Blended yarn production equipment and use method thereof

By introducing hair removal devices and adsorption devices into the blended yarn production equipment, the problem of nodules and miscellaneous hairs in the production process is solved, and efficient hair removal and quality improvement of the yarn is achieved.

CN119429846APending Publication Date: 2025-02-14LANXI XINAOHUA TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411423189.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

Blended yarns are prone to nodules and miscellaneous hairs during the production process, resulting in the yarns being easily hooked when curled, affecting their quality.

Method used

Design a blended yarn production equipment, including a hair removal device and an adsorption device. The hair removal device consists of a guide seat and a hair removal knife distributed in an annular array. It contacts the hair removal knife when it passes through the guide seat through the yarn to remove surface fluff. The adsorption device includes a fan and a pipe for adsorbing and recovering removed fluff.

Benefits of technology

Effectively remove fuzz on the surface of the yarn, prevent nodules and hooks, improve the flatness and quality of the yarn, and enhance the effect of subsequent use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses blended yarn production equipment and a use method thereof, and aims to solve the problems that the subsequent use is influenced and the output quality of the blended yarn is influenced due to the fact that the blended yarn is easily hooked with each other due to the existence of knots. According to the technical scheme, the blended yarn production equipment and the using method thereof are characterized in that an unwinding roller and a winding roller are arranged at the two ends of a rack respectively, the winding roller is arranged below the unwinding roller, the winding roller and the unwinding roller are both rotationally connected to the rack, and the winding roller and the unwinding roller are both controlled by a motor to rotate; a dehairing device is arranged between the winding roller and the unwinding roller, the dehairing device comprises a guide seat arranged on the rack and a plurality of dehairing cutters arranged in the guide seat, a through hole for the yarn to penetrate through is formed in the guide seat, and the plurality of dehairing cutters are distributed in the guide seat in an annular array mode. According to the blended yarn production equipment and the using method thereof, the yarn can be subjected to unhairing treatment in time, so that the situation that the blended yarn is knotted and hooked is prevented.
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Description

Technical Field

[0001] The invention relates to the technical field of blended yarn production, and more specifically, to a blended yarn production device and a use method thereof. Background Art

[0002] Blended yarn refers to yarn spun by mixing two or more different fibers in a certain proportion, such as polyester-cotton blended yarn, polyester-viscose blended yarn, etc. There are also blended yarns made by distributing and adjusting multiple fibers in different proportions.

[0003] When blended yarn is being produced and rolled up, since nodules or stray hairs may be produced due to the blending of two or more yarns during the production process, if the blended yarn is rolled up at this time, the blended yarn will easily be connected with each other due to the presence of nodules, which will affect the subsequent use and further affect the quality of the blended yarn output. Summary of the invention

[0004] In view of the deficiencies in the prior art, the object of the present invention is to provide a blended yarn production device and a method of using the same, which can timely dehair the yarn to prevent the blended yarn from having knots and hooks.

[0005] The above technical purpose of the present invention is achieved through the following technical scheme: a blended yarn production equipment, including a frame, wherein a unwinding roller and a winding roller are respectively arranged at both ends of the frame, the winding roller is arranged below the unwinding roller, the winding roller and the unwinding roller are both rotatably connected to the frame, the winding roller and the unwinding roller are both controlled to rotate by a motor, a dehairing device is arranged between the winding roller and the unwinding roller, the dehairing device includes a guide seat arranged on the frame and a plurality of dehairing knives arranged in the guide seat, a through hole is opened inside the guide seat for the yarn to pass through, and the plurality of dehairing knives are distributed in a circular array in the guide seat.

[0006] By adopting the above technical scheme, the dehairing device can be arranged after several yarns are twisted and blended and at the position of the winding roller, or it can be arranged that the blended yarn is wound up by the unwinding roller and then passes through the guide seat of the dehairing device and then is wound up by the winding roller, so that the staff needs to pass the blended yarn through the through hole opened in the guide seat, and when passing through the guide seat, it will contact with several dehairing knives and then a large amount of fluff on the surface will be scraped off and removed by several dehairing knives, so that the fluff of the blended yarn can be removed after passing through the guide seat and then wound up, so as to prevent the blended yarn from having nodules or hooking, and the unwinding roller and the winding roller are continuously rotated under the action of the motor, so that the blended yarn can also continuously pass through the guide seat and contact the dehairing knife, so that the blended yarn wound up by the winding roller remains flat without nodules, thereby improving the effect of subsequent use of the yarn.

[0007] The present invention is further configured as follows: an adsorption device is arranged at a position of the frame close to the dehairing device, the adsorption device comprises a collection box arranged on the frame and a fan and a pipeline arranged on the collection box, the pipeline passes through the collection box and is arranged close to the guide seat.

[0008] By adopting the above technical solution, the fan is turned on during the operation of the depilatory device, so that under the action of the fan, the fluff scraped off by the depilatory device and floating outside the guide seat will enter the collection box through the pipe for recovery, so as to prevent a large amount of fluff from flying around in the working environment of the staff and affecting the safety of the staff, so that the fluff can be sucked into the collection box without affecting the working environment.

[0009] The present invention is further configured as follows: a filter plate is slidably connected in the collection box.

[0010] By adopting the above technical solution, the filter plate can be easily slid out of and into the collection box, so that the filter plate can be taken out of the collection box in time for cleaning to ensure the use efficiency and effect of the filter plate.

[0011] The present invention is further configured such that: the filter plate is arranged in an inclined manner in the collection box.

[0012] By adopting the above technical solution, the area where the filter plate is located in the collection box and the area thereof are increased to increase the amount of fluff adsorbed in the collection box, thereby ensuring the working efficiency of the adsorption device.

[0013] The present invention is further configured as follows: a fixed disk is fixed in the guide seat by magnetic attraction, and a plurality of the hair removal knives are arranged on the fixed disk.

[0014] By adopting the above technical solution, the staff will energize the guide seat to realize the mutual attraction between the magnet in the fixed disk and the guide seat, so as to fix the dehairing knife. When the dehairing knife needs to be repaired or replaced after being used for a long time, it is also convenient to remove the magnetism of the guide seat so that the staff can remove the fixed disk from the guide seat for replacement, thereby improving the service life of the dehairing knife and increasing the efficiency and effect of yarn dehairing.

[0015] The present invention is further configured as follows: a handle is provided on the fixing plate.

[0016] By adopting the above technical solution, the setting of the handle allows the staff to easily remove the fixing plate from the guide seat by using the handle when the deburring knife needs to be replaced or cleaned and repaired.

[0017] The present invention is further configured as follows: the method of use comprises the following steps:

[0018] Step 1: The staff takes the yarn out of the unwinding roller, passes the yarn through the through hole of the guide seat and through several dehairing knives, and then winds the dehaired yarn on the winding roller, and starts the electric motor at the same time, so that the yarn is continuously transferred from the position of the unwinding roller to the position of the winding roller for winding;

[0019] Step 2: during the yarn depilation process, the adsorption device is turned on so that the depilated fuzz removed from the yarn can be quickly adsorbed by the adsorption device, thereby preventing the depilated fuzz from flowing from the position of the guide seat into other environments and affecting the working environment of the staff.

[0020] In summary, the present invention has the following beneficial effects: under the action of the dehairing device and the adsorption device, the yarn can be dehaired in time to prevent the blended yarn from having nodules and hooking, thereby not affecting the subsequent use effect of the blended yarn. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the frame of the present invention, which is mainly used to show the structure and position relationship of the winding roller, the unwinding roller, the dehairing device and the adsorption device arranged on the frame;

[0022] Figure 2 It is a schematic diagram of the structure of the guide seat of the present invention, and is mainly used to show the structure of the hair removal knife arranged in the guide seat.

[0023] In the figure: 1. frame; 2. unwinding roller; 3. winding roller; 4. guide seat; 5. handle; 6. fixing plate; 7. deburring knife; 8. pipeline; 9. fan; 10. collection box; 11. filter plate. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", "top / bottom" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] The present invention is described in detail below in conjunction with the accompanying drawings.

[0028] A blended yarn production equipment, referring to Figure 1-Figure 2 , including a frame 1, a reel 2 and a winding roller 3 are respectively arranged at both ends of the frame 1, the winding roller 3 is arranged below the reel 2, the winding roller 3 and the reel 2 are both rotatably connected to the frame 1, the winding roller 3 and the reel 2 are both controlled to rotate by a motor, a dehairing device is arranged between the winding roller 3 and the reel 2, the dehairing device includes a guide seat 4 arranged on the frame 1 and a plurality of dehairing knives 7 arranged in the guide seat 4, a through hole for the yarn to pass through is opened inside the guide seat 4, and the plurality of dehairing knives 7 are distributed in the guide seat 4 in a ring array.

[0029] An adsorption device is provided at a position of the frame 1 near the dehairing device, and the adsorption device includes a collecting box 10 arranged on the frame 1 and a fan 9 and a pipe 8 arranged on the collecting box 10. The pipe 8 passes through the collecting box 10 and is arranged near the guide seat 4. A filter plate 11 is slidably connected in the collecting box 10, and the filter plate 11 is inclinedly arranged in the collecting box 10.

[0030] A fixed plate 6 is fixed in the guide seat 4 by magnetic attraction, a plurality of hair removal knives 7 are arranged on the fixed plate 6 , and a handle 5 is arranged on the fixed plate 6 .

[0031] The method of use includes the following steps:

[0032] Step 1: The staff takes the yarn out from the unwinding roller 2, passes the yarn through the through hole of the guide seat 4 and passes through a plurality of dehairing knives 7, and then winds the dehaired yarn on the winding roller 3, and starts the electric motor at the same time, so that the yarn is continuously transferred from the position of the unwinding roller 2 to the position of the winding roller 3 for winding;

[0033] Step 2: during the yarn depilation process, the adsorption device is turned on so that the depilated fuzz removed from the yarn can be quickly adsorbed by the adsorption device, thereby preventing the depilated fuzz from flowing from the position of the guide seat 4 into other environments and affecting the working environment of the staff.

[0034] Working principle: the dehairing device can be arranged after several yarns are twisted and blended and at the position of the winding roller 3, or it can be arranged after the blended yarn is wound up by the unwinding roller 2 and then passes through the guide seat 4 of the dehairing device and then is wound up by the winding roller 3, so that the staff needs to pass the blended yarn through the through hole opened in the guide seat 4, and when passing through the guide seat 4, it will contact with several dehairing knives 7 and then a large amount of fluff on the surface will be scraped off and removed by several dehairing knives 7, so that the fluff of the blended yarn can be removed after passing through the guide seat 4 and then wound up, so as to prevent the blended yarn from having nodules or hooking, and the unwinding roller 2 and the winding roller 3 are continuously rotated under the action of the motor, so that the blended yarn can also continuously pass through the guide seat 4 and contact the dehairing knife 7, so that the blended yarn wound up by the winding roller 3 remains flat without nodules, thereby improving the effect of subsequent use of the yarn.

[0035] When the depilatory device is working, the fan 9 is turned on so that under the action of the fan 9, the fluff scraped off by the depilatory device and floating outside the guide seat 4 will enter the collection box 10 through the pipe 8 for recovery, so as to prevent a large amount of fluff from flying around in the working environment where the staff are located and affecting the safety of the staff, so that the fluff can be sucked into the collection box 10 without affecting the working environment.

[0036] The filter plate 11 can be easily slid in and out of the collection box 10, so that the filter plate 11 can be taken out from the collection box 10 in time for cleaning to ensure the use efficiency and effect of the filter plate 11. The area where the filter plate 11 is located in the collection box 10 and the area are increased to increase the amount of fluff adsorbed in the collection box 10, thereby ensuring the working efficiency of the adsorption device.

[0037] The staff energizes the guide seat 4 to achieve the mutual attraction of the magnet in the fixed disk 6 and the guide seat 4, so as to fix the dehairing knife 7. When the dehairing knife 7 needs to be repaired or replaced after a long period of use, it is also convenient to remove the magnetism of the guide seat 4 so that the staff can remove the fixed disk 6 from the guide seat 4 for replacement, thereby improving the service life of the dehairing knife 7 and increasing the efficiency and effect of yarn dehairing. The setting of the handle 5 makes it convenient for the staff to remove the fixed disk 6 from the guide seat 4 through the handle 5 when the dehairing knife 7 needs to be replaced or cleaned and repaired.

[0038] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A blended yarn production device, comprising a frame (1), characterized in that: An unwinding roller (2) and a winding roller (3) are respectively arranged at both ends of the frame (1); the winding roller (3) is arranged below the unwinding roller (2); the winding roller (3) and the unwinding roller (2) are both rotatably connected to the frame (1); the winding roller (3) and the unwinding roller (2) are both controlled to rotate by a motor; a dehairing device is arranged between the winding roller (3) and the unwinding roller (2); the dehairing device comprises a guide seat (4) arranged on the frame (1) and a plurality of dehairing knives (7) arranged in the guide seat (4); a through hole is provided inside the guide seat (4) for the yarn to pass through; and the plurality of dehairing knives (7) are distributed in the guide seat (4) in a circular array.

2. A blended yarn production equipment according to claim 1, characterized in that: An adsorption device is arranged at a position of the frame (1) close to the dehairing device, the adsorption device comprising a collection box (10) arranged on the frame (1) and a fan (9) and a pipe (8) arranged on the collection box (10); the pipe (8) passes through the collection box (10) and is arranged close to the guide seat (4).

3. A blended yarn production equipment according to claim 2, characterized in that: A filter plate (11) is slidably connected inside the collection box (10).

4. The blended yarn production equipment according to claim 3, characterized in that: The filter plate (11) is arranged in an inclined manner in the collection box (10).

5. The blended yarn production equipment according to claim 1, characterized in that: A fixed disk (6) is fixed in the guide seat (4) by magnetic attraction, and a plurality of hair removal knives (7) are arranged on the fixed disk (6).

6. The blended yarn production equipment according to claim 5, characterized in that: The fixing plate (6) is provided with a handle (5).

7. The method for using the blended yarn production equipment according to claim 1, characterized in that: The method of use comprises the following steps: Step 1: The staff takes the yarn out from the unwinding roller (2), passes the yarn through the through hole of the guide seat (4) and passes through a plurality of dehairing knives (7), and then winds the dehaired yarn on the winding roller (3), and starts the electric motor at the same time, so that the yarn is continuously transferred from the position of the unwinding roller (2) to the position of the winding roller (3) and wound up; Step 2: during the yarn depilation process, the adsorption device is turned on so that the depilated fuzz removed from the yarn can be quickly adsorbed by the adsorption device, thereby preventing the depilated fuzz from flowing from the position of the guide seat (4) into other environments and affecting the working environment of the staff.

Citation Information

Patent Citations

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