A substation battery pack open circuit protection device

By designing a multi-stage protection strategy for the substation battery pack open circuit protection device, the problem of difficulty in predicting and handling open circuit faults in the prior art is solved, and higher fault diagnosis accuracy and fault handling efficiency are achieved, ensuring the safety and reliability of substation equipment.

CN119420002BActive Publication Date: 2025-04-11SANMEN COUNTY POWER SUPPLY CO OF STATE GRID ZHEJIANG ELECTRIC POWER CO LTD
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Patent Information

Application Number
CN202510021653.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-04-11
Estimated Expiration
2045-01-07

AI Technical Summary

Technical Problem

In the prior art, it is difficult to predict and deal with open circuit faults of substation battery packs in a timely manner in the early stages, resulting in an expansion of the fault range and even large-scale power outages.

Method used

An open circuit protection device for the substation battery pack including a data acquisition unit, a data management unit, a protection execution unit and a result presentation unit is designed. By obtaining the current, voltage, temperature and internal resistance data of the battery pack in real time, analyzing and collecting data, detecting early signs of open circuits, and using multi-level protection strategies to carry out corresponding measures.

Benefits of technology

It can promptly detect potential open circuit hazards, avoid further development of faults, improve the accuracy of fault diagnosis and accurate positioning of fault locations, quickly understand the severity of faults and take corresponding measures to ensure the safety and reliability of substation equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an open circuit protection device for a substation battery pack, which relates to the field of electrical maintenance, and includes a data acquisition unit, a data management unit, a protection execution unit, and a result presentation unit; the data acquisition unit is used to obtain the current, voltage, temperature, and internal resistance data of the battery pack in real time. In the present invention, by continuously monitoring and trending the parameters of the battery pack in the early warning stage, potential open circuit hazards can be discovered in time to avoid further development of the fault. The use of a multi-level protection strategy can comprehensively consider the influence of multiple parameters, while considering the influence from the external environment, and can more comprehensively and accurately reflect the operating status of the battery pack, improve the accuracy of fault diagnosis, and can accurately locate the fault location, identify alarm signals of different levels, quickly understand the severity of the fault, and take corresponding emergency measures according to the alarm level.
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Description

Technical Field

[0001] The invention relates to the technical field of electrical maintenance, in particular to an open circuit protection device for a battery pack in a transformer substation. Background Art

[0002] The normal operation of the substation depends on a stable power supply. In the substation, the DC power supply system mainly provides power for key equipment such as control, signal, protection and automatic devices. The battery pack is one of the core components of the DC power supply system. An open circuit in the battery pack will directly cause the DC power supply system to be unable to provide power to the load, affecting the normal operation of the substation.

[0003] For example, the “A substation battery pack open circuit protection device” with publication number CN210693533U, the substation battery pack open circuit protection device is connected to a transmission line, to which a load is also connected, wherein the transmission line includes a positive line and a negative line, and the substation battery pack open circuit protection device includes a battery unit, a DC multi-circuit switching unit and a DC voltage stabilizing unit, and the battery unit includes a plurality of battery packs connected in series.

[0004] In the prior art, the open circuit protection device can only directly cut off the connection between the faulty battery pack and the load when an open circuit fault occurs in the battery pack. There will be some signs before the open circuit fault occurs, which makes it difficult to detect and predict the upcoming open circuit hidden dangers in a timely manner. It is impossible to take corresponding measures before the fault occurs or in the early stages, which may cause the fault range to expand and even cause a large-scale power outage. Summary of the invention

[0005] The purpose of the present invention is to provide a substation battery pack open circuit protection device to solve the problem raised by the above background technology that it is not convenient to timely predict the open circuit fault in the early stage, and it is impossible to take corresponding measures before the fault occurs or in the early stage, resulting in the expansion of the fault scope.

[0006] To achieve the above object, the present invention provides the following technical solutions: a substation battery pack open circuit protection device, comprising a data acquisition unit, a data management unit, a protection execution unit and a result presentation unit;

[0007] The data acquisition unit is used to obtain the current, voltage, temperature and internal resistance data of the battery pack in real time;

[0008] The data management unit is used to analyze the collected data, configure parameters, and determine the level of protection measures;

[0009] The protection execution unit is used to detect early signs of open circuit and adopt different levels of protection measures;

[0010] The protection execution unit includes a trend warning module and a strategy adjustment module;

[0011] The trend warning module is used to analyze historical data and current data, detect whether there are early signs of open circuit, and send warning information to the monitoring end;

[0012] The strategy adjustment module is used to use a multi-level protection strategy to implement different protection measures for different levels of battery packs;

[0013] The result presentation unit is used to perform different sound and light alarms according to different levels of protection measures, and simultaneously locate the fault position.

[0014] Preferably, the data acquisition unit includes a current acquisition module, a voltage acquisition module, a temperature acquisition module and an internal resistance acquisition module;

[0015] The current acquisition module is used to detect the current in the battery pack output circuit in real time and convert the current signal into a voltage signal proportional to the current;

[0016] The voltage acquisition module is used to detect the voltage at both ends of the battery pack in real time;

[0017] The temperature acquisition module is used to collect the temperature signal of the battery pack and determine the state of the battery pack;

[0018] The internal resistance acquisition module injects a small AC signal into the battery, measures the voltage response and current response at both ends of the battery, and calculates the internal resistance parameters of the battery.

[0019] Preferably, the data management unit includes a data analysis module, a parameter setting module and a logic judgment module;

[0020] The data analysis module is used to receive the collected data and determine the state of the battery pack through an algorithm;

[0021] The parameter setting module is used to configure the alarm thresholds of current, voltage and temperature in combination with the model and capacity of the battery pack and the operation requirements of the substation;

[0022] The logic judgment module is used to enable different levels of protection measures according to the judgment results of the data analysis module.

[0023] Preferably, the method of determining the state of the battery pack by using an algorithm comprises the following steps:

[0024] S1. Collect the basic parameters of the battery pack, such as voltage, current, temperature and internal resistance, and collect information on the impact of external environmental humidity, vibration and noise;

[0025] S2. Use fuzzy logic method to comprehensively analyze temperature, humidity, noise factors and voltage and current parameters to determine the working status of the battery pack;

[0026] S3. Perform fault diagnosis based on the fused data to eliminate temporary fluctuations in battery pack parameters caused by environmental factors and determine whether the battery has an open circuit fault.

[0027] Preferably, the strategy adjustment module includes a primary protection module, a secondary protection module and an emergency protection module;

[0028] The primary protection module is used to adjust the charging and discharging process of the battery pack when the condition continues to deteriorate after the early warning, reduce the overall discharge current, increase the frequency of parameter monitoring, and record the voltage difference information of each battery cell;

[0029] The intermediate protection module is used to perform partial circuit isolation measures on the open circuit signs that have not been improved in the primary protection stage, cut off the series branch where the battery unit in the battery pack is judged to have an open circuit fault, and isolate it from other normal battery units;

[0030] The emergency protection module is used to directly cut off the connection between the battery pack and the load and switch to the backup battery pack when the open circuit fault seriously threatens the safety of the substation equipment and the fault still worsens after the intermediate protection stage.

[0031] Preferably, the result presentation unit includes a fault location module and a fault alarm unit;

[0032] The fault location module is used to set a detection point at each battery unit connection point, and accurately determine the fault location by comparing the voltage drop and current change of each detection point;

[0033] The fault alarm unit is used to perform different modes of sound and light alarms according to different levels of measures, and send fault information at the same time to remind staff to check in time.

[0034] Preferably, it also includes an open circuit protection device, which includes a mounting mechanism, a positioning mechanism is installed on one side of the mounting mechanism, the positioning mechanism includes a mounting plate, one end of the mounting plate is fixedly connected to a universal joint, one end of the universal joint is fixedly connected to a positioning plate, a current sensor is installed on one side of the positioning plate, one side of the positioning plate is fixedly connected to a mounting block, both ends of the mounting block are rotatably connected to a positioning ring, a movable push plate is provided on the outside of the positioning ring, one side of the movable push plate and one end of the positioning ring are fixedly connected to a clamping block, the other side of the movable push plate is rotatably connected to a second threaded rod, and one end of the second threaded rod is threadedly connected to one side of the positioning plate.

[0035] Preferably, the mounting mechanism comprises a support plate, a side of the support plate is fixedly connected to one end of the mounting plate, a temperature sensor is mounted on one side of the support plate, and a voltage sensor is mounted on the other side of the support plate.

[0036] Preferably, both ends of the support plate are fixedly connected with positioning blocks, one end of the positioning block is rotatably connected with a rotating push plate, one end of the rotating push plate is fixedly connected with a clamping plate, the other end of the rotating push plate is fixedly connected with a second guide rod, the outside of the second guide rod is slidably connected with a moving block, and one end of the moving block is rotatably connected with the rotating rod.

[0037] Preferably, one side of the support plate is threadedly connected to a first threaded rod, one end of the first threaded rod is rotatably connected to a connecting plate, one end of the connecting plate is fixedly connected to one side of the support plate, the external thread of the first threaded rod is connected to a movable plate, one end of the movable plate and one end of the support plate are both rotatably connected to one end of the rotating rod, the end of the movable plate is slidably connected to a first guide rod, one end of the first guide rod is fixedly connected to one side of the connecting plate, and the other end of the first guide rod is fixedly connected to one side of the support plate.

[0038] Compared with the prior art, the present invention has the following beneficial effects:

[0039] 1. In the present invention, by continuously monitoring and trending the parameters of the battery pack in the early warning stage, potential open circuit hazards can be discovered in time to avoid further development of faults. The use of a multi-level protection strategy can comprehensively consider the influence of multiple parameters, while considering the influence from the external environment, and can more comprehensively and accurately reflect the operating status of the battery pack, improve the accuracy of fault diagnosis, and accurately locate the fault location, identify alarm signals of different levels, quickly understand the severity of the fault, and take corresponding emergency measures according to the alarm level.

[0040] 2. In the present invention, by rotating the first threaded rod, the movable plate is driven to move, the rotating rod connected thereto is rotated, and the rotating rod connected to the support plate is rotated synchronously, pushing one end of the rotating push plate to move, driving the two clamping plates to move, adjusting the distance between the two clamping plates, and installing the open circuit protection device on the battery, which facilitates the rapid installation and disassembly of the open circuit protection device.

[0041] 3. In the present invention, by rotating the second threaded rod, the rotatably connected movable push plate is driven to move, and the movement of the movable push plate drives the two positioning rings to rotate, so as to adjust the position of the clamping block, and the output line of the battery pack is clamped outside by the clamping block to position the line, thereby improving the stability of the current sensor installed on the transmission line. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1A system block diagram of an open circuit protection device for a substation battery pack according to the present invention;

[0043] Figure 2 A block diagram of a strategy adjustment module of a substation battery pack open circuit protection device according to the present invention;

[0044] Figure 3 It is a schematic diagram of the first three-dimensional structure of an open circuit protection device of a substation battery pack open circuit protection device of the present invention;

[0045] Figure 4 A second structural schematic diagram of an open circuit protection device of an open circuit protection device for a battery pack in a substation according to the present invention;

[0046] Figure 5 A schematic diagram of the connection structure of a positioning mechanism of a substation battery pack open circuit protection device according to the present invention;

[0047] Figure 6 A schematic diagram of a movable push plate connection structure of a substation battery pack open circuit protection device of the present invention;

[0048] Figure 7 The present invention is a schematic diagram of the connection structure of the installation mechanism of the substation battery pack open circuit protection device.

[0049] In the figure: 1. Data acquisition unit; 11. Current acquisition module; 12. Voltage acquisition module; 13. Temperature acquisition module; 14. Internal resistance acquisition module; 2. Data management unit; 21. Data analysis module; 22. Parameter setting module; 23. Logical judgment module; 3. Protection execution unit; 31. Trend warning module; 32. Strategy adjustment module; 321. Primary protection module; 322. Intermediate protection module; 323. Emergency protection module; 4. Result presentation unit; 41. Fault location module; 42. Fault alarm unit; 5 , mounting mechanism; 51, support plate; 52, first threaded rod; 53, first guide rod; 54, movable plate; 55, connecting plate; 56, rotating rod; 57, movable block; 58, rotating push plate; 59, clamping plate; 510, positioning block; 511, second guide rod; 6, temperature sensor; 7, positioning mechanism; 71, mounting plate; 72, universal joint; 73, positioning collar; 74, movable push plate; 75, positioning plate; 76, second threaded rod; 77, mounting block; 78, clamping block; 8, current sensor; 9, voltage sensor. DETAILED DESCRIPTION

[0050] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0051] Example 1: Reference Figure 1 and Figure 2 As shown: A substation battery group open circuit protection device includes a data acquisition unit 1, a data management unit 2, a protection execution unit 3 and a result presentation unit 4;

[0052] The data acquisition unit 1 is used to obtain the current, voltage, temperature and internal resistance data of the battery pack in real time;

[0053] The data acquisition unit 1 includes a current acquisition module 11, a voltage acquisition module 12, a temperature acquisition module 13 and an internal resistance acquisition module 14;

[0054] The current acquisition module 11 is used to detect the current in the battery pack output circuit in real time and convert the current signal into a voltage signal proportional to the current;

[0055] The voltage acquisition module 12 is used to detect the voltage at both ends of the battery pack in real time;

[0056] The temperature acquisition module 13 is used to collect the temperature signal of the battery pack and determine the state of the battery pack;

[0057] The internal resistance acquisition module 14 injects a small AC signal into the battery, measures the voltage response and current response at both ends of the battery, and calculates the internal resistance parameters of the battery;

[0058] The data acquisition unit 1 is responsible for acquiring the key data of the battery pack in real time and providing basic information for subsequent analysis and processing. The current acquisition module 11 accurately monitors the discharge and charging current of the battery pack through the current sensor 8. The voltage acquisition module 12 captures the slight fluctuation of the voltage through the voltage sensor 9 to ensure the accuracy and real-time performance of the voltage data. The temperature acquisition module 13 is responsible for acquiring the temperature signal of the battery pack to assist in determining the overall state of the battery pack. The internal resistance acquisition module 14 obtains the internal resistance parameters of the battery by calculation to reflect the internal condition of the battery. Changes in the internal resistance indicate battery aging, damage or other potential problems.

[0059] The data management unit 2 is used to analyze the collected data, configure parameters, and determine the level of protection measures;

[0060] The data management unit 2 includes a data analysis module 21, a parameter setting module 22 and a logic judgment module 23;

[0061] The data analysis module 21 is used to receive the collected data and determine the status of the battery pack through an algorithm;

[0062] The parameter setting module 22 is used to configure the alarm thresholds of current, voltage and temperature in combination with the model and capacity of the battery pack and the operation requirements of the substation;

[0063] The logic judgment module 23 is used to enable different levels of protection measures according to the judgment result of the data analysis module 21.

[0064] Determining the state of the battery pack by the algorithm includes the following steps:

[0065] Step 1: Collect the basic parameters of the battery pack, such as voltage, current, temperature and internal resistance, and collect information on the impact of external environmental humidity, vibration and noise;

[0066] Step 2: Use fuzzy logic method to comprehensively analyze temperature, humidity, noise factors, voltage and current parameters to determine the working status of the battery pack;

[0067] Step 3: Perform fault diagnosis based on the fused data to eliminate the temporary fluctuation of battery pack parameters caused by environmental factors and determine whether the battery has an open circuit fault;

[0068] The data management unit 2 is responsible for in-depth analysis of the collected data, reasonable configuration of parameters, and accurate judgment of the level of protection measures. It can effectively eliminate the interference of short-term fluctuations in battery pack parameters caused by environmental factors, accurately judge whether the battery has actual problems such as open circuit faults, and improve the accuracy and reliability of fault diagnosis.

[0069] The protection execution unit 3 is used to detect early signs of open circuit and adopt different levels of protection measures;

[0070] The protection execution unit 3 includes a trend warning module 31 and a strategy adjustment module 32;

[0071] The trend warning module 31 is used to analyze historical data and current data, detect whether there are early signs of open circuit, and send warning information to the monitoring end;

[0072] The strategy adjustment module 32 is used to use a multi-level protection strategy to implement different protection measures for different levels of the battery pack;

[0073] The strategy adjustment module 32 includes a primary protection module 321, a secondary protection module 322 and an emergency protection module 323;

[0074] The primary protection module 321 is used to adjust the charging and discharging process of the battery pack when the condition continues to deteriorate after the early warning, reduce the overall discharge current, increase the frequency of parameter monitoring, and record the voltage difference information of each battery cell;

[0075] The intermediate protection module 322 is used to perform partial circuit isolation measures for the open circuit signs that have not been improved in the primary protection stage, and cut off the series branch where the battery unit with the open circuit fault in the battery pack is located, isolating it from other normal battery units;

[0076] The emergency protection module 323 is used to directly cut off the connection between the battery pack and the load and switch to the backup battery pack when the open circuit fault seriously threatens the safety of the substation equipment and the fault still worsens after the intermediate protection stage;

[0077] The role of the protection execution unit 3 is to detect early signs of open circuit in a timely manner and adopt different levels of protection measures according to the situation to ensure the safety of the battery pack and substation equipment. The implementation of the multi-level protection strategy reflects the hierarchy and pertinence of the protection. From early warning monitoring to gradually upgraded protection measures, it can respond flexibly according to the development of the fault, avoiding unnecessary losses caused by over-protection, and taking decisive and strong measures at critical moments to ensure equipment safety, effectively improving the safety and reliability of the operation of the substation battery pack.

[0078] The result presentation unit 4 is used to perform different sound and light alarms according to different levels of protection measures, and locate the fault position at the same time;

[0079] The result presentation unit 4 includes a fault location module 41 and a fault alarm unit 42;

[0080] The fault location module 41 is used to set a detection point at each battery unit connection point, and accurately determine the fault location by comparing the voltage drop and current change of each detection point;

[0081] The fault alarm unit 42 is used to perform different modes of sound and light alarms according to different levels of measures, and send fault information at the same time to remind staff to check in time;

[0082] The result presentation unit 4 is responsible for presenting the working results of the protection device to the operation and maintenance personnel in an intuitive and clear manner, and at the same time accurately locating the fault location for rapid maintenance and processing. The coordinated work of the sound and light alarm and fault location provides the operation and maintenance personnel with comprehensive and timely fault information, and enables them to respond and process the fault in the shortest time, effectively reducing the impact of the fault on the operation of the substation and ensuring the stable operation of the power system.

[0083] Embodiment 2: Figure 3 - Figure 7As shown, it also includes an open circuit protection device, which includes a mounting mechanism 5, a positioning mechanism 7 is installed on one side of the mounting mechanism 5, the positioning mechanism 7 includes a mounting plate 71, one end of the mounting plate 71 is fixedly connected to a universal joint 72, one end of the universal joint 72 is fixedly connected to a positioning plate 75, one side of the positioning plate 75 is installed with a current sensor 8, one side of the positioning plate 75 is fixedly connected to a mounting block 77, both ends of the mounting block 77 are rotatably connected to a positioning collar 73, a movable push plate 74 is arranged on the outer side of the positioning collar 73, one side of the movable push plate 74 and one end of the positioning collar 73 are fixedly connected to a clamping block 78, the other side of the movable push plate 74 is rotatably connected to a second threaded rod 76, one end of the second threaded rod 76 is threadedly connected to one side of the positioning plate 75; the mounting mechanism 5 includes a supporting plate 51, the side of the supporting plate 51 is fixedly connected to one end of the mounting plate 71, one side of the supporting plate 51 is installed with a temperature sensor 6, and the other side of the supporting plate 51 is installed with a voltage sensor Sensor 9; both ends of the support plate 51 are fixedly connected with a positioning block 510, one end of the positioning block 510 is rotatably connected with a rotating push plate 58, one end of the rotating push plate 58 is fixedly connected with a clamping plate 59, the other end of the rotating push plate 58 is fixedly connected with a second guide rod 511, the outside of the second guide rod 511 is slidably connected with a moving block 57, and one end of the moving block 57 is rotatably connected with a rotating rod 56; one side of the support plate 51 is threadedly connected with a first threaded rod 52, one end of the first threaded rod 52 is rotatably connected with a connecting plate 55, one end of the connecting plate 55 is fixedly connected to one side of the support plate 51, the external thread of the first threaded rod 52 is threadedly connected with a moving plate 54, one end of the moving plate 54 and one end of the support plate 51 are both rotatably connected to one end of the rotating rod 56, the end of the moving plate 54 is slidably connected with a first guide rod 53, one end of the first guide rod 53 is fixedly connected to one side of the connecting plate 55, and the other end of the first guide rod 53 is fixedly connected to one side of the support plate 51.

[0084] In this embodiment, by rotating the first threaded rod 52, the threaded movable plate 54 is driven to move, and the movable plate 54 slides outside the first guide rod 53, so that the movable plate 54 makes a linear motion. The movement of the movable plate 54 drives the rotating rod 56 connected thereto to rotate, and the movable block 57 slides outside the second guide rod 511, and rotates synchronously with the rotating rod 56 connected to the support plate 51, pushing one end of the rotating push plate 58 to move, and the rotating push plate 58 rotates with the positioning block 510 as a fixed point, driving the two clamping plates 59 to move, and adjusting the distance between the two clamping plates 59, the open circuit protection device is installed on the battery, and a temperature sensor is installed on the side of the support plate 51 that contacts the battery. 6, used for monitoring the temperature of the battery, a voltage sensor 9 is installed on the other side of the support plate 51, and the two input terminals of the voltage sensor 9 are connected to the positive and negative ends of the battery to monitor the voltage change of the battery, and the second threaded rod 76 is rotated to drive the movable push plate 74 connected to the rotation to move, and the movement of the movable push plate 74 drives the two positioning rings 73 to rotate, and the position of the clamping block 78 is adjusted, and the output line of the battery pack is clamped by the clamping block 78 to position the line, thereby improving the stability of the current sensor 8 installed on the transmission line, and the current sensor 8 is installed on the outside of the line. The current sensor 8 is used to monitor the current of the line.

[0085] The use method and working principle of this device are as follows: by rotating the first threaded rod 52, the movable plate 54 is driven to move, and the movement of the movable plate 54 drives the rotating rod 56 connected thereto to rotate, and the rotating rod 56 connected to the support plate 51 rotates synchronously, pushing one end of the rotating push plate 58 to move, and driving the two clamping plates 59 to move, so that the open circuit protection device is installed on the battery, the battery temperature is monitored by the temperature sensor 6, and the voltage change of the battery is monitored by the voltage sensor 9, the second threaded rod 76 is rotated to drive the movable push plate 74 to move, and the two positioning rings 73 are rotated to adjust the position of the clamping block 78, and the outside of the output line of the battery pack is clamped by the clamping block 78, and the current sensor 8 is installed on the outside of the line, and the current of the line is monitored by the current sensor 8.

[0086] The present invention collects monitoring data of the temperature sensor 6, the current sensor 8 and the voltage sensor 9, combines the external environment humidity, vibration and noise influence information, uses the fuzzy logic method to comprehensively analyze the data, judges the working state of the battery pack, performs open circuit fault diagnosis, combines the threshold configuration of various parameters, applies different levels of protection measures to the open circuit fault, predicts whether the early signs of the open circuit appear by analyzing the combination of historical data and current data, sends early warning information to the monitoring end in advance, takes corresponding measures before the fault occurs or is in the early stage, and avoids the further development of the fault. After the fault is detected, a multi-level protection strategy is used to perform primary, intermediate and emergency protection measures according to the severity of the fault, and at the same time, sound and light alarms of different degrees are performed according to the protection measures of different levels, so that the severity of the fault can be quickly understood. By using the multi-level protection strategy, multiple parameters including current, voltage, temperature and internal resistance can be comprehensively considered, and the influence from the external environment can be considered at the same time, so that the operating state of the battery pack can be more comprehensively and accurately reflected, the accuracy of fault diagnosis can be improved, the recognition ability of complex faults can be improved, and the misjudgment and missed judgment can be reduced.

[0087] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A substation battery pack open circuit protection device, characterized in that: It comprises a data collection unit (1), a data management unit (2), a protection execution unit (3) and a result presentation unit (4); The data acquisition unit (1) is used to obtain the current, voltage, temperature and internal resistance data of the battery pack in real time; The data management unit (2) is used to analyze the collected data, configure parameters, and determine the level of protection measures; The protection execution unit (3) is used to detect early signs of open circuit and adopt different levels of protection measures; The protection execution unit (3) comprises a trend warning module (31) and a strategy adjustment module (32); The trend warning module (31) is used to analyze historical data and current data, detect whether there are early signs of open circuit, and send warning information to the monitoring end; The strategy adjustment module (32) is used to use a multi-level protection strategy to implement different protection measures for different levels of the battery pack; The result presentation unit (4) is used to perform different sound and light alarms according to different levels of protection measures, and simultaneously locate the fault position; The device also comprises an open circuit protection device, the open circuit protection device comprising a mounting mechanism (5), a positioning mechanism (7) being mounted on one side of the mounting mechanism (5), the positioning mechanism (7) comprising a mounting plate (71), one end of the mounting plate (71) being fixedly connected to a universal joint (72), one end of the universal joint (72) being fixedly connected to a positioning plate (75), one side of the positioning plate (75) being mounted with a current sensor (8), one side of the positioning plate (75) being fixedly connected to a mounting block (77), both ends of the mounting block (77) being rotatably connected to a positioning collar (73), a movable push plate (74) being arranged on the outer side of the positioning collar (73), one side of the movable push plate (74) and one end of the positioning collar (73) being fixedly connected to a clamping block (78), the other side of the movable push plate (74) being rotatably connected to a second threaded rod (76), one end of the second threaded rod (76) being threadedly connected to one side of the positioning plate (75); The mounting mechanism (5) comprises a support plate (51), a side edge of the support plate (51) being fixedly connected to one end of a mounting plate (71), a temperature sensor (6) being mounted on one side of the support plate (51), and a voltage sensor (9) being mounted on the other side of the support plate (51); Both ends of the support plate (51) are fixedly connected with positioning blocks (510), one end of the positioning block (510) is rotatably connected with a rotating push plate (58), one end of the rotating push plate (58) is fixedly connected with a clamping plate (59), the other end of the rotating push plate (58) is fixedly connected with a second guide rod (511), the outside of the second guide rod (511) is slidably connected with a moving block (57), and one end of the moving block (57) is rotatably connected with a rotating rod (56).

2. The open circuit protection device for a substation battery pack according to claim 1, characterized in that: The data acquisition unit (1) comprises a current acquisition module (11), a voltage acquisition module (12), a temperature acquisition module (13) and an internal resistance acquisition module (14); The current acquisition module (11) is used to detect the current magnitude in the output circuit of the battery pack in real time, and convert the current signal into a voltage signal proportional to the current; The voltage acquisition module (12) is used to detect the voltage at both ends of the battery pack in real time; The temperature acquisition module (13) is used to acquire the temperature signal of the battery pack and determine the state of the battery pack; The internal resistance acquisition module (14) injects a small AC signal into the battery to measure the voltage response and current response at both ends of the battery, thereby calculating the internal resistance parameters of the battery.

3. The open circuit protection device for a substation battery pack according to claim 2, characterized in that: The data management unit (2) comprises a data analysis module (21), a parameter setting module (22) and a logic judgment module (23); The data analysis module (21) is used to receive the collected data and determine the state of the battery pack through an algorithm; The parameter setting module (22) is used to configure the alarm thresholds of current, voltage and temperature in combination with the model and capacity of the battery pack and the operation requirements of the substation; The logic judgment module (23) is used to activate different levels of protection measures according to the judgment result of the data analysis module (21).

4. The open circuit protection device for a substation battery pack according to claim 3, characterized in that: Determining the state of the battery pack by using an algorithm comprises the following steps: S1. Collect the basic parameters of the battery pack, such as voltage, current, temperature and internal resistance, and collect information on the impact of external environmental humidity, vibration and noise; S2. Use fuzzy logic method to comprehensively analyze temperature, humidity, noise factors and voltage and current parameters to determine the working status of the battery pack; S3. Perform fault diagnosis based on the fused data to eliminate temporary fluctuations in battery pack parameters caused by environmental factors and determine whether the battery has an open circuit fault.

5. The open circuit protection device for a substation battery pack according to claim 4, characterized in that: The strategy adjustment module (32) includes a primary protection module (321), a secondary protection module (322) and an emergency protection module (323); The primary protection module (321) is used to adjust the charging and discharging process of the battery pack when the condition continues to deteriorate after the early warning, reduce the overall discharge current, increase the frequency of parameter monitoring, and record the voltage difference information of each battery unit; The intermediate protection module (322) is used to perform partial circuit isolation measures for the open circuit signs that have not been improved in the primary protection stage, and to cut off the series branch where the battery unit in the battery pack that is determined to have an open circuit fault is located, thereby isolating it from other normal battery units; The emergency protection module (323) is used to directly cut off the connection between the battery pack and the load and switch to the connection with the standby battery pack when the open circuit fault seriously threatens the safety of the substation equipment and the fault still worsens after the intermediate protection stage.

6. The open circuit protection device for a substation battery pack according to claim 5, characterized in that: The result presentation unit (4) comprises a fault location module (41) and a fault alarm unit (42); The fault location module (41) is used to set a detection point at each battery unit connection point, and accurately determine the fault location by comparing the voltage drop and current change of each detection point; The fault alarm unit (42) is used to perform sound and light alarms in different modes according to different levels of measures, and simultaneously send fault information to remind staff to check in time.

7. The open circuit protection device for a substation battery pack according to claim 6, characterized in that: One side of the support plate (51) is threadedly connected to a first threaded rod (52), one end of the first threaded rod (52) is rotatably connected to a connecting plate (55), one end of the connecting plate (55) is fixedly connected to one side of the support plate (51), an external thread of the first threaded rod (52) is connected to a movable plate (54), one end of the movable plate (54) and one end of the support plate (51) are both rotatably connected to one end of a rotating rod (56), an end of the movable plate (54) is slidably connected to a first guide rod (53), one end of the first guide rod (53) is fixedly connected to one side of the connecting plate (55), and the other end of the first guide rod (53) is fixedly connected to one side of the support plate (51).

Citation Information

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