effects of the present invention are:
[0051] The present invention proposes a method for analyzing the weather resistance of water-based coatings under multiple environmental conditions, constructs a unified and standardized testing process, and eliminates the need for corresponding testing personnel to see the performance of water-based coatings based on test data, thereby improving the efficiency of water-based coating quality management within coating production companies and reducing the difficulty of comprehensive quality control of water-based coatings.
[0052] Other advantages, objectives and features of the present invention will be described in the following description and will be apparent to those skilled in the art to some extent, or they may be taught from the practice of the present invention. The purposes and other advantages of the present invention may be realized and obtained by the structures particularly pointed out in the written description and the accompanying drawings.
[0053] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0054] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0055] Figure 1 This is a method flow chart of a method for analyzing weather resistance of water-based coatings under multiple environmental conditions in an embodiment of the present invention;
[0056] Figure 2 This is a flow chart of a method for obtaining a substrate to be analyzed in a method for analyzing weather resistance of a water-based coating under multiple environmental conditions in an embodiment of the present invention;
[0057] Figure 3 This is a flow chart for determining the adaptation value of the water-based coating to be analyzed for different types of experimental substrates in a method for analyzing the weather resistance of water-based coatings under multiple environmental conditions in an embodiment of the present invention. DETAILED DESCRIPTION
[0058] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0059] like Figure 1 As shown, the present invention proposes a method for analyzing the weather resistance of water-based coatings under multiple environmental conditions, comprising:
[0060] S101, obtaining a water-based coating to be analyzed, and coating a plurality of different types of experimental substrates in a standard coating manner to obtain a plurality of substrates to be analyzed;
[0061] S102. During the coating process, the drying time of the coating to be analyzed is calculated, and the adhesion test of the substrate to be analyzed is performed to determine the adaptation value of the water-based coating to be analyzed to different types of experimental substrates;
[0062] S103, after coating is completed, the substrate to be analyzed is placed in a specific test room for simulating multiple environmental conditions, and various weather resistance characteristics of the substrate to be analyzed when facing multiple environmental conditions after a preset time are obtained, so as to determine the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating is completed;
[0063] S104, obtaining the tolerance value and the corresponding adaptation value of the water-based coating to be analyzed, and calculating the weather resistance performance index of the water-based coating to be analyzed, so as to evaluate the weather resistance performance of the water-based coating under multiple environmental conditions;
[0064] The beneficial effects of the above technical solution are: through the above technical solution, a unified and standardized standardized testing process is constructed, and there is no need for corresponding testing personnel to see the performance of water-based paint based on the test data, thereby improving the efficiency of water-based paint quality management within the paint production company and reducing the difficulty of comprehensive quality control of water-based paint.
[0065] like Figure 2 As shown, in one embodiment, a water-based coating to be analyzed is obtained and used to coat a plurality of different types of experimental substrates by a standard coating method to obtain a plurality of substrates to be analyzed, including:
[0066] S201, obtaining a water-based coating to be analyzed and a plurality of different types of experimental substrates;
[0067] S202, calling the coating instruction corresponding to the standard coating method of each type of experimental substrate, and controlling the coating machine to select a certain amount of water-based coating to be analyzed to perform standard coating on the corresponding type of experimental substrate according to the coating instruction;
[0068] S203, obtaining all experimental substrates subjected to standard coating to obtain a plurality of substrates to be analyzed;
[0069] The working principle of the above technical solution is: obtain the water-based paint to be analyzed, and different types of experimental substrates confirmed by multiple users, including but not limited to solid wood boards, paint boards, cement boards, etc.; then call the standard coating method corresponding to each type of experimental substrate in the pre-summarized and stored database, generate corresponding coating instructions according to the standard coating method, and control the coating machine according to the coating instructions to select a suitable quantitative amount of water-based paint to be analyzed to perform standard coating on the corresponding type of experimental substrate. The selection of the coating machine type is customized by the user. It is worth mentioning that the coating instruction corresponds to the coating machine, and all experimental substrates are subjected to standard coating according to the above method. Finally, all experimental substrates subjected to standard coating are obtained to obtain multiple substrates to be analyzed;
[0070] The beneficial effect of the above technical solution is that through the above technical solution, all substrates are automatically coated by adopting the standard coating method of each substrate, which is beneficial to reduce the impact of manual coating on subsequent coating performance testing.
[0071] like Figure 3 As shown, in one embodiment, during the coating process, the coating drying time of the substrate to be analyzed is calculated, and the adhesion test of the substrate to be analyzed is performed to determine the adaptation value of the water-based coating to be analyzed to different types of experimental substrates, including:
[0072] S301, dividing the coating process into stages according to a preset standard flow of the testing process, including a coating stage, a coating cooling stage and a coating testing stage;
[0073] S302, during the coating cooling stage, calculating the coating drying time for each substrate to be analyzed according to a preset coating drying detection standard to obtain the drying time of each substrate to be analyzed;
[0074] S303, obtaining a standard adhesion test method for the experimental substrate type to which each substrate to be analyzed belongs, so as to perform an adhesion test on each substrate to be analyzed according to corresponding equipment, and obtain an adhesion grade of each substrate to be analyzed;
[0075] S304, according to the drying time of each substrate to be analyzed and the adhesion level of each substrate to be analyzed, based on the adaptation value calculation method, calculate the adaptation value of the water-based coating to be analyzed for different types of experimental substrates;
[0076] The working principle and beneficial effects of the above technical solution are as follows: according to the preset standard flow of the detection process, the coating process is divided into stages, including a coating stage, a coating cooling stage and a coating testing stage, wherein in the coating cooling stage, the coating drying time of each substrate to be analyzed is calculated according to the preset coating drying detection standard to obtain the drying time of each substrate to be analyzed, and the time calculation method is directly completed according to the timing; then the standard adhesion test method of the experimental substrate type to which each substrate to be analyzed belongs is obtained, and the adhesion test is performed on each substrate to be analyzed according to the corresponding equipment to obtain the adhesion grade of each substrate to be analyzed. There are many methods for adhesion testing, and the best method can be selected, wherein the judgment standard of the adhesion grade is user-defined; finally, according to the drying time of each substrate to be analyzed and the adhesion grade of each substrate to be analyzed, based on the adaptation value calculation method, the adaptation value of the water-based coating to be analyzed for different types of experimental substrates is calculated. Through the above technical solution, the determination of the adaptation value of the water-based coating to be analyzed for different types of experimental substrates is completed, which is beneficial to provide data support for the subsequent evaluation of the weathering performance of water-based coatings under multiple environmental conditions.
[0077] In one embodiment, according to the drying time of each substrate to be analyzed and the adhesion level of each substrate to be analyzed, based on the adaptation value calculation method, the adaptation value of the water-based coating to be analyzed for different types of experimental substrates is calculated, including:
[0078] Get the drying time T of each substrate to be analyzed x , and the adhesion grade F for each substrate to be analyzed x Based on the adaptation value calculation method, the adaptation value S of the water-based coating to be analyzed for different types of experimental substrates is calculated. x ;
[0079] The adaptation value is calculated as follows:
[0080]
[0081] Among them, S x is the adaptation value between the xth type of experimental substrate and the water-based coating to be analyzed, T x is the drying time of the water-based coating to be analyzed on the xth substrate to be analyzed, T x ' is the standard drying time of water-based coating on the xth substrate to be analyzed, F x is the adhesion grade of the water-based coating to be analyzed on the xth substrate to be analyzed, is the average adhesion grade of other water-based coatings on the x-th substrate to be analyzed, and α is a preset adaptation standard score, preferably 100 points.
[0082] In one embodiment, after coating, the substrate to be analyzed is placed in a specific test chamber for simulating multiple environmental conditions, and various weather resistance characteristics of the substrate to be analyzed when facing multiple environmental conditions after a preset time are obtained to determine the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating, including:
[0083] A specific test room for simulating various environmental conditions is arranged in advance, and the multiple environmental conditions input by the user are obtained; the multiple environmental conditions include light conditions, temperature conditions, humidity conditions and bacteria conditions; the multiple environmental conditions include one or more combinations of light conditions, temperature conditions, humidity conditions and bacteria conditions;
[0084] According to the number of categories of the multi-environmental conditions, the number of substrates to be analyzed of each type of experimental substrate is increased, and after coating is completed, a substrate group to be analyzed is obtained; each substrate group to be analyzed includes the same number of substrates to be analyzed as the number of categories of the multi-environmental conditions, and the types of the substrates to be analyzed in each substrate group to be analyzed are the same;
[0085] Placing the substrates to be analyzed in each test substrate group in batches in a specific test chamber for simulating environmental conditions, and obtaining the weather resistance characteristics of each substrate to be analyzed when facing the corresponding environmental conditions after a preset time; wherein each batch corresponds to one category of environmental conditions;
[0086] Obtain various weather resistance characteristics of the corresponding substrates to be analyzed in all the experimental substrate groups when facing multiple environmental conditions, and calculate the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating based on the weather resistance characteristic numerical conversion method and the tolerance value calculation method;
[0087] Among them, the weather resistance characteristics of the corresponding substrates to be analyzed in all the experimental substrate groups when facing multiple environmental conditions are obtained, and based on the weather resistance characteristic numerical conversion method and the tolerance value calculation method, the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating is completed is calculated, including:
[0088] Obtain the various weather resistance characteristics of the corresponding substrates to be analyzed in all the experimental substrate groups when facing multiple environmental conditions, and obtain the basic score p corresponding to each weather resistance characteristic based on the weather resistance characteristic numerical conversion method. n,k ; Among them, the weather resistance characteristic numerical conversion method is to convert the basic score corresponding to each weather resistance characteristic according to the characteristic similarity between the weather resistance characteristic and the corresponding standard characteristic. The higher the characteristic similarity, the higher the basic score;
[0089] For any environmental condition, the environmental tolerance score is calculated for the corresponding weather resistance characteristics. The calculation formula is:
[0090]
[0091] Among them, H b is the environmental tolerance score of the water-based coating to be analyzed corresponding to the environmental conditions of category b, m is the number of substrates to be analyzed participating in the calculation of this environmental tolerance score, which is the same as the number of substrate groups to be tested, and p n The nth basic score corresponding to the kth weathering characteristic of the water-based coating to be analyzed under the environmental conditions of category b;
[0092] For each environmental condition, based on its prevalence in normal use and its corresponding environmental tolerance score, the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating is completed is calculated. The calculation formula is:
[0093]
[0094] Where N is the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating, B is the total number of environmental condition categories, E is b is the universal weight corresponding to the environmental conditions of category b,
[0095] The beneficial effect of the above technical solution is: through the above technical solution, the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating is completed is determined, providing data support for the subsequent evaluation of the weather resistance of the water-based coating under multiple environmental conditions.
[0096] In one embodiment, the tolerance value and the corresponding adaptation value of the water-based coating to be analyzed are obtained, and the weather resistance performance index of the water-based coating to be analyzed is calculated to evaluate the weather resistance performance of the water-based coating under multiple environmental conditions, including:
[0097] Obtain the tolerance value and the corresponding adaptation value of the water-based coating to be analyzed, and calculate the weather resistance performance index of the water-based coating to be analyzed. The calculation formula is:
[0098]
[0099] Among them, G is the weather resistance index of the water-based coating to be analyzed. The larger the G value, the higher the weather resistance of the water-based coating under multiple environmental conditions. On the contrary, the smaller the G value, the lower the weather resistance of the water-based coating under multiple environmental conditions. x is the adaptation value between the x-th type of experimental substrate and the water-based coating to be analyzed, X is the total number of types of all experimental substrates involved in the weathering performance analysis of the current water-based coating, N is the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating, β is the deviation correction factor, which is related to X and B. The larger the value of X and B, the smaller β, and vice versa. The smaller the value of X and B, the larger β, and B is the total number of categories of environmental conditions;
[0100] The beneficial effect of the above technical scheme is: through the above technical scheme, the evaluation of the weather resistance of water-based coatings under multiple environmental conditions is completed, so as to determine a unified and standardized evaluation method, so that any staff member can evaluate the performance of water-based coatings within any relevant production company according to the evaluation method, which is beneficial to improving the quality management efficiency of water-based coatings within the coating production company and reducing the difficulty of comprehensive quality control of water-based coatings.
[0101] In one embodiment, a method for analyzing weather resistance of waterborne coatings under multiple environmental conditions further includes:
[0102] The user inputted emphasis substrate type and the corresponding emphasis weight are obtained to perform weighted calculation on the corresponding adaptation value to obtain the new weather resistance performance index of the water-based coating to be analyzed. The calculation formula is:
[0103]
[0104] Among them, G′ is the weather resistance index of the new water-based coating to be analyzed, C x is the emphasis weight corresponding to the xth type of experimental substrate,
[0105] The beneficial effects of the above technical solution are: compared with a unified and fair evaluation of all substrate types, the weight-based approach is beneficial for a more targeted evaluation of currently popular substrates, and is beneficial for improving the comprehensiveness of the water-based coating weathering performance analysis method provided in this application and the economic benefits it brings.
[0106] A water-based coating weathering performance analysis system based on multiple environmental conditions, comprising:
[0107] An acquisition module, used for acquiring the water-based coating to be analyzed, and coating a plurality of different types of experimental substrates by a standard coating method to obtain a plurality of substrates to be analyzed;
[0108] An adaptation value determination module is used to calculate the coating drying time of the substrate to be analyzed and to perform adhesion test on the substrate to be analyzed during the coating process, so as to determine the adaptation value of the water-based coating to be analyzed for different types of experimental substrates;
[0109] A tolerance value determination module is used to obtain various weather resistance characteristics of the substrate to be analyzed when facing multiple environmental conditions after a preset time by placing the substrate to be analyzed in a specific test chamber for simulating multiple environmental conditions after coating is completed, so as to determine the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating is completed;
[0110] The weather resistance performance evaluation module is used to obtain the tolerance value and the corresponding adaptation value of the water-based paint to be analyzed, calculate the weather resistance performance index of the water-based paint to be analyzed, and evaluate the weather resistance performance of the water-based paint under multiple environmental conditions.
[0111] The working principle and beneficial effects of the above technical solution have been explained in the method claims and will not be repeated here.
[0112] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present invention.
Claims
1. A method for analyzing the weather resistance of water-based coatings under multiple environmental conditions, characterized in that: include: Obtaining a water-based coating to be analyzed, and coating a plurality of different types of experimental substrates in a standard coating manner to obtain a plurality of substrates to be analyzed; During the coating process, the drying time of the coating to be analyzed is calculated, and the adhesion test of the substrate to be analyzed is performed to determine the adaptability value of the water-based coating to be analyzed for different types of experimental substrates; After coating is completed, the substrate to be analyzed is placed in a specific test chamber for simulating multiple environmental conditions to obtain various weather resistance characteristics of the substrate to be analyzed when facing multiple environmental conditions after a preset time, so as to determine the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating is completed; The tolerance value and the corresponding adaptation value of the water-based coating to be analyzed are obtained, and the weather resistance performance index of the water-based coating to be analyzed is calculated to evaluate the weather resistance performance of the water-based coating under multiple environmental conditions.
2. The method for analyzing weather resistance of water-based coatings under multiple environmental conditions according to claim 1, characterized in that: Obtain the water-based coating to be analyzed, and use it to coat multiple different types of experimental substrates through a standard coating method to obtain multiple substrates to be analyzed, including: Obtain the waterborne coatings to be analyzed, as well as several different types of experimental substrates; Calling the coating instruction corresponding to the standard coating method for each type of experimental substrate, and controlling the coating machine to select a certain amount of water-based coating to be analyzed to perform standard coating on the corresponding type of experimental substrate according to the coating instruction; All experimental substrates subjected to standard coating are obtained to obtain a plurality of substrates to be analyzed.
3. The method for analyzing weather resistance of water-based coatings under multiple environmental conditions according to claim 1, characterized in that: During the coating process, the drying time of the coating to be analyzed is calculated, and the adhesion test of the substrate to be analyzed is performed to determine the adaptability of the water-based coating to be analyzed for different types of experimental substrates, including: According to the preset standard flow of the inspection process, the coating process is divided into stages, including the coating stage, the coating cooling stage and the coating testing stage; During the coating cooling stage, the coating drying time is calculated for each substrate to be analyzed according to the preset coating drying detection standard to obtain the drying time of each substrate to be analyzed; Obtaining a standard adhesion test method for the experimental substrate type to which each substrate to be analyzed belongs, so as to perform an adhesion test on each substrate to be analyzed according to corresponding equipment to obtain an adhesion grade of each substrate to be analyzed; According to the drying time of each substrate to be analyzed and the adhesion level of each substrate to be analyzed, based on the adaptation value calculation method, the adaptation value of the water-based coating to be analyzed for different types of experimental substrates is calculated.
4. The method for analyzing weather resistance of water-based coatings under multiple environmental conditions according to claim 1, characterized in that: According to the drying time of each substrate to be analyzed and the adhesion level of each substrate to be analyzed, based on the adaptation value calculation method, the adaptation value of the water-based coating to be analyzed for different types of experimental substrates is calculated, including: Get the drying time T of each substrate to be analyzed x , and the adhesion grade F for each substrate to be analyzed x Based on the adaptation value calculation method, the adaptation value S of the water-based coating to be analyzed for different types of experimental substrates is calculated. x ; The adaptation value is calculated as follows: Among them, S x is the adaptation value between the xth type of experimental substrate and the water-based coating to be analyzed, T x is the drying time of the water-based coating to be analyzed on the xth substrate to be analyzed, T x ' is the standard drying time of water-based coating on the xth substrate to be analyzed, F x is the adhesion grade of the water-based coating to be analyzed on the xth substrate to be analyzed, is the average adhesion grade of other water-based coatings on the xth substrate to be analyzed, and α is the pre-set adaptation standard score.
5. The method for analyzing weather resistance of water-based coatings under multiple environmental conditions according to claim 1, characterized in that: After coating, the substrate to be analyzed is placed in a specific test chamber for simulating multiple environmental conditions to obtain various weather resistance characteristics of the substrate to be analyzed under multiple environmental conditions after a preset time, so as to determine the tolerance value of the water-based coating to be analyzed under multiple environmental conditions after coating, including: A specific test room for simulating various environmental conditions is arranged in advance, and the multiple environmental conditions input by the user are obtained; the multiple environmental conditions include light conditions, temperature conditions, humidity conditions and bacteria conditions; the multiple environmental conditions include one or more combinations of light conditions, temperature conditions, humidity conditions and bacteria conditions; According to the number of categories of the multi-environmental conditions, the number of substrates to be analyzed of each type of experimental substrate is increased, and after coating is completed, a substrate group to be analyzed is obtained; each substrate group to be analyzed includes the same number of substrates to be analyzed as the number of categories of the multi-environmental conditions, and the types of the substrates to be analyzed in each substrate group to be analyzed are the same; Placing the substrates to be analyzed in each test substrate group in batches in a specific test chamber for simulating environmental conditions, and obtaining the weather resistance characteristics of each substrate to be analyzed when facing the corresponding environmental conditions after a preset time; wherein each batch corresponds to one category of environmental conditions; The various weather resistance characteristics of the corresponding substrates to be analyzed in all the experimental substrate groups when facing multiple environmental conditions are obtained, and based on the weather resistance characteristic numerical conversion method and the tolerance value calculation method, the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating is completed is calculated.
6. The method for analyzing weather resistance of water-based coatings under multiple environmental conditions according to claim 5, characterized in that: Obtain various weather resistance characteristics of the corresponding substrates to be analyzed in all the experimental substrate groups when facing multiple environmental conditions. Based on the weather resistance characteristic numerical conversion method and tolerance value calculation method, calculate the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating, including: Obtain the various weather resistance characteristics of the corresponding substrates to be analyzed in all the experimental substrate groups when facing multiple environmental conditions, and obtain the basic score p corresponding to each weather resistance characteristic based on the weather resistance characteristic numerical conversion method. n,k ; Among them, the weather resistance characteristic numerical conversion method is to convert the basic score corresponding to each weather resistance characteristic according to the characteristic similarity between the weather resistance characteristic and the corresponding standard characteristic. The higher the characteristic similarity, the higher the basic score; For any environmental condition, the environmental tolerance score is calculated for the corresponding weather resistance characteristics. The calculation formula is: Among them, H b is the environmental tolerance score of the water-based coating to be analyzed corresponding to the environmental conditions of category b, m is the number of substrates to be analyzed participating in the calculation of this environmental tolerance score, which is the same as the number of substrate groups to be tested, and p n The nth basic score corresponding to the kth weathering characteristic of the water-based coating to be analyzed under the environmental conditions of category b; For each environmental condition, based on its prevalence in normal use and its corresponding environmental tolerance score, the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating is completed is calculated. The calculation formula is: Where N is the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating, B is the total number of environmental condition categories, E is b is the universal weight corresponding to the environmental conditions of category b, 7. The method for analyzing weather resistance of water-based coatings under multiple environmental conditions according to claim 1, characterized in that: Obtain the tolerance value and corresponding adaptation value of the water-based coating to be analyzed, and calculate the weather resistance performance index of the water-based coating to be analyzed to evaluate the weather resistance performance of the water-based coating under multiple environmental conditions, including: Obtain the tolerance value and the corresponding adaptation value of the water-based coating to be analyzed, and calculate the weather resistance performance index of the water-based coating to be analyzed. The calculation formula is: Among them, G is the weather resistance index of the water-based coating to be analyzed. The larger the G value, the higher the weather resistance of the water-based coating under multiple environmental conditions. On the contrary, the smaller the G value, the lower the weather resistance of the water-based coating under multiple environmental conditions. x is the adaptation value between the x-th type of experimental substrate and the water-based coating to be analyzed, X is the total number of types of all experimental substrates involved in the weathering performance analysis of the current water-based coating, N is the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating, β is the deviation correction factor, which is related to X and B. The larger the X and B values, the smaller β, and vice versa. The smaller the X and B values, the larger β, and B is the total number of environmental condition categories.
8. The method for analyzing weather resistance of water-based coatings under multiple environmental conditions according to claim 7, characterized in that: Also includes: The user inputted emphasis substrate type and the corresponding emphasis weight are obtained to perform weighted calculation on the corresponding adaptation value to obtain the new weather resistance performance index of the water-based coating to be analyzed. The calculation formula is: Among them, G′ is the weather resistance index of the new water-based coating to be analyzed, C x is the emphasis weight corresponding to the xth type of experimental substrate, 9. A water-based coating weathering performance analysis system based on multiple environmental conditions, characterized in that: include: An acquisition module, used for acquiring the water-based coating to be analyzed, and coating a plurality of different types of experimental substrates by a standard coating method to obtain a plurality of substrates to be analyzed; An adaptation value determination module is used to calculate the coating drying time of the substrate to be analyzed and to perform adhesion test on the substrate to be analyzed during the coating process, so as to determine the adaptation value of the water-based coating to be analyzed for different types of experimental substrates; A tolerance value determination module is used to obtain various weather resistance characteristics of the substrate to be analyzed when facing multiple environmental conditions after a preset time by placing the substrate to be analyzed in a specific test chamber for simulating multiple environmental conditions after coating is completed, so as to determine the tolerance value of the water-based coating to be analyzed when facing multiple environmental conditions after coating is completed; The weather resistance performance evaluation module is used to obtain the tolerance value and the corresponding adaptation value of the water-based paint to be analyzed, calculate the weather resistance performance index of the water-based paint to be analyzed, and evaluate the weather resistance performance of the water-based paint under multiple environmental conditions.
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