Integrated formwork pouring device and method

Abstract

The invention discloses an integrated formwork pouring device and method, the structure of which includes a moving path, an outer formwork, an inner formwork, a pouring pipe, a cement box, a control module, a moving seat, and a placing rack. The moving seat is installed above the moving path for movement, the outer formwork is placed above the placing rack, the inner formwork and the outer formwork are located at the same center of a circle, the pouring pipe is connected and communicated with the inside of the cement box, and the control module is installed on the outer surface of the cement box for control; the outer formwork includes a support ring, a skeleton, a cover, a slot, a centrifugal ring, and an inner mold layer, the support ring is installed at both ends of the skeleton, the cover is assembled at both ends of the inner mold layer, the slot and the cover are an integrated structure, the centrifugal ring is fixed to the outer surface of the inner mold layer, the inner formwork is on the inner side of the skeleton, and the inner mold layer is on the outer side of the skeleton. After cement pouring, the skeleton is wrapped, and the inner formwork and the inner mold layer ensure the shapes of the inner and outer sides of the cement pole, and the poured cement is limited and shaped, so that the pouring space of the cement is limited and can be more compact.

Description

Technical Field

[0001] The present invention belongs to the field of formwork pouring, and more specifically, particularly relates to an integrated formwork pouring device and method. Background Art

[0002] The pouring device for the integrated production of cement poles is mainly composed of cement storage tanks, mixing systems, conveying systems, pouring systems and control systems. The pouring system pours cement evenly into the mold shell according to preset parameters, and then the cement is solidified to form a cement pole. Its automated production also improves the production speed and quality of cement poles.

[0003] Based on the above findings, the existing formwork pouring device mainly has the following shortcomings, such as:

[0004] During the pouring process of cement poles, the mold shell is wrapped around the outer surface, and the cement is thrown to the outer ring by a centrifugal device to be fixed, leaving a hollow shape. After the cement is directly injected into the mold shell for pouring, it is easy to form a large difference in the amount of cement or the tightness of the cement. As a result, when the cement in the mold shell is centrifugally thrown after pouring, an uneven state occurs, resulting in an uneven shape of the internal hollow, affecting the quality of the cement pole.

[0005] Therefore, it is necessary to provide an integrated formwork pouring device and method. Summary of the invention

[0006] In order to solve the above technical problems, the purpose and effect of the integrated formwork pouring device and method of the present invention are achieved by the following specific technical means:

[0007] Its structure includes a moving path, an outer formwork, an inner formwork, a pouring pipe, a cement box, a control module, a moving seat, and a placing rack. The moving seat is installed on the moving path for movement, the outer formwork is placed on the placing rack, the inner formwork and the outer formwork are located at the same center, the pouring pipe is connected to the inside of the cement box, and the control module is installed on the outer surface of the cement box for control;

[0008] The outer mold shell includes a support ring, a frame, a cover, a slot, a centrifugal ring, and an inner mold layer. The support ring is installed on both sides of the frame, the cover is installed on both sides of the inner mold layer, the slot and the cover are an integrated structure, and the centrifugal ring is fixed to the outer surface of the inner mold layer.

[0009] The inner mold shell includes a clamping block, a top mold, a side mold, and a moving bar. The clamping block is fixed at the front and rear sides of the top mold and the side mold. The moving bar assists the movement between the side mold and the top mold. The space between the inner mold shell and the inner mold layer is used for pouring cement, so that the cement pouring amount is consistent but the space is limited and more compact.

[0010] As a further improvement of the present invention, the distance supported by the support ring is used to fix the space between the skeleton and the inner mold layer, the slot assists in fixing the position of the inner mold shell, the centrifugal ring forms a distance difference with the surface of the inner mold layer, and assists in placing the whole on the centrifugal equipment for limiting the position, the skeleton is located between the inner mold shell and the inner mold layer, and the slot and the groove are supported on the head and tail sides of the inner mold shell for fixation.

[0011] As a further improvement of the present invention, the movable bar assists the side mold to translate along the groove of the top mold. The side mold and the top mold have hollow structures inside to reduce their own weight. The card block and the card slot have a slight magnetic effect to assist in aligning and fixing the two. The side mold and the top mold are assembled to form a circular structure. The side mold can be pulled out of the top mold after the cement is cured at high temperature, and the whole can be disassembled and taken out.

[0012] As a further improvement of the present invention, the pouring pipe includes a top plate, a pouring port, an extension pipe, a groove, and a collecting box. The pouring port and the extension pipe are an integrated structure. The top plate is sleeved on the outer surface of the extension pipe. The groove and the collecting box are integrated. The extension pipe is connected to the collecting box. The port below the pouring port is larger than that above and on the left and right, which can allow the cement below to move upward and fill faster, avoiding the situation where the cement slides and accumulates below to form voids while the upper part is output synchronously.

[0013] As a further improvement of the present invention, the extension tube is provided with four evenly distributed in a circular shape, the width of the outer shape at the bottom is the largest, the top plate is an arc-shaped structural plate, which is located at the rear end of the pouring port to extrude and limit the output cement, and the groove and the block have a slight magnetic effect to assist in aligning and fixing the two. The extension tube is located at the outer circle of the skeleton when in use.

[0014] As a further improvement of the present invention, the one-piece formwork pouring device and the one-piece formwork pouring method thereof are as follows:

[0015] S1. Place the mixed cement in a cement box, and control the movement of the moving seat and the transportation of the cement through the control module;

[0016] S2. Place the lower half of the outer formwork on the placement rack, place the bound frame and support ring inside the inner formwork layer, and fix the tail with a cover. When the upper half of the outer formwork is assembled and fixed, the control module controls the moving seat to move forward, and the inner formwork will move synchronously through the groove, and its extension tube will extend into the inner formwork layer. The other end of the inner formwork will be stuck in the slot, and cement will be output through the pouring port.

[0017] S3. When cement is poured and transported at the innermost side, the top plate at the rear end of the pouring port will limit the space at the rear end, so that cement will not flow to the rear side in large quantities. The opening below the extension pipe is larger, so that the cement at the bottom will move upward faster. When the inner mold shell contacts the slot, the continuous pouring of cement will exert a certain pressure on the inner mold shell, fixing the inner mold shell to the inner side of the inner mold layer. The movable seat moves outward while pouring, and the inner mold shell can be separated from the groove, so that the inner mold shell is in the center of the skeleton to form a supporting shell;

[0018] S4. After the inner mold layer is poured, the front end opening is sealed again by the cover, and the whole outer mold shell is moved to the centrifugal device, and the centrifugal ring is placed in cooperation with the centrifugal device to make the whole outer mold shell undergo centrifugal treatment, so that the cement inside is more compact and stable;

[0019] S5. Place the centrifuged outer mold shell into a high-temperature curing device. After the processing is completed, separate and disassemble the side mold and the top mold. This can not only keep the hollow part of the cement pole evenly rounded, but also make it easy to disassemble the membrane shell.

[0020] The inner formwork shell is placed at the innermost side of the cement pole, which can keep the hollow part of the cement pole round and uniform.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] First, the inner form shell is on the inner side of the frame, and the inner form layer is on the outer side of the frame. After the cement is poured, the frame is wrapped. The inner form shell and the inner form layer ensure the shape of the inner and outer sides of the cement pole, and limit and shape the poured cement, so that the pouring space of the cement is limited and can be more compact.

[0023] Secondly, after the cement pouring and solidification, the side mold and the top mold can be disassembled by moving the movable bar, so that the inner mold shell can be easily separated from the inside of the cement pole without causing scratches or other damage to the main body.

[0024] Third, the extension pipes are distributed in four directions, with the largest opening at the bottom. A top plate is provided at the rear end of the pouring port to limit the output cement, allowing the cement at the bottom to be output faster and fill up and move upward, avoiding the situation where voids occur during the synchronous transportation of cement above.

[0025] Fourthly, there is a slight magnetic attraction between the inner mold shell and the slots and grooves. The inner mold shell body is relatively light, and its slight magnetic attraction can facilitate the assembly and detachment of the inner mold shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of an integrated formwork pouring device of the present invention.

[0027] Figure 2 It is a schematic diagram of the front end structure of an integrated formwork pouring device of the present invention.

[0028] Figure 3 It is a structural schematic diagram of an outer mold shell of the present invention.

[0029] Figure 4 It is a structural schematic diagram of an outer mold shell and an inner mold shell of the present invention.

[0030] Figure 5 It is a structural schematic diagram of an inner mold shell of the present invention.

[0031] Figure 6 The figure is a schematic diagram of the three-dimensional structure of a watering pipe of the present invention.

[0032] Figure 7 The present invention is a structural schematic diagram of a watering pipe.

[0033] Figure 8 The present invention is a schematic flow chart of an integrated formwork casting method.

[0034] In the figure: moving track-1, outer mold shell-2, inner mold shell-3, pouring pipe-4, cement box-5, control module-6, moving seat-7, placement rack-8, support ring-21, skeleton-22, cover-23, slot-24, centrifugal ring-25, inner mold layer-26, block-71, top mold-72, side mold-73, moving bar-74, top plate-41, pouring port-42, extension pipe-43, groove-44, collection box-45. DETAILED DESCRIPTION

[0035] The present invention is further described below in conjunction with the accompanying drawings:

[0036] Embodiment 1: As attached Figure 1 To Attachment Figure 5 As shown:

[0037] The present invention provides an integrated formwork pouring device and method, the structure of which includes a moving path 1, an outer formwork 2, an inner formwork 3, a pouring pipe 4, a cement box 5, a control module 6, a moving seat 7, and a placing rack 8. The moving seat 7 is installed above the moving path 1 for movement, the outer formwork 2 is placed above the placing rack 8, the inner formwork 3 and the outer formwork 2 are located at the same center of a circle, the pouring pipe 4 is connected and connected to the inside of the cement box 5, and the control module 6 is installed on the outer surface of the cement box 5 for control;

[0038] The outer mold shell 2 includes a support ring 21, a frame 22, a cover 23, a slot 24, a centrifugal ring 25, and an inner mold layer 26. The support ring 21 is installed on both sides of the frame 22, the cover 23 is installed on both sides of the inner mold layer 26, the slot 24 and the cover 23 are an integrated structure, and the centrifugal ring 25 is fixed to the outer surface of the inner mold layer 26.

[0039] The inner mold shell 3 includes a clamping block 71, a top mold 72, a side mold 73, and a moving bar 74. The clamping block 71 is fixed at the head and tail sides of the top mold 72 and the side mold 73. The moving bar 74 assists the movement between the side mold 73 and the top mold 72. The space between the inner mold shell 3 and the inner mold layer 26 is used for pouring cement, so that the cement pouring amount is consistent but the space is limited and more compact. The skeleton 22 is composed of a plurality of evenly arranged steel bars, which are located inside the cement pole to make it more stable.

[0040] Among them, the distance supported by the support ring 21 is used to fix the space between the skeleton 22 and the inner mold layer 26, the slot 24 assists in fixing the position of the inner mold shell 3, the centrifugal ring 25 forms a distance difference with the surface of the inner mold layer 26, and assists in placing the whole on the centrifugal equipment for limiting. The skeleton 22 is located between the inner mold shell 3 and the inner mold layer 26, the slot 24 and the groove 44 are supported on the head and tail sides of the inner mold shell 3 for fixation, and the top mold 72 and the side mold 73 are each provided with two for assembly.

[0041] Among them, the movable bar 74 assists the side mold 73 to translate along the groove of the top mold 72. The side mold 73 and the top mold 72 are hollow structures inside to reduce their own weight. The block 71 and the slot 24 have a slight magnetic effect to assist in aligning and fixing the two. The side mold 73 and the top mold 72 are assembled to form a circular structure. The side mold 73 can be pulled out of the top mold 72 after the cement is cured at high temperature, and the whole can be disassembled and taken out. The circular structure assembled by the side mold 73 and the top mold 72 can help the inside of the cement pole to form a uniform circular shape.

[0042] The specific usage and function of this embodiment are as follows:

[0043] In the present invention, the stirred cement is placed inside the cement box 5, the lower half of the outer formwork 2 is placed on the placement rack 8, the bound skeleton 22 and the support ring 21 are placed inside the inner mold layer 26, and the tail is fixed and sealed by the cover 23. After the upper and lower parts of the outer formwork 2 are assembled and fixed, the moving seat 7 is controlled by the control module 6 to move forward along the moving path 1, and the inner formwork 3 and the pouring pipe 4 will move together into the inner mold layer 26. When moving to the farthest point, the card block 71 will be slightly adsorbed and aligned with the card slot 24 for fixation. The inner formwork 3 is placed on the inner side of the skeleton 22, and the pouring pipe 4 is placed on the outer side of the skeleton 22 to pour and transport the cement. While the cement is being output, the cement The gravity will wrap the inner formwork 3, so that the inner formwork 3 is separated from the groove 44 and assembled and fixed with the card slot 24, so that the inner formwork 3 is placed inside the skeleton 22 for shape support, and the pouring pipe 4 is moved outward during the pouring process. After the interior of the outer formwork 2 is filled with cement, the opening of the outer formwork 2 is sealed and fixed by the cover 23, and the poured outer formwork 2 is placed on the centrifugal equipment and matched with the centrifugal device through the centrifugal ring 25 to make the internal cement more compact, and the centrifuged outer formwork 2 is placed in a high-temperature device to further solidify the cement. After the processing is completed, the side mold 73 is pulled out along the top mold 72 through the moving bar 74, and the side mold 73 and the top mold 72 are removed separately from the inside of the cement pole.

[0044] Embodiment 2: As attached Figure 6 To Attachment Figure 8 As shown:

[0045] Among them, the pouring pipe 4 includes a top plate 41, a pouring port 42, an extension pipe 43, a groove 44, and a collection box 45. The pouring port 42 and the extension pipe 43 are an integrated structure. The top plate 41 is sleeved on the outer surface of the extension pipe 43. The groove 44 and the collection box 45 are integrated. The extension pipe 43 is connected and penetrated with the collection box 45. The lower port of the pouring port 42 is larger than the upper and left and right ports, which can allow the cement below to move upward and fill faster, avoiding the situation where the cement slides and accumulates below to form cavities while the upper part is output synchronously. The width of the top plate 41 can just pass through the gap supported by the support ring 21.

[0046] Among them, the extension tube 43 is provided with four evenly distributed in a circle, and the width of the outer shape at the bottom is the largest. The top plate 41 is an arc-shaped structural plate, which is located at the rear end of the pouring port 42 to extrude and limit the output cement. The groove 44 and the block 71 have a slight magnetic effect to assist in aligning and fixing the two. When the extension tube 43 is in use, it is located at the outer circle of the skeleton 22. The top plate 41 and the inner mold shell 3 limit the extruded cement to prevent the cement from flowing outward in large quantities.

[0047] Among them, the one-piece formwork pouring device and the one-piece formwork pouring method thereof are as follows:

[0048] S1, placing the stirred cement in the cement box 5, and controlling the movement of the moving seat 7 and the transportation of the cement through the control module 6;

[0049] S2, place the lower half of the outer formwork 2 on the placement rack 8, place the bound skeleton 22 and the support ring 21 inside the inner formwork layer 26, and fix the tail with the cover 23. When the upper half of the outer formwork 2 is assembled and fixed, the control module 6 controls the moving seat 7 to move forward, and the inner formwork 3 will move synchronously through the groove 44, and its extension tube 43 will extend into the inner formwork layer 26, and the other end of the inner formwork 3 will be stuck in the slot 24, and the cement will be output through the pouring port 42;

[0050] S3. When cement is poured and transported at the innermost side, the top plate 41 at the rear end of the pouring port 42 will limit the space at the rear end, so that cement will not flow to the rear side in large quantities. The opening below the extension tube 43 is larger, so that the cement at the bottom will move upward faster. When the inner mold shell 3 contacts the slot 24, the continuous pouring of cement exerts a certain pressure on the inner mold shell 3, fixing the inner mold shell 3 to the inner side of the inner mold layer 26. The moving seat 7 moves outward while pouring, and the inner mold shell 3 can be separated from the groove 44, so that the inner mold shell 3 is located in the center of the frame 22 to form a supporting shell.

[0051] S4. After the inner mold layer 26 is poured, the front end opening is sealed again by the cover 23, and the entire outer mold shell 2 is moved to the centrifugal device, and the centrifugal ring 25 is placed in cooperation with the centrifugal device to allow the entire outer mold shell 2 to be centrifugally treated, so that the cement inside it is more compact and stable;

[0052] S5. Place the outer mold shell 2 after centrifugation into a high-temperature curing device. After the treatment is completed, separate and disassemble the side mold 73 and the top mold 72. This can not only keep the hollow part of the cement pole uniform and round, but also make it easy to disassemble the membrane shell.

[0053] The inner formwork shell 3 is placed at the innermost side of the cement pole, which can keep the hollow part of the cement pole round and uniform. The top plate 41 limits the output cement to ensure that the output amount of cement is sufficient to avoid hollowness due to insufficient cement output.

[0054] The specific usage and function of this embodiment are as follows:

[0055] In the present invention, when the pouring pipe 4 is moved into the outer formwork 2 for cement transportation and pouring, the opening below the extension pipe 43 is larger, and the output amount is greater than that above, so the bottom can be quickly filled and moved to the upper end. The rear end of the pouring port 42 is limited and blocked by the top plate 41, so that the cement will not flow to the rear end in large quantities, so that the cement can be tightly filled and then continue to move outward for pouring. During the process of cement transportation and pouring, the top plate 41 and the inner formwork 3 are inside to limit the position, so that a sufficient amount of cement can be placed inside the outer formwork 2.

[0056] Utilizing the technical solution of the present invention, or those skilled in the art designing similar technical solutions inspired by the technical solution of the present invention to achieve the above-mentioned technical effects, all fall within the protection scope of the present invention.

Claims

1. An integrated formwork pouring device, the structure of which comprises a moving path (1), an outer formwork (2), an inner formwork (3), a pouring pipe (4), a cement box (5), a control module (6), a moving seat (7), and a placing rack (8), wherein the moving seat (7) is installed above the moving path (1) for movement, the outer formwork (2) is placed above the placing rack (8), the inner formwork (3) and the outer formwork (2) are located at the same center of a circle, the pouring pipe (4) is connected to the inside of the cement box (5), and the control module (6) is installed on the outer surface of the cement box (5) for control, characterized in that: The outer mold shell (2) comprises a support ring (21), a frame (22), a cover (23), a slot (24), a centrifugal ring (25), and an inner mold layer (26); the support ring (21) is mounted on both the front and rear sides of the frame (22); the cover (23) is mounted on both the front and rear sides of the inner mold layer (26); the slot (24) and the cover (23) are an integrated structure; and the centrifugal ring (25) is fixed to the outer surface of the inner mold layer (26); The inner mold shell (3) comprises a clamping block (71), a top mold (72), a side mold (73), and a moving bar (74); the clamping block (71) is fixed to both ends of the top mold (72) and the side mold (73); and the moving bar (74) assists the movement between the side mold (73) and the top mold (72); The irrigation pipe (4) comprises a top plate (41), a irrigation port (42), an extension pipe (43), a groove (44), and a collection box (45); the irrigation port (42) and the extension pipe (43) are an integrated structure; the top plate (41) is sleeved on the outer surface of the extension pipe (43); the groove (44) and the collection box (45) are integrated; and the extension pipe (43) and the collection box (45) are connected and communicated with each other; The extension tube (43) is provided with four evenly distributed circular shapes, the width of the shape at the bottom being the largest. The top plate (41) is an arc-shaped structural plate, which is located at the rear end of the pouring port (42) to squeeze and limit the output cement. The groove (44) and the block (71) have a slight magnetic attraction effect to assist in aligning and fixing the two. The control module (6) controls the moving seat (7) to move forward along the moving path (1), and the inner mold shell (3) and the pouring tube (4) will move together into the inner mold layer (26).

2. The one-piece formwork pouring device according to claim 1, characterized in that: The distance supported by the support ring (21) is used to fix the space between the skeleton (22) and the inner mold layer (26); the clamping groove (24) assists in fixing the position of the inner mold shell (3); a distance difference is formed between the centrifugal ring (25) and the surface of the inner mold layer (26), assisting in placing the whole on the centrifugal device for position limiting; the skeleton (22) is located between the inner mold shell (3) and the inner mold layer (26).

3. The one-piece formwork pouring device according to claim 1, characterized in that: The moving bar (74) assists the side mold (73) to move along the groove of the top mold (72); the inside of the side mold (73) and the top mold (72) are hollow structures to reduce their own weight; the clamping block (71) and the clamping groove (24) have a slight magnetic attraction effect to assist the alignment and fixation of the two; the side mold (73) and the top mold (72) are assembled to form a circular structure.

4. An integrated formwork pouring method, characterized in that: The one-piece formwork pouring device according to any one of claims 1 to 3 is used, and the one-piece formwork pouring method is as follows: S1, placing the mixed cement in a cement box (5), and controlling the movement of the movable seat (7) and the transportation of the cement through a control module (6); S2, placing the lower half of the outer mold shell (2) on the placement rack (8), placing the bound frame (22) and the support ring (21) inside the inner mold layer (26), and fixing and sealing the tail with a cover (23), and then assembling and fixing the upper half of the outer mold shell (2). When the control module (6) controls the moving seat (7) to move forward, the inner mold shell (3) will move synchronously through the groove (44), and its extension tube (43) will extend into the inner mold layer (26). The other end of the inner mold shell (3) will be stuck in the slot (24), and cement will be discharged through the pouring port (42); S3, when cement is poured and transported at the innermost side, the top plate (41) at the rear end of the pouring port (42) will limit the space at the rear end, so that cement will not flow to the rear side in large quantities. The opening below the extension tube (43) is relatively large, so that cement at the bottom will move upward more quickly. When the inner mold shell (3) contacts the groove (24), the continuous pouring of cement exerts a certain pressure on the inner mold shell (3), fixing the inner mold shell (3) to the inner side of the inner mold layer (26). The movable seat (7) moves outward while pouring, and the inner mold shell (3) and the groove (44) can be separated, so that the inner mold shell (3) is located in the center of the frame (22) to form a supporting shell; S4. After the inner mold layer (26) is poured, the front end opening is sealed again by the sealing cover (23), and the entire outer mold shell (2) is moved to the centrifugal device, and the outer mold shell (2) is placed in cooperation with the centrifugal device through the centrifugal ring (25), so that the outer mold shell (2) is centrifuged to make the cement inside more compact and stable; S5, placing the centrifuged outer mold shell (2) into a high-temperature curing device, and after the treatment is completed, separating and disassembling the side mold (73) and the top mold (72), so as to keep the hollow part of the cement pole evenly rounded and also make it easy to disassemble the mold shell.

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