A stainless steel pipe inner wall electrolytic polishing device and processing method thereof
By designing an electrolytic polishing equipment for the inner wall of stainless steel pipes, the electrolytic rod penetration and thread groove assist in the discharge of residues, the problems of difficult polishing of the inner wall of stainless steel pipes and difficult to clean up the residues are solved, and efficient and good quality polishing effect is achieved.
Patent Information
- Application Number
- CN202510054899.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2045-01-14
AI Technical Summary
The existing electrolytic polishing device is difficult to effectively polish the inner wall of the stainless steel pipe, and the polished residue is difficult to clean and collect, resulting in complex operation and inefficient efficiency.
An electrolytic polishing equipment for the inner wall of stainless steel pipes was designed. By passing the electrolytic rod into the stainless steel pipe, the rotation of the electrolytic rod and the thread groove assist in the discharge of residues. Combined with the fixing component and the slag discharge component, the fixing and immersion of the stainless steel pipes is realized, and the electrolytic foam residue is cleaned in a timely manner.
It realizes efficient electrolytic polishing of the inner wall of stainless steel pipes, timely cleaning and collecting residues, reducing operational complexity and time, and improving polishing efficiency and quality.
Smart Images

Figure CN119491293B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of electrolytic polishing, and in particular to a stainless steel pipe inner wall electrolytic polishing device and a processing method thereof. Background Art
[0002] Electrolytic polishing is an advanced metal surface treatment technology. Electrolytic polishing uses the workpiece as the anode and the insoluble metal as the cathode. The two electrodes are immersed in the electrolytic cell at the same time, and a DC ionization reaction is passed to produce selective anodic dissolution, thereby achieving the effect of removing fine burrs on the workpiece surface and increasing the brightness. It is mainly used in metal manufacturing, automotive industry, aerospace industry, electronic and electrical industry, medical equipment, jewelry processing, and architectural decoration.
[0003] The patent application with announcement number CN205275772U is an electrolytic polishing device using a phosphorus-free electrolytic polishing liquid, which includes an electrolytic polishing tank, in which at least one cathode copper tube and one anode copper tube are arranged, and a plurality of cathode plates connected to the cathode copper tube; both ends of the cathode copper tube and the anode copper tube are mounted on the inner walls of the opposite sides of the electrolytic polishing tank, and are parallel to the bottom of the electrolytic polishing tank; the cathode copper tube is located between the anode copper tube and the side wall of the electrolytic polishing tank; a plurality of cathode plates are arranged along the length direction of the cathode copper tube and attached to the inner wall of one side of the electrolytic polishing tank; the cathode copper tube is connected to each cathode plate through a conductive copper sheet. The utility model can improve the processing accuracy of the equipment, high quality stability, and high production efficiency. It is better to use environmentally friendly phosphorus-free electrolytic polishing liquid for processing to avoid "phosphorus" pollution to the environment and water bodies.
[0004] During use, the existing electrolytic polishing device can generally only perform electrolytic polishing on the surface of an object. When the inner wall of a stainless steel pipe needs to be polished, it is difficult to act on its inner wall, resulting in difficulties in internal polishing. In addition, a large amount of floating electrolytic foam residue will be generated when the metal pipe is arranged. Since the electrolytic polishing pool is large, the residue is difficult to clean. In the existing polishing process, the stainless steel pipe needs to be fixed. The existing fixing method requires hoisting or the lifting platform of the electrolytic pool itself to complete the immersion of the stainless steel pipe and the electrolyte. This method is relatively complicated and cumbersome to operate, which affects the preparation cycle, thereby greatly reducing the overall efficiency of electrolytic polishing. In the existing electrolytic polishing process, the residue generated by polishing inside the stainless steel pipe wall is difficult to discharge in time, and secondary rinsing is required after polishing, which affects the electrolytic polishing effect and increases the cumbersomeness of the operation.
[0005] Therefore, it is necessary to invent a stainless steel pipe inner wall electrolytic polishing equipment and a processing method thereof to solve the above problems. Summary of the invention
[0006] The purpose of the present invention is to provide an electrolytic polishing device for the inner wall of a stainless steel pipe and a processing method thereof. By inserting an electrolytic rod into the stainless steel pipe, the inner wall of the stainless steel pipe can be electrolytically polished. During the insertion process, the residue generated by the electrolysis can be discharged from the stainless steel pipe and collected. Through the downward pressure during fixation, the stainless steel pipe can be immersed in the electrolyte, so as to solve the problems in the prior art that the inner wall of the pipeline is difficult to electrolytically polish, the residue after polishing is difficult to collect and clean, and the operation of immersing the pipeline in the electrolyte is complicated.
[0007] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an electrolytic polishing device for the inner wall of a stainless steel pipe, comprising an electrolytic cell, a partition plate 1 is installed on the inner wall of the electrolytic cell, a partition plate 2 is installed on the inner wall of the electrolytic cell, and an electrolyte is contained in the electrolytic cell between the partition plate 1 and the partition plate 2, a push plate is arranged on the side of the electrolytic cell away from the partition plate 2, and a plurality of groups of electrolytic rods are connected to the push plate on one side in a rotating manner, and the electrolytic rods are sealed and connected through the partition plate 1, a plurality of groups of positive electrode connection ends are installed on the side of the push plate away from the electrolytic rods, and the positive electrode connection ends are electrically connected to the corresponding electrolytic rods, a connecting plate is installed on the inner wall of the electrolytic cell, and the connecting plate is located on the side of the partition plate 2 away from the positive electrode connection end, and a plurality of groups of negative electrode connection ends are installed on one side of the connecting plate in sequence;
[0008] The immersion assembly in the electrolytic cell disposed between the first and second partitions includes a connection frame, a fixing seat is inserted in the connection frame, a plurality of docking holes are sequentially provided at the bottom of the fixing seat, a sliding rod is connected through each group of the docking holes, and the sliding rod is fixedly connected to the inside of the connection frame, a spring is sleeved on the sliding rod, and two ends of the spring are respectively in contact with the inner wall of the connection frame and the inner wall of the docking hole;
[0009] The fixing assembly disposed above the electrolytic cell includes a connecting rod, the connecting rod is rotatably connected to the top of the electrolytic cell, a plurality of connecting cylinders are sequentially installed below the connecting rod, a push rod is connected through the connecting cylinder, a fixing half ring is installed below the push rod, a spring 2 is sleeved on the push rod, and the spring 2 is in contact with the fixing half ring and the connecting cylinder;
[0010] The slag discharge assembly in the electrolytic cell disposed between the second partition plate and the connecting plate comprises a connecting shaft, which is rotatably connected between the second partition plate and the connecting plate in sequence, and a plurality of connecting sleeves are rotatably connected to one side of the second partition plate in sequence, and the connecting sleeves are axially connected to the corresponding connecting shafts, and the connecting sleeves are at the same horizontal position as the electrolytic rods;
[0011] The driving assembly arranged in the electrolytic cell includes connecting grooves, which are symmetrically opened on the inner wall of the electrolytic cell, and two groups of connecting grooves are opened downward in sequence, two groups of connecting grooves are arranged in pairs, screws are rotatably connected in the two groups of connecting grooves located at the bottom, internal thread blocks are screwed on the two groups of screws, and the two groups of internal thread blocks are fixedly connected to both sides of the push plate.
[0012] As a preferred embodiment of the present invention, the immersion assembly further comprises a slider, which is symmetrically mounted on the connecting frame, and the inner wall of the electrolytic cell is symmetrically provided with sliding grooves, and the sliders corresponding to the sliding grooves are slidably connected, and a plurality of groups of fixing grooves are sequentially provided on the top of the fixing seat, and a plurality of groups of positioning blocks are installed on the inner wall of each group of the fixing grooves, and two groups of the connecting frame and the fixing seat structure are arranged in the electrolytic cell.
[0013] As a preferred solution of the present invention, the fixing assembly further comprises a lock, which is installed on a side above the electrolytic cell away from the connecting rod, and is used to engage with one side of the connecting rod.
[0014] As a preferred solution of the present invention, limiting grooves are symmetrically provided on the inner wall of the connecting tube, limiting blocks are symmetrically installed on the push rod, and the limiting blocks are slidably connected to the corresponding limiting grooves, and multiple groups of positioning blocks are installed on the inner wall of the fixed semi-ring.
[0015] As a preferred solution of the present invention, the slag discharge assembly also includes a sprocket one, which is fixed on each group of connecting shafts in a sleeve manner, the electrolytic cell is equipped with a drive motor, a sprocket two is installed at the output end of the drive motor, a chain is installed between the sprocket two and each group of sprocket one, a threaded groove is provided on the surface of each group of electrolytic rods, and a rubber sleeve is sleeved on each group of electrolytic rods.
[0016] As a preferred solution of the present invention, the drive assembly also includes two groups of bevel gears 1, and the two groups of bevel gears 1 are respectively sleeved and fixed on the two groups of screws. A servo motor is installed on the outside of the electrolytic cell, and a bevel gear 2 is installed on the output end of the servo motor, and the bevel gear 2 is meshed with a group of bevel gears 1.
[0017] As a preferred solution of the present invention, a double-headed bevel gear shaft is installed inside the electrolytic cell, and one side of the double-headed bevel gear shaft is meshed with one group of bevel gears, and the other side of the double-headed bevel gear shaft is meshed with another group of bevel gears, sliding blocks are symmetrically installed on the push plate, guide rods are installed in the two groups of connecting grooves located above, and the guide rods are slidably connected to the corresponding sliding blocks.
[0018] As a preferred solution of the present invention, a push shaft is installed on one side of the push plate, a filter bucket is installed on one side of the push shaft, and the filter bucket is located in the electrolytic cell between partition one and partition two, a guide seat is installed on partition one, and the guide seat and the push shaft penetrate.
[0019] A method for electrolytic polishing of the inner wall of a stainless steel pipe comprises the electrolytic polishing device for the inner wall of a stainless steel pipe as described above, and the specific processing steps are as follows:
[0020] S1: The stainless steel tubes are placed into the fixing grooves one by one, and the connecting rod is rotated to drive the fixing half ring to move into the fixing groove. At this time, due to the downward pressure of the connecting rod, the fixing seat moves into the connecting frame, and the lock and the connecting rod are clamped, so that the stainless steel tube is fixed and immersed in the electrolyte at the same time;
[0021] S2: The servo motor is started to drive the internal thread block to move, so that the electrolytic rod moves and passes through the inside of the stainless steel tube, so that the electrolytic rod connecting sleeve is plugged in. At this time, the electrolytic rod can perform electrolysis and act on the inner wall of the stainless steel tube;
[0022] S3: By starting the driving motor, the chain drives multiple sets of sprockets to rotate, so that the connecting sleeve drives the electrolytic rod to rotate, so that the threaded groove can assist the electrolytic foam residue generated by electrolysis to be discharged from the stainless steel pipe. When the electrolytic rod moves, it can drive the filter bucket to move in the electrolyte, and the residue floating on the surface can be collected, thereby completing the electrolytic polishing of the inner wall of the entire stainless steel pipe.
[0023] In the above technical solution, compared with the prior art, the technical effects and advantages provided by the present invention are as follows:
[0024] By inserting the electrolytic rod into the interior of the stainless steel pipe, and by rotating the electrolytic rod and cooperating with the threaded groove on the surface, the residue after electrolysis in the stainless steel pipe can be discharged in time, and during the insertion process, the residue can be further cleaned and collected by the rubber sleeve and the filter bucket. Finally, in the process of fixing the stainless steel pipe, the downward pressure can be used to fix it, and the stainless steel pipe can also be pressed down as a whole to immerse it in the electrolyte, thereby reducing the cumbersomeness of the operation when the stainless steel pipe is immersed in the electrolyte. This structure can solve the problem that the inner wall of the stainless steel pipe is difficult to electropolish, the residue generated during polishing is difficult to clean and collect, affecting the polishing effect, and the problem that the immersion process of the stainless steel pipe and the electrolyte is relatively cumbersome and complicated, thereby achieving a significant improvement in the efficiency and quality of the polishing of the inner wall of the stainless steel pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 It is a schematic diagram of the internal layout structure of the electrolytic cell of the present invention;
[0028] Figure 3 A schematic diagram of the layout structure of the connection slots of the present invention;
[0029] Figure 4 It is a schematic diagram of the structure of the filter bucket of the present invention;
[0030] Figure 5 It is a schematic diagram of the planed structure of the connecting tube of the present invention;
[0031] Figure 6 It is a schematic diagram of the planed structure of the connection frame of the present invention;
[0032] Figure 7 It is a schematic diagram of the electrolytic rod layout structure of the present invention;
[0033] Figure 8 For the present invention Figure 2 The enlarged structural diagram at A in the middle;
[0034] Fig. 9 For the present invention Figure 2 The enlarged structural diagram at B in the middle;
[0035] Fig.10 For the present invention Figure 6 Enlarged structural diagram at point C in the middle.
[0036] Description of reference numerals:
[0037] 001, electrolytic cell; 101, partition 1; 102, partition 2; 103, push plate; 104, electrolytic rod; 105, positive electrode connection terminal; 106, connection plate; 107, negative electrode connection terminal; 002, immersion assembly; 201, connection frame; 202, fixing seat; 203, docking hole; 204, slide bar; 205, spring 1; 206, slide block; 207, slide groove; 208, fixing groove; 209, positioning block 1; 003, fixing assembly; 301, connecting rod; 302, lock; 303, connecting tube; 304, limit groove; 305, push rod; 306, limit block; 307, fixing Fixed half ring; 308, spring two; 309, positioning block two; 004, slag discharge assembly; 401, connecting shaft; 402, connecting sleeve; 403, sprocket one; 404, driving motor; 405, sprocket two; 406, chain; 407, threaded groove; 408, rubber sleeve; 005, driving assembly; 501, connecting groove; 502, screw; 503, bevel gear one; 504, servo motor; 505, bevel gear two; 506, double-headed bevel gear shaft; 507, internal thread block; 508, sliding block; 509, guide rod; 510, driving shaft; 511, filter bucket; 512, guide seat. DETAILED DESCRIPTION
[0038] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0039] The present invention provides Figure 1-10 The electrolytic polishing device for the inner wall of a stainless steel pipe shown in the figure comprises an electrolytic cell 001, a partition 101 is installed on the inner wall of the electrolytic cell 001, a partition 2 102 is installed on the inner wall of the electrolytic cell 001, and an electrolyte is contained in the electrolytic cell 001 between the partition 101 and the partition 2 102, a push plate 103 is arranged on the side of the electrolytic cell 001 away from the partition 2 102, and a plurality of groups of electrolytic rods 104 are connected to the push plate 103 in a rotating manner. , and the electrolytic rod 104 is sealed and connected with the partition 101, a plurality of groups of positive electrode connection terminals 105 are installed on the side of the push plate 103 away from the electrolytic rod 104, and the positive electrode connection terminals 105 are electrically connected to the corresponding electrolytic rods 104, a connecting plate 106 is installed on the inner wall of the electrolytic cell 001, and the connecting plate 106 is located on the side of the partition 102 away from the positive electrode connection terminal 105, and a plurality of groups of negative electrode connection terminals 107 are installed in sequence on one side of the connecting plate 106.
[0040] Through the positive electrode connection terminal 105 and the negative electrode connection terminal 107 in conjunction with the electrolytic rod 104 , the electrolytic rod 104 can form an electrolytic effect on the electrolyte in the electrolytic cell 001 between the separator 1 101 and the separator 2 102 .
[0041] The immersion assembly 002 disposed in the electrolytic cell 001 between the partition 101 and the partition 2 102 includes a connection frame 201, a fixing seat 202 is inserted into the connection frame 201, and a plurality of docking holes 203 are sequentially provided at the bottom of the fixing seat 202, and a slide bar 204 is connected through each group of docking holes 203, and the slide bar 204 is fixedly connected to the inside of the connection frame 201, a spring 1 205 is sleeved on the slide bar 204, and the two ends of the spring 1 205 are respectively fitted with the inner wall of the connection frame 201 and the inner wall of the docking hole 203;
[0042] By squeezing the fixing seat 202 through the spring 1 205, the fixing seat 202 can be always in an upward position along the connection frame 201, and the movable state of the fixing seat 202 and the connection frame 201 can ensure that the stainless steel tube is immersed in the electrolyte.
[0043] The fixing assembly 003 disposed above the electrolytic cell 001 includes a connecting rod 301, which is rotatably connected to the top of the electrolytic cell 001. A plurality of connecting tubes 303 are sequentially installed below the connecting rod 301. A push rod 305 is connected through the connecting tube 303. A fixing half ring 307 is installed below the push rod 305. A second spring 308 is sleeved on the push rod 305, and the second spring 308 is fitted with the fixing half ring 307 and the connecting tube 303.
[0044] The second spring 308 can keep the push rod 305 in the state of moving outward in the connecting tube 303 at all times, so that the connecting rod 301 drives the fixed half ring 307 to fit the surface of the stainless steel pipe during the rotation, so that the fixed half ring 307 drives the push rod 305 to squeeze the second spring 308, and the elastic force of the second spring 308 is greater than that of the first spring 205, thereby ensuring the smooth completion of the downward pressure.
[0045] The slag discharge assembly 004 disposed in the electrolytic cell 001 between the second partition plate 102 and the connecting plate 106 includes a connecting shaft 401, which is rotatably connected between the second partition plate 102 and the connecting plate 106 in sequence, and a plurality of connecting sleeves 402 are rotatably connected to one side of the second partition plate 102 in sequence, and the connecting sleeves 402 are axially connected to the corresponding connecting shafts 401, and the connecting sleeves 402 and the electrolytic rod 104 are at the same horizontal position;
[0046] The connecting sleeve 402 can be driven to rotate by the connecting shaft 401 , and the connecting sleeve 402 can be sleeved with the electrolysis rod 104 .
[0047] The driving component 005 arranged in the electrolytic cell 001 includes connecting grooves 501, which are symmetrically opened on the inner wall of the electrolytic cell 001, and two groups of connecting grooves 501 are opened downward in sequence, with screws 502 rotatably connected in the two groups of connecting grooves 501 located at the bottom, and internal thread blocks 507 are screwed on the two groups of screws 502, and the two groups of internal thread blocks 507 are fixedly connected to both sides of the push plate 103.
[0048] By rotating the screw rod 502 , the screw rod 502 can drive the internal thread block 507 to move, so that the internal thread block 507 drives the electrolytic rod 104 on one side of the push plate 103 to move.
[0049] Furthermore, in the above structure, the immersion component 002 also includes a slider 206, which is symmetrically installed on the connecting frame 201, and the inner wall of the electrolytic cell 001 is symmetrically provided with sliding grooves 207, and the sliders 206 corresponding to the sliding grooves 207 are slidably connected, and a plurality of groups of fixing grooves 208 are sequentially provided on the top of the fixing seat 202, and a plurality of groups of positioning blocks 209 are installed on the inner wall of each group of fixing grooves 208, and the structure of the connecting frame 201 and the fixing seat 202 is provided with two groups in the electrolytic cell 001.
[0050] Through the cooperation of the slider 206 and the slide groove 207, the fixing seat 202 can slide stably in the connection frame 201, and the fixing groove 208 limits the stainless steel pipe, and the positioning block 209 can contact and fit the surface of the stainless steel pipe.
[0051] Furthermore, in the above structure, the fixing assembly 003 also includes a lock 302 , which is installed on a side above the electrolytic cell 001 away from the connecting rod 301 , and the lock 302 is used to be clamped with one side of the connecting rod 301 .
[0052] The lock 302 cooperates with the connecting rod 301 and cooperates with the elastic force of the spring 1 205 and the spring 2 308 to achieve the clamping connection between the connecting rod 301 and the lock 302.
[0053] Furthermore, in the above structure, the limiting grooves 304 are symmetrically opened on the inner wall of the connecting tube 303, the limiting blocks 306 are symmetrically installed on the push rod 305, and the limiting blocks 306 are slidably connected to the corresponding limiting grooves 304, and multiple groups of positioning blocks 309 are installed on the inner wall of the fixed semi-ring 307.
[0054] Through the cooperation of the limiting block 306 and the limiting groove 304 , the push rod 305 can stably slide in the connecting tube 303 , and the fixing half ring 307 can be fitted and fixed above the surface of the stainless steel pipe through the internal positioning block 2 309 .
[0055] Furthermore, in the above structure, the slag discharge assembly 004 also includes a sprocket 403, which is sleeved and fixed on each group of connecting shafts 401, the electrolytic cell 001 is equipped with a drive motor 404, and a sprocket 2 405 is installed at the output end of the drive motor 404, and a chain 406 is installed between the sprocket 2 405 and each group of sprocket 1 403, and a threaded groove 407 is opened on the surface of each group of electrolytic rods 104, and a rubber sleeve 408 is sleeved on each group of electrolytic rods 104.
[0056] The sprocket 2 405 is driven to rotate by the driving motor 404, so that the sprocket 2 405 drives each group of sprocket 1 403 to rotate through the chain 406, so that the connecting shaft 401 is rotated, and the electrolytic rod 104 is driven to rotate through the connecting sleeve 402, so that the threaded groove 407 on the surface of the electrolytic rod 104 can assist the electrolytic foam residue to be discharged from the inside of the stainless steel pipe, and the rubber sleeve 408 can ensure that the electrolytic rod 104 does not contact the inner wall of the stainless steel pipe whether it is rotating or moving, thereby avoiding short circuit, and the residue remaining on the inner wall can be scraped off when moving to achieve further cleaning.
[0057] Furthermore, in the above structure, the driving component 005 also includes two sets of bevel gears 503, and the two sets of bevel gears 503 are respectively sleeved and fixed on the two sets of screws 502. A servo motor 504 is installed on the outside of the electrolytic cell 001, and a bevel gear 2 505 is installed on the output end of the servo motor 504, and the bevel gear 2 505 is meshed with a set of bevel gears 503.
[0058] The servo motor 504 can drive the bevel gear 2 505 to rotate, so that the bevel gear 2 505 drives the bevel gear 1 503 to rotate, and the bevel gear 1 503 drives the screw 502 to rotate.
[0059] Furthermore, in the above structure, a double-headed bevel gear shaft 506 is installed inside the electrolytic cell 001, and one side of the double-headed bevel gear shaft 506 is meshed with a group of bevel gears 503, and the other side of the double-headed bevel gear shaft 506 is meshed with another group of bevel gears 503, and sliding blocks 508 are symmetrically installed on the push plate 103, and guide rods 509 are installed in the two groups of connecting grooves 501 located above, and the guide rods 509 are slidably connected to the corresponding sliding blocks 508.
[0060] The two sets of screw rods 502 can be rotated synchronously through the double-headed bevel gear shaft 506 , and the cooperation between the guide rod 509 and the sliding block 508 can ensure the stable movement of the push plate 103 .
[0061] Furthermore, in the above structure, a driving shaft 510 is installed on one side of the push plate 103, a filter bucket 511 is installed on one side of the driving shaft 510, and the filter bucket 511 is located in the electrolytic cell 001 between the partition 101 and the partition 2 102, a guide seat 512 is installed on the partition 101, and the guide seat 512 and the driving shaft 510 are penetrated.
[0062] By moving the push plate 103, the filter bucket 511 can be moved in the electrolyte, so that the residue can be collected in the filter bucket 511, which is convenient for centralized salvage and cleaning. Moreover, by the continuous operation of the push plate 103, the filter bucket 511 can also synchronously perform uninterrupted residue collection.
[0063] A method for electrolytic polishing of the inner wall of a stainless steel pipe, comprising the above-mentioned electrolytic polishing equipment for the inner wall of a stainless steel pipe, wherein the specific processing steps are as follows:
[0064] S1: The stainless steel tubes are placed into the fixing grooves 208 one by one, and the connecting rod 301 is rotated to drive the fixing half ring 307 to move into the fixing groove 208. At this time, due to the downward pressure of the connecting rod 301, the fixing seat 202 moves into the connecting frame 201, and the lock 302 and the connecting rod 301 are engaged, so that the stainless steel tube is fixed and immersed in the electrolyte;
[0065] S2: The servo motor 504 is started to make the screw 502 drive the internal thread block 507 to move, so that the electrolysis rod 104 moves and passes through the inside of the stainless steel tube, so that the electrolysis rod 104 is connected to the sleeve 402, and the electrolysis rod 104 can perform electrolysis and act on the inner wall of the stainless steel tube;
[0066] S3: The driving motor 404 is started to drive the chain 406 to drive the multiple sprockets 403 to rotate, so that the connecting sleeve 402 drives the electrolytic rod 104 to rotate, so that the threaded groove 407 can assist the electrolytic foam residue generated by electrolysis to be discharged from the stainless steel pipe. When the electrolytic rod 104 moves, it can drive the filter bucket 511 to move in the electrolyte, and the residue floating on the surface can be collected, thereby completing the electrolytic polishing of the inner wall of the entire stainless steel pipe.
[0067] like Figure 1-10 As shown, by placing the stainless steel tube into the fixing groove 208 inside the fixing seat 202, the connecting rod 301 is rotated at this time, so that the connecting rod 301 drives the fixing half ring 307 to move and fit above the stainless steel tube, and with the continuous downward pressure, the fixing seat 202 moves into the connecting frame 201, so that the stainless steel tube in the fixing groove 208 can be completely immersed in the electrolyte, and after the fixing seat 202 moves into place, the stainless steel tube and the electrolytic rod 104 are just at the same horizontal position.
[0068] The connecting rod 301 is fixed by the lock 302. At this time, the servo motor 504 drives the bevel gear 2 505 to rotate, so that the bevel gear 2 505 drives the bevel gear 1 503 to rotate, so that the bevel gear 1 503 drives the two sets of screws 502 to rotate simultaneously through the double-headed bevel gear shaft 506, so that the screw 502 drives the internal thread block 507 to move, so that the push plate 103 pushes the electrolytic rod 104 to move and pass through the inside of the stainless steel tube, and at the same time, one end of the electrolytic rod 104 is clamped with the connecting sleeve 402.
[0069] At this time, turn on the power to make the electrolytic rod 104 work. During the electrolytic polishing process, the driving motor 404 will drive the sprocket 2 405 to rotate and drive the sprocket 1 403 to rotate through the chain 406, so that the connecting shaft 401 drives the connecting sleeve 402 to rotate, thereby realizing the rotation of the electrolytic rod 104. The electrolytic rod 104 can assist in discharging the electrolytic foam residue generated during the electrolysis process into the stainless steel pipe through the threaded groove 407 on the surface to avoid affecting the effect of the electrolysis.
[0070] And when the push plate 103 moves next time, the filter bucket 511 can complete the collection of the electrolytic foam residue and concentrate it on one side for easy centralized cleaning. Through this structure, the stainless steel pipe can be completely immersed in the electrolyte during the fixing process, and the electrolytic foam residue remaining in the stainless steel pipe can be discharged in time during the electrolytic polishing process, thereby improving the polishing effect, and the electrolytic residue can be collected during the threading process of the electrolytic rod 104, thereby improving the quality and efficiency of the electrolytic polishing and reducing the complexity of the operation.
[0071] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An electrolytic polishing device for the inner wall of a stainless steel pipe, comprising an electrolytic cell (001), characterized in that: The electrolytic cell (001) is provided with a partition plate 1 (101) on its inner wall, a partition plate 2 (102) is provided on its inner wall, and electrolyte is contained in the electrolytic cell (001) between the partition plate 1 (101) and the partition plate 2 (102), a push plate (103) is provided on a side of the electrolytic cell (001) away from the partition plate 2 (102), and a plurality of groups of electrolytic rods (104) are connected to the push plate (103) in a rotatable manner, and the electrolytic rods (104) are connected to the partition plate 1 (101). 01) sealed through connection, a plurality of groups of positive electrode connection terminals (105) are installed on the side of the push plate (103) away from the electrolytic rod (104), and the positive electrode connection terminals (105) are electrically connected to the corresponding electrolytic rod (104), a connecting plate (106) is installed on the inner wall of the electrolytic cell (001), and the connecting plate (106) is located on the side of the partition plate 2 (102) away from the positive electrode connection terminal (105), and a plurality of groups of negative electrode connection terminals (107) are sequentially installed on one side of the connecting plate (106); An immersion assembly (002) disposed in an electrolytic cell (001) between a partition plate 1 (101) and a partition plate 2 (102) comprises a connection frame (201), a fixing seat (202) being inserted into the connection frame (201), a plurality of groups of docking holes (203) being sequentially provided at the bottom of the fixing seat (202), a sliding rod (204) being passed through and connected to each group of docking holes (203), and the sliding rod (204) being fixedly connected to the inside of the connection frame (201), a spring 1 (205) being sleeved on the sliding rod (204), and two ends of the spring 1 (205) being respectively fitted with the inner wall of the connection frame (201) and the inner wall of the docking hole (203); The fixing assembly (003) disposed above the electrolytic cell (001) comprises a connecting rod (301), the connecting rod (301) being rotatably connected above the electrolytic cell (001), a plurality of connecting tubes (303) being sequentially installed below the connecting rod (301), a push rod (305) being connected through the connecting tube (303), a fixing half ring (307) being installed below the push rod (305), a second spring (308) being sleeved on the push rod (305), and the second spring (308) being in contact with the fixing half ring (307) and the connecting tube (303); A slag discharge assembly (004) disposed in an electrolytic cell (001) between a second partition plate (102) and a connecting plate (106) comprises a connecting shaft (401), wherein the connecting shaft (401) is rotatably connected between the second partition plate (102) and the connecting plate (106) in sequence, and a plurality of connecting sleeves (402) are rotatably connected to one side of the second partition plate (102), wherein the connecting sleeves (402) are axially connected to corresponding connecting shafts (401), and the connecting sleeves (402) and the electrolytic rods (104) are at the same horizontal position; The driving assembly (005) disposed in the electrolytic cell (001) comprises connecting grooves (501), the connecting grooves (501) being symmetrically arranged on the inner wall of the electrolytic cell (001), and two groups of connecting grooves (501) being arranged in pairs and arranged downward in sequence, the two groups of connecting grooves (501) being located at the bottom having screw rods (502) rotatably connected therein, the two groups of screw rods (502) being threaded with internal thread blocks (507), and the two groups of internal thread blocks (507) being fixedly connected to both sides of the push plate (103); The slag discharge assembly (004) further comprises a sprocket wheel one (403), wherein the sprocket wheel one (403) is sleeved and fixed on each group of connecting shafts (401); the electrolytic cell (001) is provided with a driving motor (404); a sprocket wheel two (405) is installed at the output end of the driving motor (404); a chain (406) is installed between the sprocket wheel two (405) and each group of sprocket wheels one (403); a threaded groove (407) is provided on the surface of each group of electrolytic rods (104); and a rubber sleeve (408) is sleeved on each group of electrolytic rods (104).
2. The electrolytic polishing equipment for inner wall of stainless steel pipe according to claim 1, characterized in that: The immersion assembly (002) further comprises a slider (206), wherein the slider (206) is symmetrically mounted on the connection frame (201), and the inner wall of the electrolytic cell (001) is symmetrically provided with slide grooves (207), and the sliders (206) corresponding to the slide grooves (207) are slidably connected, and a plurality of groups of fixing grooves (208) are sequentially provided on the top of the fixing seat (202), and a plurality of groups of positioning blocks (209) are mounted on the inner wall of each group of the fixing grooves (208), and two groups of the connection frame (201) and the fixing seat (202) are arranged in the electrolytic cell (001).
3. The electrolytic polishing equipment for inner wall of stainless steel pipe according to claim 1, characterized in that: The fixing assembly (003) further comprises a lock (302), wherein the lock (302) is installed on a side above the electrolytic cell (001) away from the connecting rod (301), and the lock (302) is used to lock with the connecting rod (301) One side is clamped.
4. The electrolytic polishing equipment for inner wall of stainless steel pipe according to claim 1, characterized in that: The inner wall of the connecting tube (303) is symmetrically provided with limit grooves (304), the push rod (305) is symmetrically provided with limit blocks (306), and the limit blocks (306) are slidably connected to the corresponding limit grooves (304), and a plurality of groups of positioning blocks (309) are installed on the inner wall of the fixed semi-ring (307).
5. The electrolytic polishing equipment for inner wall of stainless steel pipe according to claim 1, characterized in that: The driving assembly (005) further comprises two sets of bevel gear one (503), wherein the two sets of bevel gear one (503) are respectively sleeved and fixed on the two sets of screw rods (502), a servo motor (504) is installed outside the electrolytic cell (001), a bevel gear two (505) is installed at the output end of the servo motor (504), and the bevel gear two (505) is meshed with a set of bevel gear one (503).
6. The electrolytic polishing equipment for inner wall of stainless steel pipe according to claim 1, characterized in that: A double-headed bevel gear shaft (506) is installed inside the electrolytic cell (001), and one side of the double-headed bevel gear shaft (506) is meshed with a group of bevel gears (503), and the other side of the double-headed bevel gear shaft (506) is meshed with another group of bevel gears (503). Sliding blocks (508) are symmetrically installed on the push plate (103), and guide rods (509) are installed in the two groups of connecting grooves (501) located above, and the guide rods (509) are slidably connected to the corresponding sliding blocks (508).
7. The electrolytic polishing equipment for inner wall of stainless steel pipe according to claim 1, characterized in that: A driving shaft (510) is installed on one side of the pushing plate (103), a filtering bucket (511) is installed on one side of the pushing shaft (510), and the filtering bucket (511) is located in the electrolytic cell (001) between the first partition (101) and the second partition (102), and a guide seat (512) is installed on the first partition (101), and the guide seat (512) and the driving shaft (510) penetrate each other.
8. A method for electrolytic polishing of the inner wall of a stainless steel pipe, comprising an electrolytic polishing device for the inner wall of a stainless steel pipe as claimed in any one of claims 1 to 7, characterized in that: The processing steps are as follows: S1: The stainless steel tubes are sequentially placed into the fixing grooves (208), and the connecting rod (301) is rotated to drive the fixing half ring (307) to move into the fixing groove (208). At this time, due to the downward pressure of the connecting rod (301), the fixing seat (202) moves into the connecting frame (201), and the lock (302) and the connecting rod (301) are engaged, so that the stainless steel tube is fixed and immersed in the electrolyte; S2: The servo motor (504) is started to drive the screw (502) to move the internal thread block (507), thereby moving the electrolytic rod (104) and passing through the interior of the stainless steel tube, so that the electrolytic rod (104) and the connecting sleeve (402) are plugged in. At this time, the electrolytic rod (104) can perform electrolysis and act on the inner wall of the stainless steel tube; S3: The driving motor (404) is started to drive the chain (406) to drive the plurality of sprockets (403) to rotate, thereby causing the connecting sleeve (402) to drive the electrolytic rod (104) to rotate, so that the threaded groove (407) can assist the electrolytic foam residue generated by electrolysis to be discharged from the stainless steel pipe. When the electrolytic rod (104) moves, it can drive the filter bucket (511) to move in the electrolyte, and the residue floating on the surface can be collected, thereby completing the electrolytic polishing of the inner wall of the entire stainless steel pipe.
Citation Information
Patent Citations
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