Automatic bubble mud production equipment and method

Abstract

The invention discloses automatic production equipment and method for bubble mud, and solves the problems of accurate positioning and deep cleaning of a raw material barrel among all operation stations in the bubble mud production process. And the working disc rotating unit realizes accurate positioning of the raw material barrel among all operation stations through mutual cooperation of a gear disc, an original point shifting piece, a counting shifting piece and a correlation type photoelectric sensor. And the dumping unit realizes dumping and return operation of the raw material barrel through the action of an output cylinder, so that the continuity of the production process is ensured. According to the cleaning unit, through interaction of a cleaning guide rail, a position sensor, a lifting cleaning rod and a cleaning spray head, it is ensured that the raw material barrel is thoroughly cleaned before production conversion every time, and the problem that the product quality is affected by residues is solved. Therefore, not only is the production efficiency improved, but also the product quality control level is remarkably improved.

Description

Technical Field

[0001] The present invention relates to the technical field of automated production, and in particular to an automated production device and method for bubble mud. Background Art

[0002] In the production process of sticky materials such as bubble mud, ensuring the thorough cleaning of the raw material barrels is not only a basic requirement for maintaining a smooth production process, but also a crucial link in ensuring product quality and consumer safety. Although traditional automated production equipment has significantly improved production efficiency to a certain extent through mechanized operations and optimized product quality control to a certain extent, its performance in dealing with the key link of raw material barrel cleaning still needs to be improved. Specifically, existing automated cleaning systems often find it difficult to thoroughly and comprehensively clean the raw material barrels before each production changeover.

[0003] These devices may not be able to effectively remove the tiny residues attached to the inner wall and corners of the raw material barrel. These residues, whether they are material debris left over from the previous batch of production or dirt accumulated due to long-term storage, are very likely to be inadvertently mixed into the raw materials in the new production batch. Once these impurities enter the production process, they will not only directly affect the purity and consistency of the final product, but may also have an adverse effect on the appearance, feel and even performance of the product. It can be seen that the existing technology still needs to be improved and enhanced. In view of the above problems, the existing technology urgently needs to be improved. Summary of the invention

[0004] The purpose of the present application is to provide an automated bubble mud production device and a production method thereof, which have the advantages of being able to effectively clean the raw material barrels, prevent residues from mixing into new production batches, and improve product purity and consistency.

[0005] This application provides an automated bubble mud production equipment, and the technical solution is as follows:

[0006] It includes a working disk rotating unit, a mud discharging unit, a water discharging unit, a raw material discharging unit, a stirring unit, a barrel inverting unit and a cleaning unit; the working disk rotating unit includes a gear disk, an origin paddle, a counting paddle, a through-beam photoelectric sensor and a raw material barrel arranged on the gear disk, and each of the operating stations of the mud discharging unit, the water discharging unit, the raw material discharging unit, the stirring unit, the barrel inverting unit and the cleaning unit corresponds to one of the raw material barrels, one origin paddle and a plurality of counting paddles are distributed on the bottom surface of the gear disk corresponding to the operating station, the number of the through-beam photoelectric sensors is two, the two through-beam photoelectric sensors are stacked, and the origin paddle or the counting paddle is located at a position corresponding to the origin paddle or the counting paddle. The top of the said through-beam photoelectric sensor extends into it, the length of the said origin paddle is equal to the height of the two said through-beam photoelectric sensors, and the length of the said counting paddle sensor is equal to the height of one said through-beam photoelectric sensor; the said barrel inverting unit comprises an output cylinder for inverting and returning the raw material barrel, the said output cylinder is fixed on the said gear plate, and the said raw material barrel is arranged at the output end of the said output cylinder; the said cleaning unit comprises a cleaning guide rail, a position sensor, a lifting cleaning rod and a cleaning nozzle arranged on the said lifting cleaning rod, the said cleaning nozzle is movably arranged on the said cleaning guide rail toward the said raw material barrel, and the said cleaning guide rail is also provided with a position sensor for monitoring the stroke of the lifting cleaning rod.

[0007] Furthermore, the present application also proposes that the mud discharging unit includes a conical hopper, a discharging trough, a spiral discharging tool, a hopper vibration motor and a discharge port, the discharging trough is provided at the bottom of the conical hopper, the spiral discharging tool is rotatably provided in the discharging trough, the hopper vibration motor is fixed on the outer wall of the conical hopper, and the discharge port is provided at the bottom of the discharging trough, and the discharge port is located above one of the raw material barrels.

[0008] Furthermore, the present application also proposes that it also includes a soil stirring unit, wherein the soil stirring unit includes a stirring rod, and the stirring rod is rotatably disposed on the conical hopper, and the hopper vibration motor and the stirring rod are located at the same height.

[0009] Furthermore, the present application also proposes that the water discharge unit includes a primary storage barrel, a secondary storage barrel, a liquid level sensor, a temperature sensor, a heat exchange plate, a water outlet, a water valve and a return pipe; the primary storage barrel is connected to the secondary storage barrel, the liquid level sensor, the temperature sensor and the heat exchange plate are all arranged in the secondary storage barrel, the secondary storage barrel is provided with the water outlet, and the water outlet is connected to the water valve, and the inlet end of the water valve is also connected to the secondary storage barrel through the return pipe.

[0010] Furthermore, the present application also proposes that the raw material discharging unit includes a discharging barrel, a return port, a discharging port, a discharging valve and an air pump, the discharging barrel is provided with the return port and the discharging port, the inlet end of the discharging valve is respectively connected to the return port, the discharging port and the air pump, and the discharging valve is located at the opening of one of the raw material barrels.

[0011] Furthermore, the present application also proposes that the stirring unit includes a stirring guide rail, a height sensor, a lifting stirring rod and a stirring head. The lifting stirring rod is movably arranged on the stirring guide rail, the stirring head is rotatably arranged at the bottom of the lifting stirring rod, the stirring head is located in one of the raw material barrels, and a height sensor for monitoring the lifting height of the lifting stirring rod is arranged on the stirring guide rail.

[0012] Furthermore, the present application also proposes that the stirring unit also includes a lifting cylinder and a horizontally arranged connecting rod, one end of the connecting rod is movably arranged on the stirring guide rail, and the other end of the connecting rod is fixed with the lifting stirring rod, the lifting cylinder is located below the connecting rod and is fixedly connected to the middle part of the connecting rod, and the lifting cylinder, the stirring guide rail and the lifting stirring rod are all arranged vertically.

[0013] Furthermore, the present application also proposes that the cleaning guide rail is arranged at an angle.

[0014] Furthermore, the present application also proposes that it also includes a barrel inverted notch, and the barrel inverted notch is provided at the edge of the gear plate, and the barrel inverted notch is located on the peripheral side of the raw material barrel.

[0015] Furthermore, the present application also proposes an automated production method for bubble mud, which is used to prepare bubble mud by the automated bubble mud production equipment, including the following steps: S1. The raw material barrel accurately corresponds to each operating station, and it is determined whether the raw material barrel is returned to the correct position, whether the stirring head is located in the raw material barrel, and whether the mud discharging unit, the water discharging unit, the raw material discharging unit and the cleaning unit are suspended. If so, the suspension state is released and the equipment is started, otherwise the reset process is started to perform initialization operations such as position resetting; S2. Obtain the formula plan and extract the formula value from the formula plan, convert the formula value into execution data, and determine and save it according to the execution data. Save production mode; S3. Determine the execution process according to the production mode, and record the steps of the process execution in the log as raw material barrel group, and determine the standard operation of the process according to the formula value. Execution data is converted to determine the standard operation of the process; S4. The execution data is sent to each execution unit, and the execution unit receives and reads the exclusive execution data after identifying the process code; S5. Each execution unit executes the corresponding process according to the execution data, and marks the process code after completing the current execution process; S6. Check whether the process codes of all execution processes in the current recipe plan have been marked. If so, stop running, otherwise automatically repeat steps S3-S5.

[0016] From the above, it can be seen that the present application provides an automated bubble mud production equipment and a production method thereof, including a working disc rotation unit, a mud discharging unit, a water discharging unit, a raw material discharging unit, a stirring unit, a barrel inverting unit and a cleaning unit, wherein the cleaning unit includes a cleaning guide rail, a position sensor, a lifting cleaning rod and a cleaning nozzle arranged on the lifting cleaning rod, and the cleaning nozzle is movably arranged on the cleaning guide rail toward the raw material barrel. Through this design, the raw material barrel can be comprehensively and thoroughly cleaned, effectively preventing residues from mixing into new production batches, thereby improving product purity and consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 A schematic diagram of the structure of the automatic bubble mud production equipment provided by the present invention;

[0019] Figure 2 for Figure 1 A magnified view of detail A;

[0020] Figure 3 Another structural schematic diagram of the bubble mud automated production equipment provided by the present invention;

[0021] Figure 4 for Figure 3 A magnified view of detail B;

[0022] Figure 5 for Figure 3 A magnified view of detail C;

[0023] Figure 6 A schematic diagram of a portion of the structure of the automated bubble mud production equipment provided by the present invention;

[0024] Figure 7 A schematic diagram of a portion of the structure of the automated bubble mud production equipment provided by the present invention;

[0025] Figure 8 A schematic diagram of a portion of the structure of the automated bubble mud production equipment provided by the present invention;

[0026] Fig. 9 The present invention provides a flow chart of the automated production method of bubble mud.

[0027] Component number description

[0028] 1 Working plate rotating unit 22 Discharge chute

[0029] 2 Mud discharging unit 23 Spiral discharging tool

[0030] 3 Water discharging unit 24 Hopper vibration motor

[0031] 4 Raw material discharging unit 25 Discharging port

[0032] 5 Stirring unit 26 Stirring stick

[0033] 6 Drum tipping unit 51 Mixing rail

[0034] 7 Cleaning unit 52 Lifting stirring rod

[0035] 11 gear plate 53 lifting cylinder

[0036] 12 origin paddle 54 connecting rod

[0037] 13 Counting paddle 61 Bucket notch

[0038] 14 Through-beam photoelectric sensor 71 Cleaning rail

[0039] 15 Raw material barrel 72 Lifting cleaning rod

[0040] 21 Conical hopper 73 Cleaning nozzle DETAILED DESCRIPTION

[0041] The present invention provides an automated production device and method for bubble mud. To make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention is further described in detail below with reference to the accompanying drawings and examples.

[0042] In the description of the present invention, it should be understood that the terms "up, down, left, right, etc." indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and should not be understood as limiting the present invention; in addition, the terms "installation" and "connection" should be understood in a broad sense, and those skilled in the art can understand the specific meanings of the above terms in the present invention according to specific circumstances.

[0043] The present application provides an automated bubble mud production device, comprising a working disc rotating unit 1, a mud discharging unit 2, a water discharging unit 3, a raw material discharging unit 4, a stirring unit 5, a barrel inverting unit 6 and a cleaning unit 7. The working disk rotating unit 1 includes a gear disk 11, an origin paddle 12, a counting paddle 13, a beam-type photoelectric sensor 14 and a raw material barrel 15 arranged on the gear disk 11. The mud discharging unit 2, the water discharging unit 3, the raw material discharging unit 4, the stirring unit 5, the barrel-turning unit 6 and the cleaning unit 7 have a raw material barrel 15 corresponding to the operating station. The bottom surface of the gear disk 11 has an origin paddle 12 and a plurality of counting paddles 13 distributed at the corresponding operating station. There are two beam-type photoelectric sensors 14, which are stacked. The origin paddle 12 or the counting paddle 13 extends into the beam-type photoelectric sensor 14 from above. The length of the origin paddle 12 is equal to the height of the two beam-type photoelectric sensors 14, and the length of the counting paddle 13 sensor is equal to the height of one beam-type photoelectric sensor 14. The barrel-turning unit 6 includes an output cylinder for turning and returning the raw material barrel 15. The output cylinder is fixed on the gear disk 11, and the raw material barrel 15 is arranged at the output end of the output cylinder. The cleaning unit 7 includes a cleaning rail 71, a position sensor, a lifting cleaning rod 72 and a cleaning nozzle 73 arranged on the lifting cleaning rod 72. The cleaning nozzle 73 is movably arranged on the cleaning rail 71 toward the raw material barrel 15. The cleaning rail 71 is also provided with a position sensor for monitoring the travel of the lifting cleaning rod 72.

[0044] In the bubble mud production process, accurately positioning the raw material barrel 15 and ensuring the thorough cleaning of the raw material barrel 15 are two key issues. In order to solve these problems, the inventors have gradually formed a complete set of solutions through in-depth research and repeated experiments. First, through the mutual cooperation of the gear plate 11, the origin paddle 12, the counting paddle 13 and the opposing photoelectric sensor 14 in the working disk rotation unit 1, the accurate positioning of the raw material barrel 15 between each operating station is achieved. Secondly, through the output cylinder in the barrel inverting unit 6, the barrel inverting and returning operations of the raw material barrel 15 are realized, ensuring the continuity of the production process. Finally, through the interaction of the cleaning guide rail 71, the position sensor, the lifting cleaning rod 72 and the cleaning nozzle 73 in the cleaning unit 7, it is ensured that the raw material barrel 15 is thoroughly cleaned before each production conversion to avoid residues affecting product quality.

[0045] Furthermore, the mud discharging unit 2 of the present application includes a conical hopper 21, a discharging trough 22, a spiral discharging tool 23, a hopper vibration motor 24 and a discharge port 25. The conical hopper 21 is provided with a discharging trough 22 at the bottom, and a spiral discharging tool 23 is rotatably provided in the discharging trough 22. The hopper vibration motor 24 is fixed on the outer wall of the conical hopper 21. A discharging port 25 is opened at the bottom of the discharging trough 22, and the discharging port 25 is located above one of the raw material barrels 15.

[0046] The conical hopper 21 of the mud discharging unit 2 facilitates the smooth flow and discharge of materials through its unique structural design. The rotatable setting of the spiral discharging tool 23 in the discharging trough 22 can effectively push the material forward, thereby achieving uniform discharging. The hopper vibration motor 24 is used to shake the material off the inner wall of the conical hopper by vibrating the hopper, and prevent the material from being blocked during the discharging process. The design of the discharge port 25 ensures that the material can accurately enter the raw material barrel 15, thereby improving production efficiency and product quality. Through the mutual cooperation of these technical features, the problems of material residue in the conical hopper and the uniformity and stability of mud discharging during the bubble mud production process are solved.

[0047] The conical hopper 21 can be designed with different tapers and materials to accommodate different types and viscosities of bubble mud. The spiral discharging cutter 23 can select different spiral angles and rotation speeds according to the characteristics of the material to achieve the best discharging effect. The vibration frequency and amplitude of the hopper vibration motor 24 can be adjusted to ensure that the material can be shaken off smoothly while avoiding equipment wear caused by excessive vibration. The position and shape of the discharge port 25 can also be optimized according to the size and shape of the raw material barrel 15 to ensure that the material can accurately enter the raw material barrel 15.

[0048] Furthermore, it also includes a soil stirring unit 5, which includes a stirring rod 26, which is rotatably arranged on the conical hopper, and the hopper vibration motor 24 is located at the same height as the stirring rod 26. The hopper vibration motor 24 is at the same height as the stirring rod 26, and the soil can be more evenly distributed during the stirring process by vibration. Through this design, the problem of uneven soil stirring can be effectively solved, thereby improving the production quality of bubble mud. The stirring rod 26 can adopt a variety of different structural forms, such as spiral, blade shape, etc., to adapt to the characteristics and stirring requirements of different soils. The vibration frequency and amplitude of the hopper vibration motor 24 can also be adjusted according to actual needs to achieve the best stirring effect. The installation method of the stirring rod 26 and the vibration motor can be fixed or detachable, so as to facilitate maintenance and replacement.

[0049] Further, the water discharging unit 3 includes a primary storage bucket, a secondary storage bucket, a liquid level sensor, a temperature sensor, a heat exchange plate, a water outlet, a water valve and a return pipe. The primary storage bucket is connected to the secondary storage bucket, and the liquid level sensor, the temperature sensor and the heat exchange plate are all arranged in the secondary storage bucket. The secondary storage bucket is provided with a water outlet, and the water outlet is connected to the water valve, and the inlet end of the water valve is also connected to the secondary storage bucket through the return pipe. The connection design between the primary storage bucket and the secondary storage bucket ensures the storage and transportation of water. The liquid level sensor and the temperature sensor are used to monitor the water level and the water temperature respectively to ensure the precise control of the water volume and the temperature. The heat exchange plate is used to adjust the water temperature to ensure that the water temperature is suitable. The connection design of the water outlet and the water valve ensures the orderly discharge of water. The return pipe design ensures the recycling of water to avoid waste. These technical features work together to achieve the precise management and control of water, and effectively solve the problem of precise control and management of water in the production process of bubble mud.

[0050] Specifically, the liquid level sensor can adopt a float type liquid level sensor or a capacitive liquid level sensor to ensure accurate detection at different liquid levels. The temperature sensor can adopt a thermocouple or a thermistor to ensure accurate measurement of the water temperature. The heat exchange plate can adopt a plate heat exchanger or a tube heat exchanger to ensure high heat exchange efficiency. The water valve can adopt an electric valve or a pneumatic valve to ensure high control accuracy. The return pipe can adopt a stainless steel pipe or a plastic pipe to ensure corrosion resistance and durability. Therefore, the present application realizes precise control of water temperature and water volume by setting a liquid level sensor, a temperature sensor and a heat exchange plate. By setting a return pipe, water recycling is achieved and waste of resources is avoided.

[0051] Further, the raw material discharging unit 4 includes a discharging barrel, a return port, a discharging port, a discharging valve and an air pump. The discharging barrel is provided with a return port and a discharging port. The inlet end of the discharging valve is respectively connected with the return port, the discharging port and the air pump, and the discharging valve is located at the opening of one of the raw material barrels 15. The technical features include a discharging barrel, a return port, a discharging port, a discharging valve and an air pump. The discharging barrel is used to store raw materials, and the return port and the discharging port are used for the reflux and output of raw materials, respectively. The inlet end of the discharging valve is connected to the return port, the discharging port and the air pump, and the air pump is used to blow out the residual material at the discharging valve to achieve precise control of the material. The discharging valve is located at the opening of the raw material barrel 15 to ensure that the raw materials can be discharged smoothly.

[0052] The discharge barrel can be made of stainless steel or plastic material to ensure corrosion resistance and easy cleaning. The size of the return port and the discharge port can be adjusted according to the specific raw material characteristics to ensure the smooth flow of raw materials. The discharge valve can be electrically or pneumatically controlled to achieve precise opening and closing operations. The air pump can choose a model with stable airflow output to ensure that the residual material at the discharge valve can be effectively blown away. The installation position of the discharge valve should ensure that it is at the opening of the raw material barrel 15 to facilitate the smooth discharge of raw materials. This application can better control the discharge process of raw materials, ensure the stability of the production process and the uniformity of product quality. Please refer to Figure 3 and Figure 5 In this embodiment, the discharge valve of the raw material discharge unit 4 uses two solenoid valves to control the two raw materials to be added into the raw material barrel 15 respectively. In more detail, the water valve in the water discharge unit 3 is also controlled by a solenoid valve. The above three solenoid valves can be combined to improve the degree of integration.

[0053] Further, the stirring unit 5 includes a stirring rail 51, a height sensor, a lifting stirring rod 52 and a stirring head. The lifting stirring rod 52 can be movably arranged on the stirring rail 51, and the stirring head can be rotatably arranged at the bottom of the lifting stirring rod 52. The stirring head is located in one of the raw material barrels 15, and a height sensor for monitoring the lifting height of the lifting stirring rod 52 is arranged on the stirring rail 51. The stirring rail 51, the height sensor, the lifting stirring rod 52 and the stirring head of the stirring unit 5 cooperate with each other to achieve uniform stirring of the materials in the raw material barrel 15. The stirring rail 51 allows the lifting stirring rod 52 to move up and down, and the height sensor monitors the height of the lifting stirring rod 52 at the same time, ensuring that the stirring head can be accurately positioned in the raw material barrel 15 and fully stirred. The stirring head is arranged at the bottom of the lifting stirring rod 52, and the stirring of the materials is achieved through rotational motion to ensure that the materials are evenly mixed. Through this technical solution, the problem of uneven stirring of materials in the raw material barrel 15 during the production of bubble mud is solved, and the product quality is improved.

[0054] The stirring guide rail 51 can be made of high-strength metal material to ensure that it will not deform during long-term use. The height sensor can be a laser or ultrasonic sensor, which has high accuracy and stability and can accurately monitor the height of the lifting stirring rod 52. The lifting stirring rod 52 can be driven by a motor, and the motor can adjust the height of the stirring rod according to the feedback signal of the height sensor to ensure that the stirring head is in the optimal position in the raw material barrel 15. The design of the stirring head can adopt a multi-blade structure to increase the stirring effect, and the material of the blade can be selected from wear-resistant and corrosion-resistant materials to extend the service life. The technical solution of the present application can ensure the accurate positioning and sufficient stirring of the stirring head in the raw material barrel 15, thereby improving the production quality of the bubble mud and ensuring the consistency and stability of the product.

[0055] Further, the stirring unit 5 includes a lifting cylinder 53 and a horizontally arranged connecting rod 54, one end of the connecting rod 54 is movably arranged on the stirring guide rail 51, and the other end of the connecting rod 54 is fixed with a lifting stirring rod 52, the lifting cylinder 53 is located below the connecting rod 54 and is fixedly connected to the middle of the connecting rod 54, and the lifting cylinder 53, the stirring guide rail 51 and the lifting stirring rod 52 are all arranged vertically. The stirring unit 5 includes a lifting cylinder 53, a connecting rod 54, a stirring guide rail 51 and a lifting stirring rod 52. Through the combination of these components, the lifting cylinder 53 can drive the connecting rod 54 and the lifting stirring rod 52 to perform a lifting operation in the vertical direction. One end of the connecting rod 54 is movably arranged on the stirring guide rail 51, ensuring the stability and accuracy of the lifting process. The lifting cylinder 53 is located below the connecting rod 54 and is fixedly connected to the middle of it, making the lifting process more stable. The stirring guide rail 51 and the lifting stirring rod 52 are all arranged vertically, further ensuring the accuracy and stability of the operation.

[0056] The design of the present application effectively improves the stability and accuracy of the stirring process, ensures uniform stirring of the bubble mud during the production process, and avoids the problem of uneven mixing of materials. Thus, the quality and consistency of the bubble mud are improved, and the problem of unstable lifting operation of the stirring unit 5 in the prior art is solved.

[0057] Furthermore, the cleaning guide rail 71 is tilted so that the cleaning nozzle 73 can clean various parts of the raw material barrel 15 more effectively. The tilted cleaning guide rail 71 can enable the cleaning nozzle 73 to cover a larger cleaning area during movement, especially for the cleaning problems of the inner wall and corners of the raw material barrel 15, to ensure a more thorough cleaning effect. As a preferred embodiment, the inclination angle of the guide rail can be between 10 degrees and 30 degrees. Further, an adjustment mechanism can be provided so that the inclination angle of the guide rail can be adjusted according to actual needs. In addition, during the movement of the cleaning nozzle 73, the control system can automatically adjust its spray angle and spray intensity to meet the cleaning requirements at different inclination angles, and the nozzle will automatically rotate during the spraying process, and the spraying area is wider. The cleaning efficiency and cleaning quality of the raw material barrel 15 are further improved, and production quality problems caused by incomplete cleaning are avoided.

[0058] Furthermore, it includes a barrel inverting notch 61, and the barrel inverting notch 61 is set at the edge of the gear plate 11, and the barrel inverting notch 61 is located on the peripheral side of the raw material barrel 15. The barrel inverting notch 61 is an opening set at the edge of the gear plate 11, and is located on the peripheral side of the raw material barrel 15. The function of the barrel inverting notch 61 is to facilitate the barrel inverting operation of the raw material barrel 15 during the bubble mud production process. By setting the barrel inverting notch 61 on the edge of the gear plate 11, the space occupied by the barrel inverting unit 6 can be reduced, and the miniaturization of the equipment can be achieved. This design can ensure the smooth inverting of the raw material barrel 15 during the production process within a limited space. It not only improves the production efficiency and reduces the space occupied by the equipment, but also ensures the smooth inverting operation of the raw material barrel 15 during the production process, thereby improving the overall performance and reliability of the equipment.

[0059] The setting of the barrel inverting notch 61 can be achieved in a variety of ways. For example, the barrel inverting notch 61 can be customized according to the size and shape of the raw material barrel 15 to ensure the smooth operation of the barrel inverting. The material selection of the barrel inverting notch 61 can take into account wear resistance and corrosion resistance to adapt to the characteristics of different raw materials in the production process. As a preferred embodiment, the barrel inverting notch 61 can adopt a modular design to facilitate replacement and maintenance.

[0060] The present application also proposes an automated production method for bubble mud, comprising the following steps: S1. The raw material barrel accurately corresponds to each operating station, and it is determined whether the raw material barrel is returned to the correct position, whether the stirring head is located in the raw material barrel, and whether the mud discharging unit, the water discharging unit, the raw material discharging unit and the cleaning unit are suspended. If so, the suspended state is released and the equipment is started, otherwise the reset process is started to perform initialization operations such as position resetting; S2. The formula scheme is obtained and the formula value is extracted from the formula scheme, the formula value is converted into execution data, and the production mode is determined and saved according to the execution data; S3. The execution process is determined according to the production mode, and the steps of the process execution are recorded in the log as the raw material barrel position group, and the standard operation of the process is determined according to the execution data converted from the formula value; S4. The execution data is sent to each execution unit, and the execution unit receives and reads the exclusive execution data after identifying the process code; S5. Each execution unit executes the corresponding process according to the execution data, and marks the process code after completing the current execution process; S6. Check whether the process codes of all execution processes in the current formula scheme have been marked. If they are stopped, otherwise steps S3-S5 are automatically repeated.

[0061] Through the above method, the present application solves the problem of automatic control of initialization of each operating station and process execution in the bubble mud production process, significantly improving production efficiency and product quality. Compared with the prior art, the method of the present application is more accurate and efficient, can effectively avoid misoperation and process omissions, and ensure the continuity and consistency of the production process.

[0062] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and inventive concept of the present invention, and all these changes or substitutions should fall within the protection scope of the present invention.

Claims

1. Bubble mud automated production equipment, characterized in that: It includes a working disc rotating unit, a mud discharging unit, a water discharging unit, a raw material discharging unit, a stirring unit, a barrel pouring unit and a cleaning unit; The working disk rotating unit comprises a gear disk, an origin paddle, a counting paddle, a through-beam photoelectric sensor and a raw material barrel arranged on the gear disk, and each of the operating stations of the mud discharging unit, the water discharging unit, the raw material discharging unit, the stirring unit, the barrel inverting unit and the cleaning unit corresponds to one of the raw material barrels, and one origin paddle and a plurality of counting paddles are distributed on the bottom surface of the gear disk corresponding to the operating station, the number of the through-beam photoelectric sensors is two, and the two through-beam photoelectric sensors are stacked, and the origin paddle or the counting paddle extends into the through-beam photoelectric sensor from above, and the length of the origin paddle is equal to the height of the two through-beam photoelectric sensors, and the length of the counting paddle sensor is equal to the height of one through-beam photoelectric sensor; The barrel tipping unit includes an output cylinder for tipping and returning the raw material barrel, the output cylinder is fixed on the gear plate, and the raw material barrel is arranged at the output end of the output cylinder; the cleaning unit includes a cleaning guide rail, a position sensor, a lifting cleaning rod and a cleaning nozzle arranged on the lifting cleaning rod, the cleaning nozzle is movably arranged on the cleaning guide rail toward the raw material barrel, and the cleaning guide rail is also provided with a position sensor for monitoring the stroke of the lifting cleaning rod.

2. The bubble mud automated production equipment according to claim 1, characterized in that: The mud discharging unit includes a conical hopper, a discharging trough, a spiral discharging tool, a hopper vibration motor and a discharge port. The discharging trough is provided at the bottom of the conical hopper, and the spiral discharging tool is rotatably provided in the discharging trough. The hopper vibration motor is fixed on the outer wall of the conical hopper. The discharge port is provided at the bottom of the discharging trough, and the discharge port is located above one of the raw material barrels.

3. The bubble mud automated production equipment according to claim 2, characterized in that: It also includes a soil stirring unit, which includes a stirring rod. The stirring rod is rotatably arranged on the conical hopper, and the hopper vibration motor and the stirring rod are located at the same height.

4. The automatic bubble mud production equipment according to claim 1 is characterized in that: The water discharge unit includes a primary storage barrel, a secondary storage barrel, a liquid level sensor, a temperature sensor, a heat exchange plate, a water outlet, a water valve and a return pipe; the primary storage barrel is connected to the secondary storage barrel, the liquid level sensor, the temperature sensor and the heat exchange plate are all arranged in the secondary storage barrel, the secondary storage barrel is provided with the water outlet, and the water outlet is connected to the water valve, and the inlet end of the water valve is also connected to the secondary storage barrel through the return pipe.

5. The bubble mud automated production equipment according to claim 1, characterized in that: The raw material discharging unit includes a discharging barrel, a return port, a discharging port, a discharging valve and an air pump. The discharging barrel is provided with the return port and the discharging port. The inlet end of the discharging valve is respectively connected with the return port, the discharging port and the air pump. The discharging valve is located at the opening of one of the raw material barrels.

6. The automatic bubble mud production equipment according to claim 1, characterized in that: The stirring unit includes a stirring rail, a height sensor, a lifting stirring rod and a stirring head. The lifting stirring rod is movably arranged on the stirring rail, and the stirring head is rotatably arranged at the bottom of the lifting stirring rod. The stirring head is located in one of the raw material barrels. The stirring rail is provided with a height sensor for monitoring the lifting height of the lifting stirring rod.

7. The automatic bubble mud production equipment according to claim 6, characterized in that: The stirring unit also includes a lifting cylinder and a horizontally arranged connecting rod, one end of the connecting rod is movably arranged on the stirring guide rail, and the other end of the connecting rod is fixed with the lifting stirring rod, the lifting cylinder is located below the connecting rod and is fixedly connected to the middle part of the connecting rod, and the lifting cylinder, the stirring guide rail and the lifting stirring rod are all vertically arranged.

8. The automatic bubble mud production equipment according to claim 1, characterized in that: The cleaning guide rail is arranged inclined.

9. The automatic bubble mud production equipment according to claim 1, characterized in that: It also includes a barrel inverted notch, which is arranged at the edge of the gear plate and is located on the peripheral side of the raw material barrel.

10. An automated production method for bubble mud, comprising preparing bubble mud using the automated production equipment for bubble mud according to any one of claims 1 to 9, characterized in that: The steps include: S1. The raw material barrel accurately corresponds to each operating station, and determines whether the raw material barrel is back to the original position, whether the mixing head is located in the raw material barrel, and whether the mud discharging unit, water discharging unit, raw material discharging unit and cleaning unit are suspended. If so, release the suspension state and start the equipment, otherwise start the reset process to perform initialization operations such as position reset; S2. Obtain a recipe plan and extract recipe values ​​from the recipe plan, convert the recipe values ​​into execution data, and determine and save the production mode based on the execution data; S3. Determine the execution process according to the production mode, and record the steps of the process execution in the log by raw material barrel group, and determine the standard operation of the process according to the formula value conversion execution data; S4. Send the execution data to each execution unit, and the execution unit will receive and read the exclusive execution data after identifying the process code; S5. Each execution unit executes the corresponding process according to the execution data, and marks the process code after completing the current execution process; S6. Check whether the process codes of all executed processes in the current recipe are marked as completed. If so, stop the operation. Otherwise, automatically repeat steps S3-S5.

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