Method for preparing platinum iron carbon catalyst using waste rubber powder, platinum iron carbon catalyst and application thereof

By using waste rubber powder to prepare platinum iron carbon catalyst, the preparation process is simplified, the cost is reduced, the stability and electronic conductivity of the platinum carbon catalyst are improved, the problems of complex and high cost of platinum carbon catalyst preparation in the existing technology are solved, and environmentally friendly large-scale production is achieved.

CN119481097BActive Publication Date: 2025-09-12NATIONAL INSTITUTE OF GUANGDONG ADVANCED ENERGY STORAGE CO LTD
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Patent Information

Application Number
CN202411670549.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-12
Estimated Expiration
2044-11-20

AI Technical Summary

Technical Problem

The existing preparation methods of platinum-carbon catalysts are complex and costly, making them difficult to adapt to large-scale production and environmentally unfriendly. The cost of carbon carrier raw materials is high, the bonding of platinum-carbon catalysts is not tight enough, and it is difficult to load platinum catalyst particles.

Method used

Waste rubber powder is used as a carbon source and hydrogen source, and a platinum iron carbon catalyst is prepared through steps such as pyrolysis, mixing, drying, calcination and microwave radiation. This simplifies the preparation process, reduces costs, and improves the bonding strength between the metal and the carbon carrier and the stability of the platinum carbon catalyst.

Benefits of technology

The prepared platinum-iron-carbon catalyst has high electrocatalytic and thermocatalytic properties, is easy to produce on a large scale, reduces preparation costs, is environmentally friendly, and the metal elements are evenly distributed in the carbon carrier, which improves the stability and electronic conductivity of the catalyst.

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Abstract

The present application relates to the field of fossil resource recycling and fuel cell catalyst technology, and specifically to a method for preparing a platinum iron carbon catalyst using waste rubber powder, a platinum iron carbon catalyst and its application. The method of the present application comprises: subjecting a first waste rubber powder to pyrolysis treatment to obtain pyrolytic carbon; mixing the pyrolytic carbon with a metal salt, a chelating agent and water to obtain a first mixture; the metal salt comprises a platinum salt and an iron salt; heating the first mixture under stirring to obtain a sol; drying the sol and then calcining it to obtain a catalyst precursor; mixing a second waste rubber powder with a catalyst precursor to obtain a second mixture; subjecting the second mixture to microwave radiation treatment to obtain a platinum iron carbon catalyst. The technical solution of the present application provides a method for preparing a high-activity platinum carbon iron catalyst with a simple process and low cost, and also realizes the high-value recycling of waste rubber.
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Description

Technical Field

[0001] The present application relates to the field of fossil resource recycling and fuel cell catalyst technology, and specifically to a method for preparing a platinum iron carbon catalyst using waste rubber powder, the platinum iron carbon catalyst, and its application. Background Art

[0002] A solid polymer membrane electrolyte fuel cell (SPMEFC) is a fuel cell that uses a solid polymer electrolyte as an ion-conducting medium. This type of fuel cell typically operates at relatively low temperatures, and is therefore also known as a low-temperature fuel cell.

[0003] Solid polymer membrane electrolyte fuel cells are mainly composed of key components such as proton exchange membrane, catalyst layer, gas diffusion layer, bipolar plate and current collecting plate; among them, the proton exchange membrane plays the role of isolating fuel and oxidant, conducting protons (hydrogen ions H + ) and prevent electrons from passing through; the catalyst layer is coated on both sides of the proton exchange membrane to accelerate the oxidation reaction of hydrogen (at the anode) and the reduction reaction of oxygen (at the cathode); the gas diffusion layer ensures uniform gas transmission and supports the catalyst; the bipolar plate is used to distribute the reaction gas, conduct electricity and dissipate heat; the current collecting plate is responsible for connecting multiple single cells to form a battery stack to provide sufficient voltage and power.

[0004] Currently, SPEMFC generally uses platinum-carbon catalysts to prepare the catalyst layer. Platinum-carbon catalysts are a catalyst material that loads platinum nanoparticles on a carbon carrier. The commonly used carbon carrier is carbon black (such as Cabot XC-72, etc.). Since the bond between carbon black and platinum particles is not tight enough, it is difficult to load platinum catalyst particles. Usually, carbon black needs to be pretreated, which increases the preparation cost. In addition, the preparation process is relatively complicated, which is not conducive to large-scale industrial production and application.

[0005] In order to improve the performance of platinum-carbon catalysts and reduce costs, researchers have conducted extensive research on their preparation methods and material composition. The research includes using precipitation conversion process, chemical reduction method and microwave dielectric heating technology to improve the dispersion of platinum in carbon carriers, using cheap metals to replace platinum to reduce costs, and adjusting the size and morphology of platinum-carbon catalysts to improve their catalytic activity and stability. Despite this, the commercial application of platinum-carbon catalysts still faces challenges. On the one hand, the preparation process of platinum-carbon catalysts needs to be further simplified to adapt to large-scale production and application. On the other hand, the consumption of carbon raw materials, platinum raw materials and necessary reagents of platinum-carbon catalysts needs to be further controlled to meet people's pursuit of energy conservation and environmental protection.

[0006] Therefore, it is necessary to develop a method for preparing platinum-carbon catalysts that is simple, low-cost and environmentally friendly. Summary of the Invention

[0007] Based on this, one or more embodiments of the present application provide a method for preparing a platinum iron carbon catalyst using waste rubber powder, a platinum iron carbon catalyst and an application. The method for preparing a platinum iron carbon catalyst in the present application greatly simplifies the preparation process, reduces the preparation cost, has low raw material cost, and low reagent consumption. The prepared platinum iron carbon catalyst has high electrochemical activity and high bonding strength between the active particles and the carbon carrier.

[0008] The technical solution of this application includes the following steps:

[0009] A method for preparing a platinum iron carbon catalyst using waste rubber powder comprises:

[0010] pyrolyzing the first waste rubber powder to produce pyrolytic carbon;

[0011] The pyrolytic carbon is mixed with a metal salt, a complexing agent and water to obtain a first mixture; the metal salt includes a platinum salt and an iron salt; the molar ratio of total metal cations in the metal salt to total carbon atoms in the pyrolytic carbon is (0.1-0.5):1;

[0012] heating the first mixture under stirring to obtain a sol;

[0013] The sol is dried to obtain a xerogel, and the xerogel is calcined to obtain a catalyst precursor;

[0014] mixing a second waste rubber powder with the catalyst precursor to obtain a second mixture, wherein the mass of the second waste rubber powder accounts for 5% to 20% of the total mass of the second mixture;

[0015] The second mixture is subjected to microwave irradiation treatment to prepare the platinum iron carbon catalyst.

[0016] In one embodiment, the first waste rubber powder is subjected to pyrolysis treatment to produce pyrolytic carbon, comprising:

[0017] introducing a first inert gas into the first waste rubber powder, treating the waste rubber powder at a first temperature for a first time, and producing the pyrolytic carbon;

[0018] Wherein, the first temperature is 550°C to 650°C, and the first time is 2h to 6h;

[0019] Optionally, the flow rate of the inert gas is 150 mL / min to 250 mL / min.

[0020] In one embodiment, the molar ratio of the platinum salt to the iron salt is (1-9):1,

[0021] The molar ratio of the total cations in the metal salt to the complexing agent is 1:(0.8-1.25).

[0022] In one embodiment, heating the first mixture with stirring to prepare a sol comprises:

[0023] stirring the first mixture at a first stirring speed and a second temperature for a second time to obtain the sol;

[0024] Wherein, the first stirring speed is 600 rpm to 1000 rpm, the second temperature is 50° C. to 70° C., and the second time is 30 min to 90 min.

[0025] In one embodiment, the sol is dried to obtain a xerogel, comprising:

[0026] rotary evaporating the sol at a third temperature for a third time under a first vacuum degree to obtain a wet gel;

[0027] drying the wet gel at a fourth temperature for a fourth time to obtain a xerogel;

[0028] The first vacuum degree is 0.01 MPa to 0.05 MPa, the third temperature is 50° C. to 70° C., and the third time is 0.3 h to 1 h.

[0029] The fourth temperature is 70° C. to 90° C., and the fourth time is 12 hours to 24 hours.

[0030] In one embodiment, the xerogel is calcined to obtain the catalyst precursor, comprising:

[0031] treating the xerogel at a fifth temperature for a fifth time to obtain the catalyst precursor;

[0032] The fifth temperature is 330° C. to 450° C., and the fifth time is 2 h to 4 h.

[0033] In one embodiment, the second mixture is subjected to microwave irradiation to prepare a platinum-carbon catalyst, comprising the following steps:

[0034] introducing a second inert gas into the second mixture and heating the mixture at a first microwave power for a sixth time to obtain the platinum-carbon catalyst;

[0035] The first microwave power is 400W~1000W, and the sixth time is 10min~20min.

[0036] In one embodiment, the method for preparing a platinum iron carbon catalyst using waste rubber powder satisfies at least one of the following conditions:

[0037] (1) The platinum salt includes at least one of chloroplatinic acid, platinum nitrate and platinum acetate;

[0038] (2) The iron salt includes at least one of ferric nitrate, ferrous sulfate and ferric chloride;

[0039] (3) the complexing agent comprises at least one of citric acid, disodium edetate, acetylacetone, nitrilotriacetic acid, oxalic acid, glycine and polyvinylpyrrolidone;

[0040] (4) The water is deionized water.

[0041] A platinum iron carbon catalyst prepared by the method for preparing a platinum iron carbon catalyst using waste rubber powder as described above, wherein the platinum iron carbon catalyst has both electrocatalytic and thermal catalytic properties.

[0042] An application of the platinum iron carbon catalyst described above for preparing a solid polymer membrane electrolyte fuel cell; and / or,

[0043] As a dehydrogenation catalyst for thermal catalytic hydrogen production from organic waste.

[0044] The technical solution of the present application addresses the problems of complex preparation methods, environmental unfriendliness and high cost of carbon carrier raw materials in current solid polymer membrane electrolyte fuel cells' catalyst layer materials, and provides a method for preparing platinum iron carbon catalysts using waste rubber powder. The method uses waste rubber as a carbon source and hydrogen source, and loads the metal components by adopting a suitable method, thereby comprehensively reducing the preparation cost of the platinum carbon catalyst, while also realizing the high-value conversion and recycling of fossil resources.

[0045] The method of preparing platinum iron carbon catalyst using waste rubber powder in this application simplifies the preparation process compared with the existing technology, does not require the use of dangerous reagents such as strong acids and strong bases, saves costs and is environmentally friendly, is easy to scale up and produce, and has great application potential.

[0046] In the platinum-carbon catalyst prepared by the method of preparing platinum-iron-carbon catalyst from waste rubber powder in this application, the bonding strength between the metal element and the carbon carrier is high, and the metal element is evenly distributed in the carbon carrier, which effectively improves the stability and electronic conductivity of the platinum-carbon catalyst. The carbon carrier has a high degree of graphitization, which effectively enhances the anti-reverse polarity performance of the platinum-carbon catalyst.

[0047] The platinum iron carbon catalyst of the present application has both electrocatalytic and thermocatalytic properties, can be used to prepare solid polymer membrane electrolyte fuel cells, and can also be used as an efficient and low-cost dehydrogenation catalyst in the green production of hydrogen from organic waste, which includes biomass, waste plastics, waste rubber, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0048] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the specific implementation methods or the description of the prior art. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0049] Figure 1 This is a transmission electron microscope image of the platinum iron carbon catalyst of Example 1 of the present application. Figure 1 A, B, and C correspond to different sampling sites, and the scale bar is 5 nm. DETAILED DESCRIPTION

[0050] Below in conjunction with embodiment and example, further elaborate the application.It should be understood that these examples are only used to illustrate the application and are not used to limit the scope of the application.In addition, it should be understood that after reading the content taught in this application, those skilled in the art can make various changes or modifications to the application, and these equivalent forms also fall within the protection scope of the claims appended hereto.

[0051] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application pertains. The terms used herein in the specification of this application are for the purpose of describing specific embodiments only and are not intended to limit this application.

[0052] the term

[0053] Unless otherwise specified or incompatible herewith, the terms and phrases used herein shall have the following meanings:

[0054] The term "and / or" as used herein includes any one of two or more related listed items, and also includes any and all combinations of the related listed items, wherein the any and all combinations include any two related listed items, any more related listed items, or a combination of all related listed items. It should be noted that when at least three items are connected by at least two conjunctions selected from "and / or", "or / and", and "and / or", it should be understood that in this application, the technical solution undoubtedly includes technical solutions connected by "logical and" and technical solutions connected by "logical or". For example, "A and / or B" includes three parallel solutions: A, B, and A+B.

[0055] In this application, "further", "optionally" and the like are used for descriptive purposes to indicate differences in content, but should not be understood as limiting the scope of protection of this application.

[0056] In this application, the technical features described in an open manner include closed technical solutions composed of the listed features, and also include open technical solutions containing the listed features.

[0057] In this application, when referring to a numerical interval (i.e., a numerical range), unless otherwise specified, the optional numerical distribution within the numerical interval is considered continuous and includes the two numerical endpoints of the numerical range (i.e., the minimum and maximum values), as well as every numerical value between these two numerical endpoints. Unless otherwise specified, when a numerical interval refers only to integers within the numerical interval, it includes the two numerical endpoints of the numerical range, as well as every integer between the two endpoints. In addition, when multiple ranges are provided to describe a feature or characteristic, these ranges can be combined. In other words, unless otherwise specified, ranges disclosed herein should be understood to include any and all subranges subsumed therein.

[0058] In this application, weight can be mass units known in the chemical industry, such as μg, mg, g, and kg.

[0059] Waste rubber refers to rubber products that have lost their use value. Common waste rubber in life includes waste hoses, waste tires, waste rubber shoes, etc. These products are difficult to degrade naturally. If not handled properly, they will have an impact on the environment. Therefore, they need to be recycled and reused through appropriate methods.

[0060] Platinum-on-carbon catalysts are a type of precious metal catalyst, consisting of platinum loaded onto activated carbon. In the field of fuel cells, platinum-on-carbon catalysts are particularly important. They can be used in chemical reactions such as hydrogen oxidation, methanol oxidation, formic acid oxidation, and oxygen reduction, and are commonly used in hydrogen fuel cells and water electrolysis reactions. Although platinum-on-carbon catalysts have high catalytic efficiency, their cost is relatively high, primarily due to the high price of platinum itself and the high price of the carbon black used as the carbon carrier, as well as the complex preparation process.

[0061] One aspect of the present application provides a method for preparing a platinum iron carbon catalyst using waste rubber powder. The method uses waste rubber as a carbon source and a hydrogen source, reduces the cost of the catalyst from the raw material level, simplifies the preparation process, effectively reduces the preparation cost, and is simple and easy to produce on a large scale. It does not require the use of organic solvents and strong acids and alkalis and is environmentally friendly. At the same time, the method can be analogized to the field of high-value recycling and utilization of other types of organic solid waste raw materials, and has a relatively broad application potential.

[0062] In one embodiment, the waste rubber powder comes from waste tire rubber powder. The waste tire stock is large and the recycling work is relatively easy to carry out. In addition, the waste tire rubber powder has a higher carbon-hydrogen ratio, which is more conducive to providing the hydrogen and carbon sources required for reduction and loading.

[0063] In one embodiment, a method for preparing a platinum iron carbon catalyst using waste rubber powder comprises:

[0064] pyrolyzing the first waste rubber powder to produce pyrolytic carbon;

[0065] The pyrolytic carbon is mixed with a metal salt, a complexing agent and water to obtain a first mixture; the metal salt includes a platinum salt and an iron salt; the molar ratio of total cations in the metal salt to total carbon atoms in the pyrolytic carbon is (0.1-0.5):1;

[0066] heating the first mixture under stirring to obtain a sol;

[0067] The sol is dried and then calcined to obtain a catalyst precursor;

[0068] mixing a second waste rubber powder with the catalyst precursor to obtain a second mixture, wherein the mass of the second waste rubber powder accounts for 5% to 20% of the total mass of the second mixture;

[0069] The second mixture is subjected to microwave irradiation treatment to prepare the platinum iron carbon catalyst.

[0070] In one embodiment, the first waste rubber powder is subjected to pyrolysis treatment to produce pyrolytic carbon, comprising:

[0071] introducing a first inert gas into the first waste rubber powder at a first temperature for a first time to produce the pyrolytic carbon;

[0072] Wherein, the first temperature is 550°C to 650°C, and the first time is 2h to 6h;

[0073] Optionally, the flow rate of the inert gas is 150 mL / min to 250 mL / min.

[0074] In one embodiment, the molar ratio of the platinum salt to the iron salt is (1-9):1;

[0075] The molar ratio of the total cations in the metal salt to the complexing agent is 1:(0.8-1.25).

[0076] In one embodiment, heating the first mixture with stirring to prepare a sol comprises:

[0077] stirring the first mixture at a first stirring speed and a second temperature for a second time to obtain the sol;

[0078] Wherein, the first stirring speed is 600 rpm to 1000 rpm, the second temperature is 50° C. to 70° C., and the second time is 30 min to 90 min.

[0079] In one embodiment, the sol is dried to obtain a xerogel, and the xerogel is calcined to obtain the catalyst precursor;

[0080] The sol is dried to obtain a dry gel, comprising:

[0081] rotary evaporating the sol at a third temperature for a third time under a first vacuum degree to obtain a wet gel;

[0082] drying the wet gel at a fourth temperature for a fourth time to obtain a xerogel;

[0083] The first vacuum degree is 0.01 MPa to 0.05 MPa, the third temperature is 50° C. to 70° C., and the third time is 0.3 h to 1 h.

[0084] The fourth temperature is 70° C. to 90° C., and the fourth time is 12 hours to 24 hours.

[0085] In one embodiment, the xerogel is calcined to obtain the catalyst precursor, comprising:

[0086] treating the xerogel at a fifth temperature for a fifth time to obtain the catalyst precursor;

[0087] The fifth temperature is 330° C. to 450° C., and the fifth time is 2 h to 4 h.

[0088] In one embodiment, the second mixture is subjected to microwave irradiation to prepare a platinum-carbon catalyst, comprising the following steps:

[0089] introducing a second inert gas into the second mixture and heating the mixture at a first microwave power for a sixth time to obtain the platinum-carbon catalyst;

[0090] The first microwave power is 400W~1000W, and the sixth time is 10min~20min.

[0091] In one embodiment, the method for preparing a platinum iron carbon catalyst using waste rubber powder satisfies at least one of the following conditions:

[0092] (1) The platinum salt includes at least one of chloroplatinic acid, platinum nitrate and platinum acetate;

[0093] (2) The iron salt includes at least one of ferric nitrate, ferrous sulfate and ferric chloride;

[0094] (3) the complexing agent comprises at least one of citric acid, disodium edetate, acetylacetone, nitrilotriacetic acid, oxalic acid, glycine and polyvinylpyrrolidone;

[0095] (4) The water is deionized water.

[0096] On the other hand, the present application provides a platinum iron carbon catalyst prepared by the method for preparing a platinum iron carbon catalyst using waste rubber powder as described above. The method adopts a sol-gel combustion method to accurately control the content and proportion of various metal components in the catalyst, and allows the metal components to be evenly dispersed. The method also utilizes the high carbon-hydrogen ratio of waste rubber heat, and decomposes the waste rubber into pyrolytic carbon and pyrolytic hydrogen in a short time through microwave radiation heating. The reduction of platinum and iron active particles and the generation of carbon can be achieved in one step. At the same time, the active particles of the catalyst are embedded in the carbon carrier, thereby improving the bonding strength between the metal particles and the carbon carrier. The obtained platinum iron carbon catalyst has good uniformity, strong anti-reverse polarity performance, high activity and good electronic conductivity.

[0097] In another aspect of the present application, a use of the platinum iron carbon catalyst described above in the preparation of a fuel cell catalyst is provided.

[0098] The technical solution of the present application addresses the problems of current solid polymer membrane electrolyte fuel cell catalyst layer materials, such as complex preparation methods, environmentally unfriendly preparation methods, and high costs of carbon carrier raw materials. The method provides a method for preparing platinum iron carbon catalysts using waste rubber powder. The method uses waste rubber as a carbon source and hydrogen source, adopts a cheap and readily available carbon source, reduces the preparation cost of the platinum carbon catalyst, and also realizes the high-value conversion and recycling of fossil resources.

[0099] The method of preparing platinum iron carbon catalyst using waste rubber powder in this application simplifies the preparation process compared with the existing technology, does not require the use of dangerous reagents such as strong acids and strong bases, saves costs, is environmentally friendly, and is easy to scale up.

[0100] In the platinum-carbon catalyst prepared by the method of preparing platinum-iron-carbon catalyst from waste rubber powder in this application, the bonding strength between the metal element and the carbon carrier is high, and the metal element is evenly distributed in the carbon carrier, which effectively improves the stability and electronic conductivity of the platinum-carbon catalyst. The carbon carrier has a high degree of graphitization, which effectively enhances the anti-reverse polarity performance of the platinum-carbon catalyst.

[0101] The following are some specific examples.

[0102] For experimental parameters not specified in the following specific examples, reference is made to the guidance given in this application document, and reference may also be made to experimental manuals in the art or other experimental methods known in the art, or to the experimental conditions recommended by the manufacturer.

[0103] The raw materials and reagents involved in the following specific examples can be obtained commercially, or can be prepared by those skilled in the art according to known methods.

[0104] The waste rubber powder used in the examples of the present application is sourced from waste tire rubber powder, which was purchased from Shaanxi Hongrui Rubber Products.

[0105] Example 1

[0106] (1) 50 g of waste tire rubber powder was placed in a pyrolysis reactor, nitrogen (200 mL / min) was introduced, and pyrolysis was carried out at 550 °C for 6 h to obtain pyrolytic carbon.

[0107] (2) mixing pyrolytic carbon (1.0 mol based on 12 g) with chloroplatinic acid (0.09 mol), ferric nitrate nonahydrate (0.01 mol), citric acid (0.1 mol) and deionized water to obtain a first mixture;

[0108] (3) The first mixture was heated and stirred at 600 rpm and 50°C for 90 min to obtain a sol;

[0109] (4) The water in the sol was evaporated by rotary vacuum evaporation (0.01 MPa, 70 °C) to obtain a wet gel, and the evaporation time was about 0.3 h;

[0110] (5) Place the wet gel in a vacuum drying oven and dry it at 80°C to obtain a dry gel. The drying time is about 18 hours.

[0111] (6) The dry gel was placed in a tube furnace and calcined at 330 °C for 4 h to obtain a fluffy catalyst precursor;

[0112] (7) Another 0.5 g of waste tire rubber powder was mixed with the catalyst precursor to obtain a second mixture containing 5 w% of waste tire rubber powder;

[0113] (8) The second mixture was placed in a microwave radiation reactor and N2 was introduced. After the air was exhausted, the N2 was stopped and microwave radiation was performed at 800 W for 15 min. After the reactor was cooled to room temperature, the mixture was taken out to obtain platinum carbon iron catalyst S1.

[0114] Example 2

[0115] (1) 10 g of waste tire rubber powder was placed in a pyrolysis reactor, N2 (200 ml / min) was introduced, and pyrolysis was carried out at 650 °C for 3 h to obtain waste tire pyrolysis carbon;

[0116] (2) mixing pyrolytic carbon (0.36 mol based on 4.4 g) with chloroplatinic acid (0.06 mol), ferric nitrate nonahydrate (0.05 mol), citric acid (0.9 mol), and deionized water to obtain a first mixture;

[0117] (3) The first mixture was heated and stirred at 700 rpm and 55°C for 60 min to obtain a sol;

[0118] (4) Using rotary vacuum evaporation (0.03 MPa, 65 °C) to evaporate the water in the sol to obtain a wet gel, the evaporation time is about 0.5 h;

[0119] (5) Place the wet gel in a vacuum drying oven and dry it at 80°C to obtain a dry gel. The drying time is about 18 hours.

[0120] (6) The dry gel was placed in a tube furnace and calcined at 450 °C for 3.5 h to obtain a fluffy catalyst precursor;

[0121] (7) Another 0.4 g of waste tire rubber powder was mixed with the catalyst precursor to obtain a second mixture containing 10 w% of waste tire rubber powder;

[0122] (8) The second mixture was placed in a microwave radiation reactor, N2 was introduced, and the N2 was stopped after the air was exhausted. The mixture was treated with microwave radiation at 700 W for 20 min. After the reactor was cooled to room temperature, the mixture was taken out to obtain platinum carbon iron catalyst S2.

[0123] Example 3

[0124] (1) 10 g of waste tire rubber powder was placed in a pyrolysis reactor, N2 (200 ml / min) was introduced, and pyrolysis was carried out at 620 °C for 3.5 h to obtain waste tire pyrolysis carbon;

[0125] (2) mixing pyrolytic carbon (0.25 mol based on 3 g) with chloroplatinic acid (0.07 mol), ferric nitrate nonahydrate (0.03 mol), citric acid (0.11 mol) and deionized water to obtain a first mixture;

[0126] (3) The first mixture was heated and stirred at 900 rpm and 60°C for 45 min to obtain a sol;

[0127] (4) Using rotary vacuum evaporation (0.05 MPa, 60 °C) to evaporate the water in the sol to obtain a wet gel, the evaporation time is about 1 h;

[0128] (5) Place the wet gel in a vacuum drying oven and dry it at 80°C to obtain a dry gel. The drying time is about 18 hours.

[0129] (6) The dry gel was placed in a tube furnace and calcined at 420 °C for 3 h to obtain a fluffy catalyst precursor;

[0130] (7) Another 0.5 g of waste tire rubber powder was mixed with the catalyst precursor to obtain a second mixture containing 15 w% of waste tire rubber powder;

[0131] (8) The second mixture was placed in a microwave radiation reactor, and N2 was introduced. After the air was exhausted, the N2 was stopped, and microwave radiation was performed at 1000 W for 10 min. After the reactor was cooled to room temperature, the mixture was taken out to obtain platinum carbon iron catalyst S3.

[0132] Example 4

[0133] (1) 50 g of waste tire rubber powder was placed in a pyrolysis reactor, N2 (200 ml / min) was introduced, and pyrolysis was carried out at 500 °C for 2 h to obtain waste tire pyrolysis carbon;

[0134] (2) mixing pyrolytic carbon (1 mol based on 12 g) with chloroplatinic acid (0.5 mol), ferric nitrate nonahydrate (0.5 mol), citric acid (0.8 mol) and deionized water to obtain a first mixture;

[0135] (3) The first mixture was heated and stirred at 800 rpm and 70°C for 30 min to obtain a sol;

[0136] (4) Using rotary vacuum evaporation (0.05 MPa, 60 °C) to evaporate the water in the sol to obtain a wet gel, the evaporation time is about 1 h;

[0137] (5) Place the wet gel in a vacuum drying oven and dry it at 80°C to obtain a dry gel. The drying time is about 18 hours.

[0138] (6) The dry gel was placed in a tube furnace and calcined at 300 °C for 2 h to obtain a fluffy catalyst precursor;

[0139] (7) Another 1 g of waste tire rubber powder was mixed with the catalyst precursor to obtain a second mixture containing 18 w% of waste tire rubber powder;

[0140] (8) The second mixture was placed in a microwave radiation reactor, and N2 was introduced. After the air was exhausted, the N2 was stopped, and microwave radiation was performed at 900 W for 12 min. After the reactor was cooled to room temperature, the mixture was taken out to obtain platinum carbon iron catalyst S4.

[0141] Comparative Example 1

[0142] (1) 10 g of waste tire rubber powder was placed in a pyrolysis reactor, N2 (200 ml / min) was introduced, and pyrolysis was carried out at 600 °C for 3 h to obtain waste tire pyrolysis carbon;

[0143] (2) mixing pyrolytic carbon (0.33 mol based on 4 g) with chloroplatinic acid (0.07 mol), ferric nitrate nonahydrate (0.03 mol), citric acid (0.11 mol) and deionized water to obtain a first mixture;

[0144] (3) The first mixture was heated and stirred at 900 rpm and 60°C for 40 min to obtain a sol;

[0145] (4) Using rotary vacuum evaporation (0.05 MPa, 60 °C) to evaporate the water in the sol to obtain a wet gel, the evaporation time is about 1 h;

[0146] (5) Place the wet gel in a vacuum drying oven and dry it at 80°C to obtain a dry gel. The drying time is about 18 hours.

[0147] (6) The dry gel was placed in a tube furnace and calcined at 420 °C for 3 h to obtain a fluffy catalyst precursor;

[0148] (7) Another 0.5 g of waste tire rubber powder was mixed with the catalyst precursor to obtain a second mixture containing 12 w% of waste tire rubber powder;

[0149] (8) The second mixture was placed in an electrically heated fixed-bed reactor, and N2 was introduced. After the air was exhausted, the N2 was stopped, and the mixture was heated at 800 °C for 10 min. After the reactor was cooled to room temperature, the mixture was taken out to obtain platinum-carbon-iron catalyst D1.

[0150] Comparative Example 2

[0151] (1) 10 g of waste tire rubber powder was placed in a pyrolysis reactor, N2 (200 ml / min) was introduced, and pyrolysis was carried out at 600 °C for 3 h to obtain waste tire pyrolysis carbon;

[0152] (2) mixing pyrolytic carbon (0.33 mol based on 4 g) with chloroplatinic acid (0.01 mol), ferric nitrate nonahydrate (0.01 mol), citric acid (0.02 mol) and deionized water to obtain a first mixture;

[0153] (3) The first mixture was heated and stirred at 800 rpm and 60°C for 40 min to obtain a sol;

[0154] (4) Using rotary vacuum evaporation (0.03 MPa, 60 °C) to evaporate the water in the sol to obtain a wet gel, the evaporation time is about 1 h;

[0155] (5) Place the wet gel in a vacuum drying oven and dry it at 90°C to obtain a dry gel. The drying time is about 18 hours.

[0156] (6) The dry gel was placed in a tube furnace and calcined at 400 °C for 3 h to obtain a fluffy catalyst precursor;

[0157] (7) Another 0.5 g of waste tire rubber powder was mixed with the catalyst precursor to obtain a second mixture containing 10 w% of waste tire rubber powder;

[0158] (8) The second mixture was placed in an electrically heated fixed-bed reactor, and N2 was introduced. After the air was exhausted, the N2 was stopped, and the mixture was heated at 750 °C for 10 min. After the reactor was cooled to room temperature, the mixture was taken out to obtain a platinum-carbon-iron catalyst D2.

[0159] Comparative Example 3

[0160] (1) 10 g of waste tire rubber powder was placed in a pyrolysis reactor, N2 (200 ml / min) was introduced, and pyrolysis was carried out at 600 °C for 3 h to obtain waste tire pyrolysis carbon;

[0161] (2) mixing pyrolytic carbon (0.33 mol based on 4 g) with chloroplatinic acid (0.07 mol), ferric nitrate nonahydrate (0.03 mol), citric acid (0.10 mol) and deionized water to obtain a first mixture;

[0162] (3) The first mixture was heated and stirred at 900 rpm and 60°C for 50 min to obtain a sol;

[0163] (4) Using rotary vacuum evaporation (0.05 MPa, 55°C) to evaporate the water in the sol to obtain a wet gel, the evaporation time is about 1 h;

[0164] (5) Place the wet gel in a vacuum drying oven and dry it at 90°C to obtain a dry gel. The drying time is about 20 hours.

[0165] (6) The dry gel was placed in a tube furnace and calcined at 400 °C for 3 h to obtain a fluffy catalyst precursor;

[0166] (7) Another 2 g of waste tire rubber powder was mixed with the catalyst precursor to obtain a second mixture containing 50 w% of waste tire rubber powder;

[0167] (8) The second mixture was placed in an electrically heated fixed-bed reactor, and N2 was introduced. After the air was exhausted, the N2 was stopped, and the mixture was heated at 800 °C for 10 min. After the reactor was cooled to room temperature, the mixture was taken out to obtain a platinum-carbon-iron catalyst D3.

[0168] 2. Application of the Platinum Carbon Iron Catalyst of the Above Example in the Preparation of Batteries

[0169] (1) Appearance

[0170] The transmission electron microscope image of Example 1 is as follows: Figure 1 ,according to Figure 1 Figures A, B, and C are electron microscope images of different sampling sites. From these images, it can be seen that the active metal particles are embedded in the surface of the carbon carrier, forming a strong bond between the active particles and the carbon carrier.

[0171] (2) Catalyst test results

[0172] The platinum-carbon-iron catalysts (platinum-carbon-iron catalysts S1-S4, D1) prepared in the above-mentioned embodiments and comparative examples were tested using a rotating disk electrode system to obtain corresponding test data. The test results of each embodiment and comparative example are shown in Table 1.

[0173] Table 1

[0174]

[0175] According to Table 1, the half-wave potentials of the platinum carbon iron catalysts S1 to S3 of Examples 1 to 3 reached 0.926 V, 0.921 V, and 0.917 V, and the calculated catalyst mass activity reached 0.386 A / mg to 0.541 A / mg; the half-wave potential of the catalyst S4 of Example 4 was 0.901 V, and the mass activity was 0.241; the half-wave potential of the platinum carbon iron catalysts D1 to D3 of Comparative Examples 1 to 3 was only 0.706 V to 0.89 V, and the mass activity was 0.150 A / mg to 0.175 A / mg. By comparing the catalyst characterization results of Examples 1 to 4 and Comparative Examples 1 to 3, it can be seen that the platinum carbon iron catalyst obtained by the preparation method of the present application has higher electrochemical catalytic activity.

[0176] All documents mentioned in this application are cited as references in this application, just as each document is cited as reference separately. Unless they conflict with the application purpose and / or technical solution of this application, the cited documents involved in this application are cited in their entirety and for all purposes. When cited documents are involved in this application, the definitions of relevant technical features, terms, nouns, phrases, etc. in the cited documents are also cited. When cited documents are involved in this application, the examples and preferred embodiments of the cited relevant technical features may also be incorporated into this application as references, but are limited to the ability to implement this application. It should be understood that when the cited content conflicts with the description in this application, the present application shall prevail or be adaptively amended according to the description in this application.

[0177] The various technical features of the above-mentioned implementation modes and examples can be combined in any appropriate manner. In order to make the description concise, not all possible combinations of the various technical features in the above-mentioned implementation modes and examples are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of the description in this specification.

[0178] The embodiments described above only express several implementation methods of the present application, but they should not be understood as limiting the scope of the patent application. It should be pointed out that, for those of ordinary skill in the art, without departing from the concept of the present application, several variations and improvements can be made, which all fall within the scope of protection of the present application. In addition, it should be understood that after reading the above-mentioned teaching content of the present application, those skilled in the art can make various changes or modifications to the present application, and the equivalent forms obtained also fall within the scope of protection of the present application. It should also be understood that the technical solutions obtained by those skilled in the art through logical analysis, reasoning or limited experiments on the basis of the technical solutions provided in the present application are all within the scope of protection of the claims attached to the present application. Therefore, the scope of protection of the patent application of the present application shall be based on the attached claims, and the description can be used to interpret the content of the claims.

Claims

1. A method for preparing a platinum iron carbon catalyst using waste rubber powder, characterized in that: include: pyrolyzing the first waste rubber powder to produce pyrolytic carbon; The pyrolytic carbon is mixed with a metal salt, a complexing agent and water to obtain a first mixture; the metal salt includes a platinum salt and an iron salt; the molar ratio of total metal cations in the metal salt to total carbon atoms in the pyrolytic carbon is (0.1-0.5):1; heating the first mixture under stirring to obtain a sol; The sol is dried to obtain a xerogel, and the xerogel is calcined to obtain a catalyst precursor; Mixing a second waste rubber powder with the catalyst precursor to obtain a second mixture, wherein the mass of the second waste rubber powder accounts for 5% to 20% of the total mass of the second mixture; The second mixture is subjected to microwave irradiation treatment to prepare the platinum iron carbon catalyst.

2. The method for preparing a platinum iron carbon catalyst using waste rubber powder according to claim 1, wherein: The first waste rubber powder is subjected to pyrolysis treatment to produce pyrolytic carbon, comprising: introducing a first inert gas into the first waste rubber powder, treating the waste rubber powder at a first temperature for a first time, and producing the pyrolytic carbon; Wherein, the first temperature is 550°C to 650°C, and the first time is 2h to 6h; The flow rate of the inert gas is 150 mL / min to 250 mL / min.

3. The method for preparing a platinum iron carbon catalyst using waste rubber powder according to claim 1 or 2, characterized in that: The molar ratio of the platinum salt to the iron salt is (1-9):1, The molar ratio of the total cations in the metal salt to the complexing agent is 1:(0.8-1.25).

4. The method for preparing a platinum iron carbon catalyst using waste rubber powder according to claim 1 or 2, characterized in that: The first mixture is heated under stirring to prepare a sol, comprising: stirring the first mixture at a first stirring speed and a second temperature for a second time to obtain the sol; Wherein, the first stirring speed is 600 rpm to 1000 rpm, the second temperature is 50° C. to 70° C., and the second time is 30 min to 90 min.

5. The method for preparing a platinum iron carbon catalyst using waste rubber powder according to claim 1 or 2, characterized in that: After the sol is dried, a xerogel is obtained, comprising: rotary evaporating the sol at a third temperature for a third time under a first vacuum degree to obtain a wet gel; drying the wet gel at a fourth temperature for a fourth time to obtain a xerogel; The first vacuum degree is 0.01 MPa to 0.05 MPa, the third temperature is 50° C. to 70° C., and the third time is 0.3 h to 1 h. The fourth temperature is 70° C. to 90° C., and the fourth time is 12 hours to 24 hours.

6. The method for preparing a platinum iron carbon catalyst using waste rubber powder according to claim 5, characterized in that: The dry gel is calcined to obtain the catalyst precursor, which includes: treating the xerogel at a fifth temperature for a fifth time to obtain the catalyst precursor; The fifth temperature is 330° C. to 450° C., and the fifth time is 2 hours to 4 hours.

7. The method for preparing a platinum iron carbon catalyst using waste rubber powder according to claim 1 or 2, characterized in that: The second mixture is subjected to microwave irradiation treatment to prepare a platinum carbon iron catalyst, comprising the following steps: introducing a second inert gas into the second mixture and heating the mixture at the first microwave power for a sixth time to obtain the platinum-carbon-iron catalyst; The first microwave power is 400W to 1000W, and the sixth time is 10 minutes to 20 minutes.

8. The method for preparing a platinum iron carbon catalyst using waste rubber powder according to claim 1 or 2, characterized in that: Meet at least one of the following conditions: (1) The platinum salt includes at least one of chloroplatinic acid, platinum nitrate and platinum acetate; (2) the iron salt comprises at least one of ferric nitrate, ferrous sulfate and ferric chloride; (3) the complexing agent comprises at least one of citric acid, disodium edetate, acetylacetone, nitrilotriacetic acid, oxalic acid, glycine and polyvinylpyrrolidone; (4) The water is deionized water.

9. A platinum iron carbon catalyst prepared by the method for preparing a platinum iron carbon catalyst using waste rubber powder according to any one of claims 1 to 8, wherein the platinum iron carbon catalyst has both electrocatalytic properties and thermal catalytic properties.

10. Use of the platinum iron carbon catalyst according to claim 9, characterized in that: For use in preparing solid polymer membrane electrolyte fuel cells; and / or, As a dehydrogenation catalyst for thermal catalytic hydrogen production from organic waste.

Citation Information

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