Organic fertilizer and production method thereof

Abstract

The invention relates to the technical field of organic fertilizer production, in particular to an organic fertilizer and a production method thereof. An organic fertilizer production device comprises a bottom plate, two fixing frames are symmetrically and fixedly connected to the left side of the bottom plate, a material box is fixedly connected between the two fixing frames, a feeding port is formed in the upper end of the material box, a pore plate is inserted into the right side of the material box, a push plate is slidably connected to the interior of the material box, and a baffle inserted into the left side of the material box is fixedly connected to the push plate. An electric push rod II is fixedly connected between the push plate and the material box, and a cutter attached to the right side of the pore plate is slidably connected to the material box; an inclined guide plate is fixedly connected to the right side of the bottom plate, two side frames are symmetrically and fixedly connected to the inclined guide plate, a shaft sleeve is rotationally connected between the two side frames, and a plurality of arc-shaped seats are fixedly connected to the shaft sleeve in a surrounding mode. The produced organic fertilizer is prepared from the following raw materials in parts by weight: 40 parts of apple pomace, 30 parts of pear pomace, 60 parts of vegetable pomace, 24 parts of nitrogen fertilizer, 22 parts of biogas waste and 1.1 parts of activating agent.

Description

Technical Field

[0001] The invention relates to the technical field of organic fertilizer production, and more specifically to an organic fertilizer and a production method thereof. Background Art

[0002] The granulation of organic fertilizer is mainly convenient for mechanized fertilization and mixed application with chemical compound fertilizers. It is simple and labor-saving. Granulation equipment is required for the production of organic fertilizer granules. Application number 202021679944.3 is an organic fertilizer granulation equipment, including an extrusion barrel, a spiral feeding pin is movably provided at the center of the inner cavity of the extrusion barrel, a sleeve is fixedly provided on the outer side of one end of the spiral feeding pin, and a cutter is fixedly provided on the outer side of the sleeve. A plurality of extrusion holes are opened at one end of the extrusion barrel, and a first motor is fixedly provided at the other end of the extrusion barrel. The utility model drives the spiral feeding pin and the cutter to rotate simultaneously through the first motor, the rotating mixing pin mixes the organic fertilizer and water, the rotating spiral feeding pin transmits the organic fertilizer to the right, and when the organic fertilizer is transmitted to the rightmost end of the extrusion barrel, it is extruded through the extrusion hole, and the rotating cutter cuts off the organic fertilizer extruded from the extrusion hole. The granulation equipment has a mixing function, and can directly perform granulation processing after the organic fertilizer is mixed, with high working efficiency, and the cutter and the feeding mechanism of the granulation equipment are directly driven and operated by a single motor, and the production cost is low. However, the organic fertilizer particles produced by the device are easy to stick together during the manufacturing process, which affects the forming of the particles. Summary of the invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides an organic fertilizer and a production method thereof, which has the beneficial effect of enabling the cut particles to move relative to each other, thereby avoiding adhesion to each other.

[0004] The technical solution adopted by the present invention to solve the technical problem is:

[0005] An organic fertilizer production device comprises a bottom plate, two fixed frames are symmetrically fixedly connected to the left side of the bottom plate, a material box is fixedly connected between the two fixed frames, a feed port is opened at the upper end of the material box, a hole plate is inserted at the right side of the material box, a push plate is slidably connected to the inside of the material box, a baffle inserted on the left side of the material box is fixedly connected to the push plate, an electric push rod II is fixedly connected between the push plate and the material box, a cutter fitted on the right side of the hole plate is slidably connected to the material box, two electric push rods I are symmetrically fixedly connected to the material box, and the telescopic ends of the two electric push rods I are respectively fixedly connected to the two ends of the cutter; an oblique material guide plate is fixedly connected to the right side of the bottom plate, two side frames are symmetrically fixedly connected to the oblique material guide plate, a shaft sleeve is rotatably connected between the two side frames, and a plurality of arc seats are fixedly connected around the shaft sleeve.

[0006] A plurality of partitions are fixedly connected to the concave surface of each arc-shaped seat.

[0007] Plug seats are fixedly connected to the two side frames, and the two plug seats are respectively sealed and rotatably connected to the two ends of the sleeve. An air inlet pipe connected to the inside of the sleeve is installed on the plug seat on one side. Multiple exhaust holes I are distributed around the sleeve along the axis of the sleeve, and the air holes I are located between two adjacent arc seats.

[0008] A plurality of through grooves are arranged around the shaft sleeve, each of the hollow arc-shaped seats is communicated with the corresponding through groove, and a plurality of air holes II are arranged on the concave surface of each of the arc-shaped seats. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0010] Figure 1 Schematic diagram of the structure of the organic fertilizer production device Figure 1 ;

[0011] Figure 2 Schematic diagram of the structure of the organic fertilizer production device Figure 2 ;

[0012] Figure 3 is a schematic diagram of the structure of the base plate;

[0013] Figure 4 Schematic diagram of the material box structure Figure 1 ;

[0014] Figure 5 Schematic diagram of the material box structure Figure 2 ;

[0015] Figure 6 is a schematic diagram of the structure of the cutter;

[0016] Figure 7 It is a structural schematic diagram of the oblique guide plate;

[0017] Figure 8 is a schematic diagram of the structure of the side frame;

[0018] Fig. 9 It is a schematic diagram of the structure of the shaft sleeve;

[0019] Fig.10 It is a structural schematic diagram of the arc seat;

[0020] Fig.11 It is a schematic diagram of the structure of multiple arc seats connected to the shaft sleeve.

[0021] In the figure: bottom plate 101; collecting box 102; fixing frame 103; oblique guide plate 104; convex ridge 105; side frame 106; plug seat 107; motor 108; gear 109; material box 201; feed inlet 202; orifice plate 203; screw 204; push plate 205; baffle 206; cutter 207; electric push rod I 208; electric push rod II 209; bushing 301; air hole I 302; gear ring 303; through groove 304; arc seat 401; partition plate 402; air hole II 403; bump 404. DETAILED DESCRIPTION

[0022] like Figures 1 to 11 As shown:

[0023] An organic fertilizer production device includes a bottom plate 101, two fixing frames 103 are symmetrically fixed to the left side of the bottom plate 101, a material box 201 is fixed between the two fixing frames 103, a feed port 202 is provided at the upper end of the material box 201, a perforated plate 203 is inserted at the right side of the material box 201, a push plate 205 is slidably connected inside the material box 201, a baffle 206 inserted at the left side of the material box 201 is fixed to the push plate 205, and an electric push rod 206 is fixed between the push plate 205 and the material box 201. 09, a cutter 207 attached to the right side of the orifice plate 203 is slidably connected to the material box 201, and two electric push rods Ⅰ208 are symmetrically fixed to the material box 201, and the telescopic ends of the two electric push rods Ⅰ208 are respectively fixed to the two ends of the cutter 207; an oblique material guide plate 104 is fixed to the right side of the bottom plate 101, and two side frames 106 are symmetrically fixed to the oblique material guide plate 104, and a shaft sleeve 301 is rotatably connected between the two side frames 106, and a plurality of arc seats 401 are fixed around the shaft sleeve 301;

[0024] The organic fertilizer is injected into the material box 201 through the feed port 202, the shaft sleeve 301 rotates to drive the multiple arc seats 401 to rotate clockwise, and the arc seat 401 on the far left is located below the orifice plate 203, the electric push rod II 209 is started to drive the push plate 205 to move rightward to squeeze the organic fertilizer in the material box 201, and the organic fertilizer is squeezed out of the hole on the orifice plate 203, and the two electric push rods I 208 are started to drive the cutter 207 to move downward, cutting the fertilizer squeezed out from the orifice plate 203 into particles, and the granular organic fertilizer falls into the arc seat 401 rotated below the orifice plate 203, and the organic fertilizer particles follow the concave surface of the arc seat 401 to approach the shaft sleeve The organic fertilizer particles roll in the direction of the arc seat 301, and as the shaft sleeve 301 drives the arc seat 401 to rotate along the pointer, after the organic fertilizer particles turn to the right, they slide down along the convex surface of the arc seat 401 below and fall onto the inclined guide plate 104. The particles first roll in along the concave surface of the arc seat 401, and then roll out along the convex surface of the arc seat 401. The surface of the particles is rounded during the rolling process. At the same time, compared with the particles that are static after cutting, the rolling particles can avoid adhesion to each other by mutual movement. Further, the rolling path of the organic fertilizer particles is extended, and the surface of the rolling particles is more convenient for finalizing after air drying, thereby avoiding adhesion to each other again.

[0025] With the reciprocating cutting of the cutter 207 and the continuous rotation of the multiple arc seats 401, the particles formed by each cutting will fall into different arc seats 401, and then each batch of particles formed by the cutting will be diverted and transported clockwise to the right in turn to prevent the particles from agglomerating together;

[0026] It should be noted that if Figure 6 As shown, two rows of holes for extruding organic fertilizer are distributed laterally on the orifice plate 203, and the upper and lower rows of holes are staggered in the vertical direction, thereby further avoiding contact and adhesion between particles in the upper row and particles in the lower row after vertical cutting.

[0027] like Fig.10 As shown:

[0028] A plurality of partitions 402 are fixedly connected to the concave surface of each arc-shaped seat 401;

[0029] Multiple partitions 402 divide the arc seat 401 into multiple areas, so that the particles cut from the orifice plate 203 fall into different areas on the arc seat 401, respectively, so that each batch of particles is processed in different areas, reducing the probability of adhesion between particles cut from the same batch.

[0030] like Figures 7 to 10 As shown:

[0031] A plug seat 107 is fixedly connected to each of the two side frames 106. The two plug seats 107 are respectively connected to the two ends of the shaft sleeve 301 in a sealed and rotatable manner. An air inlet pipe connected to the inside of the shaft sleeve 301 is installed on the plug seat 107 on one side. A plurality of air holes I302 are distributed around the shaft sleeve 301 along the axis direction of the shaft sleeve 301. The air holes I302 are located between two adjacent arc seats 401.

[0032] During the rolling process of the organic fertilizer particles, an external hot air flow is introduced into the air inlet pipe, and the gas flows through the shaft sleeve 301 and is blown out from the multiple air holes I302. After rolling along the concave surface of the arc seat 401 to a position close to the shaft sleeve 301, the high-temperature gas blown out from the multiple air holes I302 acts on the organic fertilizer particles, prompting the surface of the organic fertilizer to be quickly dried, so that the surface of the organic fertilizer particles is quickly shaped, and the organic fertilizer particles are prevented from sticking to each other.

[0033] like Figures 8 to 10 As shown:

[0034] The shaft sleeve 301 is provided with a plurality of through grooves 304, each of the hollow arc seats 401 is connected to the corresponding through groove 304, and a plurality of air holes II 403 are provided on the concave surface of each arc seat 401;

[0035] The gas in the sleeve 301 flows through the through groove 304 into each arc seat 401, and then blows out from the multiple air holes II 403. The high-temperature gas acts on the organic fertilizer particles on the concave surface of the arc seat 401, which plays a role in preliminary drying and shaping of the organic fertilizer particles as a whole. At the same time, under the blowing of the hot air flow, the rolling organic fertilizer particles are separated from each other, further avoiding adhesion between the particles.

[0036] like Fig.11 As shown:

[0037] A plurality of protrusions 404 are formed on the convex surface of each arc-shaped seat 401;

[0038] When the organic fertilizer particles turned to the right roll out from the convex surface of the arc seat 401, when the two adhered organic fertilizer particles hit the protrusion 404, the protrusion 404 can cause the two adhered organic fertilizer particles to separate.

[0039] like Figure 7 As shown:

[0040] A plurality of ridges 105 are laterally distributed on the oblique guide plate 104;

[0041] The multiple ridges 105 cause the particles rolling down from the oblique guide plate 104 to vibrate, thereby further promoting the separation of the adhering particles and extending the rolling path of the particles, so that the particles have more time to be shaped before being collected in the collection box 102.

[0042] like Figure 4 As shown:

[0043] The upper end of the orifice plate 203 is inserted with a screw 204 that can be screwed into the material box 201;

[0044] Therefore, the orifice plate 203 and the material box 201 are detachably connected, so that the orifice plate 203 with different apertures can be easily replaced to extrude organic fertilizer particles of different sizes.

[0045] like Figure 3 and 8 As shown:

[0046] A collecting box 102 is placed on the bottom plate 101 at the end of the inclined guide plate 104, a motor 108 is fixedly connected to one of the side frames 106, a gear 109 is fixedly connected to the output shaft of the motor 108, and a gear ring 303 meshing and drivingly connected with the gear 109 is fixedly connected to the shaft sleeve 301;

[0047] The organic fertilizer particles slide down the inclined guide plate 104 and are finally collected in the collection box 102. The motor 108 starts to drive the gear 109 to rotate. The gear 109 drives the shaft sleeve 301 to rotate by meshing with the ring gear 303, and then drives the multiple arc seats 401 to rotate clockwise to receive and output the organic fertilizer particles.

[0048] A method for producing organic fertilizer, using the production device:

[0049] Step 1: inject organic fertilizer into the material box 201 through the feed port 202, start the motor 108 to drive the gear 109 to rotate, the gear 109 drives the shaft sleeve 301 to rotate by meshing with the gear ring 303, and the shaft sleeve 301 drives the multiple arc seats 401 to rotate clockwise;

[0050] Step 2: The electric push rod II 209 is started to drive the push plate 205 to squeeze the organic fertilizer in the material box 201, and the organic fertilizer is squeezed out from the holes on the orifice plate 203. The two electric push rods I 208 are started to drive the cutter 207 to move downward, and the fertilizer squeezed out from the orifice plate 203 is cut into particles;

[0051] Step 3: The granular organic fertilizer falls into the arc seat 401 rotated below the orifice plate 203, and the organic fertilizer particles roll along the concave surface of the arc seat 401 toward the direction close to the shaft sleeve 301. At the same time, as the shaft sleeve 301 drives the arc seat 401 to rotate clockwise, the organic fertilizer particles are also driven to roll in the clockwise direction;

[0052] Step 4: During the rolling of the organic fertilizer particles, the external hot air flow is introduced into the air inlet pipe, and the gas enters the shaft sleeve 301 and the plurality of arc seats 401 and then blows out from the plurality of air holes I 302 and the plurality of air holes II 403, and the high-temperature gas acts on the rolling organic fertilizer particles;

[0053] Step 5: As the shaft sleeve 301 drives the multiple arc seats 401 to rotate along the pointer, the organic fertilizer particles turn to the right side, slide down along the convex surface of the arc seat 401 and fall onto the inclined guide plate 104, and are finally collected in the collection box 102.

[0054] The organic fertilizer produced by an organic fertilizer production method is composed of the following raw materials in weight: 40 parts of apple pomace, 30 parts of pear pomace, 60 parts of vegetable pomace, 24 parts of nitrogen fertilizer, 22 parts of biogas waste and 1.1 parts of activator.

Claims

1. An organic fertilizer production device, characterized in that: The invention comprises a bottom plate (101), two fixing frames (103) are symmetrically fixedly connected to the left side of the bottom plate (101), a material box (201) is fixedly connected between the two fixing frames (103), a material inlet (202) is provided at the upper end of the material box (201), a perforated plate (203) is inserted at the right side of the material box (201), a push plate (205) is slidably connected inside the material box (201), a baffle (206) inserted at the left side of the material box (201) is fixedly connected to the push plate (205), an electric push rod II (209) is fixedly connected between the push plate (205) and the material box (201), and the material box (201) is provided with a material inlet (202). A cutter (207) fitted on the right side of the orifice plate (203) is slidably connected to the box (201); two electric push rods I (208) are symmetrically fixed to the material box (201); the telescopic ends of the two electric push rods I (208) are respectively fixed to the two ends of the cutter (207); an oblique material guide plate (104) is fixed to the right side of the bottom plate (101); two side frames (106) are symmetrically fixed to the oblique material guide plate (104); a shaft sleeve (301) is rotatably connected between the two side frames (106); and a plurality of arc seats (401) are fixed around the shaft sleeve (301).

2. The production device according to claim 1, characterized in that: A plurality of partitions (402) are fixedly connected to the concave surface of each arc-shaped seat (401).

3. The production device according to claim 2, characterized in that: A plug seat (107) is fixedly connected to both side frames (106), and the two plug seats (107) are respectively connected to the two ends of the shaft sleeve (301) in a sealed and rotatable manner. An air inlet pipe connected to the inside of the shaft sleeve (301) is installed on the plug seat (107) located on one side, and a plurality of exhaust holes I (302) are distributed around the shaft sleeve (301) along the axial direction of the shaft sleeve (301), and the air hole I (302) is located between two adjacent arc seats (401).

4. The production device according to claim 3, characterized in that: A plurality of through grooves (304) are formed around the shaft sleeve (301), each of the hollow arc-shaped seats (401) is connected to a corresponding through groove (304), and a plurality of air holes II (403) are formed on the concave surface of each of the arc-shaped seats (401).

5. The production device according to claim 4, characterized in that: A plurality of protrusions (404) are formed on the convex surface of each arc-shaped seat (401).

6. The production device according to claim 5, characterized in that: A plurality of ridges (105) are distributed laterally on the oblique guide plate (104).

7. The production device according to claim 6, characterized in that: A screw (204) capable of being screwed into the material box (201) is inserted into the upper end of the orifice plate (203).

8. The production device according to claim 7, characterized in that: A collecting box (102) is placed on the bottom plate (101) at the end of the inclined guide plate (104), a motor (108) is fixedly connected to one of the side frames (106), a gear (109) is fixedly connected to the output shaft of the motor (108), and a gear ring (303) meshingly connected to the gear (109) is fixedly connected to the shaft sleeve (301).

9. A method for producing organic fertilizer, characterized in that: Using the production device according to any one of claims 1 to 8: Step 1: injecting organic fertilizer into the material box (201) through the feed port (202), starting the motor (108) to drive the gear (109) to rotate, the gear (109) drives the shaft sleeve (301) to rotate by meshing with the gear ring (303), and the shaft sleeve (301) drives the multiple arc seats (401) to rotate clockwise; Step 2: The electric push rod II (209) is started to drive the push plate (205) to squeeze the organic fertilizer in the material box (201), and the organic fertilizer is squeezed out from the holes on the orifice plate (203). The two electric push rods I (208) are started to drive the cutter (207) to move downward, and the fertilizer squeezed out from the orifice plate (203) is cut into particles; Step 3: the granular organic fertilizer falls into the arc seat (401) rotated below the orifice plate (203), and the organic fertilizer particles roll along the concave surface of the arc seat (401) toward the direction close to the shaft sleeve (301), and at the same time, as the shaft sleeve (301) drives the arc seat (401) to rotate clockwise, the organic fertilizer particles are also driven to roll in the clockwise direction; Step 4: During the rolling of the organic fertilizer particles, an external hot air flow is introduced into the air inlet pipe, and the gas enters the shaft sleeve (301) and the plurality of arc seats (401) and is blown out from the plurality of air holes I (302) and the plurality of air holes II (403), and the high-temperature gas acts on the rolling organic fertilizer particles; Step 5: As the shaft sleeve (301) drives the plurality of arc seats (401) to rotate along the pointer, the organic fertilizer particles turn to the right side, slide down along the convex surface of the arc seat (401) and fall onto the inclined guide plate (104), and are finally collected in the collection box (102).

10. The organic fertilizer produced by the method for producing organic fertilizer according to claim 9, characterized in that: The fertilizer of the machine is composed of the following raw materials in parts by weight: 25-40 parts of apple pomace, 20-30 parts of pear pomace, 40-60 parts of vegetable pomace, 10-27 parts of nitrogen fertilizer, 16-23 parts of biogas waste and 0.5-1.5 parts of activator.

Images