A method and system for dynamic adjustment of the transducer frequency of ultrasonic cleaning equipment

By calculating the core pressure and resonant frequency of the cavitation gas nuclei, the transducer frequency of the ultrasonic cleaning equipment is dynamically adjusted, solving the problem of inflexible adjustment in existing technologies and achieving more efficient cleaning results and equipment adaptability.

CN119414898BActive Publication Date: 2025-11-14SKYMEN CLEANING EQUIP SHENZHEN CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411432689.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-11-14
Estimated Expiration
2044-10-14

AI Technical Summary

Technical Problem

The existing ultrasonic cleaning equipment lacks flexibility and adaptability in adjusting the vibration head frequency, and cannot dynamically adjust it in real time according to the cleaning task, the object being cleaned, and the characteristics of the cleaning fluid, resulting in poor cleaning effect and low efficiency.

Method used

By acquiring the target cleaning material and application scenario, the cleaning temperature value is calculated, the cavitation nucleus pressure and annihilation pressure are determined, and the nucleus resonance frequency is calculated by combining the gas adiabatic index. The vibrator frequency is then dynamically adjusted to match the cleaning requirements.

Benefits of technology

This improves the accuracy and efficiency of dynamic adjustment of the ultrasonic cleaning head frequency, ensuring optimal cleaning results and avoiding damage to the object being cleaned.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119414898B_ABST
    Figure CN119414898B_ABST
Patent Text Reader

Abstract

This invention relates to the field of ultrasonic cleaning equipment technology, and provides a method and system for dynamic adjustment of the transducer frequency of an ultrasonic cleaning equipment. The method includes: determining the cleaning temperature value corresponding to the target object to be cleaned; setting the cavitation temperature value corresponding to the target cleaning fluid; determining the gas nucleus pressure value corresponding to the cavitation nuclei generated in the target cleaning fluid; obtaining the gas adiabatic index in the target cleaning fluid; calculating the gas nucleus annihilation pressure of the cavitation nuclei generated in the target cleaning fluid; calculating the peak gas nucleus pressure corresponding to the cavitation nuclei; detecting the static pressure value corresponding to the target cleaning fluid; calculating the gas nucleus resonance frequency corresponding to the cavitation nuclei; calculating the cleaning fluid intensity corresponding to the target cleaning fluid; and performing transducer frequency adjustment processing of the ultrasonic cleaning equipment to obtain the adjustment result. This invention aims to improve the accuracy of dynamic adjustment of the transducer frequency of ultrasonic cleaning equipment.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of ultrasonic cleaning equipment technology, and in particular to a method and system for dynamically adjusting the transducer frequency of an ultrasonic cleaning equipment. Background Technology

[0002] Ultrasonic cleaning equipment plays a vital role in numerous industries, efficiently removing dirt and impurities from object surfaces. With ever-increasing demands for cleaning quality and efficiency, the need for performance optimization in ultrasonic cleaning equipment is also growing. However, current ultrasonic cleaning equipment faces several challenges in transducer frequency adjustment. Most current transducer frequency adjustments rely on fixed preset values ​​or simple manual adjustments. This approach lacks flexibility and adaptability. Different cleaning tasks, objects, and cleaning fluid characteristics all impose varying requirements on the transducer frequency. A fixed frequency cannot fully utilize the equipment's optimal performance. Often, frequency mismatch leads to poor cleaning results and may even damage the object being cleaned. Furthermore, existing adjustment methods cannot dynamically adjust based on changes during the cleaning process, frequently requiring manual experimentation with different frequencies. This significantly impacts cleaning efficiency and quality, resulting in low accuracy and efficiency in dynamic transducer frequency adjustment. Therefore, a method to effectively improve the accuracy and efficiency of dynamic transducer frequency adjustment in ultrasonic cleaning equipment is urgently needed. Summary of the Invention

[0003] This invention provides a method and system for dynamic adjustment of the transducer frequency of an ultrasonic cleaning device, the main purpose of which is to improve the accuracy of dynamic adjustment of the transducer frequency of the ultrasonic cleaning device.

[0004] To achieve the above objectives, the present invention provides a method for dynamically adjusting the transducer frequency of an ultrasonic cleaning device, comprising:

[0005] Obtain the target cleaning fluid and target cleaning object of the ultrasonic cleaning equipment, query the application scenario corresponding to the target cleaning object, and determine the cleaning temperature value corresponding to the target cleaning object by combining the target cleaning object and the application scenario;

[0006] Based on the cleaning temperature value, set the cavitation temperature value corresponding to the target cleaning fluid, determine the gas nucleus pressure value corresponding to the cavitation gas nuclei generated in the target cleaning fluid, and obtain the gas adiabatic index in the target cleaning fluid. Combine the cavitation temperature value, the gas nucleus pressure value and the gas adiabatic index to calculate the gas nucleus annihilation pressure of the cavitation gas nuclei generated in the target cleaning fluid.

[0007] By combining the annihilation pressure of the gas nuclei, the gas nuclei pressure value, and the gas adiabatic index, the peak gas nuclei pressure corresponding to the cavitation gas nuclei is calculated, the static pressure value corresponding to the target cleaning fluid is detected, and the gas nuclei resonance frequency corresponding to the cavitation gas nuclei is calculated based on the peak gas nuclei pressure and the static pressure value.

[0008] Based on the static pressure value, the cleaning fluid intensity corresponding to the target cleaning fluid is calculated. Based on the cleaning fluid intensity and the gas nucleus resonance frequency, the vibration frequency of the ultrasonic cleaning device is adjusted to obtain the adjustment result.

[0009] Optionally, determining the cleaning temperature value corresponding to the target object to be cleaned, by combining the target object to be cleaned and the application scenario, includes:

[0010] Identify the name of the target object corresponding to the target cleaning object;

[0011] Based on the name of the target object, determine the material and proportion of the material to be cleaned for the target object;

[0012] Find the yield temperature of the material being cleaned;

[0013] The yield temperature of the target material is calculated by combining the yield temperature of the material, the material of the cleaning object, and the proportion of the material.

[0014] Detect the associated objects corresponding to the application scenario, and determine the cleaning temperature value corresponding to the target cleaning object by combining the yield temperature value and the scenario temperature.

[0015] Optionally, calculating the yield temperature value corresponding to the target cleaned material by combining the yield temperature of the material, the material of the cleaned item, and the proportion of the material includes:

[0016] Query the material properties value corresponding to the material of the object to be cleaned, and query the cleaning material properties value corresponding to the target object to be cleaned;

[0017] By combining the material performance values ​​and the performance values ​​of the cleaning material, the interaction coefficient between the materials of the cleaning material is calculated;

[0018] Combining the interaction coefficient, the material yield temperature, and the material percentage, the yield temperature value corresponding to the target cleaning material is calculated using the following formula:

[0019]

[0020] Where A represents the yield temperature value corresponding to the target cleaning material, B a This represents the yield temperature of the a-th substance in the material being cleaned, in °C. aD represents the material percentage of the a-th substance in the cleaning material. ab This represents the interaction coefficient between the a-th and b-th substances in the cleaning material, where a and b represent the sequence numbers of the cleaning material, and x represents the quantity of the cleaning material.

[0021] Optionally, determining the cavitation gas nucleus pressure value corresponding to the cavitation gas nucleus generated in the target cleaning fluid includes:

[0022] Identify the location of the cavitation nuclei generated in the target cleaning fluid;

[0023] Based on the location of the gas nuclei, the distance between the cavitation gas nuclei is calculated;

[0024] Based on the gas nucleus distance, determine the gas nucleus measurement position of the cavitation gas nucleus, and record the gas nucleus life cycle corresponding to the cavitation gas nucleus;

[0025] The measurement frequency corresponding to the cavitation gas nucleus is determined based on the gas nucleus's lifespan.

[0026] The cavitation gas nucleus's contact pressure value is measured by combining the measurement frequency, the gas nucleus's lifespan, and the contact measurement location.

[0027] Optionally, determining the gas core measurement position of the cavitation gas core based on the gas core distance includes:

[0028] Calculate the average gas core distance corresponding to the cavitation gas core based on the gas core distance;

[0029] By combining the gas nucleus distance and the mean gas nucleus distance, the variance of the gas nucleus distance corresponding to the cavitation gas nucleus is calculated;

[0030] Based on the variance of the gas core distance, the cavitation gas core is divided into regions to obtain the gas core region;

[0031] The gas core regions are clustered to obtain clustered gas core regions, and the region center corresponding to the clustered gas core regions is calculated.

[0032] The gas core measurement location of the cavitation gas core is determined based on the central point in the region.

[0033] Optionally, calculating the nucleus annihilation pressure of the cavitation nuclei generated in the target cleaning fluid by combining the cavitation temperature value, the nucleus pressure value, and the gas adiabatic index includes:

[0034] Measure the liquid temperature corresponding to the target cleaning fluid;

[0035] Combining the cavitation temperature, the nucleus pressure, the liquid temperature, and the gas adiabatic index, the nucleus annihilation pressure of the cavitation nuclei generated in the target cleaning fluid is calculated using the following formula:

[0036]

[0037] Where F represents the nucleus annihilation pressure of the cavitation gas nuclei generated in the target cleaning fluid, and E max E represents the cavitation temperature value. min G represents the temperature of the liquid. d This represents the pressure value of the d-th cavitation nucleus, where d represents the sequence number of the cavitation nucleus.

[0038] Optionally, the step of calculating the peak pressure of the cavitation nucleus corresponding to the cavitation nucleus by combining the nucleus annihilation pressure, the nucleus pressure value, and the gas adiabatic index includes:

[0039]

[0040] Among them, F max G represents the peak pressure of the cavitation nucleus. d F represents the nucleus pressure value corresponding to the d-th cavitation nucleus. d β represents the annihilation pressure of the d-th cavitation nucleus, where d represents the sequence number of the cavitation nucleus and β represents the gas adiabatic index.

[0041] Optionally, calculating the resonant frequency of the cavitation gas nucleus based on the peak gas nucleus pressure and the static pressure value includes:

[0042] Acquire gas core images corresponding to the cavitation gas cores, and extract the main gas cores from the gas core images;

[0043] Based on the gas core body, determine the gas core radius corresponding to the cavitation gas core, and measure the liquid density corresponding to the target cleaning fluid;

[0044] Combining the liquid density, the gas nucleus radius, the peak gas nucleus pressure, and the static pressure value, the resonant frequency of the cavitation gas nucleus is calculated using the following formula:

[0045]

[0046] Where H represents the nuclear resonance frequency corresponding to the cavitation nucleus, and F max ρ represents the peak pressure of the gas core, L represents the radius of the gas core, h represents the static pressure value, and ρ represents the density of the cleaning fluid.

[0047] Optionally, calculating the cleaning fluid strength corresponding to the target cleaning fluid by combining the static pressure value includes:

[0048] Measure the equilibrium vapor pressure corresponding to the target cleaning fluid;

[0049] Calculate the surface free energy corresponding to the target cleaning fluid;

[0050] Combining the equilibrium vapor pressure, the surface free energy, and the static pressure value, the cleaning fluid strength corresponding to the target cleaning fluid is calculated using the following formula:

[0051]

[0052] Where M represents the cleaning fluid intensity corresponding to the target cleaning fluid, N represents the equilibrium vapor pressure, P represents the surface free energy, h represents the static pressure value, and L0 represents the initial radius of the cavitation nucleus in the target cleaning fluid.

[0053] A dynamic frequency adjustment system for the transducer head of an ultrasonic cleaning device, characterized in that the system comprises:

[0054] The temperature value determination module is used to acquire the target cleaning fluid and target cleaning object of the ultrasonic cleaning equipment, query the application scenario corresponding to the target cleaning object, and determine the cleaning temperature value corresponding to the target cleaning object by combining the target cleaning object and the application scenario.

[0055] Annihilation pressure calculation module is used to set the cavitation temperature value corresponding to the target cleaning fluid according to the cleaning temperature value, determine the gas nucleus pressure value corresponding to the cavitation gas nuclei generated in the target cleaning fluid, obtain the gas adiabatic index in the target cleaning fluid, and calculate the gas nucleus annihilation pressure of the cavitation gas nuclei generated in the target cleaning fluid by combining the cavitation temperature value, the gas nucleus pressure value and the gas adiabatic index.

[0056] The resonance frequency calculation module is used to combine the gas nucleus annihilation pressure, the gas nucleus pressure value and the gas adiabatic index to calculate the peak gas nucleus pressure corresponding to the cavitation gas nucleus, detect the static pressure value corresponding to the target cleaning fluid, and calculate the gas nucleus resonance frequency corresponding to the cavitation gas nucleus based on the peak gas nucleus pressure and the static pressure value.

[0057] The frequency adjustment module is used to calculate the cleaning fluid intensity corresponding to the target cleaning fluid by combining the static pressure value, and to perform the adjustment process of the transducer frequency of the ultrasonic cleaning equipment by combining the cleaning fluid intensity and the gas core resonance frequency to obtain the adjustment result.

[0058] This invention, by combining the target cleaning object and the application scenario, determines the corresponding cleaning temperature value of the target cleaning object, accurately obtaining the upper limit of the temperature the target cleaning object can withstand during the cleaning process, thus facilitating the subsequent setting of the cavitation temperature value. By determining the nucleus pressure value corresponding to the cavitation nuclei generated in the target cleaning fluid, this invention obtains the pressure magnitude inside the nuclei formed when cavitation occurs in the target cleaning fluid, thus providing a basis for the subsequent calculation of the nucleus annihilation pressure. By combining the nucleus annihilation pressure, the nucleus pressure value, and the gas adiabatic index, this invention calculates the peak nucleus pressure corresponding to the cavitation nucleus, which can reveal the highest pressure reached inside the nucleus during compression by external forces, thus facilitating the subsequent calculation of the nucleus resonance frequency. By combining the static pressure value, this invention calculates the cleaning fluid strength corresponding to the target cleaning fluid, revealing the magnitude of the cohesive force of the target cleaning fluid, thus providing a basis for the subsequent adjustment of the transducer frequency of the ultrasonic cleaning equipment. Therefore, the present invention provides a method and system for dynamic adjustment of the transducer frequency of an ultrasonic cleaning device, which can improve the accuracy of dynamic adjustment of the transducer frequency of the ultrasonic cleaning device. Attached Figure Description

[0059] Figure 1 This is a flowchart illustrating a method for dynamically adjusting the transducer frequency of an ultrasonic cleaning device according to an embodiment of the present invention.

[0060] Figure 2 This is a functional block diagram of a dynamic adjustment system for the transducer frequency of an ultrasonic cleaning device, provided as an embodiment of the present invention.

[0061] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0062] It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

[0063] This application provides a method for dynamically adjusting the transducer frequency of an ultrasonic cleaning device. In this application, the executing entity of the method includes, but is not limited to, at least one of the following electronic devices that can be configured to execute the method provided in this application: a server, a terminal, etc. In other words, the method for dynamically adjusting the transducer frequency of an ultrasonic cleaning device can be executed by software or hardware installed on a terminal device or a server device. The software can be a blockchain platform. The server includes, but is not limited to, a single server, a server cluster, a cloud server, or a cloud server cluster. The server can be an independent server or a cloud server that provides basic cloud computing services such as cloud services, cloud databases, cloud computing, cloud functions, cloud storage, network services, cloud communication, middleware services, domain name services, security services, content delivery networks (CDNs), and big data and artificial intelligence platforms.

[0064] Reference Figure 1 The diagram shown is a flowchart illustrating a method for dynamically adjusting the transducer frequency of an ultrasonic cleaning device according to an embodiment of the present invention. In this embodiment, the method for dynamically adjusting the transducer frequency of an ultrasonic cleaning device includes steps S1-S4.

[0065] S1. Obtain the target cleaning fluid and target cleaning object of the ultrasonic cleaning equipment, query the application scenario corresponding to the target cleaning object, and determine the cleaning temperature value corresponding to the target cleaning object by combining the target cleaning object and the application scenario.

[0066] This invention determines the cleaning temperature value corresponding to the target cleaning object by combining the target cleaning object and the application scenario. This allows for an accurate determination of the upper limit of temperature that the target cleaning object can withstand during the cleaning process, facilitating subsequent setting of the cavitation temperature value. The ultrasonic cleaning equipment is a device that utilizes the cavitation effect generated by ultrasound in a liquid to achieve the cleaning purpose. The target cleaning liquid is the liquid used to clean the target cleaning object during the ultrasonic cleaning process. The target cleaning object is the item to be cleaned, which can be an object of various shapes, sizes, and materials. The application scenario is the usage scenario corresponding to the target cleaning object. The cleaning temperature value is the optimal cleaning temperature for the target cleaning object during the cleaning process. Optionally, the application scenario corresponding to the target cleaning object can be obtained by consulting the product manual of the target cleaning object.

[0067] As an embodiment of the present invention, determining the cleaning temperature value corresponding to the target cleaning object by combining the target cleaning object and the application scenario includes: identifying the name of the target object corresponding to the target cleaning object; determining the cleaning material and material ratio of the target cleaning object based on the name of the target object; querying the yield temperature of the material corresponding to the cleaning material; calculating the yield temperature value corresponding to the target cleaning object by combining the yield temperature, the cleaning material, and the material ratio; detecting the associated object corresponding to the application scenario; and determining the cleaning temperature value corresponding to the target cleaning object by combining the yield temperature value and the scenario temperature.

[0068] Wherein, the material of the cleaning object is the basic constituent material of the target cleaning object, the yield temperature of the material is the maximum temperature that the material of the cleaning object can withstand, the yield temperature value is the maximum temperature that the target cleaning object can withstand, and the scene temperature is the temperature in the application scene.

[0069] Optionally, the identification of the target object name corresponding to the target cleaning object can be achieved through OCR recognition technology; the cleaning material and material ratio of the target cleaning object can be determined by querying the Internet; the yield temperature of the cleaning material can be obtained by consulting a material handbook; the scene temperature corresponding to the application scenario can be achieved by a temperature monitoring meter; the yield temperature value and the impurity adaptation temperature of the target cleaning object surface are determined according to the scene temperature; the cleaning temperature value corresponding to the target cleaning object is determined according to the impurity adaptation temperature and the yield temperature value, wherein the impurity adaptation temperature < the cleaning temperature value < the yield temperature value.

[0070] Furthermore, as an optional embodiment of the present invention, the step of calculating the yield temperature value corresponding to the target cleaned material by combining the yield temperature of the material, the material of the cleaned object, and the material ratio includes: querying the material performance value corresponding to the material of the cleaned object, querying the cleaned object performance value corresponding to the target cleaned object, calculating the interaction coefficient between the cleaned object materials by combining the material performance value and the cleaned object performance value, and calculating the yield temperature value corresponding to the target cleaned object by combining the interaction coefficient, the material yield temperature, and the material ratio using the following formula:

[0071]

[0072] Where A represents the yield temperature value corresponding to the target cleaning material, B a This represents the yield temperature of the a-th substance in the material being cleaned, in °C. a D represents the material percentage of the a-th substance in the cleaning material. abThis represents the interaction coefficient between the a-th and b-th substances in the cleaning material, where a and b represent the sequence numbers of the cleaning material, and x represents the quantity of the cleaning material.

[0073] Wherein, the material performance value is the specific quantitative value of the performance corresponding to the material of the cleaning object, the cleaning object performance value is the specific quantitative value of the performance corresponding to the target cleaning object, the interaction coefficient represents the degree of mutual influence between the materials of the cleaning object, and further, the material performance value and the cleaning object performance value can be obtained by consulting industry standard documents.

[0074] S2. Based on the cleaning temperature value, set the cavitation temperature value corresponding to the target cleaning fluid, determine the gas nucleus pressure value corresponding to the cavitation gas nuclei generated in the target cleaning fluid, and obtain the gas adiabatic index in the target cleaning fluid. Combining the cavitation temperature value, the gas nucleus pressure value, and the gas adiabatic index, calculate the gas nucleus annihilation pressure of the cavitation gas nuclei generated in the target cleaning fluid.

[0075] This invention determines the pressure value of the cavitation gas nuclei generated in the target cleaning fluid by identifying the gas nuclei pressure value corresponding to the cavitation gas nuclei. This provides a basis for calculating the subsequent annihilation pressure of the gas nuclei. The cavitation temperature value is the maximum temperature of the gas nuclei when cavitation occurs in the target cleaning fluid, which is the cleaning temperature value. The gas nuclei pressure value is the internal pressure of the cavitation gas nuclei generated in the target cleaning fluid. The cavitation gas nuclei are the bubbles generated in the target cleaning fluid. The gas adiabatic index is an important parameter of the thermodynamic properties of the gas in the target cleaning fluid during an adiabatic process (i.e., a process without heat exchange with the outside). Optionally, the gas adiabatic index in the target cleaning fluid can be obtained by querying an adiabatic index database.

[0076] As an embodiment of the present invention, determining the gas core pressure value corresponding to the cavitation gas core generated in the target cleaning fluid includes: identifying the gas core position corresponding to the cavitation gas core generated in the target cleaning fluid; calculating the gas core distance between the cavitation gas cores based on the gas core position; determining the gas core measurement position of the cavitation gas core according to the gas core distance; recording the gas core existence period corresponding to the cavitation gas core; determining the measurement frequency corresponding to the cavitation gas core according to the gas core existence period; and measuring the matching pressure value of the cavitation gas core by combining the measurement frequency, the gas core existence period and the matching measurement position.

[0077] Wherein, the gas nucleus position is the location of the cavitation gas nucleus in the target cleaning fluid; the gas nucleus distance represents the distance between the cavitation gas nuclei; the gas nucleus measurement position is the position where the instrument is placed when detecting the gas nuclei in the target cleaning fluid; and the gas nucleus duration is the duration corresponding to the cavitation gas nucleus. Furthermore, the gas nucleus position corresponding to the cavitation gas nuclei generated in the target cleaning fluid can be achieved using high-speed photography technology; the calculation of the gas nucleus distance between the cavitation gas nuclei can be achieved using the Euclidean distance algorithm; the recording of the gas nucleus duration corresponding to the cavitation gas nucleus can be achieved using a timer; and the gas nucleus duration is divided into different time intervals, and determined according to the time intervals... The measurement frequency corresponding to the cavitation gas nucleus is set for each time interval. For gas nuclei with short duration, a higher measurement frequency can be set, such as 20 times, to more accurately capture their changes and characteristics. For gas nuclei with medium duration, the measurement frequency can be moderate, such as 12 times. For gas nuclei with long duration, the measurement frequency can be appropriately reduced, such as 6 times. Combining the measurement frequency, the duration of the gas nucleus, and the matching measurement position, the pressure value of the cavitation gas nucleus is measured, and the number of cavitation gas nuclei is counted. Combining the number of gas nuclei and the pressure value, the average pressure value of the cavitation gas nucleus is calculated. Based on the average pressure value, the matching pressure value is obtained.

[0078] Furthermore, as an optional embodiment of the present invention, determining the gas core measurement position of the cavitation gas core based on the gas core distance includes: calculating the mean gas core distance corresponding to the cavitation gas core based on the gas core distance; calculating the gas core distance variance corresponding to the cavitation gas core by combining the gas core distance and the mean gas core distance; dividing the cavitation gas core into regions based on the gas core distance variance to obtain gas core regions; performing clustering processing on the gas core regions to obtain clustered gas core regions; calculating the region center corresponding to the clustered gas core regions; and determining the gas core measurement position of the cavitation gas core based on the region center.

[0079] Wherein, the gas core distance variance represents the dispersion of the cavitation gas core, the gas core region is the cavitation gas core divided into different sub-regions, and the clustered gas core region is the region formed by the clustering of similar regions within the gas core region. Furthermore, the mean gas core distance corresponding to the cavitation gas core can be realized using the average function; the calculation of the gas core distance variance corresponding to the cavitation gas core can be realized using a variance calculator; the minimum variance among the gas core distance variances is identified, and the cavitation gas core is manually divided into regions to obtain the gas core region; the clustering processing of the gas core region can be realized using the K-Means clustering algorithm; the region center corresponding to the clustered gas core region can be obtained by calculating the average value.

[0080] This invention calculates the annihilation pressure of cavitation nuclei generated in the target cleaning fluid by combining the cavitation temperature value, the nucleus pressure value, and the gas adiabatic index. This allows us to obtain the maximum pressure value corresponding to the annihilation of the cavitation nuclei, thus providing a basis for the subsequent calculation of the peak nucleus pressure. The nucleus annihilation pressure is the maximum pressure required for the annihilation of the cavitation nuclei.

[0081] As an embodiment of the present invention, the step of calculating the nucleus annihilation pressure of the cavitation nuclei generated in the target cleaning fluid by combining the cavitation temperature value, the nucleus pressure value, and the gas adiabatic index includes: measuring the liquid temperature corresponding to the target cleaning fluid, and calculating the nucleus annihilation pressure of the cavitation nuclei generated in the target cleaning fluid by combining the cavitation temperature value, the nucleus pressure value, the liquid temperature, and the gas adiabatic index using the following formula:

[0082]

[0083] Where F represents the nucleus annihilation pressure of the cavitation gas nuclei generated in the target cleaning fluid, and E max E represents the cavitation temperature value. min G represents the temperature of the liquid. d This represents the pressure value of the d-th cavitation nucleus, where d represents the sequence number of the cavitation nucleus.

[0084] The liquid temperature is the normal temperature of the target cleaning fluid. Furthermore, the liquid temperature corresponding to the target cleaning fluid can be measured using the aforementioned temperature monitoring meter.

[0085] S3. Combining the annihilation pressure of the gas nucleus, the gas nucleus pressure value, and the gas adiabatic index, calculate the peak gas nucleus pressure corresponding to the cavitation gas nucleus, detect the static pressure value corresponding to the target cleaning fluid, and calculate the gas nucleus resonance frequency corresponding to the cavitation gas nucleus based on the peak gas nucleus pressure and the static pressure value.

[0086] This invention calculates the peak pressure of the cavitation nucleus by combining the nucleus annihilation pressure, the nucleus pressure value, and the gas adiabatic index. The peak pressure value indicates the highest pressure reached within the cavitation nucleus during compression by an external force, facilitating subsequent calculation of the nucleus resonance frequency. The peak pressure is the highest pressure reached within the cavitation nucleus during compression by an external force, and the static pressure value is the pressure of the target cleaning fluid under static conditions. Furthermore, the static pressure value of the target cleaning fluid can be detected using a pressure gauge.

[0087] As an embodiment of the present invention, the step of calculating the peak gas nucleus pressure corresponding to the cavitation gas nucleus by combining the gas nucleus annihilation pressure, the gas nucleus pressure value, and the gas adiabatic index includes:

[0088]

[0089] Among them, F max G represents the peak pressure of the cavitation nucleus. d F represents the nucleus pressure value corresponding to the d-th cavitation nucleus. d β represents the annihilation pressure of the d-th cavitation nucleus, where d represents the sequence number of the cavitation nucleus and β represents the gas adiabatic index.

[0090] Based on the peak pressure of the gas nucleus and the static pressure value, this invention calculates the resonant frequency of the cavitation gas nucleus, which can obtain the frequency value when the cavitation gas nucleus resonates under ultrasonic cleaning. This facilitates the subsequent adjustment of the transducer frequency of the ultrasonic cleaning equipment. The resonant frequency of the gas nucleus is the resonant frequency corresponding to the cavitation gas nucleus. When the transducer frequency of the ultrasonic cleaning equipment is the same as the resonant frequency of the gas nucleus, the cleaning efficiency reaches its optimal level.

[0091] As an embodiment of the present invention, the step of calculating the resonant frequency of the cavitation gas nucleus based on the peak pressure of the gas nucleus and the static pressure value includes: acquiring a gas nucleus image corresponding to the cavitation gas nucleus, extracting the main body of the gas nucleus from the gas nucleus image, determining the radius of the gas nucleus corresponding to the cavitation gas nucleus based on the main body of the gas nucleus, measuring the liquid density corresponding to the target cleaning fluid, and calculating the resonant frequency of the cavitation gas nucleus based on the liquid density, the gas nucleus radius, the peak pressure of the gas nucleus, and the static pressure value using the following formula:

[0092]

[0093] Where H represents the nuclear resonance frequency corresponding to the cavitation nucleus, and F max ρ represents the peak pressure of the gas core, L represents the radius of the gas core, h represents the static pressure value, and ρ represents the density of the cleaning fluid.

[0094] Wherein, the gas core image is the image corresponding to the cavitation gas core, and the gas core body is the image obtained after removing images unrelated to the gas core from the gas core image. Furthermore, the gas core image corresponding to the cavitation gas core can be obtained by taking a picture with a camera; the extraction of the gas core body in the gas core image can be achieved by an extraction tool, which is compiled by a programming language; based on the image parameters of the gas core body, the pixel area of ​​the gas core is calculated, and then the actual area is calculated according to the image resolution and scale, thereby calculating the gas core radius corresponding to the cavitation gas core; the liquid density corresponding to the target cleaning fluid can be measured by a densitometer.

[0095] S4. Based on the static pressure value, calculate the cleaning fluid intensity corresponding to the target cleaning fluid. Based on the cleaning fluid intensity and the gas nucleus resonance frequency, perform the adjustment process of the transducer frequency of the ultrasonic cleaning equipment to obtain the adjustment result.

[0096] This invention calculates the cleaning fluid intensity corresponding to the target cleaning fluid by combining the static pressure value, thereby understanding the magnitude of the cohesive force of the target cleaning fluid. This provides a basis for the subsequent adjustment of the transducer frequency of the ultrasonic cleaning equipment. The cleaning fluid intensity represents a description of the cohesive force within the target cleaning fluid.

[0097] As an embodiment of the present invention, the step of calculating the cleaning fluid intensity corresponding to the target cleaning fluid in combination with the static pressure value includes: measuring the equilibrium vapor pressure corresponding to the target cleaning fluid, calculating the surface free energy corresponding to the target cleaning fluid, and calculating the cleaning fluid intensity corresponding to the target cleaning fluid by combining the equilibrium vapor pressure, the surface free energy, and the static pressure value using the following formula:

[0098]

[0099] Where M represents the cleaning fluid intensity corresponding to the target cleaning fluid, N represents the equilibrium vapor pressure, P represents the surface free energy, h represents the static pressure value, and L0 represents the initial radius of the cavitation nucleus in the target cleaning fluid.

[0100] Wherein, the equilibrium vapor pressure represents the target cleaning fluid, the surface free energy represents the target cleaning fluid, and the initial radius is the radius corresponding to the cavitation nucleus at the beginning in the target cleaning fluid. Furthermore, the equilibrium vapor pressure of the target cleaning fluid can be measured by a vapor pressure measuring instrument; the surface free energy of the target cleaning fluid can be measured by the Wilhelmy plate method, in which a vertical thin plate is inserted into the cleaning fluid, the force acting on the plate is measured, and the surface free energy is calculated.

[0101] This invention improves the accuracy of ultrasonic cleaning device head frequency adjustment by combining the cleaning fluid strength and the gas nucleus resonance frequency. Furthermore, by adjusting the head frequency to match the gas nucleus resonance frequency, the cleaning fluid strength is graded into low, medium, and high levels. Assuming the gas nucleus resonance frequency is 45kHz, a low cleaning fluid strength indicates weak cleaning ability. In this case, the head frequency can be appropriately increased, for example, from 45kHz to 50kHz, to enhance cavitation effect and cleaning performance. If the cleaning fluid strength is medium, the head frequency is maintained near the gas nucleus resonance frequency of 45kHz, possibly fine-tuned to 44kHz or 46kHz, to ensure a certain cleaning effect while considering device stability and energy consumption. When the cleaning fluid strength is high, indicating strong cleaning ability, the head frequency can be slightly reduced, for example, to 40kHz, to avoid excessive impact and damage to the cleaned objects, thus achieving head frequency adjustment.

[0102] This invention, by combining the target cleaning object and the application scenario, determines the corresponding cleaning temperature value of the target cleaning object, accurately obtaining the upper limit of the temperature the target cleaning object can withstand during the cleaning process, thus facilitating the subsequent setting of the cavitation temperature value. By determining the nucleus pressure value corresponding to the cavitation nuclei generated in the target cleaning fluid, this invention obtains the pressure magnitude inside the nuclei formed when cavitation occurs in the target cleaning fluid, thus providing a basis for the subsequent calculation of the nucleus annihilation pressure. By combining the nucleus annihilation pressure, the nucleus pressure value, and the gas adiabatic index, this invention calculates the peak nucleus pressure corresponding to the cavitation nucleus, which can reveal the highest pressure reached inside the nucleus during compression by external forces, thus facilitating the subsequent calculation of the nucleus resonance frequency. By combining the static pressure value, this invention calculates the cleaning fluid strength corresponding to the target cleaning fluid, revealing the magnitude of the cohesive force of the target cleaning fluid, thus providing a basis for the subsequent adjustment of the transducer frequency of the ultrasonic cleaning equipment. Therefore, the method for dynamically adjusting the transducer frequency of an ultrasonic cleaning device provided in this embodiment of the invention can improve the accuracy of the dynamic adjustment of the transducer frequency of the ultrasonic cleaning device.

[0103] like Figure 2 The diagram shown is a functional block diagram of a dynamic adjustment system for the transducer frequency of an ultrasonic cleaning device according to an embodiment of the present invention.

[0104] The ultrasonic cleaning equipment-based transducer frequency dynamic adjustment system 100 described in this invention can be installed in an electronic device. Depending on the functions implemented, the ultrasonic cleaning equipment-based transducer frequency dynamic adjustment system 100 may include a temperature value determination module 101, an annihilation pressure calculation module 102, a resonance frequency calculation module 103, and a frequency adjustment module 104. The module described in this invention can also be called a unit, referring to a series of computer program segments that can be executed by the processor of an electronic device and perform a fixed function, stored in the memory of the electronic device.

[0105] In this embodiment, the functions of each module / unit are as follows:

[0106] The temperature value determination module 101 is used to acquire the target cleaning fluid and target cleaning object of the ultrasonic cleaning equipment, query the application scenario corresponding to the target cleaning object, and determine the cleaning temperature value corresponding to the target cleaning object by combining the target cleaning object and the application scenario.

[0107] The annihilation pressure calculation module 102 is used to set the cavitation temperature value corresponding to the target cleaning fluid according to the cleaning temperature value, determine the gas nucleus pressure value corresponding to the cavitation gas nuclei generated in the target cleaning fluid, obtain the gas adiabatic index in the target cleaning fluid, and calculate the gas nucleus annihilation pressure of the cavitation gas nuclei generated in the target cleaning fluid by combining the cavitation temperature value, the gas nucleus pressure value and the gas adiabatic index.

[0108] The resonance frequency calculation module 103 is used to combine the gas nucleus annihilation pressure, the gas nucleus pressure value and the gas adiabatic index to calculate the peak gas nucleus pressure corresponding to the cavitation gas nucleus, detect the static pressure value corresponding to the target cleaning fluid, and calculate the gas nucleus resonance frequency corresponding to the cavitation gas nucleus based on the peak gas nucleus pressure and the static pressure value.

[0109] The frequency adjustment module 104 is used to calculate the cleaning fluid intensity corresponding to the target cleaning fluid by combining the static pressure value, and to perform the adjustment processing of the transducer frequency of the ultrasonic cleaning device by combining the cleaning fluid intensity and the gas nucleus resonance frequency to obtain the adjustment result.

[0110] In detail, the modules described in the ultrasonic cleaning equipment-based transducer frequency dynamic adjustment system 100 in this application embodiment adopt the same characteristics as described above during use. Figure 1 The method described herein is the same as the one for dynamically adjusting the frequency of the ultrasonic head in an ultrasonic cleaning device, and can produce the same technical effect, so it will not be repeated here.

[0111] In the several embodiments provided by this invention, it should be understood that the provided methods and systems can be implemented in other ways. For example, the method embodiments described above are merely illustrative; for instance, the division of modules is only a logical functional division, and other division methods may be used in actual implementation.

[0112] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims

1. A method for dynamically adjusting the transducer frequency of an ultrasonic cleaning device, characterized in that, The method includes: Obtain the target cleaning fluid and target cleaning object for the ultrasonic cleaning equipment; query the application scenario corresponding to the target cleaning object; and determine the cleaning temperature value corresponding to the target cleaning object by combining the target cleaning object and the application scenario. The step of determining the cleaning temperature value corresponding to the target cleaning object by combining the target cleaning object and the application scenario includes: Identify the name of the target object corresponding to the target cleaning object; Based on the name of the target object, determine the material and proportion of the material to be cleaned for the target object; Find the yield temperature of the material being cleaned; The yield temperature of the target material is calculated by combining the yield temperature of the material, the material of the cleaning object, and the proportion of the material. Detect the associated objects corresponding to the application scenario, and determine the cleaning temperature value corresponding to the target cleaning object by combining the yield temperature value and the scenario temperature; The step of calculating the yield temperature value of the target material by combining the yield temperature of the material, the material of the cleaning object, and the proportion of the material includes: Query the material properties value corresponding to the material of the object to be cleaned, and query the cleaning material properties value corresponding to the target object to be cleaned; By combining the material performance values ​​and the performance values ​​of the cleaning material, the interaction coefficient between the materials of the cleaning material is calculated; Combining the interaction coefficient, the material yield temperature, and the material percentage, the yield temperature value corresponding to the target cleaning material is calculated using the following formula: ; Where A represents the yield temperature value corresponding to the target material to be cleaned. This represents the yield temperature of the a-th substance in the material being cleaned. This indicates the material percentage of the a-th substance in the cleaning material. This represents the interaction coefficient between the a-th and b-th substances in the cleaning material, where a and b represent the sequence numbers of the cleaning material, and x represents the number of cleaning materials. Based on the cleaning temperature value, set the cavitation temperature value corresponding to the target cleaning fluid, determine the gas nucleus pressure value corresponding to the cavitation gas nuclei generated in the target cleaning fluid, and obtain the gas adiabatic index in the target cleaning fluid. Combine the cavitation temperature value, the gas nucleus pressure value and the gas adiabatic index to calculate the gas nucleus annihilation pressure of the cavitation gas nuclei generated in the target cleaning fluid. By combining the annihilation pressure of the gas nuclei, the gas nuclei pressure value, and the gas adiabatic index, the peak gas nuclei pressure corresponding to the cavitation gas nuclei is calculated, the static pressure value corresponding to the target cleaning fluid is detected, and the gas nuclei resonance frequency corresponding to the cavitation gas nuclei is calculated based on the peak gas nuclei pressure and the static pressure value. Based on the static pressure value, the cleaning fluid intensity corresponding to the target cleaning fluid is calculated. Based on the cleaning fluid intensity and the gas nucleus resonance frequency, the vibration frequency of the ultrasonic cleaning device is adjusted to obtain the adjustment result.

2. The method for dynamically adjusting the transducer frequency of an ultrasonic cleaning device as described in claim 1, characterized in that, Determining the pressure value of the cavitation gas nuclei generated in the target cleaning fluid includes: Identify the location of the cavitation nuclei generated in the target cleaning fluid; Based on the location of the gas nuclei, the distance between the cavitation gas nuclei is calculated; Based on the gas nucleus distance, determine the gas nucleus measurement position of the cavitation gas nucleus, and record the gas nucleus life cycle corresponding to the cavitation gas nucleus; The measurement frequency corresponding to the cavitation gas nucleus is determined based on the gas nucleus's lifespan. The gas core pressure value of the cavitation gas core is measured by combining the measurement frequency, the gas core existence period, and the gas core measurement location.

3. The method for dynamically adjusting the transducer frequency of an ultrasonic cleaning device as described in claim 2, characterized in that, The step of determining the gas core measurement position of the cavitation gas core based on the gas core distance includes: Calculate the average gas core distance corresponding to the cavitation gas core based on the gas core distance; By combining the gas nucleus distance and the mean gas nucleus distance, the variance of the gas nucleus distance corresponding to the cavitation gas nucleus is calculated; Based on the variance of the gas core distance, the cavitation gas core is divided into regions to obtain the gas core region; The gas core regions are clustered to obtain clustered gas core regions, and the region center corresponding to the clustered gas core regions is calculated. The gas core measurement location of the cavitation gas core is determined based on the central point in the region.

4. The method for dynamically adjusting the transducer frequency of an ultrasonic cleaning device as described in claim 1, characterized in that, The calculation of the annihilation pressure of the cavitation nuclei generated in the target cleaning fluid, combining the cavitation temperature value, the nucleus pressure value, and the gas adiabatic index, includes: Measure the liquid temperature corresponding to the target cleaning fluid; Combining the cavitation temperature, the nucleus pressure, the liquid temperature, and the gas adiabatic index, the nucleus annihilation pressure of the cavitation nuclei generated in the target cleaning fluid is calculated using the following formula: ; Where F represents the nucleus annihilation pressure of the cavitation nuclei generated in the target cleaning fluid. Indicates the cavitation temperature value. Indicates liquid temperature. This represents the pressure value of the d-th cavitation nucleus, where d represents the sequence number of the cavitation nucleus. This indicates the adiabatic index of the gas.

5. The method for dynamically adjusting the transducer frequency of an ultrasonic cleaning device as described in claim 1, characterized in that, The calculation of the peak pressure of the cavitation nucleus, combining the nucleus annihilation pressure, the nucleus pressure value, and the gas adiabatic index, includes: ; in, This represents the peak pressure of the gas nucleus corresponding to the cavitation gas nucleus. The pressure value of the d-th cavitation nucleus. This represents the nucleus annihilation pressure corresponding to the d-th cavitation nucleus, where d represents the sequence number of the cavitation nucleus. This indicates the adiabatic index of the gas.

6. The method for dynamically adjusting the transducer frequency of an ultrasonic cleaning device as described in claim 1, characterized in that, The calculation of the gas nucleus resonance frequency corresponding to the cavitation gas nucleus based on the peak gas nucleus pressure and the static pressure value includes: Acquire gas core images corresponding to the cavitation gas cores, and extract the main gas cores from the gas core images; Based on the gas core body, determine the gas core radius corresponding to the cavitation gas core, and measure the liquid density corresponding to the target cleaning fluid; Combining the liquid density, the gas nucleus radius, the peak gas nucleus pressure, and the static pressure value, the resonant frequency of the cavitation gas nucleus is calculated using the following formula: ; Where H represents the nuclear resonance frequency corresponding to the cavitation nucleus. The value represents the peak pressure of the gas core, L represents the radius of the gas core, and h represents the static pressure value. This indicates the density of the cleaning fluid.

7. The method for dynamically adjusting the transducer frequency of an ultrasonic cleaning device as described in claim 1, characterized in that, The step of calculating the cleaning fluid strength corresponding to the target cleaning fluid by combining the static pressure value includes: Measure the equilibrium vapor pressure corresponding to the target cleaning fluid; Calculate the surface free energy corresponding to the target cleaning fluid; Combining the equilibrium vapor pressure, the surface free energy, and the static pressure value, the cleaning fluid strength corresponding to the target cleaning fluid is calculated using the following formula: ; Where M represents the cleaning fluid strength corresponding to the target cleaning fluid, N represents the equilibrium vapor pressure, P represents the surface free energy, and h represents the static pressure value. This indicates the initial radius of the cavitation nucleus in the target cleaning fluid.

8. A dynamic frequency adjustment system for the transducer head of an ultrasonic cleaning device, characterized in that, The system includes: The temperature value determination module is used to acquire the target cleaning fluid and target cleaning object of the ultrasonic cleaning equipment, query the application scenario corresponding to the target cleaning object, and determine the cleaning temperature value corresponding to the target cleaning object by combining the target cleaning object and the application scenario. The step of determining the cleaning temperature value corresponding to the target cleaning object by combining the target cleaning object and the application scenario includes: Identify the name of the target object corresponding to the target cleaning object; Based on the name of the target object, determine the material and proportion of the material to be cleaned for the target object; Find the yield temperature of the material being cleaned; The yield temperature of the target material is calculated by combining the yield temperature of the material, the material of the cleaning object, and the proportion of the material. Detect the associated objects corresponding to the application scenario, and determine the cleaning temperature value corresponding to the target cleaning object by combining the yield temperature value and the scenario temperature; The step of calculating the yield temperature value of the target material by combining the yield temperature of the material, the material of the cleaning object, and the proportion of the material includes: Query the material properties value corresponding to the material of the object to be cleaned, and query the cleaning material properties value corresponding to the target object to be cleaned; By combining the material performance values ​​and the performance values ​​of the cleaning material, the interaction coefficient between the materials of the cleaning material is calculated; Combining the interaction coefficient, the material yield temperature, and the material percentage, the yield temperature value corresponding to the target cleaning material is calculated using the following formula: ; Where A represents the yield temperature value corresponding to the target material to be cleaned. This represents the yield temperature of the a-th substance in the material being cleaned. This indicates the material percentage of the a-th substance in the cleaning material. This represents the interaction coefficient between the a-th and b-th substances in the cleaning material, where a and b represent the sequence numbers of the cleaning material, and x represents the number of cleaning materials. Annihilation pressure calculation module is used to set the cavitation temperature value corresponding to the target cleaning fluid according to the cleaning temperature value, determine the gas nucleus pressure value corresponding to the cavitation gas nuclei generated in the target cleaning fluid, obtain the gas adiabatic index in the target cleaning fluid, and calculate the gas nucleus annihilation pressure of the cavitation gas nuclei generated in the target cleaning fluid by combining the cavitation temperature value, the gas nucleus pressure value and the gas adiabatic index. The resonance frequency calculation module is used to combine the gas nucleus annihilation pressure, the gas nucleus pressure value and the gas adiabatic index to calculate the peak gas nucleus pressure corresponding to the cavitation gas nucleus, detect the static pressure value corresponding to the target cleaning fluid, and calculate the gas nucleus resonance frequency corresponding to the cavitation gas nucleus based on the peak gas nucleus pressure and the static pressure value. The frequency adjustment module is used to calculate the cleaning fluid intensity corresponding to the target cleaning fluid by combining the static pressure value, and to perform the adjustment process of the transducer frequency of the ultrasonic cleaning equipment by combining the cleaning fluid intensity and the gas core resonance frequency to obtain the adjustment result.

Citation Information

Patent Citations

  • Oscillating system and tool for ultrasonic impact treatment

    CN101405881A

  • Ultrasonic cleaning detection method and ultrasonic cleanliness detection device

    CN103487354A