An automatic liquid supplementing base station, system and method for steel structure factory line marking equipment
By designing the lifting and docking components of the automatic liquid replenishment base station, the positioning and docking problems of the automatic marking equipment were solved, realizing an efficient automatic liquid replenishment process and improving the service life and working efficiency of the equipment.
Patent Information
- Application Number
- CN202411735788.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2044-11-29
AI Technical Summary
Existing automatic marking equipment cannot achieve precise positioning, and the liquid storage tank and marking equipment cannot be effectively connected, resulting in problems such as damage to the liquid replenishment port and leakage of paint.
An automatic liquid replenishment base station was designed, comprising a base component, a lifting component, a docking component, a liquid storage component, a shaking component, a reflux component, and a positioning component. Automatic liquid replenishment is achieved through the positioning of the lifting component and the precise docking of the docking component.
The automatic ground marking painting equipment has achieved high-precision positioning and automatic paint replenishment, reducing positioning time, avoiding damage to the paint replenishment port and paint leakage, and improving paint replenishment efficiency.
Smart Images

Figure CN119456340B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of factory marking equipment technology, and in particular to an automatic liquid replenishment base station, system and method for steel structure factory marking equipment. Background Technology
[0002] In 5A-level factories, floor markings are not merely for aesthetics, but also for improving production efficiency, ensuring workplace safety, and standardizing production processes. With increasing industrial automation, the demands for refined management of the production environment are also rising, making floor markings an increasingly important visual management tool on the production floor. Furthermore, with the development of intelligent manufacturing technologies, floor markings in 5A-level factories are also evolving towards intelligent and information-based approaches. For example, intelligent recognition technology can enable automatic monitoring and management of marked areas; and information systems can facilitate real-time updates and sharing of marking information. The application of these technologies will further enhance the factory's production efficiency and management level.
[0003] To reduce the waste of human resources, automated line marking equipment has emerged on the market, capable of marking ground lines according to a pre-set path. These automated line marking devices are highly efficient, significantly reducing the need for manual labor. However, these devices have some drawbacks, such as the need for manual replenishment of paint, preventing fully automated paint replenishment.
[0004] To achieve fully automated paint replenishment, workstations have emerged on the market that automatically replenish paint using a reservoir. However, these workstations also have drawbacks, such as the inability to accurately position the marking equipment, and the inability of the reservoir and marking equipment to effectively connect, leading to damage to the marking equipment interface and paint leakage.
[0005] Currently, no effective solutions have been proposed for the problems existing in related technologies, such as the workstation's inability to accurately locate the marking equipment, the inability of the liquid storage tank and the marking equipment to effectively connect, and the damage to the liquid replenishment port of the marking equipment. Summary of the Invention
[0006] The purpose of this invention is to address the shortcomings of existing technologies by providing an automatic liquid replenishment base station, system, and method for marking equipment in steel structure factories, thereby solving problems such as the inability of workstations to accurately locate the marking equipment, the inability of the liquid storage tank and the marking equipment to effectively connect, and the damage to the liquid replenishment port of the marking equipment.
[0007] To achieve the above objectives, the technical solution adopted by the present invention is as follows:
[0008] In a first aspect, the present invention provides an automatic liquid replenishment base station for marking equipment in steel structure factories, comprising:
[0009] A base component, which is disposed on a horizontal plane and is used to mount components;
[0010] A lifting component, which is disposed on the base component, is used to lift the automatic ground marking painting device when the automatic ground marking painting device is located on the base component;
[0011] A docking component is disposed in the upper middle part of the base component and is used to dock with the automatic ground marking painting equipment and deliver paint to the automatic ground marking painting equipment.
[0012] A liquid storage component is disposed on the base component and communicates with the docking component, and is used to store paint liquid and transport paint liquid to the docking component;
[0013] A shaking component is disposed on the base component and connected to the liquid storage component, and is used to shake the paint liquid in the liquid storage component.
[0014] A return component is provided on the base component and communicates with the liquid storage component, for returning residual paint from the automatic ground marking painting equipment to the liquid storage component;
[0015] A positioning component is provided on the lifting component and is used to position the walking mechanism of the automatic ground marking painting equipment in front-back and left-right directions.
[0016] A control component is disposed on the base component and connected to the docking component, the liquid storage component, the shaking component and the positioning component respectively, for controlling the start and stop of the docking component, the liquid storage component, the shaking component and the positioning component.
[0017] In some embodiments, the lifting component includes:
[0018] At least one first support member is disposed on the base component for mounting parts;
[0019] At least one first guide member is disposed on the side of the first bracket member;
[0020] At least one lead rod, the two ends of which are rotatably connected to the two ends of the first support member;
[0021] At least one first driving member is disposed on the first support member and connected to the lead screw member and the control component respectively, for driving the lead screw member to rotate under the action of the control component;
[0022] At least two movable parts are slidably connected inside the first support member and threadedly connected to the lead screw member, for moving towards or away from each other along the axial direction of the first support member under the action of the lead screw member;
[0023] At least two second guide members are provided, each of which is disposed on a corresponding movable member and is slidably connected to the first guide member to prevent the corresponding movable member from rotating.
[0024] A lifting support component, the first end of which is hinged to two of the first guide members, for reciprocating motion in the vertical direction under the action of the moving member;
[0025] A support plate is hinged to the second end of the lifting bracket and is used to reciprocate in the vertical direction under the action of the lifting bracket.
[0026] The third guide member is disposed on the base component and connected to the support plate component, and is used to guide the support plate component to reciprocate in the vertical direction.
[0027] In some embodiments, the docking component includes:
[0028] The second support component is disposed on the base component and is used to install components;
[0029] A first pipe fitting is disposed on the second support member and is used to transport paint liquid;
[0030] The second pipe fitting has a first end that is telescopically connected to the second end of the first pipe fitting, and the second end of the second pipe fitting corresponds to the automatic ground marking painting equipment.
[0031] A connecting connector, wherein a first end of the connecting connector is connected to a first end of the first pipe fitting, and a second end of the connecting connector is connected to the liquid storage component;
[0032] A valve body is disposed on the first pipe fitting and is used to control the flow between the first pipe fitting and the second pipe fitting;
[0033] A first moving component, the first end of which is connected to the second pipe, and the second end of which is connected to the switch of the valve body component, for opening and closing the valve body component under the action of the second pipe;
[0034] The first monitoring component is disposed on the second support component and located on the side of the first pipe component, and is connected to the control component, for monitoring whether the second pipe component is connected to the automatic ground marking painting equipment.
[0035] In some embodiments, the liquid storage component includes:
[0036] A liquid storage device, which is disposed on the shaking component, is used to store paint liquid;
[0037] A pump body is disposed inside the liquid storage container and connected to the control component for pumping paint liquid;
[0038] The third pipe fitting has a first end connected to the pump body and a second end connected to the docking component, and is used to transport paint liquid;
[0039] The second monitoring element is disposed inside the liquid storage component and connected to the control component, and is used to monitor the paint level in the liquid storage component.
[0040] In some embodiments, the shaking component includes:
[0041] A shaking element is disposed on the base component and connected to the control component for shaking the paint liquid in the liquid storage component.
[0042] A fixing member is disposed on the shaking member and is used to fix the liquid storage component to the shaking member.
[0043] In some embodiments, the recirculation component includes:
[0044] A third support component is disposed on the base component and is used to install parts;
[0045] The fourth fitting is disposed on the third support member, and the first end of the fourth fitting is used to connect with the drain pipe of the automatic ground marking painting equipment.
[0046] A return component is provided on the third support component and communicates with the second end of the fourth pipe component and is connected to the control component. It is used to allow the paint liquid inside the automatic ground marking painting equipment to return through the fourth pipe component under the action of the control component.
[0047] The fifth fitting has a first end connected to the return component and a second end connected to the liquid storage component, and is used to transport paint liquid;
[0048] The third monitoring component is installed on the third support component and connected to the control component, and is used to monitor whether the fourth pipe is connected to the drain pipe of the automatic ground marking painting equipment.
[0049] In some embodiments, the positioning component includes:
[0050] The fourth support component is disposed on the base component and is used to install parts;
[0051] Two second drive members are symmetrically arranged on the fourth support member and connected to the control component to provide power;
[0052] Two mounting brackets are respectively connected to the corresponding second driving member, and are used to reciprocate in the horizontal direction under the action of the second driving member;
[0053] Two first positioning components are respectively disposed at the first end of the corresponding mounting bracket component, for engaging with the front wheels of the automatic ground marking painting equipment and positioning the front wheels in the front and rear directions;
[0054] Two second positioning components are respectively disposed at the second end of the corresponding mounting bracket component, for abutting against the rear walking wheel of the automatic ground marking painting equipment and positioning the rear walking wheel left and right.
[0055] In some embodiments, the control component includes:
[0056] A communication component is disposed on the base component and connected to an external remote control device, the docking component, the liquid storage component, and the shaking component, respectively, for receiving and transmitting signals;
[0057] A control component is disposed on the base component and connected to the liquid storage component, the shaking component, the reflux component and the positioning component respectively, for controlling the start and stop of the liquid storage component, the shaking component, the reflux component and the positioning component.
[0058] In some of these embodiments, it also includes:
[0059] A heating component is provided at the junction of the docking component and the automatic ground marking painting device, and is connected to the control component. The heating component is used to heat the first pipe of the docking component to prevent the paint from solidifying on the inner wall of the first pipe and forming a blockage.
[0060] In some of these embodiments, it also includes:
[0061] A charging component is disposed on the lifting component and connected to the control component, for supplying power to the automatic ground marking painting device.
[0062] Secondly, the present invention also provides an automatic ground marking system for steel structure factory marking equipment, comprising:
[0063] The automatic liquid replenishment base station as described in the first aspect;
[0064] Automatic ground marking painting equipment;
[0065] When the paint level in the automatic ground marking painting device is lower than a preset low level threshold, the automatic ground marking painting device moves to the base component, is positioned by the positioning component, and docks with the docking component so that the docking component replenishes the paint to the automatic ground marking painting device.
[0066] Thirdly, the present invention also provides an automatic liquid replenishment method for marking equipment in steel structure factories, applied to the automatic liquid replenishment base station as described in the first aspect or the automatic ground marking painting system as described in the second aspect, comprising:
[0067] When the automatic ground marking painting equipment enters the lifting component, the positioning component performs a positioning process for the automatic ground marking painting equipment;
[0068] After the positioning process is completed, the return component is connected to the drain pipe of the automatic ground marking painting equipment to perform the return process;
[0069] After the reflow process is completed, the lifting component drives the automatic ground marking painting equipment to perform the rising process;
[0070] After the lifting process is completed, the docking component performs a docking process with the automatic ground marking painting equipment;
[0071] After the docking process is completed, the docking component delivers paint to the automatic ground marking painting equipment.
[0072] After the paint delivery process is completed, the docking component separates from the automatic ground marking painting equipment, and the lifting component drives the automatic ground marking painting equipment to perform a lowering process.
[0073] After the descent process is completed, the automatic ground marking painting equipment leaves the lifting component.
[0074] In some embodiments, the positioning component positions the automatic ground marking painting device by:
[0075] The second drive unit drives the mounting bracket to move towards the automatic ground marking painting equipment;
[0076] When the second driving component drives the mounting bracket to the preset positioning position, the first positioning components on both sides of the automatic ground marking painting device engage with the front wheels of the automatic ground marking painting device and perform front-to-back positioning of the front wheels, and the second positioning components on both sides of the automatic ground marking painting device abut against the rear wheels of the automatic ground marking painting device and perform left-to-right positioning of the rear wheels.
[0077] In some embodiments, the docking of the docking component with the automatic ground marking painting device includes:
[0078] The first driving component drives the support plate to move vertically upward, causing the automatic ground marking painting device to come into contact with the second pipe. As the automatic ground marking painting device moves upward, the second pipe extends and retracts along the axial direction of the first pipe. The movement of the second pipe drives the first moving component to move, and the first moving component drives the valve body to open, thus connecting the first pipe and the second pipe.
[0079] When the second pipe fitting is successfully connected to the automatic ground marking painting equipment, the first monitoring device is triggered and generates a connection success signal;
[0080] If the second pipe fitting fails to connect with the automatic ground marking painting equipment, the first monitoring component is not triggered and either fails to generate a connection failure signal or fails to generate a connection success signal.
[0081] The present invention adopts the above technical solution and has the following technical effects compared with the prior art:
[0082] This invention discloses an automatic liquid replenishment base station, system, and method for a ground marking equipment in a steel structure factory. By installing a positioning component on the lifting component, the positioning component can limit the automatic ground marking equipment when it moves onto the lifting component. This allows for high-precision automatic positioning of the relatively large automatic ground marking equipment, facilitating subsequent automatic liquid replenishment operations, improving positioning efficiency, and reducing positioning time. Furthermore, by installing a reflux component and a shaking component on the base component, the positioning component positions the automatic ground marking equipment onto the lifting component. Subsequently, the return component can automatically dock with the automatic road marking painting equipment, allowing the paint in the storage tank of the automatic road marking painting equipment to flow back into the storage component. The shaking component shakes the storage component to ensure uniform shaking. By setting a docking component on the base component, the operation of the lifting component can lift the automatic road marking painting equipment, allowing the liquid inlet on the automatic road marking painting equipment to dock with the docking component. This allows the storage component to supply paint to the automatic road marking painting equipment, thus completing the liquid filling operation of the automatic road marking painting equipment. Attached Figure Description
[0083] Figure 1 This is a schematic diagram (a) of an automatic liquid replenishment base station according to an embodiment of the present invention;
[0084] Figure 2 This is a schematic diagram of a lifting component according to an embodiment of the present invention;
[0085] Figure 3 This is a schematic diagram of a recirculation component according to an embodiment of the present invention;
[0086] Figure 4 This is a schematic diagram (a) of the docking component according to an embodiment of the present invention;
[0087] Figure 5 This is a schematic diagram of a liquid storage component according to an embodiment of the present invention;
[0088] Figure 6 This is a schematic diagram of a positioning component according to an embodiment of the present invention;
[0089] Figure 7 This is a schematic diagram (a) of the frame of an automatic liquid replenishment base station according to an embodiment of the present invention;
[0090] Figure 8 This is a schematic diagram (II) of an automatic liquid replenishment base station according to an embodiment of the present invention;
[0091] Figure 9 This is a schematic diagram (II) of the docking component according to an embodiment of the present invention;
[0092] Figure 10 This is a schematic diagram (II) of the frame of an automatic liquid replenishment base station according to an embodiment of the present invention;
[0093] Figure 11 This is a schematic diagram of an automatic fluid replenishment system according to an embodiment of the present invention;
[0094] Figure 12 This is a schematic flowchart (I) of an automatic fluid replenishment method according to an embodiment of the present invention;
[0095] Figure 13 This is a schematic flowchart (II) of the automatic fluid replenishment method according to an embodiment of the present invention;
[0096] Figure 14 This is a flowchart (III) of the automatic fluid replenishment method according to an embodiment of the present invention.
[0097] The reference numerals in the attached drawings are as follows: 1000, Automatic liquid replenishment base station; 1100, Base component; 1200, Lifting component; 1201, First support component; 1202, First guide component; 1203, Lead screw component; 1204, First drive component; 1205, Moving component; 1206, Second guide component; 1207, Lifting support component; 1208, Support plate component; 1209, Third guide component; 1300, Docking component; 1301, Second support component; 1302, First pipe component; 1303, Second pipe component; 1304, Connecting connector component; 1305, Valve body component; 1306, First moving component; 1307, First monitoring component; 1308, Second moving component; 1309, First guide component; 1400, Liquid storage component; 1401. 1402. Liquid storage component; 1403. Pump body component; 1404. Third pipe component; 1405. Second monitoring component; 1500. Shaking component; 1501. Shaking component; 1502. Fixing component; 1600. Return component; 1601. Fourth pipe component; 1602. Return component; 1603. Fifth pipe component; 1604. Third monitoring component; 1700. Positioning component; 1701. Fourth support component; 1702. Second drive component; 1703. Mounting bracket component; 1704. First positioning component; 1705. Second positioning component; 1706. Support shaft component; 1707. Second guide component; 1800. Control component; 1801. Communication component; 1802. Control component; 1900. Heating component; 1901. Heating sleeve component; 1902. Limiting component;
[0098] 2000, Automatic ground marking painting equipment. Detailed Implementation
[0099] To make the objectives, technical solutions, and advantages of this application clearer, the application is described and illustrated below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application. All other embodiments obtained by those skilled in the art based on the embodiments provided in this application without inventive effort are within the scope of protection of this application.
[0100] Obviously, the accompanying drawings described below are merely some examples or embodiments of this application. Those skilled in the art can apply this application to other similar scenarios based on these drawings without any inventive effort. Furthermore, it is understood that although the efforts made in this development process may be complex and lengthy, for those skilled in the art related to the content disclosed in this application, any changes to design, manufacturing, or production based on the technical content disclosed in this application are merely conventional technical means and should not be construed as insufficient disclosure of the content of this application.
[0101] In this application, the reference to "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment that is mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described in this application may be combined with other embodiments without conflict.
[0102] Unless otherwise defined, the technical or scientific terms used in this application shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. The terms “a,” “an,” “an,” “the,” and similar words used in this application do not indicate quantity limitation and may indicate singular or plural. The terms “comprising,” “including,” “having,” and any variations thereof used in this application are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or device that includes a series of steps or modules (units) is not limited to the listed steps or units, but may also include steps or units not listed, or may include other steps or units inherent to these processes, methods, products, or devices. The terms “connected,” “linked,” “coupled,” and similar words used in this application are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. “Multiple” used in this application refers to two or more. “And / or” describes the relationship between related objects, indicating that three relationships may exist; for example, “A and / or B” can represent: A alone, A and B simultaneously, and B alone. The character " / " generally indicates that the preceding and following objects are in an "or" relationship. The terms "first," "second," and "third" used in this application are merely to distinguish similar objects and do not represent a specific ordering of the objects.
[0103] Example 1
[0104] An illustrative embodiment of the present invention, such as Figure 1As shown, an automatic liquid replenishment base station 1000 for steel structure factory marking equipment is used to automatically replenish liquid for automatic ground marking painting equipment. It includes a base component 1100, a lifting component 1200, a docking component 1300, a liquid storage component 1400, a shaking component 1500, a return component 1600, a positioning component 1700, and a control component 1800. The system includes a base component 1100 positioned on a horizontal plane for mounting components; a lifting component 1200 located on the base component 1100 for lifting the automatic ground marking painting device when it is positioned on the base component 1100; a docking component 1300 located in the upper middle part of the base component 1100 for docking with the automatic ground marking painting device and supplying paint to it; a liquid storage component 1400 located on the base component 1100 and connected to the docking component 1300 for storing and supplying paint to the docking component 1300; and a shaking component 1500 located on the base component 1100 and connected to the liquid storage component 1400 for... The paint liquid in the liquid storage component 1400 is shaken and mixed; the return component 1600 is disposed on the base component 1100 and communicates with the liquid storage component 1400, and is used to return the residual paint liquid of the automatic ground marking painting equipment to the liquid storage component 1400; the positioning component 1700 is disposed on the lifting component 1200, and is used to position the walking mechanism of the automatic ground marking painting equipment in front and behind and in the left and right; the control component 1800 is disposed on the base component 1100 and is connected to the docking component 1300, the liquid storage component 1400, the shaking component 1500 and the positioning component 1700 respectively, and is used to control the start and stop of the docking component 1300, the liquid storage component 1400, the shaking component 1500 and the positioning component 1700.
[0105] like Figure 1 As shown, the base component 1100 includes several horizontal beams and several vertical beams. The first and second ends of the horizontal beams are connected to the corresponding vertical beams by welding, riveting, or bolting, and the several horizontal beams and several vertical beams are interconnected to form a three-dimensional frame structure. This frame can accommodate the installation of components such as the lifting component 1200, the docking component 1300, the liquid storage component 1400, the shaking component 1500, the reflux component 1600, the positioning component 1700, and the control component 1800.
[0106] like Figure 2 and Figure 3As shown, the lifting component 1200 includes at least one first support component 1201, at least one first guide component 1202, at least one wire rod component 1203, at least one first drive component 1204, at least two moving components 1205, at least two second guide components 1206, lifting support component 1207, support plate component 1208, and third guide component 1209. The first support member 1201 is disposed on the base member 1100 and is used to install components; the first guide member 1202 is disposed on the side of the first support member 1201; the two ends of the lead screw member 1203 are rotatably connected to the two ends of the first support member 1201 respectively; the first drive member 1204 is disposed on the first support member 1201 and is connected to the lead screw member 1203 and the control member 1800 respectively, and is used to drive the lead screw member 1203 to rotate under the action of the control member 1800; the moving member 1205 is slidably connected inside the first support member 1201 and is threadedly connected to the lead screw member 1203 respectively, and is used to move along the axial direction of the first support member 1201 under the action of the lead screw member 1203. The movement is either in the opposite direction or in the opposite direction; the second guide member 1206 is respectively disposed on the corresponding moving member 1205 and is slidably connected to the first guide member 1202 to prevent the corresponding moving member 1205 from rotating; the first end of the lifting bracket member 1207 is respectively hinged to the two second guide members 1206, and is used to reciprocate in the vertical direction under the action of the moving member 1205; the support plate member 1208 is hinged to the second end of the lifting bracket member 1207, and is used to reciprocate in the vertical direction under the action of the lifting bracket member 1207; the third guide member 1209 is disposed on the base member 1100 and connected to the support plate member 1208, and is used to guide the support plate member 1208 to reciprocate in the vertical direction.
[0107] Specifically, the first bracket 1201 is installed at the bottom of the base component 1100 by means of welding, riveting or bolting, and the length direction of the first bracket 1201 is set along the width direction of the base component 1100. The first bracket 1201 can be used to install components such as the first drive component 1204 and the lead screw component 1203.
[0108] In some of these embodiments, the first support member 1201 includes, but is not limited to, a square tube.
[0109] In some embodiments, there are multiple first support members 1201. The multiple first support members 1201 are distributed along the length and / or width direction of the base member 1100.
[0110] In some embodiments, there are two first support members 1201, and the two first support members 1201 are spaced apart along the length direction of the base member 1100, that is, the two first support members 1201 correspond to the two sides of the support plate member 1208 in the width direction respectively.
[0111] It should be noted that the number of first guide members 1202 matches the number of first support members 1201. It should be understood that the number of first guide members 1202 is an integer multiple of the number of first support members 1201. Generally, the number of first guide members 1202 is twice the number of first support members 1201. That is, each first support member 1201 is provided with two first guide members 1202, and the two first guide members 1202 are symmetrically arranged on the first support member 1201.
[0112] Specifically, the first guide member 1202 is configured with a circular hole structure.
[0113] In some of these embodiments, the first guide 1202 includes, but is not limited to, a guide hole.
[0114] Specifically, the lead screw 1203 is rotatably connected inside the first support member 1201, and the first end and the second end of the lead screw 1203 are rotatably connected to the sides of the two ends of the first support member 1201 in the length direction, respectively.
[0115] In some of these embodiments, the lead screw 1203 includes, but is not limited to, a threaded rod.
[0116] It should be noted that the number of lead screw components 1203 matches the number of first support components 1201. It should be understood that the number of lead screw components 1203 is the same as the number of first support components 1201.
[0117] More specifically, the lead screw 1203 has a first threaded section and a second threaded section. The first threaded section is formed in the front half of the lead screw 1203, and the second threaded section is formed in the rear half of the lead screw 1203. The first threaded section and the second threaded section are symmetrically arranged, that is, the threads of the first threaded section and the second threaded section are opposite.
[0118] Specifically, the first drive component 1204 is installed on the first bracket component 1201 by means of welding, riveting or bolting, and is connected to the control component 1800 by means of wire connection, and the output shaft of the first drive component 1204 is coaxially connected to either end of the lead screw component 1203.
[0119] In some of these embodiments, the first drive element 1204 includes, but is not limited to, a motor.
[0120] It should be noted that the number of first driving components 1204 matches the number of lead screw components 1203. It should be understood that the number of first driving components 1204 is the same as the number of lead screw components 1203.
[0121] It should be noted that the number of moving parts 1205 is matched with the number of lead screw parts 1203. It should be understood that the number of moving parts 1205 is twice the number of lead screw parts 1203. That is, each lead screw part 1203 is provided with two moving parts 1205, and the two moving parts 1205 are symmetrically arranged on the lead screw part 1203.
[0122] Specifically, one moving part 1205 is threaded through the first threaded section of the lead screw 1203 and connected by threads, and another moving part 1205 is threaded through the second threaded section of the lead screw 1203 and connected by threads. That is, the rotation of the lead screw 1203 can drive the two moving parts 1205 to move toward each other or away from each other.
[0123] In some embodiments, the movable element 1205 includes, but is not limited to, a movable block.
[0124] It should be noted that the number of second guide members 1206 is matched with the number of moving members 1205. It should be understood that the number of second guide members 1206 is an integer multiple of the number of moving members 1205. Generally, the number of second guide members 1206 is twice the number of moving members 1205. That is, each moving member 1205 is provided with two second guide members 1206, and the two second guide members 1206 are symmetrically arranged on the moving member 1205.
[0125] Specifically, for each movable component 1205, two second guide components 1206 are respectively set on both sides of the width direction of the movable component 1205 by means of welding, bolt fixing or integral molding, etc. The second guide components 1206 pass through the first guide components 1202 on both sides of the width direction of the first support component 1201 to restrict the rotation direction of the movable component 1205, so that the movable component 1205 moves in the horizontal direction.
[0126] In some of these embodiments, the second guide 1206 includes, but is not limited to, a cylinder.
[0127] It should be noted that the number of lifting support components 1207 matches the number of second guide components 1206. It should be understood that the number of lifting support components 1207 is equal to the number of second guide components 1206.
[0128] Specifically, for each first support member 1201, there are 4 lifting support members 1207, and the first end of each of the 4 lifting support members 1207 has a round hole, which allows the first end of the lifting support member 1207 to pass through the second guide member 1206, so as to realize the hinge connection between the first end of the lifting support member 1207 and the second guide member 1206, and the second end of the lifting support member 1207 is hinged to the bottom of the support plate member 1208.
[0129] In some of these embodiments, the lifting support 1207 includes, but is not limited to, a long plate.
[0130] It should be noted that the first end and the second end of the lifting support component 1207 are the two ends of its length direction, respectively.
[0131] It should be noted that the number of support plates 1208 matches the number of first brackets 1201. It should be understood that the number of support plates 1208 is the same as the number of first brackets 1201.
[0132] Specifically, the bottom of both sides of the support plate 1208 in the width direction is hinged to the corresponding lifting bracket 1207, and the support plate 1208 has a notch at the corner, which can be embedded with the third guide 1209.
[0133] In some embodiments, the support plate 1208 includes, but is not limited to, a square plate.
[0134] It should be noted that the number of third guide members 1209 matches the number of support plates 1208. It should be understood that the number of third guide members 1209 is an integer multiple of the number of support plates 1208. Generally, the number of third guide members 1209 is four times the number of support plates 1208. That is, each support plate 1208 is provided with four third guide members 1209, and the four third guide members 1209 are symmetrically arranged on the support plate 1208.
[0135] Specifically, for each support plate 1208, there are 4 third guide members 1209, and the 4 third guide members 1209 are installed on the base component 1100 by means of welding, riveting or bolting, and correspond to the four corners of the support plate 1208 respectively; the third guide members 1209 can restrict the forward and backward and left and right movement directions of the support plate 1208, so that the support plate 1208 can only move in the vertical direction.
[0136] In some of these embodiments, the third guide 1209 includes, but is not limited to, a guide plate.
[0137] like Figure 4As shown, the docking component 1300 includes a second support member 1301, a first pipe 1302, a second pipe 1303, a connecting connector 1304, a valve body 1305, a first moving component 1306, and a first monitoring component 1307. The second support member 1301 is mounted on the base component 1100 and is used to install components; the first pipe 1302 is mounted on the second support member 1301 and is used to transport paint; the first end of the second pipe 1303 is telescopically connected to the second end of the first pipe 1302, and the second end of the second pipe 1303 corresponds to the automatic ground marking painting equipment; the first end of the connecting connector 1304 is connected to the first end of the first pipe 1302, and the second end of the connecting connector 1304 is connected to the liquid storage component 1400; the valve body 1305 is mounted on the first pipe 1302 and is used for control. The first pipe fitting 1302 and the second pipe fitting 1303 are connected to each other. The first end of the first moving part 1306 is rotatably connected to the second pipe fitting 1303, and the second end of the first moving part 1306 is rotatably connected to the switch of the valve body 1305, which is used to open and close the valve body 1305 under the action of the second pipe fitting 1303. The first monitoring part 1307 is disposed on the second support part 1301 and located on the side of the first pipe fitting 1302. The first monitoring part 1307 is connected to the control part 1800 and is used to monitor whether the second pipe fitting 1303 is connected to the automatic ground marking painting equipment.
[0138] Specifically, the second bracket 1301 is installed on the top of the base component 1100 by means of welding, riveting or bolting, and the second bracket 1301 can provide installation conditions for components such as the first pipe 1302, the second pipe 1303, the connecting connector 1304, the valve body 1305, the first moving component 1306 and the first monitoring component 1307.
[0139] In some of these embodiments, the second support member 1301 includes, but is not limited to, a support plate.
[0140] It should be noted that the structure and shape of the second bracket 1301 can be set according to actual installation requirements, and no further restrictions are imposed here.
[0141] Specifically, the first pipe fitting 1302 is installed on the second bracket 1301 by means of welding, riveting or bolting, and the first end of the first pipe fitting 1302 is connected to the liquid storage component 1400 through the connecting connector 1304, and the second end of the first pipe fitting 1302 is connected to the second pipe fitting 1303.
[0142] In some of these embodiments, the first fitting 1302 includes, but is not limited to, a stainless steel pipe.
[0143] It should be noted that the first end and the second end of the first pipe fitting 1302 are the two ends of its length direction, respectively.
[0144] Specifically, the first end of the second pipe fitting 1303 is telescopically connected to the second end of the first pipe fitting 1302, and the second end of the second pipe fitting 1303 can be connected to the liquid inlet on the top of the automatic ground marking painting equipment under the action of the lifting component 1200.
[0145] In some of these embodiments, the second fitting 1303 includes, but is not limited to, a stainless steel pipe.
[0146] It should be noted that the first end and the second end of the second pipe fitting 1303 are the two ends of its length direction, respectively.
[0147] Specifically, the connecting connector 1304 is installed at the first end of the first pipe 1302 by means of welding, riveting or bolting, and the connecting connector 1304 can realize the connection with the pipe of the liquid storage component 1400.
[0148] In some of these embodiments, the connecting fitting 1304 includes, but is not limited to, a pipe fitting.
[0149] Specifically, the valve body 1305 is integrally formed into the first pipe 1302, and the valve body 1305 is a push-pull switch.
[0150] In some of these embodiments, valve body 1305 includes, but is not limited to, a one-way valve.
[0151] Specifically, the first end of the first moving part 1306 is connected to the outer wall of the second pipe 1303 by means of welding, riveting or bolting, and the second end of the first moving part 1306 is connected to the valve body 1305 by means of welding, riveting or bolting.
[0152] In some of these embodiments, the first moving member 1306 includes, but is not limited to, a U-shaped plate.
[0153] It should be noted that the first end and the second end of the first moving part 1306 are the two ends of its length direction, respectively.
[0154] It should be noted that during the process of lifting the automatic ground marking painting device by the lifting component 1200, the liquid inlet of the automatic ground marking painting device is connected to the second end of the second pipe 1303. As the automatic ground marking painting device continues to rise, it causes the second pipe 1303 to contract towards the first pipe 1302, thereby causing the first moving component 1306 to move upward and opening the valve body component 1305, thus opening the flow between the first pipe 1302 and the second pipe 1303.
[0155] Specifically, the first monitoring component 1307 is installed on the second support component 1301 by means of welding, riveting or bolting, and is located on the top of the second support component 1301. The first monitoring component 1307 is connected to the control component 1800 by means of wired connection.
[0156] In some of these embodiments, the first monitoring element 1307 includes, but is not limited to, a pressure sensor.
[0157] Furthermore, the docking component 1300 also includes a second moving component 1308. The second moving component 1308 is connected to the first moving component 1306 and is used to contact the first monitoring component 1307 when the second pipe 1303 is docked with the automatic ground marking painting equipment.
[0158] Specifically, the first end of the second moving part 1308 is connected to the first moving part 1306 by means of welding, riveting or bolting, and the second end of the second moving part 1308 corresponds to the first monitoring part 1307.
[0159] In some of these embodiments, the second moving member 1308 includes, but is not limited to, a round rod.
[0160] It should be noted that the second moving part 1308 can move up or down under the drive of the first moving part 1306. During the upward movement, the end of the second moving part 1308 can contact the first monitoring part 1307, thereby sending a signal to the control unit 1800 that the second pipe 1303 has completed docking with the automatic ground marking painting equipment.
[0161] Furthermore, the docking component 1300 also includes a first guide 1309. The first guide 1309 is disposed on the second support component 1301 and is used to allow the second end of the first tube 1302 to pass through and provide a guiding path to the second tube 1303.
[0162] Specifically, the first guide 1309 is fixedly installed on the second bracket 1301 by welding, riveting or bolting, and the first guide 1309 has a through hole through which the second tube 1303 can pass.
[0163] In some embodiments, the first guide 1309 includes, but is not limited to, an L-shaped plate.
[0164] like Figure 3 , Figure 5 and Figure 7As shown, the liquid storage component 1400 includes a liquid storage element 1401, a pump body 1402, a third pipe 1403, and a second monitoring element 1404. The liquid storage element 1401 is disposed within the shaking component 1500 and is used to store the paint liquid. The pump body 1402 is disposed inside the liquid storage element 1401 and connected to the control component 1800 for pumping the paint liquid. The first end of the third pipe 1403 communicates with the pump body 1402, and the second end of the third pipe 1403 communicates with the docking component 1300 for conveying the paint liquid. The second monitoring element 1404 is disposed inside the liquid storage element 1401 and connected to the control component 1800 for monitoring the paint liquid level in the liquid storage element 1401.
[0165] Specifically, the liquid storage component 1401 is placed in the shaking component 1500, and the liquid storage component 1401 has a cylindrical cavity inside, which can hold the paint liquid, and the liquid storage component 1401 can be connected to the docking component 1300 through the third pipe 1403.
[0166] In some of these embodiments, the liquid storage container 1401 includes, but is not limited to, a stainless steel cylindrical container.
[0167] Specifically, the pump body 1402 is installed at the bottom of the liquid storage component 1401 by means of welding, riveting or bolting, and the pump body 1402 is connected to the control component 1800 by means of wired connection. The pump body 1402 can pump the paint liquid in the liquid storage component 1401 to the third pipe component 1403.
[0168] In some of these embodiments, the pump body 1402 includes, but is not limited to, a liquid pump.
[0169] Specifically, the first end of the third pipe fitting 1403 is connected to the pump body 1402, and the second end of the third pipe fitting 1403 is connected to the connecting connector 1304. It should be noted that the first end and the second end of the third pipe fitting 1403 are the two ends of its length direction, respectively.
[0170] In some of these embodiments, the third fitting 1403 includes, but is not limited to, a hose.
[0171] Specifically, the second monitoring element 1404 is installed inside the liquid storage element 1401 by means of welding, riveting or bolting, and the second monitoring element 1404 is connected to the control element 1800 by means of wireless connection or wired connection, and the second monitoring element 1404 can monitor the liquid level height of the liquid in the liquid storage element 1401 in real time.
[0172] In some of these embodiments, the second monitoring element 1404 includes, but is not limited to, a liquid level sensor.
[0173] like Figure 3 and Figure 7As shown, the shaking component 1500 includes a shaking element 1501 and a fixing element 1502. The shaking element 1501 is disposed on the base component 1100 and connected to the control component 1800, and is used to shake the paint liquid inside the liquid storage component 1400; the fixing element 1502 is disposed on the shaking element 1501 and is used to fix the liquid storage component 1400 to the shaking element 1501.
[0174] Specifically, the shaking component 1501 is installed on the base component 1100 by means of welding, riveting or bolting, and the shaking component 1501 is connected to the control component 1800 by means of wire connection, etc., and can be started by the control component 1800 to shake the liquid storage component 1401.
[0175] In some embodiments, the shaking element 1501 includes, but is not limited to, a shaking machine.
[0176] Specifically, the fastener 1502 is installed on the shaker 1501 by means of welding, riveting or bolting, and the fastener 1502 can stably connect the liquid storage component 1401 and the shaker 1501.
[0177] In some of these embodiments, the fastener 1502 includes, but is not limited to, a mounting base.
[0178] like Figure 3 and Figure 7 As shown, the reflux component 1600 includes a third support component, a fourth pipe component 1601, a reflux component 1602, a fifth pipe component 1603, and a third monitoring component 1604. The system comprises the following components: a third support member mounted on the base component 1100 for mounting parts; a fourth pipe component 1601 mounted on the third support member, with its first end connected to the drain pipe at the bottom of the automatic ground marking painting equipment; a return component 1602 mounted on the third support member and connected to the second end of the fourth pipe component 1601, and connected to the control component 1800, for allowing the paint inside the automatic ground marking painting equipment to return through the fourth pipe component 1601 under the action of the control component 1800; a fifth pipe component 1603 with its first end connected to the return component 1602 and its second end connected to the liquid storage component 1400 for conveying paint; and a third monitoring component 1604 mounted on the third support member and connected to the control component 1800 for monitoring whether the fourth pipe component 1601 is connected to the drain pipe of the automatic ground marking painting equipment.
[0179] Specifically, the third bracket is installed at the bottom of the base component 1100 by means of welding, riveting or bolting, and the third bracket can be used to install components such as the return component 1602.
[0180] In some of these embodiments, the third support member includes, but is not limited to, a metal plate.
[0181] Specifically, the return component 1602 is installed on the third support component by means of welding, riveting or bolting, and the return component 1602 is connected to the automatic ground marking painting equipment and the liquid storage component 1401 through the fourth pipe 1601 and the fifth pipe 1603 respectively.
[0182] In some of these embodiments, the return element 1602 includes, but is not limited to, a vacuum pump.
[0183] Specifically, the first end of the fourth fitting 1601 can be connected to the drain pipe at the bottom of the automatic ground marking painting equipment, and the second end of the fourth fitting 1601 is connected to the return component 1602.
[0184] It should be noted that the first end and the second end of the fourth pipe fitting 1601 are the two ends of its length direction, respectively.
[0185] In some of these embodiments, the fourth fitting 1601 includes, but is not limited to, a stainless steel pipe.
[0186] Specifically, the first end of the fifth fitting 1603 is connected to the return fitting 1602, and the second end of the fifth fitting 1603 is connected to the liquid storage fitting 1401.
[0187] It should be noted that the first end and the second end of the fifth pipe fitting 1603 are the two ends of its length direction, respectively.
[0188] In some of these embodiments, the fifth fitting 1603 includes, but is not limited to, a hose.
[0189] Specifically, the third monitoring component 1604 is installed on the third bracket by means of welding, riveting or bolting, and the third monitoring component 1604 can be connected to the control component 1800 by means of wireless connection or wired connection. That is, the third monitoring component 1604 can generate a docking success signal and transmit it to the control component 1800 when the drain pipe of the automatic ground marking painting equipment is docked with the first end of the fourth pipe 1601.
[0190] In some embodiments, the third monitoring element 1604 includes, but is not limited to, a trigger sensor.
[0191] It should be noted that the automatic ground marking painting equipment also has a long rod, which is located near the drain pipe. That is, when the automatic ground marking painting equipment is connected to the fourth pipe fitting 1601, the long rod can contact the third monitoring component 1604, thereby enabling the third monitoring component 1604 to generate a successful connection signal and transmit it to the control component 1800.
[0192] It should be noted that the end of the drain pipe of the automatic ground marking painting equipment is equipped with a solenoid valve. This solenoid valve is connected to the control unit 1800 wirelessly. That is, after the drain pipe of the automatic ground marking painting equipment is connected to the fourth pipe fitting 1601, the control unit 1800 receives the signal transmitted by the third monitoring element 1604 and controls the solenoid valve to open, thereby connecting the drain pipe with the fourth pipe fitting 1601.
[0193] like Figure 6 As shown, the positioning component 1700 includes a fourth support member 1701, two second drive members 1702, two mounting brackets 1703, two first positioning members 1704, and two second positioning members 1705. The fourth support member 1701 is disposed on the base component 1100 and is used to mount components; the two second drive members 1702 are symmetrically disposed on the fourth support member 1701 and connected to the control component 1800 to provide power; the two mounting brackets 1703 are respectively connected to their corresponding second drive members 1702 and are used to reciprocate horizontally under the action of the second drive members 1702; the two first positioning members 1704 are respectively disposed on the first end of their corresponding mounting brackets 1703 and are used to engage with the front wheels of the automatic ground marking painting device and position the wheels forward and backward; the two second positioning members 1705 are respectively disposed on the second end of their corresponding mounting brackets 1703 and are used to abut against the rear wheels of the automatic ground marking painting device and position the wheels left and right.
[0194] Specifically, the fourth bracket 1701 is installed on the side of the bottom of the base component 1100 (left side plate and right side plate) by means of welding, riveting or bolting, and the fourth bracket 1701 can provide installation conditions for the second drive component 1702, the mounting bracket 1703, the first positioning component 1704 and the second positioning component 1705.
[0195] In some of these embodiments, the fourth support member 1701 includes, but is not limited to, a rectangular frame.
[0196] Specifically, the second driving component 1702 is connected to the fourth bracket component 1701 by welding, riveting or bolting, and the second driving component 1702 is connected to the control component 1800 by wired connection, etc. Under the action of the control component 1800, the second driving component 1702 can drive the mounting bracket component 1703 to reciprocate linearly along the length direction of the base component 1100.
[0197] In some of these embodiments, the second drive element 1702 includes, but is not limited to, a motor.
[0198] Specifically, the middle part of the mounting bracket 1703 is connected to the output shaft of the second drive member 1702 (including but not limited to fixed connection and detachable connection, such as bolt connection), and the mounting bracket 1703 is perpendicular to the output shaft of the second drive member 1702. The mounting bracket 1703 can be used to install the first positioning member 1704 and the second positioning member 1705.
[0199] In some of these embodiments, the mounting bracket 1703 includes, but is not limited to, a long plate.
[0200] It should be noted that the mounting bracket 1703 is in the shape of a long plate, and its length is basically equal to or greater than the front and rear wheel axle distance of the automatic ground marking painting equipment.
[0201] Specifically, the first positioning component 1704 is fixed to the first end of the mounting bracket component 1703 by means of welding, riveting or bolting, and the first positioning component 1704 can limit the front traveling wheel of the automatic ground marking painting equipment.
[0202] In some of these embodiments, the first positioning element 1704 includes, but is not limited to, a U-shaped plate.
[0203] It should be noted that the first positioning component 1704 is a clamping groove used to clamp the axle of the front traveling wheel of the automatic ground marking painting equipment, thereby limiting the front and rear position of the front traveling wheel.
[0204] Specifically, the second positioning component 1705 is fixed to the second end of the mounting bracket component 1703 by means of welding, riveting or bolting, and the second positioning component 1705 can limit the rear walking wheel of the automatic ground marking painting equipment.
[0205] In some of these embodiments, the second positioning element 1705 includes, but is not limited to, a circular plate.
[0206] It should be noted that the second positioning component 1705 is a clamping plate, which is used to fit the side wheel surface of the rear wheel of the automatic ground marking painting equipment, thereby restricting the left and right position of the rear wheel.
[0207] In some embodiments, the second positioning member 1705 includes a clamping plate and a clamping protrusion. The clamping plate is circular and is used to conform to the side wheel surface of the rear wheel; the clamping protrusion is partially or completely arranged around the edge of the clamping plate to abut against the rear wheel, so that the second positioning member 1705 partially or completely covers the rear wheel.
[0208] Furthermore, the positioning component 1700 includes a support shaft 1706 and a second guide 1707. The first end of the support shaft 1706 is connected to the mounting bracket 1703, and the second end of the support shaft 1706 is slidably connected to the fourth bracket 1701. The second guide 1707 is disposed on the fourth bracket 1701, allowing the second end of the support shaft 1706 to pass through and providing a guiding path to the support shaft 1706.
[0209] Specifically, the first end of the support shaft 1706 is connected to the mounting bracket 1703, the second end of the support shaft 1706 passes through the second guide 1707, and the support shaft 1706 is arranged parallel to the output shaft of the second drive member 1702.
[0210] In some of these embodiments, the support shaft 1706 is fixedly connected to the mounting bracket 1703.
[0211] It should be noted that the number of support shaft members 1706 matches the number of second drive members 1702. It should be understood that the number of support shaft members 1706 is an integer multiple of the number of second drive members 1702.
[0212] In some embodiments, there are two support shaft members 1706. Specifically, a support shaft member 1706 is provided on the side of the output shaft of each second drive member 1702.
[0213] In some embodiments, there are four support shafts 1706. Specifically, one support shaft 1706 is provided on each side of the output shaft of each second drive member 1702.
[0214] In some of these embodiments, the support shaft 1706 is a positioning guide rod.
[0215] It should be noted that the purpose of setting the support shaft 1706 is to make the movement of the mounting bracket 1703 more stable.
[0216] Specifically, there are two second guide members 1707. The second guide members 1707 are disposed on the side of the fourth support member 1701, and the output shafts of the support shaft member 1706 and the second drive member 1702 can pass through the second guide members 1707.
[0217] In some embodiments, the second guide 1707 has a first guide hole and a second guide hole. The first guide hole is formed on both sides of the second guide 1707 along its length for the support shaft 1706 to pass through; the second guide hole is formed in the middle of the second guide 1707 for the output shaft of the second drive 1702 to pass through.
[0218] The diameter of the first guide hole is larger than the outer diameter of the support shaft 1706; the diameter of the second guide hole is larger than the outer diameter of the output shaft of the second drive member 1702.
[0219] In some of these embodiments, the cross-sections of the first guide hole and the second guide hole are circular, elliptical, rounded rectangle, oval, racetrack-shaped, capsule-shaped, or straight-sided elliptical.
[0220] Furthermore, the positioning component 1700 also includes a rotating connector. The rotating connector is disposed between the second drive component 1702 and the mounting bracket component 1703, and is used to rotatably connect the output shaft of the second drive component 1702 and the mounting bracket component 1703.
[0221] Specifically, the rotating connector is connected to the output shaft of the second drive member 1702 and the mounting bracket member 1703 respectively, so that the mounting bracket member 1703 can float within a certain range, such as floating up and down or floating left and right.
[0222] In some of these embodiments, the rotating connector is rotatably connected to at least one of the second drive member 1702 and the mounting bracket member 1703.
[0223] In some of the embodiments, the first end of the rotating connector is rotatably connected to the second end of the second drive member 1702, and the second end of the rotating connector is rotatably connected to the mounting bracket member 1703.
[0224] In some embodiments, the first end of the rotating connector is fixedly connected to the second end of the second drive member 1702, and the second end of the rotating connector is rotatably connected to the mounting bracket member 1703.
[0225] In some embodiments, the first end of the rotating connector is fixedly connected to the second end of the second drive member 1702, the second end of the rotating connector is fixedly connected to the mounting bracket member 1703, and the rotating connector itself rotates.
[0226] In some of these embodiments, the rotating connector is a second hinge.
[0227] In some of these embodiments, the rotating connector is a second rotating frame and is U-shaped.
[0228] It should be noted that the purpose of setting the rotating connector is to enable the mounting bracket 1703 and the second drive component 1702 to rotate vertically, thereby accommodating the moving wheels at different heights.
[0229] like Figure 7As shown, the control unit 1800 includes a communication component 1801 and a control component 1802. The communication component 1801 is located on the base component 1100 and is connected to an external remote control device, a docking component 1300, a liquid storage component 1400, and a shaking component 1500, respectively, for receiving and transmitting signals. The control component 1802 is located on the base component 1100 and is connected to the liquid storage component 1400, the shaking component 1500, the reflux component 1600, and the positioning component 1700, respectively, for controlling the start and stop of the liquid storage component 1400, the shaking component 1500, the reflux component 1600, and the positioning component 1700.
[0230] Specifically, the communication component 1801 is installed on the base component 1100 by means of welding, riveting or bolting, and the communication component 1801 is connected to the external remote control device, the first monitoring component 1307, the second monitoring component 1404 and the third monitoring component 1604 by means of wired connection or wireless connection.
[0231] In some embodiments, the communication device 1801 includes, but is not limited to, a Bluetooth sensor, a WiFi sensor, and a ZigBee sensor.
[0232] Specifically, the control component 1802 is installed on the base component 1100 by means of welding, riveting or bolting, and the control component 1802 is connected to the communication component 1801, the first drive component 1204, the pump body component 1402, the shaking component 1501, the reflux component 1602 and the second drive component 1702 by means of wired connection, etc., and is used to control the start and stop of the first drive component 1204, the pump body component 1402, the shaking component 1501, the reflux component 1602 and the second drive component 1702.
[0233] In some of these embodiments, the controller 1802 includes, but is not limited to, an MCU, a Raspberry Pi, or a microcontroller.
[0234] The usage method of this embodiment is as follows:
[0235] In actual operation, the automatic ground marking painting equipment moves onto the support plate 1208. Subsequently, the control unit 1802 starts the second drive unit 1702. The second drive unit 1702 drives the first positioning unit 1704 and the second positioning unit 1705 to position the walking wheels of the automatic ground marking painting equipment, thereby enabling the automatic ground marking painting equipment to dock with the return component 1600.
[0236] Then, the control unit 1802 activates the return unit 1602, which can return the residual paint from the automatic ground marking painting equipment to the inside of the liquid storage unit 1401 through the fourth pipe 1601 and the fifth pipe 1603.
[0237] Subsequently, the control unit 1802 starts the shaking unit 1501, which drives the liquid storage unit 1401 to shake, thereby making the paint liquid inside the liquid storage unit 1401 shake evenly, which is convenient for subsequent spraying operations.
[0238] Finally, the control unit 1802 activates the first drive unit 1204, which drives the support plate 1208 to rise, thereby connecting the liquid inlet of the automatic ground marking painting equipment and activating the pump 1402 inside the liquid storage unit 1401. The pump 1402 pumps the paint inside the liquid storage unit 1401 to the first pipe 1302, and then delivers the paint to the liquid storage tank of the automatic ground marking painting equipment through the second pipe 1303, thus completing the liquid replenishment operation of the automatic ground marking painting equipment.
[0239] The advantages of this embodiment are as follows: By setting a positioning component on the lifting component, the automatic road marking painting equipment can be limited when it moves onto the lifting component. This allows for high-precision automatic positioning of the larger automatic road marking painting equipment, facilitating subsequent automatic liquid addition operations, improving positioning efficiency, and reducing positioning time. By setting a return component and a shaking component on the base component, after the positioning component positions the automatic road marking painting equipment on the lifting component, the return component can automatically dock with the automatic road marking painting equipment, allowing the paint in the storage tank of the automatic road marking painting equipment to flow back into the storage component. The shaking component agitates the storage component, ensuring uniform shaking within it. By setting a docking component on the base component, the operation of the lifting component can lift the automatic road marking painting equipment, allowing the liquid inlet on the automatic road marking painting equipment to dock with the docking component. This enables the storage component to supply paint to the automatic road marking painting equipment, thus completing the liquid addition operation.
[0240] Example 2
[0241] This embodiment is a modified embodiment of embodiment 1. The difference between this embodiment and embodiment 1 is that the automatic liquid replenishment base station 1000 also includes a heating component 1900.
[0242] like Figure 8 As shown, the automatic liquid replenishment base station 1000 also includes a heating component 1900. The heating component 1900 is located at the docking point between the docking component 1300 and the automatic ground marking painting device, and is connected to the control component 1800. It is used to heat the docking component 1300 to prevent the paint from solidifying and forming a blockage.
[0243] like Figure 9 and Figure 10As shown, the heating component 1900 includes a heating sleeve 1901 and a limiting component 1902. The heating sleeve 1901 is fitted onto the first end of the docking component 1300 and connected to the control component 1800, used to heat the docking component 1300 to prevent the paint from solidifying and causing blockage. The limiting component 1902 is disposed at the second end of the docking component 1300, used to fix the position of the heating sleeve 1901 and the docking component 1300.
[0244] Specifically, the heating sleeve 1901 is fitted onto the first pipe 1302, and the heating sleeve 1901 can heat the paint liquid in the first pipe 1302 through heat conduction, thereby facilitating the subsequent marking operation of the automatic ground marking equipment.
[0245] In some of these embodiments, the heating sleeve 1901 includes, but is not limited to, a heating wire.
[0246] Specifically, the limiting member 1902 is installed on the first pipe 1302 by means of welding, riveting or bolting, and the limiting member 1902 can restrict the heating sleeve 1901.
[0247] In some embodiments, the limiting member 1902 includes, but is not limited to, an annular plate.
[0248] The usage method of this embodiment is the same as that of Embodiment 1, and no further restrictions are imposed here.
[0249] The advantage of this embodiment is that by setting a heating component on the docking component, the heating component can heat the paint liquid in the pipe of the docking component, thereby facilitating the subsequent painting operation of the automatic ground marking painting equipment.
[0250] Example 3
[0251] This embodiment is a modified embodiment of Embodiments 1-2. The difference between this embodiment and Embodiments 1-2 is that the automatic liquid replenishment base station 1000 also includes a charging component.
[0252] The automatic liquid replenishment base station 1000 also includes a charging component. The charging component is located on the lifting component 1200 and connected to the control component 1800, and is used to supply power to the automatic ground marking painting equipment.
[0253] Specifically, the charging component is installed on the base component 1100 by means of welding, riveting or bolting. When the positioning component 1700 completes the positioning of the automatic ground marking painting equipment, the charging component can dock with the automatic ground marking painting equipment, thereby enabling the charging component to supply power to the automatic ground marking painting equipment.
[0254] In some embodiments, the charging component includes, but is not limited to, a charging connector.
[0255] The usage method and advantages of this embodiment are the same as those of Embodiment 1, and will not be repeated here.
[0256] Example 4
[0257] This embodiment relates to the automatic ground marking system of the present invention.
[0258] like Figure 11 As shown, an automatic ground marking painting system for steel structure factory marking equipment includes an automatic liquid replenishment base station 1000 and an automatic ground marking painting device 2000 as described in Examples 1 to 3. When the paint level in the automatic ground marking painting device 2000 is lower than a preset low level threshold, the automatic ground marking painting device 2000 moves to the base component 1100, is positioned by the positioning component 1700, and docks with the docking component 1300, so that the docking component 1300 replenishes the paint to the automatic ground marking painting device 2000.
[0259] Specifically, the automatic ground marking painting device 2000 is connected to the control unit 1800 for real-time communication with the automatic liquid replenishment base station 1000.
[0260] Example 5
[0261] This embodiment relates to the automatic fluid replenishment method of the present invention.
[0262] Figure 12 This is a flowchart (a) of an automated fluid resuscitation method according to an embodiment of the present invention. Figure 12 As shown, an automatic liquid replenishment method for steel structure factory marking equipment, applied to the automatic liquid replenishment base station 1000 as described in Examples 1-3 or the automatic ground marking painting system as described in Example 4, includes:
[0263] Step S1201: When the automatic ground marking painting equipment 2000 enters the lifting component 1200, the positioning component 1700 performs a positioning process on the automatic ground marking painting equipment 2000.
[0264] Step S1202: After the positioning process is completed, the return component 1600 is connected to the drain pipe of the automatic ground marking painting equipment 2000 to carry out the return process;
[0265] Step S1203: After the reflow process is completed, the lifting component 1200 drives the automatic ground marking painting equipment 2000 to perform the rising process;
[0266] Step S1204: After the lifting process is completed, the docking component 1300 is docked with the automatic ground marking painting equipment 2000.
[0267] Step S1205: After the docking process is completed, the docking component 1300 performs a paint delivery process to the automatic ground marking painting equipment 2000;
[0268] Step S1206: After the paint delivery process is completed, the docking component 1300 separates from the automatic ground marking painting equipment 2000, and the lifting component 1200 drives the automatic ground marking painting equipment 2000 to perform a lowering process.
[0269] Step S1207: After the descent process is completed, the automatic ground marking painting equipment 2000 leaves the lifting component 1200.
[0270] In step S1201, the automatic ground marking painting device 2000 enters the lifting component 1200, including the following situations:
[0271] The battery level of the automatic road marking painting equipment 2000 has reached the battery warning threshold; and / or
[0272] The paint level of the 2000 automatic ground marking painting equipment has reached the level warning threshold.
[0273] In some embodiments, step S1204 includes:
[0274] If the docking component 1300 fails to dock with the automatic ground marking painting device 2000, the docking component 1300 will separate from the automatic ground marking painting device 2000.
[0275] After the docking component 1300 has separated from the automatic ground marking painting equipment 2000, the positioning component 1700 separates from the automatic ground marking painting equipment 2000.
[0276] The automatic ground marking painting equipment 2000 leaves the lifting component 1200 and repeats the above steps.
[0277] Figure 13 This is a flowchart (II) of an automatic fluid replenishment method according to an embodiment of the present invention. Figure 13 As shown, the positioning component 1700 positions the automatic ground marking painting device 2000, including:
[0278] Step S1301: The second driving component 1702 drives the mounting bracket component 1703 to move towards the automatic ground marking painting device 2000;
[0279] In step S1302, when the second driving component 1702 drives the mounting bracket component 1703 to reach the preset positioning position, the first positioning components 1704 located on both sides of the automatic ground marking painting device 2000 respectively engage with the front traveling wheel of the automatic ground marking painting device 2000 and perform a front-to-back positioning process on the traveling wheel, and the second positioning components 1705 located on both sides of the automatic ground marking painting device 2000 respectively abut against the rear traveling wheel of the automatic ground marking painting device 2000 and perform a left-to-right positioning process on the traveling wheel.
[0280] In step S1301, the preset positioning position refers to the position set by the control component 1800. When the position is reached, the second drive component 1702 stops operating.
[0281] In step S1302, the first positioning members 1704 located on both sides of the automatic ground marking painting device 2000 are connected to the axles of the rear walking wheels of the walking unit to limit the front and rear positions of the rear walking wheels, thereby positioning the front and rear positions of the automatic disinfection robot device.
[0282] The second clamping elements located on both sides of the automatic disinfection robot device are respectively engaged with the front wheels of the automatic ground marking painting device 2000 to restrict the left and right positions of the front wheels, thereby positioning the left and right positions of the automatic ground marking painting device 2000.
[0283] Compared with related technologies, steps S1301 to S1302 simultaneously perform front-to-back and left-to-right positioning on the automatic ground marking painting equipment 2000, thereby achieving 5mm high-precision positioning, greatly reducing positioning time, improving positioning efficiency, and avoiding repeated entry and exit of the automatic ground marking painting equipment 2000 from the lifting component 1200.
[0284] In some embodiments, positioning the automatic ground marking painting device 2000 by the positioning component 1700 further includes:
[0285] If the docking component 1300 fails to dock with the automatic ground marking painting device 2000, the second driving component 1702 drives the mounting bracket component 1703 away from the automatic ground marking painting device 2000.
[0286] When the second driving component 1702 drives the mounting bracket component 1703 to reach the initial position, the first positioning components 1704 located on both sides of the automatic ground marking painting device 2000 separate from the front wheels of the automatic ground marking painting device 2000, and the second positioning components 1705 located on both sides of the automatic ground marking painting device 2000 separate from the rear wheels of the automatic ground marking painting device 2000.
[0287] Figure 14This is a flowchart (III) of an automated fluid replenishment method according to an embodiment of the present invention. Figure 14 As shown, the connection between the docking component 1300 and the automatic ground marking painting device 2000 includes:
[0288] In step S1401, the first driving component 1204 drives the support plate 1208 to move upward in the vertical direction, so that the automatic ground marking painting device 2000 abuts against the second pipe 1303. As the automatic ground marking painting device 2000 moves upward, the second pipe 1303 extends and retracts along the axial direction of the first pipe 1302. The movement of the second pipe 1303 drives the first moving component 1306 to move. The first moving component 1306 drives the valve body 1305 to open, realizing the connection between the first pipe 1302 and the second pipe 1303.
[0289] Step S1402: When the second pipe fitting 1303 is successfully connected to the automatic ground marking painting device 2000, the first monitoring component 1307 is triggered and a connection success signal is generated.
[0290] In step S1403, if the second pipe fitting 1303 fails to connect with the automatic ground marking painting device 2000, the first monitoring component 1307 is not triggered and a connection failure signal is generated or a connection success signal is not generated.
[0291] Furthermore, after step S1402, the following steps are also included:
[0292] The control unit 1800 controls the liquid storage unit 1400 to deliver disinfectant to the docking unit 1300.
[0293] Furthermore, after step S1402, the following steps are also included:
[0294] When the first monitoring element 1307 is triggered, the first driving element 1204 stops driving and maintains its current state;
[0295] When the paint in the automatic ground marking painting equipment 2000 is replenished, the first drive component 1204 drives the support plate component 1208 to move downward in the vertical direction, so that the second pipe component 1303 is separated from the automatic ground marking painting equipment 2000.
[0296] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0297] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the invention patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.
Claims
1. An automatic liquid replenishment base station for steel structure factory marking equipment, used for automatically replenishing liquid for automatic ground marking painting equipment, characterized in that, include: A base component, which is disposed on a horizontal plane and is used to mount components; A lifting component, which is disposed on the base component, is used to lift the automatic ground marking painting device when the automatic ground marking painting device is located on the base component; A docking component is disposed in the upper middle part of the base component and is used to dock with the automatic ground marking painting equipment and deliver paint to the automatic ground marking painting equipment. A liquid storage component is disposed on the base component and communicates with the docking component, and is used to store paint liquid and transport paint liquid to the docking component; A shaking component is disposed on the base component and connected to the liquid storage component, and is used to shake the paint liquid in the liquid storage component. A return component is provided on the base component and communicates with the liquid storage component, for returning residual paint from the automatic ground marking painting equipment to the liquid storage component; A positioning component is provided on the lifting component and is used to position the walking mechanism of the automatic ground marking painting equipment in front-back and left-right directions. A control component is disposed on the base component and connected to the docking component, the liquid storage component, the shaking component and the positioning component respectively, for controlling the start and stop of the docking component, the liquid storage component, the shaking component and the positioning component.
2. The automatic liquid replenishment base station according to claim 1, characterized in that, The lifting component includes: At least one first support member is disposed on the base component for mounting parts; At least one first guide member is disposed on the side of the first bracket member; At least one lead rod, the two ends of which are rotatably connected to the two ends of the first support member; At least one first driving member is disposed on the first support member and connected to the lead screw member and the control component respectively, for driving the lead screw member to rotate under the action of the control component; At least two movable parts are slidably connected inside the first support member and threadedly connected to the lead screw member, for moving towards or away from each other along the axial direction of the first support member under the action of the lead screw member; At least two second guide members are provided, each of which is disposed on a corresponding movable member and is slidably connected to the first guide member, for preventing the corresponding movable member from rotating; A lifting support component, wherein the first end of the lifting support component is respectively hinged to the two first guide members, and is used to reciprocate in the vertical direction under the action of the moving member; A support plate is hinged to the second end of the lifting bracket and is used to reciprocate in the vertical direction under the action of the lifting bracket. A third guide member, disposed on the base component and connected to the support plate, is used to guide the support plate to reciprocate vertically; and / or The docking components include: The second support component is disposed on the base component and is used to install parts; A first pipe fitting, which is disposed on the second support member, is used to transport paint liquid; The second pipe fitting has a first end that is telescopically connected to the second end of the first pipe fitting, and the second end of the second pipe fitting corresponds to the automatic ground marking painting equipment. A connecting connector, wherein a first end of the connecting connector is connected to a first end of the first pipe fitting, and a second end of the connecting connector is connected to the liquid storage component; A valve body is disposed on the first pipe fitting and is used to control the flow between the first pipe fitting and the second pipe fitting; A first moving component, the first end of which is connected to the second pipe, and the second end of which is connected to the switch of the valve body component, for opening and closing the valve body component under the action of the second pipe; A first monitoring element, disposed on the second support member and located on the side of the first pipe member, and connected to the control component, is used to monitor whether the second pipe member is connected to the automatic ground marking painting equipment; and / or The liquid storage component includes: A liquid storage device, which is disposed on the shaking component, is used to store paint liquid; A pump body is disposed inside the liquid storage container and connected to the control component for pumping paint liquid; The third pipe fitting has a first end connected to the pump body and a second end connected to the docking component, and is used to transport paint liquid; A second monitoring element, disposed inside the liquid storage container and connected to the control component, is used to monitor the paint level in the liquid storage container; and / or The shaking component includes: A shaking element is disposed on the base component and connected to the control component for shaking the paint liquid in the liquid storage component. A fixing member, wherein the fixing member is disposed on the shaking member, is used to fix the liquid storage component to the shaking member; and / or The recirculation component includes: A third support component is disposed on the base component and is used to install parts; The fourth fitting is disposed on the third support member, and the first end of the fourth fitting is used to connect with the drain pipe of the automatic ground marking painting equipment. A return component is provided on the third support component and communicates with the second end of the fourth pipe component and is connected to the control component. It is used to allow the paint liquid inside the automatic ground marking painting equipment to return through the fourth pipe component under the action of the control component. The fifth fitting has a first end connected to the return component and a second end connected to the liquid storage component, and is used to transport paint liquid; A third monitoring element, disposed on the third support component and connected to the control component, is used to monitor whether the fourth pipe is connected to the drain pipe of the automatic ground marking painting equipment; and / or The positioning component includes: The fourth support component is disposed on the base component and is used to install parts; Two second drive members are symmetrically arranged on the fourth support member and connected to the control component to provide power; Two mounting brackets are respectively connected to the corresponding second driving member, and are used to reciprocate in the horizontal direction under the action of the second driving member; Two first positioning components are respectively disposed at the first end of the corresponding mounting bracket component, for engaging with the front wheels of the automatic ground marking painting equipment and positioning the front wheels in the front and rear directions; Two second positioning members are respectively disposed at the second end of the corresponding mounting bracket members, for abutting against the rear wheels of the automatic ground marking painting equipment and for left and right positioning of the rear wheels; and / or The control component includes: A communication component is disposed on the base component and connected to an external remote control device, the docking component, the liquid storage component, and the shaking component, respectively, for receiving and transmitting signals; A control component is disposed on the base component and connected to the liquid storage component, the shaking component, the reflux component and the positioning component respectively, for controlling the start and stop of the liquid storage component, the shaking component, the reflux component and the positioning component.
3. The automatic liquid replenishment base station according to claim 2, characterized in that, The docking component also includes: A second moving component, connected to the first moving component, is configured to contact the first monitoring component when the second pipe is connected to the automatic ground marking painting equipment; and / or The docking component also includes: A first guide member is disposed on the second support member for the second end of the second pipe to pass through and for providing a guiding path to the second pipe.
4. The automatic liquid replenishment base station according to claim 2, characterized in that, The positioning component further includes: A support shaft, the first end of which is connected to the mounting bracket, and the second end of which is slidably connected to the fourth bracket; A second guide, disposed on the fourth bracket, is used for the second end of the support shaft to pass through and provide a guide path to the support shaft; and / or A rotating connector is disposed between the second driving member and the mounting bracket member, and is used to rotatably connect the output shaft of the second driving member to the mounting bracket member.
5. The automatic liquid replenishment base station according to any one of claims 1 to 4, characterized in that, Also includes: A heating component, disposed at the interface between the docking component and the automatic ground marking painting device, and connected to the control component, is used to heat the docking component to prevent the paint from solidifying and causing blockage; and / or A charging component is disposed on the lifting component and connected to the control component, and is used to supply power to the automatic ground marking painting equipment.
6. The automatic liquid replenishment base station according to claim 5, characterized in that, The heating component includes: A heating sleeve is fitted onto the first end of the docking component and connected to the control component to heat the docking component to prevent the paint from solidifying and forming a blockage. A limiting member is provided at the first end of the docking component to fix the position of the heating sleeve component and the docking component.
7. An automatic ground marking system for steel structure factory marking equipment, characterized in that, include: The automatic liquid replenishment base station as described in any one of claims 1 to 6; Automatic ground marking painting equipment; When the paint level in the automatic ground marking painting device is lower than a preset low level threshold, the automatic ground marking painting device moves to the base component, is positioned by the positioning component, and docks with the docking component so that the docking component replenishes the paint to the automatic ground marking painting device.
8. An automatic liquid replenishment method for steel structure factory marking equipment, applied to the automatic liquid replenishment base station as described in any one of claims 1 to 6 or the automatic ground marking painting system as described in claim 7, characterized in that, include: When the automatic ground marking painting equipment enters the lifting component, the positioning component performs a positioning process for the automatic ground marking painting equipment; After the positioning process is completed, the return component is connected to the drain pipe of the automatic ground marking painting equipment to perform the return process; After the reflow process is completed, the lifting component drives the automatic ground marking painting equipment to perform the rising process; After the lifting process is completed, the docking component performs a docking process with the automatic ground marking painting equipment; After the docking process is completed, the docking component delivers paint to the automatic ground marking painting equipment. After the paint delivery process is completed, the docking component separates from the automatic ground marking painting equipment, and the lifting component drives the automatic ground marking painting equipment to perform a lowering process. After the descent process is completed, the automatic ground marking painting equipment leaves the lifting component.
9. The automatic fluid replenishment method according to claim 8, characterized in that, The positioning component performs the positioning process for the automatic ground marking painting equipment, which includes: The second drive unit drives the mounting bracket to move towards the automatic ground marking painting equipment; When the second driving component drives the mounting bracket to the preset positioning position, the first positioning components on both sides of the automatic ground marking painting device engage with the front wheels of the automatic ground marking painting device and perform front-to-back positioning of the front wheels, and the second positioning components on both sides of the automatic ground marking painting device abut against the rear wheels of the automatic ground marking painting device and perform left-to-right positioning of the rear wheels.
10. The automatic fluid replenishment method according to claim 8 or 9, characterized in that, The process of docking the docking component with the automatic ground marking painting equipment includes: The first driving component drives the support plate to move vertically upward, causing the automatic ground marking painting device to come into contact with the second pipe. As the automatic ground marking painting device moves upward, the second pipe extends and retracts along the axial direction of the first pipe. The movement of the second pipe drives the first moving component to move, and the first moving component drives the valve body to open, thus connecting the first pipe and the second pipe. When the second pipe fitting is successfully connected to the automatic ground marking painting equipment, the first monitoring device is triggered and generates a connection success signal; If the second pipe fitting fails to connect with the automatic ground marking painting equipment, the first monitoring component is not triggered and either fails to generate a connection failure signal or fails to generate a connection success signal.
Citation Information
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