Double-face section number jacquard machine table

Abstract

The invention discloses a double-face section number jacquard machine table, and belongs to the field of textile equipment, the double-face section number jacquard machine table structurally comprises an electric control counter, a servo driving mechanism, a yarn body, a triangular knitting needle mechanism, a jacquard circular truncated cone frame, a machine table supporting frame and an enclosure screen plate, the servo driving mechanism is matched with the triangular knitting needle mechanism, and knitting needles and triangles are arranged, so that the double-face section number jacquard machine table is formed. Complex cloth passes through an upper-four-lower-six working mode, a triangular piece group groove corresponds to a knitting needle row frame of a knitting needle yarn pressing frame, simple cloth can be woven in a three-section four-section weaving mode or a five-section six-section weaving mode, six thread proportions with different thread lengths are adjusted through a servo device and a yarn wheel group frame, and the cloth can be woven in a three-section four-section weaving mode or a five-section six-section weaving mode. The size of the knitting needle row frame is matched with the size of the triangular piece group groove, the knitting needle row frame can be used for six-section output or two-section one-section spinning operation, the corresponding triangular piece group groove can be used for one group of ten paths or one group of eight paths, and hundreds of types of cloth can be output.

Description

Technical Field

[0001] The invention discloses a double-sided segment jacquard machine, belonging to the field of textile equipment. Background Art

[0002] Jacquard machine, also known as opening machine, uses the beak to open the cylindrical cloth, which is suitable for the opening of knitted grey cloth. The amplitude of the beak is adjustable to adapt to cloths of different diameters. After opening, the cloth is inspected by the upper and lower light boxes and then rolled into bundles. The opening and inspection of the cloth are completed at one time. The knitting machine with needles configured on the circular needle cylinder to produce cylindrical weft knitted fabrics is referred to as circular weft machine. Circular weft machines can be classified according to the type of knitting needles, the number of needle cylinders, the configuration of needle cylinders and the movement of knitting needles. Therefore, circular weft knitting opening machines are widely used in the textile industry. The shortcomings of the current technology common to be optimized are:

[0003] The jacquard patterns on the market are very limited, and the number of knitting needles is low, which makes the triangle matching degree distinguish the assembly deviation of the upper and lower triangles of the long axis and the upper and lower triangles of the short axis large, resulting in poor quality of the overall cloth and pattern, and making it difficult to control the yarn division and grouping ratio on the core parts of the overall jacquard machine. Summary of the invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a double-sided segment jacquard machine to solve the problems that the jacquard machines on the market have large pattern limitations, and the low number of segments of the knitting needles leads to large assembly deviations of the triangle matching degree between the upper and lower triangle parts of the long axis and the upper and lower triangle parts of the short axis, resulting in poor quality of the overall cloth and pattern, and making it difficult to regulate the ratio of yarn branching and grouping on the core part of the overall jacquard machine.

[0005] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical solutions: a double-sided segment jacquard machine, whose structure includes: an electric control counter, a servo drive mechanism, a yarn body, a triangular knitting needle mechanism, a jacquard circular table frame, a machine support frame, and a protective mesh plate. The electric control counter is installed on the right rear side of the machine support frame, the servo drive mechanism is provided with more than two and annularly fixed together around the axial outer frame of the jacquard circular table frame, the triangular knitting needle mechanism is installed inside the jacquard circular table frame and the axis is colinear, the jacquard circular table frame is welded on the top of the machine support frame and penetrates each other, and the protective mesh plate is provided with more than two and both surround the machine support frame. The axis of the frame is nested into one, the servo drive mechanism is mechanically connected to the triangular knitting needle mechanism through the yarn body, the electric control counter is provided with a human-machine interface table, an integrated circuit board, a frequency converter, a PLC controller, and a cabinet slot, the frequency converter and the PLC controller are respectively installed at the left and right lower corners of the integrated circuit board, the integrated circuit board, the frequency converter, and the PLC controller are all installed inside the cabinet slot, the frequency converter is electrically connected to the PLC controller through the wire of the integrated circuit board, the human-machine interface table is installed on the top of the cabinet slot, the human-machine interface table is electrically connected to the integrated circuit board through the wire, and the cabinet slot is installed on the right rear side of the table support frame.

[0006] To optimize the above technical solution, further measures are taken:

[0007] As a further improvement of the present invention, the human-machine interface platform consists of an interface screen frame groove, a human-machine interface, and a key board. The interface screen frame groove is nested in the rear side of the human-machine interface. Two key boards are provided and are respectively installed on the left and right sides of the human-machine interface. The human-machine interface is electrically connected to the key board through an integrated board inside the interface screen frame groove and is on the same vertical plane.

[0008] As a further improvement of the present invention, the servo drive mechanism consists of a servo device, a frame support plate, and a yarn wheel assembly frame. The servo device is installed on the top of the frame support plate and is perpendicular to each other. The yarn wheel assembly frame is mechanically connected to the servo device through an axle wheel frame.

[0009] As a further improvement of the present invention, the servo device is composed of a servo motor, a double-winding yarn wheel assembly frame, a ring frame conveyor belt, and a main shaft ring rod. The main shaft ring rod is inserted on the top of the servo motor axis. The double-winding yarn wheel assembly frame is provided with two and is respectively inserted in the left and right upper corners of the servo motor. The main shaft ring rod adopts an interference fit with the double-winding yarn wheel assembly frame through the ring frame conveyor belt.

[0010] As a further improvement of the present invention, the triangular knitting needle mechanism is composed of an upper shaft disc cap, a knitting needle pressure yarn frame, a triangular piece group groove, and a cloth surface. The upper shaft disc cap is installed on the top of the knitting needle pressure yarn frame, the knitting needle pressure yarn frame and the triangular piece group groove are clearance-matched, and the cloth surface is installed directly below the triangular piece group groove.

[0011] As a further improvement of the present invention, the knitting needle pressure frame is composed of a wiping plate pressure frame, a ring track, and a knitting needle row frame. The wiping plate pressure frame is provided with more than two outer frames which are all installed together around the axis of the ring track. The wiping plate pressure frame and the knitting needle row frame are clearance-matched.

[0012] As a further improvement of the present invention, the jacquard circular table frame is composed of an upper ring frame seat, a support frame, and a lower ring frame seat. The upper ring frame seat and the lower ring frame seat are respectively installed on the upper and lower sides of the support frame. The upper ring frame seat is welded into one body with the lower ring frame seat through the support frame and are perpendicular to each other.

[0013] As a further improvement of the present invention, the servo device serves as a power source to drive the yarn wheel assembly frame to form an operating effect of continuous yarn feeding and yarn feeding.

[0014] As a further improvement of the present invention, the servo motor starts the main shaft ring rod to rotate the corresponding double-winding yarn wheel assembly frame winding ring frame conveyor belt, forming a lateral rotation transmission yarn winding before feeding the yarn.

[0015] As a further improvement of the present invention, the knitting needle pressure frame has a high-position matching low-position triangular piece group groove that pushes out patterns adapted to the jacquard in upper and lower groups, thereby forming an operating effect of continuous interweaving of the knitting needles and the weaving of the cloth.

[0016] As a further improvement of the present invention, the wiper pressing yarn frame is staggered in high and low positions front and back to realize a staggered top-pressing knitting needle rack, forming a needle pressing textile operation effect of matching triangle pieces to push, thereby achieving a stable amount of cloth woven by the knitting needles.

[0017] Beneficial Effects

[0018] The advantages that can be achieved after the operation of the present invention are:

[0019] The servo drive mechanism is used in conjunction with the triangular knitting needle mechanism. The arrangement of the knitting needles and the triangles is used to compare the cloth pattern for confirmation. Complex cloth can be made through the upper four and lower six working mode, so that the triangular piece group groove corresponds to the needle row frame of the knitting needle pressure yarn frame, while simple cloth can be woven in three or four sections or in five or six sections. Six wire lengths with different wire ratios are adjusted through the servo device and the yarn wheel group frame. The knitting needle row frame and the triangular piece group groove match the size. The knitting needle row frame can be woven in six sections or two sections at a time, and the corresponding triangular piece group groove can be a group of ten or eight, so that cloth patterns can be produced in hundreds of styles. Adjustment can be made to imitate the same cloth surface cloth sample in proportion, realizing the diversified coverage of textile operations of double-sided segment jacquard machines. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the following will introduce the drawings in the description of the embodiment in detail, so that other features, purposes and advantages of the present invention will become more obvious:

[0021] Figure 1 The present invention is a schematic structural diagram of a double-sided segment jacquard machine.

[0022] Figure 2 It is a detailed rear view three-dimensional structural diagram of the electric control counter of the present invention.

[0023] Figure 3 It is a detailed cross-sectional structural schematic diagram of the human-machine interface platform of the present invention.

[0024] Figure 4 It is a detailed three-dimensional structural diagram of the servo drive mechanism and the servo device of the present invention.

[0025] Figure 5 It is a detailed three-dimensional structural schematic diagram of the triangular knitting needle mechanism and the jacquard circular table frame of the present invention.

[0026] Figure 6 It is a three-dimensional structural schematic diagram of the jacquard state of the knitting needle pressing creel of the present invention.

[0027] Figure 7 It is a schematic cross-sectional structure diagram of the knitting needle pressing creel of the present invention in a weaving state.

[0028] Figure 8 It is a detailed three-dimensional structural schematic diagram of the cloth surface of the present invention.

[0029] Description of reference numerals: electronic control counter-1, servo drive mechanism-2, yarn body-3, triangular knitting needle mechanism-4, jacquard round table-5, machine support frame-6, enclosure mesh plate-7, human-machine interface table-11, integrated circuit board-12, frequency converter-13, PLC controller-14, cabinet slot-15, servo device-21, frame support plate-22, yarn wheel assembly frame-23, upper shaft disk cap-41, knitting needle Yarn pressing frame-42, triangle piece assembly slot-43, cloth surface-44, upper ring frame seat-51, support frame-52, lower ring frame seat-53, interface screen frame slot-111, human-machine interface-112, keypad-113, servo motor-211, double-winding yarn wheel assembly frame-212, ring frame conveyor belt-213, main shaft ring rod-214, wiper yarn pressing frame-421, ring track-422, needle rack-423. DETAILED DESCRIPTION

[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0031] Embodiment 1:

[0032] See also Figure 1-Figure 8 The present invention provides a double-sided segment jacquard machine, which structure includes: an electric control counter 1, a servo drive mechanism 2, a yarn body 3, a triangular knitting needle mechanism 4, a jacquard circular table 5, a machine support frame 6, and a protective mesh plate 7. The electric control counter 1 is installed on the right rear side of the machine support frame 6, the servo drive mechanism 2 is provided with more than two and annularly fixed together around the axis outer frame of the jacquard circular table 5, the triangular knitting needle mechanism 4 is installed inside the jacquard circular table 5 and the axis is colinear, the jacquard circular table 5 is welded on the top of the machine support frame 6 and penetrates each other, the protective mesh plate 7 is provided with more than two and all are nested around the axis of the machine support frame 6, the servo drive mechanism 2 is connected to the yarn body 3 is mechanically connected to the triangular knitting needle mechanism 4, the electric control counter 1 is provided with a human-machine interface table 11, an integrated circuit board 12, a frequency converter 13, a PLC controller 14, and a cabinet slot 15, the frequency converter 13 and the PLC controller 14 are respectively arranged at the left and right lower corners of the integrated circuit board 12, the integrated circuit board 12, the frequency converter 13, and the PLC controller 14 are all installed inside the cabinet slot 15, the frequency converter 13 is electrically connected to the PLC controller 14 through the wire of the integrated circuit board 12, the human-machine interface table 11 is installed on the top of the cabinet slot 15, the human-machine interface table 11 is electrically connected to the integrated circuit board 12 through the wire, and the cabinet slot 15 is installed on the right rear side of the table support frame 6.

[0033] See also Figure 3 The human-machine interface platform 11 is composed of an interface screen frame groove 111, a human-machine interface 112, and a key board 113. The interface screen frame groove 111 is nested in the rear side of the human-machine interface 112. Two key boards 113 are provided and are respectively installed on the left and right sides of the human-machine interface 112. The human-machine interface 112 is electrically connected to the key board 113 through the integrated board inside the interface screen frame groove 111 and is on the same vertical plane.

[0034] See also Figure 4The servo drive mechanism 2 is composed of a servo device 21, a frame support plate 22, and a yarn wheel assembly frame 23. The servo device 21 is installed on the top of the frame support plate 22 and is perpendicular to each other. The yarn wheel assembly frame 23 is mechanically connected to the servo device 21 through an axle wheel frame. The servo device 21 is composed of a servo motor 211, a double-winding yarn wheel assembly frame 212, a ring frame conveyor belt 213, and a main shaft ring rod 214. The main shaft ring rod 214 is inserted on the top of the axis of the servo motor 211. The double-winding yarn wheel assembly frame There are two 212s which are respectively inserted into the upper left and right corners of the servo motor 211. The main shaft ring rod 214 is interference fit with the double-winding yarn wheel assembly frame 212 through the ring frame conveyor belt 213. The servo device 21 serves as a power source to drive the yarn wheel assembly frame 23 to form an operation effect of continuous yarn feeding and feeding. The servo motor 211 starts the main shaft ring rod 214 to rotate the corresponding double-winding yarn wheel assembly frame 212 winding ring frame conveyor belt 213, forming a finishing operation effect of lateral rotation transmission yarn winding before feeding the yarn.

[0035] See also Figure 5 The jacquard truncated table frame 5 is composed of an upper ring frame seat 51, a support frame 52, and a lower ring frame seat 53. The upper ring frame seat 51 and the lower ring frame seat 53 are respectively installed on the upper and lower sides of the support frame 52. The upper ring frame seat 51 is welded into one body with the lower ring frame seat 53 through the support frame 52 and are perpendicular to each other.

[0036] Workflow: The staff operates the electric control counter 1 to call the servo drive mechanism 2 and the triangular needle mechanism 4 in the jacquard circular table frame 5 to transmit the yarn body 3 to form a double-sided jacquard operation effect, and then through the machine support frame 6 and the cloth winding machine in the surrounding mesh plate 7, the finished cloth unloading operation effect is formed. During the double-sided jacquard period, the integrated circuit board 12 is connected in series with the inverter 13 and the PLC controller 14 in the cabinet slot 15 to form an electrical signal output control device operation effect, so that the servo motor 211 of the servo device 21 drives The main shaft ring rod 214 rotates the winding ring frame conveyor belt 213 and links the double-winding yarn wheel assembly frame 212 to feed yarn and unload materials efficiently, and then forms the in-depth inner-inward centripetal yarn feeding operation effect of the ring yarn through the frame support plate 22 and the yarn wheel assembly frame 23, so that the cloth surface 44 is formed on the lower ring frame seat 53, and the built-in triangular knitting needle mechanism 4 of the upper ring frame seat 51 and the support frame 52 improves the flexible working effect of the different patterns and sections of the knitting needles and triangles, so that the human-machine interface 112 in the interface screen frame slot 111 can be controlled by the keypad 113 to monitor the real-time autonomous weaving jacquard efficiently.

[0037] Embodiment 2:

[0038] See also Figure 1-Figure 8 The present invention provides a double-sided segment jacquard machine, which is the same as the embodiment 1 in other aspects, except that:

[0039] See also Figure 5 The triangular knitting needle mechanism 4 is composed of an upper shaft disc cap 41, a knitting needle pressure yarn frame 42, a triangular piece group groove 43, and a cloth surface 44. The upper shaft disc cap 41 is installed on the top of the knitting needle pressure yarn frame 42, and the knitting needle pressure yarn frame 42 and the triangular piece group groove 43 are clearance-matched. The cloth surface 44 is installed directly below the triangular piece group groove 43. The high position of the knitting needle pressure yarn frame 42 matches the low position of the triangular piece group groove 43, and the upper and lower groups are pushed out to adapt to the jacquard pattern, forming an operating effect of the continuous interweaving of the knitting needle and the weaving of the cloth.

[0040] See also Figure 6-Figure 7 The knitting needle pressing yarn frame 42 is composed of a wiping piece pressing yarn frame 421, a ring track 422, and a knitting needle rack 423. The wiping piece pressing yarn frame 421 is provided with more than two outer frames which are all installed together around the axis of the ring track 422. The wiping piece pressing yarn frame 421 and the knitting needle rack 423 are clearance-matched. The wiping piece pressing yarn frame 421 is staggered in high and low positions front and back to achieve staggered pressing of the knitting needle rack 423, forming a needle pressing textile operation effect of matching the triangular piece pushing, thereby achieving a stable amount of cloth woven by the knitting needles.

[0041] When the staff starts the double-sided segment jacquard machine, through the specific core segment jacquard technology, the yarn body 3 is wound around the upper shaft disk cap 41 of the triangular knitting needle mechanism 4, and the knitting needle pressing yarn frame 42 and the triangular piece group groove 43 are connected, so as to form the operation effect of feeding yarn and knitting needle hooking yarn and interweaving it into cloth, and the wiping piece pressing yarn frame 421 ring frame cooperates with the lifting and pressing knitting needle rack 423 on the ring track 422 to form a size that matches the interweaving and ejecting of the triangular pieces, so that hundreds of combinations of knitting needles and triangular pieces of different sizes can be produced for the number of segments and branch groups.

[0042] The present invention achieves the cooperation of the servo drive mechanism 2 and the triangular knitting needle mechanism 4 by combining the above components, and confirms the cloth pattern by comparing the arrangement of the knitting needles and the triangles. The complex cloth can be made into a three-section and four-section weaving mode or a five-section and six-section weaving mode by using the upper four-down six working mode to make the triangular piece group groove 43 correspond to the knitting needle rack 423 of the knitting needle pressing yarn rack 42. The simple cloth can be made into a six-section weaving mode or a five-section and six-section weaving mode. The servo device 21 and the yarn wheel group rack 23 can adjust six wire lengths with different wire ratios. The knitting needle rack 423 and the triangular piece group groove 43 are matched in size, and the knitting needle rack 423 can be six-section The whole output can also be a two-stage textile operation, and the corresponding triangle piece group slot 43 can be a group of ten or eight, so that the cloth type cloth can be produced in hundreds of styles. The adjustment can be proportional to imitate the same cloth surface cloth sample, and the diversified coverage of textile operations of the double-sided segment jacquard machine can be realized. In this way, the jacquard machine pattern limitations on the market are large, and the low number of knitting needles makes the triangle matching degree distinguish the assembly deviation of the upper and lower triangle pieces of the long axis and the upper and lower triangle pieces of the short axis large, making the overall cloth and pattern cloth quality poor, and making it difficult to control the ratio of the yarn branching and grouping on the core part of the overall jacquard machine.

[0043] The specific embodiments described herein are merely examples of the present invention. A person skilled in the art may make various modifications or additions to the specific embodiments described or replace them in a similar manner without departing from the scope of the present invention or exceeding the scope defined by the appended claims.

Claims

1. A double-sided jacquard machine, the structure of which includes: The electric control counter (1), the servo drive mechanism (2), the yarn body (3), the triangular knitting needle mechanism (4), the jacquard circular table frame (5), the machine support frame (6), and the surrounding mesh plate (7) are characterized by: The electric control counter (1) is installed on the right rear side of the machine support frame (6), the servo drive mechanism (2) is provided with more than two and is fixed together in a ring shape around the axis outer frame of the jacquard circular table frame (5), the triangular knitting needle mechanism (4) is installed inside the jacquard circular table frame (5), the jacquard circular table frame (5) is welded on the top of the machine support frame (6), the enclosure mesh plate (7) is provided with more than two and is nested together around the axis of the machine support frame (6), and the servo drive mechanism (2) is mechanically connected to the triangular knitting needle mechanism (4) through the yarn body (3); The electric control counter (1) is provided with a human-machine interface table (11), an integrated circuit board (12), a frequency converter (13), a PLC controller (14), and a cabinet slot (15); The frequency converter (13) and the PLC controller (14) are respectively installed at the left and right lower corners of the integrated circuit board (12); the integrated circuit board (12), the frequency converter (13) and the PLC controller (14) are all installed inside a cabinet slot (15); the frequency converter (13) is electrically connected to the PLC controller (14) via a wire of the integrated circuit board (12); the human-machine interface platform (11) is installed on the top of the cabinet slot (15); the human-machine interface platform (11) is electrically connected to the integrated circuit board (12) via a wire; and the cabinet slot (15) is installed on the right rear side of the machine support frame (6).

2. A double-sided segment jacquard machine according to claim 1, characterized in that: The human-machine interface platform (11) is composed of an interface screen frame slot (111), a human-machine interface (112), and a keypad (113); the interface screen frame slot (111) is nested in the rear side of the human-machine interface (112); two keypads (113) are provided and are respectively installed on the left and right sides of the human-machine interface (112); the human-machine interface (112) is electrically connected to the keypad (113) via an integrated board inside the interface screen frame slot (111).

3. The double-sided segment jacquard machine according to claim 1, characterized in that: The servo drive mechanism (2) is composed of a servo device (21), a frame support plate (22), and a yarn wheel assembly frame (23); the servo device (21) is installed on the top of the frame support plate (22); and the yarn wheel assembly frame (23) is mechanically connected to the servo device (21) through a shaft wheel frame.

4. A double-sided segment jacquard machine according to claim 3, characterized in that: The servo device (21) is composed of a servo motor (211), a double-winding yarn wheel frame (212), a ring frame conveyor belt (213), and a main shaft ring rod (214); the main shaft ring rod (214) is inserted on the top of the axis of the servo motor (211); two double-winding yarn wheel frames (212) are provided and are respectively inserted in the left and right upper corners of the servo motor (211); the main shaft ring rod (214) cooperates with the double-winding yarn wheel frame (212) through the ring frame conveyor belt (213).

5. The double-sided segment jacquard machine according to claim 1, characterized in that: The triangular knitting needle mechanism (4) is composed of an upper shaft disc cap (41), a knitting needle pressure yarn frame (42), a triangular piece group groove (43), and a cloth surface (44); the upper shaft disc cap (41) is installed on the top of the knitting needle pressure yarn frame (42); the knitting needle pressure yarn frame (42) is matched with the triangular piece group groove (43); and the cloth surface (44) is installed directly below the triangular piece group groove (43).

6. The double-sided segment jacquard machine according to claim 5, characterized in that: The knitting needle pressing frame (42) is composed of a wiping plate pressing frame (421), a ring track (422), and a knitting needle row frame (423). The wiping plate pressing frame (421) is provided with more than two outer frames which are all installed together around the axis of the ring track (422). The wiping plate pressing frame (421) is matched with the knitting needle row frame (423).

7. The double-sided segment jacquard machine according to claim 1, characterized in that: The jacquard truncated table frame (5) is composed of an upper ring frame seat (51), a support frame (52), and a lower ring frame seat (53). The upper ring frame seat (51) and the lower ring frame seat (53) are respectively installed on the upper and lower sides of the support frame (52). The upper ring frame seat (51) is welded into one piece with the lower ring frame seat (53) through the support frame (52).

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