A method and device for detecting defects in irradiation processing
By designing a clamping and lifting mechanism in the irradiation processing defect detection device, the problem of low clamping and release efficiency of I-shaped reels is solved, and efficient defect detection of tungsten copper films and rapid replacement of I-shaped reels is achieved.
Patent Information
- Application Number
- CN202510075279.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2045-01-17
AI Technical Summary
The prior art is difficult to achieve rapid clamping and release of I-shaped reels, resulting in inefficient detection of defects of tungsten copper films.
An irradiation processing defect detection device including a clamping lifting mechanism is designed. The device lifts and rotates the front I-shaped reel through the clamping lifting mechanism to realize the release of the tungsten copper film, and after the detection is completed, the clamping is released to realize the release.
It realizes the rapid clamping and release of the I-shaped reel, improves the defect detection efficiency of the tungsten copper film, and facilitates the subsequent operation of replacing the I-shaped reel.
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Figure CN119490095B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of product defect detection, and in particular to a method and device for detecting defects in irradiation processing. Background Art
[0002] The defect detection on the surface of tungsten copper film is generally carried out by industrial cameras. The industrial cameras can accurately detect the surface defects of tungsten copper film through high-precision image capture and processing capabilities, thereby ensuring product quality and production efficiency. After the defects are detected, the surface of the tungsten copper film must be irradiated. The main purpose of irradiation processing of tungsten copper film is to improve hardness and strength (irradiation processing may cause the atoms in the tungsten copper film to rearrange or produce new phase structures, thereby improving its hardness and strength. The mechanical properties of the material can be optimized through irradiation-induced microstructural changes.) and improve radiation resistance (tungsten copper film may show better radiation resistance after specific irradiation treatment. For example, through neutron irradiation or ion irradiation, the behavior of the material in an irradiated environment can be studied, and its radiation resistance can be optimized accordingly).
[0003] Since the tungsten copper film is rolled up on an I-shaped winding drum, the I-shaped winding drum needs to be clamped and installed during the defect detection process. After clamping, it is also necessary to ensure that the I-shaped winding drum can be easily rotated to release the tungsten copper film thereon (the tungsten copper film needs to be gradually moved backwards for defect detection). After the detection is completed, the I-shaped winding drum needs to be released. However, it is difficult for ordinary clamping devices to quickly install and release the I-shaped winding drum. Once the I-shaped winding drum is installed, it is also difficult to make the I-shaped winding drum easily rotate to release the tungsten copper film thereon. For this reason, we have introduced a method and device for irradiation processing defect detection. Summary of the invention
[0004] The object of the present invention is to provide a method and device for detecting defects in irradiation processing, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: an irradiation processing defect detection device, comprising a bracket, wherein the inner side of the front end of the bracket is provided with an arc-shaped seat for placing a front I-shaped winding drum, and the upper end of the bracket is provided with a clamping and lifting mechanism, a horizontal frame, a detection shell, an irradiation chamber and a rear I-shaped winding drum in sequence from front to back;
[0006] The tungsten copper film on the front I-shaped winding drum passes through the horizontal frame, the detection shell and the irradiation chamber and is then wound up on the rear I-shaped winding drum;
[0007] The clamping and lifting mechanism clamps the front I-shaped winding drum and lifts the front I-shaped winding drum away from the arc seat. As the rear I-shaped winding drum winds up the tungsten copper film, the front I-shaped winding drum rotates to release the tungsten copper film.
[0008] The front end of the horizontal frame is provided with a cleaning mechanism for cleaning the upper and lower end surfaces of the tungsten copper film, the detection shell is provided with an industrial camera for taking pictures of the upper and lower end surfaces of the tungsten copper film, and the irradiation chamber is provided with an irradiation device for irradiating the upper and lower end surfaces of the tungsten copper film;
[0009] After the rear I-shaped winding drum has finished winding the tungsten copper film, the clamping and lifting mechanism places the front I-shaped winding drum on the arc seat and releases the clamping of the front I-shaped winding drum at the same time.
[0010] Preferably, the rear I-shaped winding drum is movably connected between the vertical plates at the upper end of the rear portion of the bracket, and a first motor for driving the rear I-shaped winding drum to rotate is also installed on the vertical plate on one side.
[0011] Preferably, the front and rear ends of the irradiation chamber are provided with upper and lower sets of support guide wheels, and the tungsten copper film passes between the upper and lower sets of support guide wheels.
[0012] Preferably, the cleaning mechanism comprises two sets of upper and lower U-shaped frames provided at the front end of the horizontal frame, an upper cleaning roller movably connected in the upper U-shaped frame, and a lower cleaning roller movably connected in the lower U-shaped frame;
[0013] The side of the upper U-shaped frame is also provided with a second motor for driving the upper cleaning roller, and one end of the upper cleaning roller and the lower cleaning roller are respectively connected to an upper gear and a lower gear after extending out of the corresponding U-shaped frame, and the upper gear and the lower gear are meshed with each other;
[0014] The upper cleaning roller and the lower cleaning roller are respectively in close contact with the upper and lower end surfaces of the tungsten copper film.
[0015] Preferably, the clamping and lifting mechanism comprises a stand fixed at the upper end of the front top of the bracket, a T-shaped lifting seat slidingly connected in the cross groove inside the stand, a rotating frame movably connected to the outer side of the lower part of the stand by two sets of connecting plates, an abutting wheel movably connected after the inner side end of the rotating frame extends into the cross groove, and a sliding shell slidingly connected to the outer side of the bracket;
[0016] A lifting frame is connected to the middle of the sliding shell, and a supporting block is connected to the bottom of the lifting frame through an inclined plate inclined outward;
[0017] The T-shaped lifting seat is located on the top of the abutment wheel;
[0018] A moving rod passes through the middle of the T-shaped lifting seat, and the inner end of the moving rod is connected to a plug connector for inserting into the central hole in the middle of the front I-shaped winding drum. A semicircular abutment head is fixed to the outer end of the moving rod after being sleeved with a spring.
[0019] Preferably, a horizontal plate is provided in the center of the rear end of the top of the lifting frame, an electric cylinder is installed in the center of the top of the cross frame, and a piston rod at the output end of the electric cylinder passes through the cross frame and is connected to the top of the horizontal plate.
[0020] Preferably, the rotating frame comprises a rotating drum movably connected between two sets of connecting plates by a rotating shaft, a U-shaped seat provided on the inner side of the rotating drum for movably mounting an abutment wheel, and an abutment plate provided on the outer side of the rotating drum.
[0021] The present invention also provides a detection method of the irradiation processing defect detection device, which specifically comprises the following steps:
[0022] S1. Place the front I-shaped take-up drum on two sets of arc seats, pass the tungsten copper film on the front I-shaped take-up drum through the horizontal frame, the detection shell and the irradiation chamber, and then reel it onto the rear I-shaped take-up drum;
[0023] S2. The front I-shaped winding drum is clamped by a clamping and lifting mechanism. At the same time, the clamping and lifting mechanism lifts the front I-shaped winding drum away from the arc seat, and the rear I-shaped winding drum winds up the tungsten copper film. The front I-shaped winding drum rotates to release the tungsten copper film.
[0024] S3, the cleaning mechanism cleans the upper and lower end surfaces of the tungsten copper film, the industrial camera takes pictures of the upper and lower end surfaces of the tungsten copper film, and the irradiation device irradiates the upper and lower end surfaces of the tungsten copper film;
[0025] S4. After the rear I-shaped winding drum has finished winding the tungsten copper film, the clamping and lifting mechanism places the front I-shaped winding drum on the arc seat and releases the clamping of the front I-shaped winding drum at the same time.
[0026] Compared with the prior art, the beneficial effects of the present invention are as follows: the clamping and lifting mechanism of the present invention lifts the front I-shaped winding drum away from the arc seat while clamping the front I-shaped winding drum, which can not only realize the clamping and installation of the front I-shaped winding drum and prevent the front I-shaped winding drum from falling, but also facilitate the release of the tungsten copper film by the rotation of the front I-shaped winding drum after the front I-shaped winding drum is lifted;
[0027] After the rear I-shaped winding drum has finished winding the tungsten copper film, the clamping and lifting mechanism places the front I-shaped winding drum on the arc seat and releases the clamping of the front I-shaped winding drum at the same time. In this way, after the irradiation treatment, the front I-shaped winding drum can be released, which is convenient for the subsequent replacement of a new front I-shaped winding drum. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the three-dimensional structure of the support, detection housing, irradiation chamber, rear I-shaped winding drum and cross frame of the present invention;
[0029] Figure 2 For the present invention Figure 1 Schematic diagram of the three-dimensional structure from another perspective;
[0030] Figure 3 It is a schematic diagram of the structure of the lifting frame of the present invention;
[0031] Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle;
[0032] Figure 5 For the present invention Figure 3 The enlarged structural diagram at B in the middle;
[0033] Figure 6 This is a structural schematic diagram of the clamping and lifting mechanism in the initial state of the present invention;
[0034] Figure 7 It is a structural schematic diagram of the arrangement of the T-shaped lifting seat and the abutting wheel in the initial state of the present invention;
[0035] Figure 8 It is a schematic diagram of the three-dimensional structure of the front I-shaped take-up drum of the present invention placed on the arc-shaped seat;
[0036] Fig. 9 For the present invention Figure 8 Schematic diagram of the three-dimensional structure from another perspective;
[0037] Fig.10 It is a structural schematic diagram of the clamping and lifting mechanism and the front I-shaped winding drum in the initial state of the present invention;
[0038] Fig.11 It is a schematic diagram of the structure when the plug connector of the present invention is inserted into the center hole;
[0039] Fig.12 For the present invention Fig.11 In the state, a schematic diagram of the structure of the clamping lifting mechanism and the front I-shaped winding drum;
[0040] Fig.13 It is a structural schematic diagram of the clamping and lifting mechanism of the present invention when the front I-shaped winding drum is lifted;
[0041] Fig.14 It is a cross-sectional structural schematic diagram of the clamping and lifting mechanism of the present invention when the front I-shaped winding drum is lifted;
[0042] Fig.15 It is a schematic diagram of the structure of the tungsten copper film of the present invention when it is rolled up backwards.
[0043] In the figure: 1, bracket; 2, detection shell; 3, irradiation chamber; 4, vertical plate; 5, rear I-shaped take-up drum; 6, support guide wheel; 7, industrial camera; 8, electric cylinder; 9, horizontal frame; 10, upper gear; 11, lower gear; 12, upper cleaning roller; 13, lower cleaning roller; 14, second motor; 15, arc seat; 16, vertical seat; 17, connecting plate; 18, first motor; 19, horizontal plate; 20, Lifting frame; 21. Sliding shell; 22. Rotating shaft; 23. Abutment plate; 24. Abutment block; 25. Inclined plate; 26. T-shaped lifting seat; 27. Spring; 28. Semicircular abutment head; 29. Abutment wheel; 30. Plug connector; 31. Cross groove; 32. U-shaped seat; 33. Rotating drum; 34. Moving rod; 35. Front I-shaped take-up drum; 36. Tungsten copper film; 37. Center hole; 38. U-shaped frame. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] Example:
[0046] See also Figure 1-15 , the present invention provides a technical solution:
[0047] A device for detecting defects in irradiation processing, comprising a support 1, wherein an arc-shaped seat 15 for placing a front I-shaped winding drum 35 is provided on the inner side of the front end of the support 1, and a clamping and lifting mechanism, a horizontal frame 9, a detection housing 2, an irradiation chamber 3 and a rear I-shaped winding drum 5 are provided on the upper end of the support 1 in sequence from front to back;
[0048] The clamping and lifting mechanism includes a stand 16 fixed at the top of the front end of the bracket 1, a T-shaped lifting seat 26 slidingly connected in the cross groove 31 inside the stand 16, a rotating frame movably connected to the outside of the lower part of the stand 16 by two sets of connecting plates 17, a supporting wheel 29 movably connected after the inner side end of the rotating frame extends into the cross groove 31, and a sliding shell 21 slidingly connected to the outside of the bracket 1;
[0049] The rotating frame includes a rotating drum 33 movably connected between two sets of connecting plates 17 by a rotating shaft 22 , a U-shaped seat 32 provided inside the rotating drum 33 for movably mounting the abutting wheel 29 , and an abutting plate 23 provided outside the rotating drum 33 .
[0050] A lifting frame 20 is connected to the middle of the sliding shell 21, and a support block 24 is connected to the bottom of the lifting frame 20 through an inclined plate 25 inclined outward;
[0051] The T-shaped lifting seat 26 is located on the top of the abutment wheel 29;
[0052] A moving rod 34 passes through the middle of the T-shaped lifting seat 26, and the inner end of the moving rod 34 is connected to a plug connector 30 for inserting into the central hole 37 in the middle of the front I-shaped winding drum 35. The outer end of the moving rod 34 is sleeved with the spring 27 and fixed with a semicircular abutment head 28.
[0053] like Figure 3 , 4 In the initial state shown in FIGS. 6, 8, 9 and 10, under the elastic force of the spring 27 on the semicircular abutment head 28, the moving rod 34 moves toward the outside of the T-shaped lifting seat 26, so that the semicircular abutment head 28 is located on the inner side of the corresponding abutment block 24, and the plug connector 30 is close to the inner wall of the T-shaped lifting seat 26;
[0054] At the same time, the abutment block 24 is located directly above the corresponding abutment plate 23, and the two are not in contact yet.
[0055] A horizontal plate 19 is provided in the center of the rear end of the top of the lifting frame 20 , and an electric cylinder 8 is installed in the center of the top of the cross frame 9 . The piston rod at the output end of the electric cylinder 8 passes through the cross frame 9 and is connected to the top of the horizontal plate 19 .
[0056] The electric cylinder 8 is controlled by PLC. The electric cylinder 8 adopts Festo small slide cylinder: model 170500SLS-16-20-PA or British Kennetrol vane rotary cylinder: model 094-100 or German AVENTICS diaphragm and piston cylinder: model 5218555110 or other models that meet the use requirements.
[0057] The piston rod of the electric cylinder 8 extends, so that the horizontal plate 19 drives the lifting frame 20 to move downward. At this time, the inclined plate 25 and the abutment block 24 also move downward synchronously, and the semicircular abutment head 28 moves upward relative to the inclined plate 25. The inner wall of the inclined plate 25 abuts against the semicircular abutment head 28. The semicircular abutment head 28 squeezes the spring 27 in a compressed state, so that the semicircular abutment head 28 pushes the moving rod 34 to move toward the inside of the T-shaped lifting seat 26 until the plug connector 30 is pushed into the center hole 37 in the middle of the front I-shaped winding drum 35 (as shown in FIG. Fig.11 and 12 shown);
[0058] At this time, the abutment block 24 just moves to the upper end surface of the abutment plate 23;
[0059] The piston rod of the electric cylinder 8 continues to extend, and the semicircular abutment head 28 moves to the inner wall of the bottom of the lifting frame 20, so that the plug connector 30 is further inserted into the central hole 37. At the same time, the abutment block 24 presses down the abutment plate 23, so that the abutment plate 23, the rotating cylinder 33 and the U-shaped seat 32 rotate as a whole with the rotating shaft 22 as the center, so that the abutment wheel 29 moves upward;
[0060] At this time, the abutment wheel 29 pushes the T-shaped lifting seat 26 upward along the cross groove 31, so that the T-shaped lifting seat 26 drives the semicircular abutment head 28, the spring 27, the moving rod 34 and the plug connector 30 to move upward as a whole. Since the plug connector 30 has been inserted into the center hole 37, when the semicircular abutment head 28, the spring 27, the moving rod 34 and the plug connector 30 move upward as a whole, the front I-shaped winding drum 35 is lifted until the bottom of the front I-shaped winding drum 35 leaves the arc seat 15 (such as Fig.13 and 14 shown);
[0061] Since the bottom of the front I-shaped winding drum 35 leaves the arc seat 15, the two are no longer in contact and no friction is generated, so that the rear I-shaped winding drum 5 can smoothly wind up the tungsten copper film 36, and when the rear I-shaped winding drum 5 is winding up the tungsten copper film 36, the front I-shaped winding drum 35 rotates to release the tungsten copper film 36, so that the tungsten copper film 36 passes backward through the cross frame 9, the detection shell 2 and the irradiation chamber 3 in sequence.
[0062] The tungsten copper film 36 on the front I-shaped winding drum 35 passes through the cross frame 9, the detection housing 2 and the irradiation chamber 3 and is then wound up on the rear I-shaped winding drum 5;
[0063] The front and rear ends of the irradiation chamber 3 are both provided with upper and lower sets of support guide wheels 6, and the tungsten copper film 36 passes between the upper and lower sets of support guide wheels 6. Such an arrangement can ensure that the tungsten copper film 36 passes through the irradiation chamber 3 horizontally.
[0064] The rear I-shaped take-up drum 5 is movably connected between the vertical plates 4 at the upper end of the rear part of the bracket 1, and a first motor 18 for driving the rear I-shaped take-up drum 5 to rotate is also installed on the vertical plate 4 on one side.
[0065] The first motor 18 is controlled by PLC, and the model of the first motor 18 is Mitsubishi HC-SF202B motor, Mitsubishi HG-SR702B motor, Mitsubishi HK-KT7M3UWBJ or other models that meet the use requirements.
[0066] The first motor 18 works to drive the rear I-shaped winding drum 5 to rotate, so that the rear I-shaped winding drum 5 can wind up the tungsten copper film 36 .
[0067] The clamping and lifting mechanism clamps the front I-shaped winding drum 35 and lifts the front I-shaped winding drum 35 away from the arc seat 15. As the rear I-shaped winding drum 5 winds up the tungsten copper film 36, the front I-shaped winding drum 35 rotates to release the tungsten copper film 36.
[0068] A cleaning mechanism is provided at the front end of the horizontal frame 9 for cleaning the upper and lower end surfaces of the tungsten copper film 36;
[0069] The cleaning mechanism includes two sets of upper and lower U-shaped frames 38 provided at the front end of the horizontal frame 9, an upper cleaning roller 12 movably connected in the upper U-shaped frame 38, and a lower cleaning roller 13 movably connected in the lower U-shaped frame 38;
[0070] A second motor 14 for driving the upper cleaning roller 12 is also provided on the side of the upper U-shaped frame 38;
[0071] One end of the upper cleaning roller 12 and the lower cleaning roller 13 extend out of the corresponding U-shaped frame 38 and are respectively connected to the upper gear 10 and the lower gear 11, and the upper gear 10 and the lower gear 11 are meshed with each other;
[0072] The upper cleaning roller 12 and the lower cleaning roller 13 are respectively in close contact with the upper and lower end surfaces of the tungsten copper film 36 .
[0073] The second motor 14 is controlled by PLC, and the model of the second motor 14 is Mitsubishi HC-SF202B motor, Mitsubishi HG-SR702B motor, Mitsubishi HK-KT7M3UWBJ or other models that meet the use requirements.
[0074] The second motor 14 works to drive the upper cleaning roller 12 to rotate. Since the upper gear 10 and the lower gear 11 are meshed with each other, the lower cleaning roller 13 is also rotated. The upper cleaning roller 12 and the lower cleaning roller 13 clean the upper and lower end surfaces of the tungsten copper film 36 respectively to remove dust particles or water stains and other debris on the upper and lower end surfaces of the tungsten copper film 36, so that the subsequent industrial camera 7 can clearly take pictures of the upper and lower end surfaces of the tungsten copper film 36;
[0075] After the tungsten copper film 36 is moved backward (eg Fig.15 When the upper cleaning roller 12 and the lower cleaning roller 13 rotate simultaneously, the cleaning effect on the upper and lower end surfaces of the tungsten copper film 36 can be improved.
[0076] An industrial camera 7 for photographing the upper and lower surfaces of the tungsten copper film 36 is provided inside the detection shell 2. The industrial camera 7 is controlled by PLC and is a Fangte Technology FT-U3630C USB3.0 industrial camera, A30 Series smart camera or other models that meet the usage requirements.
[0077] The irradiation chamber 3 is provided with an irradiation device for irradiating the upper and lower end surfaces of the tungsten copper film 36;
[0078] After taking the photos, use a computer to compare the photos to find out the defects in the photos;
[0079] The irradiation device irradiates the upper and lower end surfaces of the tungsten copper film 36;
[0080] The irradiation device is a γ irradiation device (such as the RP6000 nuclear radiation detector, the JB4040 intelligent β, γ surface contamination detector) or an electron beam irradiation device or an X-ray irradiation device (such as the X-RAD225 X-ray irradiator, the JUNCE JV6000 radiation survey instrument) or other irradiation devices that meet the use requirements.
[0081] After irradiation treatment:
[0082] 1. Improve the hardness and strength of tungsten copper film 36:
[0083] The irradiation process may cause the atoms in the tungsten copper film 36 to rearrange or generate a new phase structure, thereby improving its hardness and strength.
[0084] The mechanical properties of materials can be optimized through irradiation-induced microstructural changes.
[0085] 2. Improve radiation resistance:
[0086] The tungsten copper film 36 may exhibit better radiation resistance after being subjected to specific radiation treatment.
[0087] For example, through neutron irradiation or ion irradiation, the behavior of materials in irradiation environments can be studied and their radiation resistance can be optimized accordingly.
[0088] After the rear I-shaped winding drum 5 has finished winding up the tungsten copper film 36 , the clamping and lifting mechanism places the front I-shaped winding drum 35 on the arc seat 15 , and releases the clamping of the front I-shaped winding drum 35 at the same time.
[0089] That is, the piston rod of the electric cylinder 8 retracts, so that the horizontal plate 19 drives the lifting frame 20 to move upward. At this time, the inclined plate 25 and the abutting block 24 also move upward synchronously, and the semicircular abutting head 28 moves downward relative to the inclined plate 25. After the semicircular abutting head 28 gradually moves upward, under the pressure of the T-shaped lifting seat 26 on the abutting wheel 29, the abutting plate 23, the rotating drum 33 and the U-shaped seat 32 rotate as a whole with the rotating shaft 22 as the center, until the abutting wheel 29 moves down to the bottom of the cross groove 31 to form a reset;
[0090] At this time, the T-shaped lifting seat 26 will move down along the cross groove 31 to reset;
[0091] Under the elastic force of the spring 27 on the semicircular abutment head 28, the semicircular abutment head 28 moves along the inner wall of the inclined plate 25 to the inner wall position of the abutment block 24, so that the semicircular abutment head 28 pulls the plug connector 30 out of the center hole 37 through the moving rod 34;
[0092] Finally, after the T-shaped lifting seat 26 drives the semicircular abutment head 28, the spring 27, the moving rod 34 and the plug connector 30 to move downward and reset as a whole, the bottom of the front I-shaped winding drum 35 is seated on the arc seat 15, thereby releasing the front I-shaped winding drum 35.
[0093] The present invention also provides a detection method of the irradiation processing defect detection device, which specifically comprises the following steps:
[0094] S1, placing the front I-shaped take-up drum 35 on the two sets of arc seats 15, passing the tungsten copper film 36 on the front I-shaped take-up drum 35 through the cross frame 9, the detection housing 2 and the irradiation chamber 3, and then reeling it onto the rear I-shaped take-up drum 5;
[0095] S2, the front I-shaped winding drum 35 is clamped by a clamping and lifting mechanism. At the same time, the clamping and lifting mechanism lifts the front I-shaped winding drum 35 away from the arc seat 15, and the rear I-shaped winding drum 5 winds up the tungsten copper film 36, and the front I-shaped winding drum 35 rotates to release the tungsten copper film 36;
[0096] S3, the cleaning mechanism cleans the upper and lower end surfaces of the tungsten copper film 36, the industrial camera 7 takes pictures of the upper and lower end surfaces of the tungsten copper film 36, and the irradiation device irradiates the upper and lower end surfaces of the tungsten copper film 36;
[0097] S4, after the rear I-shaped winding drum 5 has finished winding up the tungsten copper film 36, the clamping and lifting mechanism places the front I-shaped winding drum 35 on the arc seat 15, and releases the clamping of the front I-shaped winding drum 35 at the same time.
[0098] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A radiation processing defect detection device, comprising a bracket, characterized in that: The inner side of the front end of the bracket is provided with an arc-shaped seat for placing the front I-shaped winding drum, and the upper end of the bracket is provided with a clamping and lifting mechanism, a horizontal frame, a detection shell, an irradiation chamber and a rear I-shaped winding drum in sequence from front to back; The tungsten copper film on the front I-shaped winding drum passes through the cross frame, the detection shell and the irradiation chamber and is then wound up on the rear I-shaped winding drum; The clamping and lifting mechanism clamps the front I-shaped winding drum and lifts the front I-shaped winding drum away from the arc seat. As the rear I-shaped winding drum winds up the tungsten copper film, the front I-shaped winding drum rotates to release the tungsten copper film. The front end of the horizontal frame is provided with a cleaning mechanism for cleaning the upper and lower end surfaces of the tungsten copper film, the detection shell is provided with an industrial camera for taking pictures of the upper and lower end surfaces of the tungsten copper film, and the irradiation chamber is provided with an irradiation device for irradiating the upper and lower end surfaces of the tungsten copper film; After the rear I-shaped winding drum has finished winding the tungsten copper film, the clamping and lifting mechanism places the front I-shaped winding drum on the arc seat and releases the clamping of the front I-shaped winding drum at the same time; The clamping and lifting mechanism comprises a stand fixed at the top upper end of the front end of the bracket, a T-shaped lifting seat slidingly connected in the cross groove inside the stand, a rotating frame movably connected by two sets of connecting plates at the outer side of the lower part of the stand, a supporting wheel movably connected after the inner side end of the rotating frame extends into the cross groove, and a sliding shell slidingly connected to the outer side of the bracket; A lifting frame is connected to the middle of the sliding shell, and a supporting block is connected to the bottom of the lifting frame through an inclined plate inclined outward; The T-shaped lifting seat is located on the top of the abutment wheel; A moving rod is passed through the middle of the T-shaped lifting seat, the inner end of the moving rod is connected to a plug connector for inserting into the central hole in the middle of the front I-shaped winding drum, and a semicircular abutment head is fixed to the outer end of the moving rod after being sleeved with a spring; The piston rod of the electric cylinder extends, so that the horizontal plate drives the lifting frame to move downward, and the inner wall of the inclined plate abuts against the semicircular abutment head, and the semicircular abutment head squeezes the spring in a compressed state; The piston rod of the electric cylinder continues to extend, and the abutment block presses down the abutment plate, so that the abutment plate, the rotating cylinder and the U-shaped seat rotate as a whole with the rotating shaft as the center, thereby causing the abutment wheel to move upward.
2. The irradiation processing defect detection device according to claim 1, characterized in that: The rear I-shaped winding drum is movably connected between the vertical plates at the upper end of the rear part of the bracket, and a first motor for driving the rear I-shaped winding drum to rotate is also installed on the vertical plate on one side.
3. The irradiation processing defect detection device according to claim 1, characterized in that: The front and rear ends of the irradiation chamber are both provided with upper and lower groups of supporting guide wheels, and the tungsten copper film passes through between the upper and lower groups of supporting guide wheels.
4. The irradiation processing defect detection device according to claim 1, characterized in that: The cleaning mechanism comprises two sets of upper and lower U-shaped frames provided at the front end of the horizontal frame, an upper cleaning roller movably connected in the upper U-shaped frame, and a lower cleaning roller movably connected in the lower U-shaped frame; The side of the upper U-shaped frame is also provided with a second motor for driving the upper cleaning roller, and one end of the upper cleaning roller and the lower cleaning roller are respectively connected to an upper gear and a lower gear after extending out of the corresponding U-shaped frame, and the upper gear and the lower gear are meshed with each other; The upper cleaning roller and the lower cleaning roller are respectively in close contact with the upper and lower end surfaces of the tungsten copper film.
5. The irradiation processing defect detection device according to claim 1, characterized in that: A horizontal plate is arranged in the center of the rear end of the top of the lifting frame, an electric cylinder is installed in the center of the top of the cross frame, and a piston rod at the output end of the electric cylinder penetrates the cross frame and is connected to the top of the horizontal plate.
6. The irradiation processing defect detection device according to claim 1, characterized in that: The rotating frame comprises a rotating drum movably connected between two groups of connecting plates by a rotating shaft, a U-shaped seat provided on the inner side of the rotating drum for movably mounting an abutting wheel, and an abutting plate provided on the outer side of the rotating drum.
7. A detection method of the irradiation processing defect detection device according to any one of claims 1 to 6, characterized in that: The specific steps include: S1. Place the front I-shaped take-up drum on two sets of arc seats, pass the tungsten copper film on the front I-shaped take-up drum through the horizontal frame, the detection shell and the irradiation chamber, and then reel it onto the rear I-shaped take-up drum; S2. The front I-shaped winding drum is clamped by a clamping and lifting mechanism. At the same time, the clamping and lifting mechanism lifts the front I-shaped winding drum away from the arc seat, and the rear I-shaped winding drum winds up the tungsten copper film. The front I-shaped winding drum rotates to release the tungsten copper film. S3, the cleaning mechanism cleans the upper and lower end surfaces of the tungsten copper film, the industrial camera takes pictures of the upper and lower end surfaces of the tungsten copper film, and the irradiation device irradiates the upper and lower end surfaces of the tungsten copper film; S4. After the rear I-shaped winding drum has finished winding the tungsten copper film, the clamping and lifting mechanism places the front I-shaped winding drum on the arc seat and releases the clamping of the front I-shaped winding drum at the same time.
Citation Information
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