Automatic circuit board feeding device and feeding method
By designing the automatic loading device of the circuit board, the inefficiency problem caused by manual replacement of pallets in the prior art is solved, and the automatic loading of the circuit board is realized, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510032260.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-01-09
AI Technical Summary
The existing sliding switches require manual replacement of pallets during assembly, which is inefficient and affects production efficiency and the smoothness of large-scale production.
An automatic loading device for circuit boards is designed, including a processing platform, loading mechanism, material suction arm, deviation correction mechanism, recycling mechanism and conveying components. The motor drives relevant gears and threaded rods to achieve accurate positioning and efficient conveying of the pallets. The material suction arm automatically absorbs the circuit board, and accurately adjusts and detects the position through the correction mechanism and detection lamp. The recycling mechanism automatically recycles the pallets after use.
The automatic loading of circuit boards is realized, which greatly reduces manual operation, shortens loading time, improves production efficiency, reduces the impact of manual errors and fatigue, and ensures the continuous stability and product quality of the loading process.
Smart Images

Figure CN119429692B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of circuit board assembly, in particular to an automatic circuit board feeding device and a feeding method. Background Art
[0002] The circuit board inside the slide switch is a key component that controls the on and off of the circuit. Its structure includes a small circuit board with conductive paths and metal contacts. The contacts are moved between different conductive paths through sliding operations to achieve the connection or disconnection of the circuit. The circuit board is usually made of heat-resistant insulating materials, and the metal contact part uses copper, silver and other materials with good conductivity. Slide switches are widely used in the buckle device of car seat belts.
[0003] The assembly process of the slide switch involves multiple steps, among which the movement and positioning of the circuit board is the key link. First, the pre-cut circuit board is moved to the mold through an automatic or semi-automatic conveyor to ensure that the circuit board and the mold are accurately aligned. After the mold is positioned, the subsequent assembly operations are achieved through mechanical movement, including welding, fixing contacts, installing sliding mechanisms, etc., to ensure that the circuit board and the various components of the slide switch are tightly combined to meet the product's functional requirements and assembly accuracy.
[0004] However, most of the sliding switches in the prior art have certain deficiencies during assembly. In the assembly process, after all the circuit boards on the tray have been used up, the tray needs to be replaced manually. This process is rather cumbersome, affects production efficiency, increases the burden of manual operation, and limits the fluency of large-scale production. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides an automatic circuit board feeding device and a feeding method, which solves the problem of low efficiency due to the need to manually replace trays during the automatic circuit board feeding process.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic circuit board feeding device, comprising a processing platform, a feeding mechanism is installed at the bottom of the processing platform for controlling the vertical movement of multiple pallets, a suction arm is slidably connected to the top rear side of the processing platform, a mounting mold is provided on the left side of the processing platform, a deviation correction mechanism is provided inside the suction arm, a suction plate is installed at the bottom of the suction arm, a detection lamp is installed in the middle of the processing platform for visual detection of circuit boards, a recovery mechanism is provided at the rear end of the processing platform close to the suction arm, and a conveying component is provided at the top of the processing platform close to the feeding mechanism;
[0007] The feeding mechanism includes a protective shell, which is installed at the bottom of the processing platform. A motor is installed on the inner middle side of the protective shell. Bevel gear 1 is installed on the left and right sides of the motor. Bevel gear 2 is rotated on the top of the left and right sides of the protective shell. Bevel gear 1 is meshed with bevel gear 2. A threaded rod is fixed inside bevel gear 2. A shell is rotated at one end of the threaded rod away from bevel gear 2. A limiting rod is fixed on the inner side of the shell away from bevel gear 2, and a fixing component is threadedly connected to the outer periphery of the shell.
[0008] Preferably, the correction mechanism includes an electric push rod 1, which is installed inside the suction arm, one end of the electric push rod 1 is fixedly connected to a trapezoidal block 1, the front and rear sides of the trapezoidal block 1 are slidably connected to trapezoidal blocks 2, a limiting plate is fixed to the top of the trapezoidal block 2, a correction claw is fixed to the side of the trapezoidal block 2 away from the limiting plate, and limiting components are provided on the front and rear sides of the trapezoidal block 1.
[0009] Preferably, the recovery mechanism includes a cylinder 1, which is installed on the side of the rear end of the processing platform close to the suction arm. A placement component is provided at the bottom of the rear side of the processing platform. A accommodating plate is fixed to the end of the cylinder 1 close to the suction arm, a cross bar 1 is fixed inside the accommodating plate, an electric slider 1 is slidably connected to the outer periphery of the cross bar 1, and clamping blocks are fixed to the two electric sliders 1 on one side close to the suction arm.
[0010] Preferably, the conveying assembly includes a second cylinder, which is installed on the top of the shrinkage non-processing platform close to the feeding mechanism. A second cross bar is fixed to one end of the second cylinder close to the suction arm, and two connecting rods are fixed to the side of the second cross bar away from the second cylinder. A sliding rod is fixed inside the second cross bar, and an electric slider two slides on the outer periphery of the sliding rod. Connecting blocks are fixed on the top of the two electric sliders, and a splint is fixed to the side of the connecting block away from the second electric slider.
[0011] Preferably, the fixing assembly comprises a movable plate, the movable plate is threadedly connected to the outer periphery of the threaded rod, a second electric push rod is provided in the middle of the movable plate, and a fixing plate is fixed to a side of the second electric push rod away from the movable plate.
[0012] Preferably, the placement assembly includes a plurality of placement plates, which are evenly distributed in a rectangular shape and installed on the rear bottom of the processing platform. A guide rail is fixed to the outer periphery of the placement plate, a slide plate is slidably arranged on the outer periphery of the guide rail, and a positioning plate is movable on one side of the slide plate close to the placement plate.
[0013] Preferably, the limiting assembly comprises a limiting block, the limiting block is fixed on one side of the trapezoidal block one, and a limiting groove is provided inside the trapezoidal block two.
[0014] Preferably, the side of the movable plate away from the threaded rod slides on the outer periphery of the limiting rod, and the side of the movable plate away from the fixed plate is slidably connected to the inside of the limiting rod.
[0015] Preferably, the limiting plate is slidably connected to the inside of the suction arm, and the limiting block slides inside the limiting groove.
[0016] The automatic circuit board feeding method comprises the following steps:
[0017] S1. Place the tray with the circuit board on the left side of the processing platform, start the motor, adjust the position of the movable plate through the bevel gear transmission, the electric push rod 2 drives the fixed plate to fix the tray, and the cylinder 2 cooperates to move the tray under the suction arm;
[0018] S2, the suction arm starts, the suction plate sucks the circuit board, and at the same time the electric push rod pushes the trapezoidal block 1, so that the trapezoidal block 2 drives the deviation correction claw to initially correct the position of the circuit board;
[0019] S3. When the suction arm carries the circuit board through the inspection light, it performs secondary deviation correction to ensure accurate positioning. At the same time, the inspection light performs visual inspection on the circuit board.
[0020] S4. After the inspection is completed, the suction arm places the circuit board accurately in the installation mold;
[0021] S5. The cylinder 1 causes the clamp to clamp the pallet and move it to the placement plate area. The slide plate slides along the guide rail and the positioning plate arranges the pallet for placement.
[0022] The present invention provides an automatic circuit board feeding device and feeding method, which has the following beneficial effects:
[0023] 1. The present invention realizes accurate positioning and efficient transportation of the tray by driving related gears, threaded rods and other components through a motor. The suction arm can automatically absorb the circuit board. The various components work closely together with a high degree of automation, which greatly reduces the manual operation links, effectively shortens the loading time, and quickly responds to production needs. At the same time, the stable mechanical operation reduces the impact of human errors and fatigue, ensures that the loading process is continuous and stable, and significantly improves the efficiency of circuit board loading, providing strong support for the efficient operation of the production process and ensuring the continuity of production.
[0024] 2. The present invention uses a correction mechanism, and when sucking materials, its internal components work together to perform initial precise correction on the circuit board; when passing through the detection area, it corrects the deviation again to further ensure the accuracy of the position. This double correction mechanism effectively deals with various position deviation problems that may occur during transmission, such as equipment vibration, weak adsorption, etc. Accurate position control lays a solid foundation for subsequent processing procedures, reduces the defective rate caused by position deviation, improves product quality, reduces material waste, improves production efficiency, and enhances product market competitiveness.
[0025] 3. The recycling mechanism and the placement component in the present invention cooperate well to achieve efficient management of pallets. After use, the pallets are automatically grabbed by components such as cylinders and moved to the designated area. Then, the slide slides along the guide rail, and the pallets are neatly arranged with the help of positioning components. This design facilitates the subsequent management and reuse of pallets, improves their recycling rate, and reduces resource waste. At the same time, it keeps the work area clean and tidy, avoids space occupation and inconvenience in operation, optimizes the overall work process, improves the convenience and standardization of production management, further improves production efficiency, reduces production costs, and contributes to the refined management of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 A perspective view of the present invention;
[0027] Figure 2 It is a structural schematic diagram of the processing platform of the present invention;
[0028] Figure 3 It is a structural schematic diagram of the motor of the present invention;
[0029] Figure 4 It is a structural schematic diagram of the suction arm of the present invention;
[0030] Figure 5 It is a structural schematic diagram of the movable plate of the present invention;
[0031] Figure 6 It is a structural schematic diagram of the crossbar 2 of the present invention;
[0032] Figure 7 It is a structural schematic diagram of the suction plate of the present invention;
[0033] Figure 8 It is a structural schematic diagram of an electric push rod 1 of the present invention;
[0034] Fig. 9 This is a schematic structural diagram of a trapezoidal block 1 of the present invention;
[0035] Fig.10 It is a structural schematic diagram of the cylinder 1 of the present invention;
[0036] Fig.11 It is a schematic diagram of the structure of the placement plate of the present invention.
[0037] Among them, 1. Processing platform; 2. Feeding mechanism; 201. Protective shell; 202. Motor; 203. Bevel gear 1; 204. Bevel gear 2; 205. Threaded rod; 206. Shell; 207. Limit rod; 3. Conveying assembly; 301. Cylinder 2; 302. Crossbar 2; 303. Connecting rod; 304. Sliding rod; 305. Electric slider 2; 306. Connecting block; 307. Clamp; 4. Recycling mechanism; 401. Cylinder 1; 402. Accommodating plate; 403. Crossbar 1; 404. Electric slider 1; 4 05. Clamp; 5. Placement assembly; 501. Placement plate; 502. Guide rail; 503. Slide plate; 504. Positioning plate; 6. Fixing assembly; 601. Movable plate; 602. Electric push rod 2; 603. Fixing plate; 7. Correction mechanism; 701. Electric push rod 1; 702. Trapezoidal block 1; 703. Trapezoidal block 2; 704. Limiting plate; 705. Correction claw; 8. Limiting assembly; 801. Limiting block; 802. Limiting groove; 9. Suction arm; 10. Detection light; 11. Install the mold; 12. Suction plate. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] Please see attached Figure 1 - Attachment Figure 4 The embodiment of the present invention provides an automatic feeding device for circuit boards, comprising a processing platform 1, a feeding mechanism 2 is installed at the bottom of the processing platform 1 for controlling the vertical movement of multiple pallets, a suction arm 9 is slidably connected to the top rear side of the processing platform 1, a mounting mold 11 is provided on the left side of the processing platform 1, a deviation correction mechanism 7 is provided inside the suction arm 9, a suction plate 12 is installed at the bottom of the suction arm 9, a detection lamp 10 is installed in the middle of the processing platform 1 for visually detecting circuit boards, a recovery mechanism 4 is provided on the side of the rear end of the processing platform 1 close to the suction arm 9, and a conveying component 3 is provided on the top of the side of the processing platform 1 close to the feeding mechanism 2;
[0040] In the present invention, the processing platform 1 serves as a foundation to support the entire device and provide installation positions for various components. The feeding mechanism 2 is at its bottom, driven by internal motors and other components to control the vertical movement of the pallet, and transport the tray with the circuit board to the designated position, which is the beginning of the feeding process. The suction arm 9 slides on the top and rear side of the processing platform 1, and the suction plate 12 at the bottom sucks the circuit board on the tray. The internal correction mechanism 7 can correct the position of the circuit board to ensure accurate suction, and then the suction arm 9 moves the circuit board to the top of the detection lamp 10 and the installation mold 11, and performs detection and placement operations respectively. The detection lamp 10 is in the middle of the processing platform 1, which is used for visual inspection of the quality of the circuit board. The recycling mechanism 4 is at the rear end of the processing platform 1, responsible for recycling the empty pallet after the pallet is used up. The conveying assembly 3 is at the top of the processing platform 1 close to the feeding mechanism 2, and cooperates with the feeding mechanism 2 to realize the precise positioning and movement of the pallet, ensuring that the pallet accurately reaches the bottom of the suction arm 9. The various components of the entire device work together to realize automatic and efficient feeding of the circuit board.
[0041] Please see attached Figure 3 The feeding mechanism 2 includes a protective shell 201, which is installed at the bottom of the processing platform 1. A motor 202 is installed on the middle side of the protective shell 201. Bevel gear 1 203 is installed on the left and right sides of the motor 202. Bevel gear 2 204 is rotated on the top of the left and right sides of the protective shell 201. Bevel gear 1 203 is meshed with bevel gear 204. A threaded rod 205 is fixed inside the bevel gear 204. A shell 206 is rotated at one end of the threaded rod 205 away from the bevel gear 204. A limiting rod 207 is fixed on the side of the shell 206 away from the bevel gear 204. The outer periphery of the shell 206 is threadedly connected to a fixing component 6.
[0042] In the present invention, the protective shell 201 is installed at the bottom of the processing platform 1 to protect the internal motor 202 and other components, and at the same time provide rotation support for the bevel gear 2 204 and the like. The motor 202 is installed in the middle of the protective shell 201 as a power source, and the bevel gears 1 203 on the left and right sides thereof are meshed with the bevel gears 2 204 rotating at the top of the left and right sides of the protective shell 201. When the motor 202 rotates, it drives the bevel gear 1 203 to rotate, and then the bevel gear 204 rotates, and the threaded rod 205 fixed inside the bevel gear 204 rotates accordingly, realizing power transmission. The end of the threaded rod 205 away from the bevel gear 204 rotates in the shell 206, and the limit rod 207 inside the shell 206 provides guidance and limitation for the movement of the movable plate 601, ensuring that the movable plate 601 can move stably vertically when the threaded rod 205 rotates. The fixing component 6 connected by threads on the outer periphery of the shell 206 is used to fix the pallet, wherein the movable plate 601 is connected to the threaded rod 205 by threads and moves when the threaded rod 205 rotates, and the electric push rod 202 drives the fixed plate 603 to fix the pallet.
[0043] Please see attached Figure 7 - Attachment Figure 8 The correcting mechanism 7 includes an electric push rod 701, which is installed inside the suction arm 9. One end of the electric push rod 701 is fixedly connected to a trapezoidal block 702. The front and rear sides of the trapezoidal block 702 are slidably connected to trapezoidal blocks 703. A limiting plate 704 is fixed to the top of the trapezoidal block 703. The limiting plate 704 is slidably connected to the inside of the suction arm 9. A correcting claw 705 is fixed on the side of the trapezoidal block 703 away from the limiting plate 704. Limiting components 8 are provided on the front and rear sides of the trapezoidal block 702.
[0044] In the present invention, an electric push rod 701 is installed inside the suction arm 9 to provide power. A trapezoidal block 702 fixedly connected at one end thereof moves under the push of the electric push rod 701. Trapezoidal blocks 703 slidably connected on the front and rear sides of the trapezoidal block 702 will move toward each other when the trapezoidal block 702 moves. The trapezoidal block 702 is an isosceles trapezoid, while the trapezoidal block 703 is a right-angled trapezoid. The limiting plate 704 fixed on the top of the trapezoidal block 703 slides inside the suction arm 9 to ensure that the movement of the trapezoidal block 703 is stable. The correcting claw 705 on the side of the trapezoidal block 703 away from the limiting plate 704 moves with the trapezoidal block 703 to correct the position of the sucked circuit board, ensuring that the circuit board maintains the correct position and posture during the suction process. The entire correcting mechanism 7 realizes the circuit board position correction function through the cooperation of these components.
[0045] Please see attached Fig.10 The recovery mechanism 4 includes a cylinder 401, which is installed on the side of the rear end of the processing platform 1 close to the suction arm 9. A placement component 5 is provided at the bottom of the rear side of the processing platform 1. A receiving plate 402 is fixed to the end of the cylinder 401 close to the suction arm 9, and a cross bar 403 is fixed inside the receiving plate 402. The outer periphery of the cross bar 403 is slidably connected to an electric slider 404. A clamping block 405 is fixed to the side of the two electric sliders 404 close to the suction arm 9.
[0046] In the present invention, a cylinder 401 is installed on one side of the rear end of the processing platform 1 close to the suction arm 9, as a driving component for recycling an empty pallet. When the circuit boards in the pallet are used up and need to be recycled, the cylinder 401 is started, and its piston rod extends to push the accommodating plate 402 fixed at one end to move forward, thereby driving the cross bar 403 fixed inside the accommodating plate 402 and the electric slider 404 and the clamping block 405 slidingly connected to the outer periphery of the cross bar 403 to move forward as a whole, so that the clamping block 405 reaches the outer periphery of the pallet, and then the electric slider 404 slides on the cross bar 403, respectively driving the two clamping blocks 405 to move toward the pallet until the pallet is tightly clamped, and then the cylinder 401 is started again, driving the clamping block 405 and the pallet to move backward, and moving the used pallet to the placement component 5 area at the bottom of the rear side of the processing platform 1, completing the pallet recycling operation, and cooperating with the placement component 5 to achieve orderly management of the empty pallet.
[0047] Please see attached Figure 6 The conveying assembly 3 includes a second cylinder 301, which is installed on the top of the processing platform 1 close to the feeding mechanism 2. A second cross bar 302 is fixed to the end of the second cylinder 301 close to the suction arm 9, and two connecting rods 303 are fixed to the side of the second cross bar 302 away from the second cylinder 301. A sliding rod 304 is fixed inside the second cross bar 302, and an electric slider 305 is slid on the outer periphery of the sliding rod 304. A connecting block 306 is fixed on the top of the two electric sliders 305, and a splint 307 is fixed to the side of the connecting block 306 away from the electric slider 305.
[0048] In the present invention, the second cylinder 301 is installed on the top of the processing platform 1 near the feeding mechanism 2. When working, the second cylinder 301 is started, and its piston rod pushes the second crossbar 302 fixed on one end of the suction arm 9 to move, and the two connecting rods 303 fixed on the side of the second crossbar 302 away from the second cylinder 301 move together to achieve preliminary position adjustment. The sliding rod 304 fixed inside the second crossbar 302 provides a sliding track for the second electric slider 305. The second electric slider 305 slides on the periphery of the sliding rod 304 to accurately adjust the position. The connecting block 306 fixed on the top of the two second electric sliders 305 and the clamping plate 307 fixed on the side of the connecting block 306 away from the second electric slider 305, driven by the second electric slider 305, the clamping plate 307 can accurately approach or move away from the pallet, and finally achieve the clamping and accurate transportation of the pallet, and move the pallet from the initial position to the bottom of the suction arm 9, so as to prepare for the subsequent suction operation and ensure the continuity and accuracy of the entire feeding process.
[0049] Please see attached Figure 5The fixing assembly 6 includes a movable plate 601, which is threadedly connected to the outer periphery of the threaded rod 205. An electric push rod 602 is provided in the middle of the movable plate 601. A fixed plate 603 is fixed to the side of the electric push rod 602 away from the movable plate 601. The side of the movable plate 601 away from the threaded rod 205 slides on the outer periphery of the limiting rod 207, and the side of the movable plate 601 away from the fixed plate 603 is slidably connected to the inside of the limiting rod 207.
[0050] In the present invention, the movable plate 601 is threadedly connected to the outer periphery of the threaded rod 205. When the threaded rod 205 rotates driven by the bevel gear 204, the movable plate 601 will move vertically along the threaded rod 205 due to the threaded transmission, thereby adjusting the position so that the movable plate 601 is always located at the outer periphery of the bottom tray. The electric push rod 2 602 arranged in the middle of the movable plate 601 is used to provide power. When the movable plate 601 moves to a suitable position, the electric push rod 2 602 is started, and the fixed plate 603 fixed on the side away from the movable plate 601 will move toward the tray under the push of the electric push rod 2 602, and finally come into close contact with the tray, thereby fixing the position of the tray and preventing the tray from being displaced in subsequent operations.
[0051] Please see attached Fig.11 The placement component 5 includes a plurality of placement plates 501, which are evenly distributed in a rectangular shape and installed at the rear bottom of the processing platform 1. A guide rail 502 is fixed on the periphery of the placement plate 501, a slide plate 503 is slidable on the periphery of the guide rail 502, and a positioning plate 504 is movable on one side of the slide plate 503 close to the placement plate 501.
[0052] In the present invention, a plurality of rectangular evenly distributed placement plates 501 are installed at the bottom rear side of the processing platform 1, providing a special storage area for the recovered empty pallets, and its reasonable layout can realize the orderly placement of a plurality of pallets, which is convenient for management and reuse, and the guide rail 502 fixed on the outer periphery of the placement plate 501 provides a precise track for the sliding of the slide plate 503, ensuring that the slide plate 503 can move stably and smoothly in the vertical direction, and the slide plate 503 is close to the positioning plate 504 movable on one side of the placement plate 501. After the pallet is placed in the placement plate 501 area by the recycling mechanism 4, the positioning plate 504 will contact the pallet and exert a certain pressure on the pallet as the slide plate 503 slides down along the guide rail 502, so that the pallet can be neatly arranged on the placement plate 501, avoiding the pallets from being placed in a disorderly manner, realizing the arrangement and positioning of the pallets, keeping the working area clean and orderly, further optimizing the overall work process, improving the convenience and standardization of production management, and helping to improve production efficiency.
[0053] Please see attached Fig. 9The limiting assembly 8 includes a limiting block 801, which is fixed on one side of the trapezoidal block 1 702. A limiting groove 802 is provided inside the trapezoidal block 2 703, and the limiting block 801 slides inside the limiting groove 802.
[0054] In the present invention, the limit block 801 cooperates with the limit groove 802 opened inside the trapezoidal block 2 703. When the electric push rod 1 701 pushes the trapezoidal block 1 702 to move, the limit block 801 will slide inside the limit groove 802, thereby exerting a force on the trapezoidal block 2 703 to move the trapezoidal block 2 703.
[0055] The automatic circuit board feeding method adopts the above-mentioned automatic circuit board feeding device, and comprises the following steps:
[0056] S1. Place the tray with the circuit board on the left side of the processing platform 1, start the motor 202, adjust the position of the movable plate 601 through the bevel gear transmission, the electric push rod 2 602 drives the fixed plate 603 to fix the tray, and the cylinder 2 301 cooperates to move the tray under the suction arm 9.
[0057] S2, the suction arm 9 is started, the suction plate 12 sucks the circuit board, and at the same time the electric push rod 1 701 pushes the trapezoidal block 1 702, so that the trapezoidal block 2 703 drives the deviation correction claw 705 to initially correct the position of the circuit board.
[0058] S3. When the suction arm 9 carries the circuit board through the detection light 10, a secondary deviation correction is performed to ensure accurate positioning. At the same time, the detection light 10 performs visual inspection on the circuit board.
[0059] S4. After the detection is completed, the suction arm 9 accurately places the circuit board in the installation mold 11.
[0060] S5, the cylinder 401 makes the clamp block 405 clamp the pallet and move it to the placement plate 501 area, the slide plate 503 slides along the guide rail 502, and the positioning plate 504 arranges the pallet for placement.
[0061] Working principle: When using the automatic circuit board loading device, first, the tray with the circuit board must be accurately placed at a specific position on the top left side of the processing platform 1, and then the motor 202 is started. When the motor 202 is running, its output shaft drives the bevel gears 203 on the left and right sides to rotate synchronously. Since the bevel gear 203 and the bevel gear 204 are meshed with each other, the rotation of the bevel gear 203 will cause the bevel gear 204 to rotate accordingly, and the threaded rod 205 fixed inside the bevel gear 204 will also rotate together. During the rotation of the threaded rod 205, the movable plate 601 threadedly connected thereto will move vertically due to the principle of threaded transmission, thereby realizing the synchronous movement of the movable plates 601 on the left and right sides of the tray. When the movable plate 601 moves to the appropriate position, the electric push rod 2 602 inside the movable plate 601 is started, and the electric push rod 2 602 extends to push the fixed plate 603 toward the tray until the fixed plate 603 is in close contact with the tray, thereby realizing the initial fixation of the tray position.
[0062] Then, the second cylinder 301 is started, and the piston rod of the second cylinder 301 extends outward, pushing the second crossbar 302 to move in the direction close to the pallet. At this time, the multiple clamping plates 307 fixed on the second crossbar 302 will also move together, and then the second electric slider 305 on the periphery of the slide bar 304 is started, and the second electric slider 305 slides on the slide bar 304, and drives the connecting block 306 and the clamping plate 307 to move further in the direction of the pallet. When the clamping plate 307 contacts the bottom pallet, the second cylinder 301 is started again, and the second cylinder 301 continues to push the second crossbar 302, thereby driving the pallet to move to the bottom of the suction arm 9, so as to prepare for the suction operation;
[0063] Then, the suction arm 9 is started, and the suction plate 12 at the bottom of the suction arm 9 generates suction to suck the circuit board on the tray. While sucking the material, the electric push rod 1 701 is started, and the piston rod of the electric push rod 1 701 extends to push the trapezoidal block 1 702 to move forward. When the trapezoidal block 1 702 moves, the limit blocks 801 on its front and rear sides will slide in the limit grooves 802 opened inside the trapezoidal block 2 703, thereby limiting the movement direction of the trapezoidal block 2 703, so that the two trapezoidal blocks 2 703 can only move towards each other, and the limit plate 704 fixed on the top of the trapezoidal block 2 703 slides inside the suction arm 9 to ensure the stability of the movement of the trapezoidal block 2 703, and the deviation correction claw 705 fixed on the side of the trapezoidal block 2 703 away from the limit plate 704 will move along with the ladder. The second shape block 703 moves toward the direction of the suction plate 12, and performs a correction operation on the sucked circuit board to ensure that the circuit board maintains the correct position and posture during the suction process. After the correction is completed, the suction arm 9 moves to the left along the processing platform 1. When the suction arm 9 moves to the top of the detection lamp 10, the circuit board will enter the detection lamp 10 with the movement of the suction arm 9. The detection lamp 10 performs a visual inspection on the circuit board to detect whether the circuit board has defects or other problems. After the inspection is completed, another suction arm 9 is started, and the suction arm 9 sucks the circuit board in the detection lamp 10. Then, through the precise control of the suction arm 9, the circuit board is placed in the installation mold 11, completing the feeding operation of the circuit board, and preparing for subsequent processing or assembly processes;
[0064] When all the circuit boards in the tray are used up, the cylinder 401 is started, and the piston rod of the cylinder 401 extends to push the receiving plate 402 forward, thereby driving the cross bar 403 fixed on the receiving plate 402 and the electric slider 404 and the clamping block 405 on the periphery of the cross bar 403 to move forward as a whole, so that the two clamping blocks 405 move to the periphery of the tray, and then the electric slider 404 on the periphery of the cross bar 403 is started, and the electric slider 404 slides on the cross bar 403, respectively driving the two clamping blocks 405 to move toward the tray direction , until the clamp block 405 tightly clamps the pallet, and then the cylinder 401 is started again, driving the clamp block 405 and the pallet to move backward, and moving the used pallet to the top of the placement plate 501. After the pallet moves to the top of multiple placement plates 501, the slide plate 503 is started, and the slide plate 503 slides downward along the guide rail 502. At this time, the movable positioning plate 504 on the slide plate 503 will contact the pallet, and as the slide plate 503 slides down, a certain pressure is applied to the pallet, so that the pallet can be neatly placed, which is convenient for the subsequent management and reuse of the pallet.
[0065] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic circuit board feeding device, comprising a processing platform (1), characterized in that: A feeding mechanism (2) is installed at the bottom of the processing platform (1) for controlling the vertical movement of multiple pallets. A suction arm (9) is slidably connected to the top rear side of the processing platform (1). A mounting mold (11) is provided on the left side of the processing platform (1). A deviation correction mechanism (7) is provided inside the suction arm (9). A suction plate (12) is installed at the bottom of the suction arm (9). A detection lamp (10) is installed in the middle of the processing platform (1) for visually detecting circuit boards. A recovery mechanism (4) is provided on the side of the rear end of the processing platform (1) close to the suction arm (9). A conveying assembly (3) is provided on the top of the processing platform (1) close to the feeding mechanism (2). The feeding mechanism (2) comprises a protective shell (201), wherein the protective shell (201) is mounted at the bottom of the processing platform (1), a motor (202) is mounted on the middle side of the protective shell (201), bevel gear 1 (203) is mounted on both the left and right sides of the motor (202), bevel gear 2 (204) is rotatably mounted on the top of both the left and right sides of the protective shell (201), the bevel gear 1 (203) is meshed with the bevel gear 2 (204), a threaded rod (205) is fixed inside the bevel gear 2 (204), a housing (206) is rotatably mounted on one end of the threaded rod (205) away from the bevel gear 2 (204), a limiting rod (207) is fixed on one side of the housing (206) away from the bevel gear 2 (204), and a fixing component (6) is threadedly connected to the outer periphery of the threaded rod (205); The deflection correction mechanism (7) comprises an electric push rod 1 (701), wherein the electric push rod 1 (701) is installed inside the material suction arm (9), one end of the electric push rod 1 (701) is fixedly connected to a trapezoidal block 1 (702), the front and rear sides of the trapezoidal block 1 (702) are both slidably connected to trapezoidal blocks 2 (703), a limiting plate (704) is fixed to the top of the trapezoidal block 2 (703), a deflection correction claw (705) is fixed to the side of the trapezoidal block 2 (703) away from the limiting plate (704), and limiting components (8) are provided on the front and rear sides of the trapezoidal block 1 (702); The recovery mechanism (4) comprises a cylinder 1 (401), wherein the cylinder 1 (401) is installed on a side of the rear end of the processing platform (1) close to the material suction arm (9), and a placement component (5) is provided at the rear bottom of the processing platform (1). A receiving plate (402) is fixed to one end of the cylinder 1 (401) close to the material suction arm (9), a cross bar 1 (403) is fixed inside the receiving plate (402), an electric slider 1 (404) is slidably connected to the outer periphery of the cross bar 1 (403), and a clamping block (405) is fixed to one side of the two electric sliders 1 (404) close to the material suction arm (9); The conveying assembly (3) comprises a second cylinder (301), wherein the second cylinder (301) is mounted on the top of the processing platform (1) close to the feeding mechanism (2), a second crossbar (302) is fixed to one end of the second cylinder (301) close to the suction arm (9), two connecting rods (303) are fixed to the side of the second crossbar (302) away from the second cylinder (301), a sliding rod (304) is fixed inside the second crossbar (302), an electric slider (305) is slidably mounted on the outer periphery of the sliding rod (304), a connecting block (306) is fixed to the top of the two electric sliders (305), and a clamping plate (307) is fixed to the side of the connecting block (306) away from the electric slider (305); The fixing assembly (6) comprises a movable plate (601), the movable plate (601) being threadedly connected to the outer periphery of the threaded rod (205), a second electric push rod (602) being provided in the middle of the movable plate (601), and a fixing plate (603) being fixed on a side of the second electric push rod (602) away from the movable plate (601).
2. The automatic circuit board feeding device according to claim 1, characterized in that: The placement assembly (5) comprises a plurality of placement plates (501), the plurality of placement plates (501) being evenly distributed in a rectangular shape and installed at the rear bottom of the processing platform (1), a guide rail (502) being fixed to the periphery of the placement plates (501), a slide plate (503) being slidable on the periphery of the guide rail (502), and a positioning plate (504) being movable on one side of the slide plate (503) close to the placement plates (501).
3. The automatic circuit board feeding device according to claim 1, characterized in that: The limiting assembly (8) comprises a limiting block (801), wherein the limiting block (801) is fixed to one side of the trapezoidal block one (702), and a limiting groove (802) is provided inside the trapezoidal block two (703).
4. The automatic circuit board feeding device according to claim 1, characterized in that: The side of the movable plate (601) away from the threaded rod (205) slides on the outer periphery of the limiting rod (207), and the side of the movable plate (601) away from the fixed plate (603) is slidably connected to the inside of the limiting rod (207).
5. The automatic circuit board feeding device according to claim 3, characterized in that: The limiting plate (704) is slidably connected to the inside of the material suction arm (9), and the limiting block (801) slides inside the limiting groove (802).
6. A method for automatically feeding a circuit board, according to any one of claims 1 to 5, wherein: The following steps are involved: S1. Place the tray with the circuit board on the left side of the processing platform (1), start the motor (202), adjust the position of the movable plate (601) through the bevel gear transmission, drive the fixed plate (603) with the electric push rod (602) to fix the tray, and move the tray to the bottom of the suction arm (9) with the help of the cylinder (301); S2, the suction arm (9) is started, the suction plate (12) sucks the circuit board, and at the same time the electric push rod 1 (701) pushes the trapezoidal block 1 (702), so that the trapezoidal block 2 (703) drives the deviation correction claw (705) to initially correct the position of the circuit board; S3, when the suction arm (9) carries the circuit board through the inspection light (10), secondary deviation correction is performed to ensure accurate positioning, and at the same time, the inspection light (10) performs visual inspection on the circuit board; S4, after the detection is completed, the suction arm (9) accurately places the circuit board in the installation mold (11); S5, the cylinder 1 (401) causes the clamping block (405) to clamp the pallet and move it to the placement plate (501) area, the slide plate (503) slides along the guide rail (502), and the positioning plate (504) arranges the pallet for placement.
Citation Information
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