Friction welding equipment for motor housing pretreatment and automatic feeding method thereof
By designing friction welding equipment for pretreatment of motor housing and its automatic feeding method, the problem of lack of automated welding equipment in the prior art is solved, efficient and accurate heat dissipation fin welding is achieved, and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202510080494.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2045-01-20
AI Technical Summary
The prior art lacks continuous welding automation equipment for welding multiple heat sink fins to the outer wall of the motor case, resulting in an extended production cycle, manual operation is prone to introduce errors, increasing workers' labor intensity and fatigue, which may lead to safety hazards and limit the expansion of production scale.
A friction welding device for pretreatment of motor housing and its automatic feeding method are designed, including a machine tool box, a material storage slope, a guide frame, a continuous release assembly, a press-hold assembly and a stir welding assembly, and the main controller controls these components to achieve continuous fixation and welding of multiple heat dissipation fins.
It significantly improves production efficiency, reduces manual intervention, ensures the consistency of welding quality and position accuracy of the heat dissipation fins, shortens the processing cycle, reduces workers' labor intensity, improves work safety, and optimizes space utilization and enhances equipment flexibility.
Smart Images

Figure CN119501272B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of motor shell processing, and in particular to a friction welding device for motor shell pretreatment and an automatic feeding method thereof. Background Art
[0002] The main reason for setting cooling fins on the outer wall of the motor casing is to improve the heat dissipation efficiency. The cooling fins increase the surface area and enhance heat exchange, so that the motor can effectively reduce the temperature and prevent overheating when running at high load. The cooling fins fixed on the outer wall of the motor casing are welded instead of cast in one piece. This is mainly because welding can use different materials to optimize the heat dissipation performance, while one-piece casting may limit the material selection and make it difficult to achieve the best heat dissipation effect and manufacturing flexibility. Through this design, the operating stability and service life of the motor are improved.
[0003] The prior art lacks continuous welding automation equipment for welding multiple cooling fins to the outer wall of the motor casing. When welding multiple cooling fins to the outer wall of the motor casing, workers need to use clamps to fix the cooling fins to the outer wall of the motor casing. After waiting for the welding to be completed, the clamps need to be loosened and moved to a position that does not hinder the rotation of the motor casing, and the cooling fins welded to the outer wall of the motor casing are turned away, and the above steps are repeated again. During this process, workers need to move the clamps frequently, resulting in an extension of the production cycle. Secondly, manual operation is prone to introduce errors, which may affect the welding quality and position accuracy of the cooling fins. Repeated operations increase the labor intensity and fatigue of workers, which may lead to safety hazards. Finally, the lack of automation will limit the expansion of production scale. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that there is a lack of continuous welding automation equipment for welding multiple cooling fins to the outer wall of the motor casing in the prior art. When welding multiple cooling fins to the outer wall of the motor casing, workers are required to use clamps to fix the cooling fins to the outer wall of the motor casing. After waiting for the welding to be completed, the clamps need to be loosened and moved to a position that does not hinder the rotation of the motor casing, and the cooling fins welded to the outer wall of the motor casing are turned away, and the above steps are repeated again. During this process, workers need to move the clamps frequently, resulting in an extension of the production cycle. Secondly, manual operation is prone to introduce errors, which may affect the welding quality and position accuracy of the cooling fins. Repeated operations increase the labor intensity and fatigue of workers, which may cause safety hazards. Finally, the lack of automation will limit the expansion of production scale. The proposed friction welding equipment for motor casing pretreatment and its automatic feeding method are
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A friction welding device for motor shell pretreatment and an automatic feeding method thereof, comprising a machine box, a material storage slope, and a guide frame, wherein a rotating motor is fixedly arranged on the side of the machine box, a three-jaw chuck is fixedly arranged on the output end of the rotating motor, a main controller is fixedly arranged on the same side of the machine box as the rotating motor, a top cover plate is fixedly arranged on the top of the material storage slope, a vertical plate is vertically fixedly arranged on the side of the material storage slope in the inner cavity of the machine box, a continuous release component for continuously releasing heat dissipating fins to a welding position on the outer wall of the motor shell is arranged on the top of the top cover plate, the continuous release component comprises a release cylinder, an extension seat, and a release plate, a guide frame is fixedly arranged on the bottom end of the material storage slope, a lifting component for driving the material storage slope away from the heat dissipating fins after welding is arranged at one end of the side of the guide frame, a holding component for pressing the heat dissipating fins placed inside the guide frame on the outer wall of the motor shell is arranged on the top of the guide frame, a common cylinder is vertically fixedly arranged on the side of the vertical plate, an inclined guide groove is opened on the side of the vertical plate, and a stirring welding component for welding the heat dissipating fins to the motor shell is arranged inside the inclined guide groove.
[0007] Optionally, a release cylinder is fixedly provided at the bottom of the top surface of the top cover plate, a release plate is fixedly provided at the output end of the release cylinder, a release port is opened at the lower end of the material storage slope, and the release plate is movably inserted into the side of the release port along the vertical direction.
[0008] Optionally, the lifting assembly includes an extension plate, a limit block, a bottom column, and a trigger block. The extension plate is fixedly provided at one end of the guide frame. A wide vertical groove is opened on the side of the vertical plate. The extension plate is movably inserted into the wide vertical groove. The extension plate is symmetrically fixed with limit blocks on the side of the wide vertical groove. A bottom column is fixedly provided at the bottom of the extension plate. The bottom column is movably inserted into the wide vertical groove. The outer wall of the bottom column is fixedly connected to one end of the vertical spring. The bottom end of the vertical spring is fixedly connected to the bottom of the wide vertical groove.
[0009] Optionally, the holding assembly includes a holding plate, a transverse guide frame, a horizontal rod, and a top column. The holding plate extends into the wide vertical groove, a transverse guide frame is movably inserted into the outer wall of the holding plate, a horizontal rod is fixedly installed on the top of the transverse guide frame, and a common lifting assembly is fixedly installed at the output end of the common cylinder, which can both plan the movement path of the holding plate and drive the stirring welding assembly.
[0010] Optionally, the stirring welding assembly includes a transverse frame, a transverse screw, a mounting seat, a rectangular column, and a guide column, wherein a rectangular column is fixedly provided at one end of the guide column, and the rectangular column is movably inserted into the inclined guide groove, a mounting seat is fixedly provided on the side of the rectangular column, a transverse frame is fixedly provided on the side of the mounting seat, a transverse motor is fixedly provided on the side of the transverse frame, and a transverse screw is fixedly provided on the output end of the transverse motor.
[0011] Optionally, the common lifting assembly includes a lifting plate, a transverse rod, a driving column, and a micro switch. The driving column is fixedly arranged on the side of the holding plate, the lifting plate is fixedly arranged on the output end of the common cylinder, and the transverse rod is vertically fixedly arranged on the side of the lifting plate.
[0012] Optionally, a transverse groove is provided on the side of the transverse rod, the guide column extends into the transverse groove, a vertical groove is provided on the side of the lifting plate, an inclined groove is provided on the top of the vertical groove, a driving column is fixedly arranged at the edge of the side of the lifting plate, the vertical groove and the inclined groove are of the same width as the driving column, the driving column extends into the vertical groove or the inclined groove, and a micro switch is fixedly arranged on the vertical plate obliquely below the trigger block, and the micro switch is connected to the release cylinder control circuit.
[0013] Optionally, a top column is fixedly provided at the top edge position of the horizontal rod, and a narrow vertical groove is opened at the top of the wide vertical groove on the vertical plate, and the top column extends into the narrow vertical groove, and the outer wall of the top column is fixedly connected to one end of the auxiliary spring, and the other end of the auxiliary spring is fixedly connected to the top of the narrow vertical groove.
[0014] Optionally, a transverse block is screwed into the outer wall of the transverse screw rod, the transverse block has the same width as the inner cavity of the transverse guide frame, a stirring motor is fixedly provided on the top surface of the transverse block, and a stirring head is fixedly provided on the output end of the stirring motor.
[0015] An automatic feeding method for friction welding equipment used for pretreatment of motor shells includes the following steps: S1, preparation of heat dissipation fin loading and fixing of motor shells, a worker places a plurality of heat dissipation fins into a material storage slope, in an initial state, a common cylinder extends, a continuous release component closes a release port at the bottom of the material storage slope, the common cylinder controls a holding component and a stirring welding component to be in an avoidance position through a common lifting component, and the three-jaw chuck is placed on and controlled to fix the motor shell.
[0016] S2, the heat sink fin reaches the welding position and the heat sink fin is fixed, the main controller is started, the main controller controls the common cylinder to retract, and the holding assembly and the stirring welding assembly are manipulated to lean against the outer wall of the motor housing. During this process, the connection release assembly opens the release port at the bottom of the storage slope, and a single heat sink fin falls into the guide frame. The holding assembly fixes the heat sink fin, the stirring welding assembly moves to the welding position, and the main controller controls the stirring welding assembly to stir weld the contact between the heat sink fin and the motor housing.
[0017] S3, the next heat sink fin enters the welding position and the new heat sink fin is fixed. The main controller controls the common cylinder to extend and continuously releases the components to close the release port at the bottom of the storage slope. The common cylinder controls the holding component and the stirring welding component to be in the avoidance position through the common lifting component. The three-jaw chuck drives the welded heat sink fin to turn away from the holding component and one side of the stirring welding component. Finally, the main controller loops the S2 step until the entire equipment welds all the heat sink fins to the outer wall of the motor housing.
[0018] Compared with the prior art, the present invention has the following advantages:
[0019] 1. The present invention vertically fixes a vertical plate in the inner cavity of the machine box, and a material storage slope is arranged on the side of the vertical plate. A guide frame is arranged at the bottom of the material guide slope, and a continuous release component, a holding component, and a stirring welding component are arranged on the side of the guide frame. The material storage slope is used to store multiple heat dissipation fins. A main controller is arranged on the side of the machine box. The main controller realizes continuous fixation and welding of multiple heat dissipation fins by controlling the continuous release component, the holding component, and the stirring welding component, which significantly improves production efficiency, reduces manual intervention, and ensures the consistency of welding quality and position accuracy of the heat dissipation fins. In addition, the processing cycle is shortened, the labor intensity of workers is reduced, and work safety is improved.
[0020] 2. The present invention is provided with a common cylinder on the side of the vertical plate, and a common lifting assembly is provided on the top of the common cylinder. The common lifting assembly of a purely mechanical structure can drive the continuous release assembly, the holding assembly, and the stirring welding assembly to move only through the extension or retraction of a common cylinder. The holding assembly and the stirring welding assembly are transferred between the welding station and the avoidance station, which simplifies the operation process. Only the extension and retraction action of one cylinder is required to drive multiple components, thereby improving the overall efficiency of the system. Through the design of the mechanical structure, complex electrical control is reduced, the failure rate is reduced, and the stability of the system is improved. In addition, the efficient transfer of the holding and stirring welding assemblies between the welding and avoidance stations ensures rapid welding and seamless operation, further improving production efficiency and product quality. Overall, space utilization is optimized and the flexibility of the equipment is enhanced.
[0021] 3. A common lifting assembly is provided at one end of the pressing assembly of the present invention, and a common lifting assembly is provided at the output end of the common cylinder. The common lifting assembly can realize path planning for the displacement of the pressing assembly. The pressing assembly first performs a horizontal movement and then moves in the vertical direction. When the welding of the heat sink fins inside the guide frame is completed, the pressing assembly will be removed from the top of the guide frame, creating convenient conditions for the entry of the next heat sink fin and reducing the production interval time. Such a layout significantly improves production efficiency, reduces equipment downtime, and enhances the level of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0023] Figure 2 for Figure 1 Another perspective structural diagram of .
[0024] Figure 3 This is a schematic diagram of the structure of the material storage slope and its connecting parts.
[0025] Figure 4 for Figure 3 Another perspective structural diagram of .
[0026] Figure 5 It is a schematic diagram of the structure of the vertical plate and its connecting parts.
[0027] Figure 6 It is a schematic diagram of the structure of the material storage slope and positioning guide components.
[0028] Figure 7 for Figure 6 Schematic diagram of the structure with the release plate opened.
[0029] Figure 8 It is a structural diagram of the coordination between the lifting assembly and the positioning frame.
[0030] Fig. 9 It is a structural schematic diagram of the pressing component.
[0031] Fig.10 Schematic diagram of the structure of the stir welding assembly.
[0032] Fig.11 for Fig.10 Another perspective structural diagram of .
[0033] Fig.12 It is a schematic diagram of the structure of the stirring motor and its connecting parts.
[0034] Fig.13 It is a structural schematic diagram of the common lifting component and its connecting parts.
[0035] In the figure: 1, three-jaw chuck; 2, machine box; 201, main controller; 3, rotating motor; 4, motor housing; 5, micro switch; 6, common cylinder; 7, vertical plate; 71, wide vertical slot; 72, inclined guide slot; 73, narrow vertical slot; 8, guide frame; 9, extension plate; 10, limit block; 11, vertical spring; 12, bottom column; 13, release cylinder; 14, extension seat; 15, release plate; 16, release port; 17, top cover plate; 18, storage Slope; 19. Holding plate; 20. Transverse guide frame; 21. Driving column; 22. Horizontal rod; 23. Auxiliary spring; 24. Top column; 25. Transverse frame; 251. Transverse screw; 26. Mounting seat; 27. Rectangular column; 28. Guide column; 29. Transverse motor; 30. Stirring motor; 31. Transverse block; 32. Stirring head; 33. Trigger block; 34. Transverse rod; 341. Transverse slot; 35. Lifting plate; 36. Inclined slot; 37 Vertical slot. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0037] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0038] Reference Figure 1-13 A friction welding device for motor shell pretreatment and an automatic feeding method thereof, comprising a machine box 2, a material storage slope 18, and a guide frame 8. A rotating motor 3 is fixedly arranged on the side of the machine box 2, a three-jaw chuck 1 is fixedly arranged on the output end of the rotating motor 3, a main controller 201 is fixedly arranged on the same side of the machine box 2 and the rotating motor 3, a top cover plate 17 is fixedly arranged on the top of the material storage slope 18, the thickness of the gap between the top cover plate 17 and the material storage slope 18 is equal to the height of a single heat dissipation fin, the rotating motor 3 is selected as a servo motor, the rotating motor 3 drives the three-jaw chuck 1 to intermittently rotate a specific angle, so that the gap of the motor shell 4 on the outer wall of the three-jaw chuck 1 rotates a specific angle, so that the position of the motor shell 4 to be welded moves to the bottom of the guide frame 8.
[0039] A vertical plate 7 is vertically fixedly provided in the inner cavity of the machine tool box 2 on the side of the material storage slope 18. A continuous release component for continuously releasing the heat dissipating fins to the welding position of the outer wall of the motor housing 4 is provided on the top of the top cover plate 17. The continuous release component includes a release cylinder 13, an extension seat 14, and a release plate 15. A release cylinder 13 is fixedly provided on the bottom of the top surface of the top cover plate 17, and a release plate 15 is fixedly provided on the output end of the release cylinder 13. A release port 16 is provided at the lower end of the material storage slope 18, and the release plate 15 is movably inserted into the side of the release port 16 along the vertical direction. The height of the release port 16 is not lower than the height of a single heat dissipating fin.
[0040] A guide frame 8 is fixedly provided at the bottom end of the material storage slope 18, and a lifting component for driving the material storage slope 18 away from the welded heat dissipation fins is provided at one end of the side of the guide frame 8. The lifting component includes an extension plate 9, a limit block 10, a bottom column 12, and a trigger block 33. An extension plate 9 is fixedly provided at one end of the guide frame 8, and a wide vertical groove 71 is opened on the side of the vertical plate 7. The extension plate 9 is movably inserted into the wide vertical groove 71. The extension plate 9 is symmetrically fixed with limit blocks 10 on the side of the wide vertical groove 71. A bottom column 12 is fixedly provided at the bottom of the extension plate 9, and the bottom column 12 is movably inserted into the wide vertical groove 71. The outer wall of the bottom column 12 is fixedly connected to one end of the vertical spring 11, and the bottom end of the vertical spring 11 is fixedly connected to the bottom of the wide vertical groove 71. When the vertical spring 11 is at its original length, the guide frame 8 and the material storage slope 18 are an integrated structure that is close to the outer wall of the motor housing 4.
[0041] A holding assembly is provided at the top of the guide frame 8 to hold the heat dissipation fins placed inside the guide frame 8 against the outer wall of the motor housing 4. The holding assembly includes a holding plate 19, a transverse guide frame 20, a horizontal rod 22, and a top column 24. The top column 24 is fixedly provided at the top edge of the horizontal rod 22. A narrow vertical slot 73 is opened at the top of the wide vertical slot 71 on the vertical plate 7. The top column 24 extends into the narrow vertical slot 73. The outer wall of the top column 24 is fixedly connected to one end of the auxiliary spring 23. The other end of the auxiliary spring 23 is fixedly connected to the top of the narrow vertical slot 73. The holding plate 19 extends into the wide vertical slot 71. The holding plate 19 is the same width as the wide vertical slot 71. The outer wall of the holding plate 19 is movably inserted with a transverse guide frame 20. A horizontal rod 22 is fixedly provided on the top of the transverse guide frame 20. The top column 24 limits the position of the transverse guide frame 20 in the vertical direction. When the transverse guide frame 20 moves in the vertical direction along the holding plate 19, it can only move in the horizontal direction at the same time.
[0042] A common lifting assembly is fixedly provided at the output end of the common cylinder 6, which can plan the movement path of the holding plate 19 and drive the stirring welding assembly. A common cylinder 6 is vertically fixedly provided on the side of the vertical plate 7. An inclined guide groove 72 is opened on the side of the vertical plate 7. A stirring welding assembly for welding the heat dissipating fins to the motor housing 4 is arranged inside the inclined guide groove 72. The stirring welding assembly includes a transverse movement frame 25, a transverse movement screw 251, a mounting seat 26, a rectangular column 27, and a guide column 28. A rectangular column 27 is fixedly provided at one end of the guide column 28, and the rectangular column 27 is movably inserted into the inclined guide groove 72. A mounting seat 26 is fixedly provided on the side of the rectangular column 27. The setting of the rectangular column 27 allows the guide column 28 to only be displaced along the inclined guide groove 72, and the inclined guide groove 72 is inclined on the vertical plate 7.
[0043] A transverse frame 25 is fixedly arranged on the side of the mounting seat 26, a transverse motor 29 is fixedly arranged on the side of the transverse frame 25, a transverse screw 251 is fixedly arranged on the output end of the transverse motor 29, a transverse block 31 is screwed into the outer wall of the transverse screw 251, the transverse block 31 has the same width as the inner cavity of the transverse guide frame 20, a stirring motor 30 is fixedly arranged on the top surface of the transverse block 31, a stirring head 32 is fixedly arranged on the output end of the stirring motor 30, and the stirring head 32 is made of the friction welding head material commonly found in the friction stir welding equipment in the prior art.
[0044] The common lifting assembly includes a lifting plate 35, a transverse rod 34, a driving column 21, a micro switch 5, and a driving column 21 is fixedly arranged on the side of the holding plate 19. The lifting plate 35 is fixedly arranged on the output end of the common cylinder 6. The transverse rod 34 is vertically fixedly arranged on the side of the lifting plate 35. The side of the transverse rod 34 is provided with a transverse groove 341. The guide column 28 extends into the interior of the transverse groove 341. The side of the lifting plate 35 is provided with a vertical groove 37.
[0045] An inclined groove 36 is provided at the top of the vertical groove 37, and a driving column 21 is fixedly provided at the side edge of the lifting plate 35. The vertical groove 37 and the inclined groove 36 are of the same width as the driving column 21, and the driving column 21 extends into the vertical groove 37 or the inclined groove 36. A micro switch 5 is fixedly provided on the vertical plate 7 obliquely below the trigger block 33, and the micro switch 5 is connected to the control circuit of the release cylinder 13. When the micro switch 5 is pressed, the release cylinder 13 can drive the release plate 15 to open the release port 16, and finally release a single heat sink fin. It should be added that the present device is preferably used in occasions where the material of the heat sink fin is different from that of the motor housing 4.
[0046] The specific implementation steps and principles of the present invention are as follows:
[0047] In the initial state, the worker puts multiple cooling fins into the material storage slope 18, and the multiple cooling fins are neatly arranged at the bottom of the top cover plate 17. The common cylinder 6 extends out, and the continuous release component closes the release port 16 at the bottom of the material storage slope 18. The common cylinder 6 controls the holding component and the stirring welding component through the common lifting component to be in the avoidance position. The three-jaw chuck 1 is put on and controls the three-jaw chuck 1 to fix the motor housing 4. The trigger block 33 pushes up one end of the extension plate 9 to push the material storage slope 18 and the connecting part away from the outer wall of the motor housing 4.
[0048] Start the main controller 201, the main controller 201 controls the common cylinder 6 to retract, and controls the holding assembly and the stirring welding assembly to lean against the outer wall of the motor housing 4. In this process, the trigger block 33 no longer pushes up one end of the extension plate 9, and the limit block 10 is reset by the vertical spring 11, pressing the micro switch 5, and the release cylinder 13 drives the release plate 15 to move up. The guide frame 8 at the bottom of the storage slope 18 begins to enter the single heat dissipation fin, and the drive column 21 enters the inclined groove 36 from the vertical groove 37. The holding plate 19 is auxiliary spring 23 presses the bottom of the wide vertical groove 71, the holding plate 19 will move downward as a whole, and one end of the holding plate 19 will move horizontally to the top of a single heat sink fin at the top of the guide frame 8 to fix the single heat sink fin. At the same time, the transverse groove 341 on the side of the transverse rod 34 pushes the mounting seat 26 to move obliquely downward along the inclined guide groove 72 through the guide column 28, driving the stirring welding assembly to press against the outer wall of the motor housing 4, and the main controller 201 starts the transverse motor 29 and the stirring motor 30, and the stirring head 32 stirs and welds along the contact between the heat sink fin and the outer wall of the motor housing 4.
[0049] The connection release assembly opens the release port 16 at the bottom of the material storage slope 18, and a single heat sink fin falls into the guide frame (8). The pressing assembly fixes the heat sink fin, and the stirring welding assembly moves to the welding position. The main controller 201 controls the stirring welding assembly to stir weld the contact between the heat sink fin and the motor housing 4.
[0050] The main controller 201 controls the common cylinder 6 to extend, and continuously releases the assembly to close the release port 16 at the bottom of the material storage slope 18. The common cylinder 6 controls the holding assembly and the stirring welding assembly to be in the avoidance position through the common lifting assembly. The three-jaw chuck 1 drives the welded heat sink fins to turn away from the holding assembly and one side of the stirring welding assembly. Finally, the main controller 201 cycles the above steps until the entire device welds all the heat sink fins to the outer wall of the motor housing 4.
[0051] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A friction welding device for pre-treatment of a motor housing, comprising a machine box (2), a material storage ramp (18), and a guide frame (8), characterized in that: A rotating motor (3) is fixedly arranged on the side of the machine box (2), a three-jaw chuck (1) is fixedly arranged on the output end of the rotating motor (3), a main controller (201) is fixedly arranged on the same side of the machine box (2) as the rotating motor (3), a top cover plate (17) is fixedly arranged on the top of the material storage slope (18), a vertical plate (7) is fixedly arranged vertically on the side of the material storage slope (18) in the inner cavity of the machine box (2), a continuous release component for continuously releasing the heat dissipating fins to the welding position of the outer wall of the motor housing (4) is arranged on the top of the top cover plate (17), and the continuous release component includes a release cylinder (13 ), an extension seat (14), and a release plate (15); a guide frame (8) is fixedly provided at the bottom end of the material storage slope (18); a lifting component for driving the material storage slope (18) away from the welded heat sink fins is provided at one end of the side of the guide frame (8); the lifting component comprises an extension plate (9), a limit block (10), a bottom column (12), and a trigger block (33); an extension plate (9) is fixedly provided at one end of the guide frame (8); a wide vertical groove (71) is provided on the side of the vertical plate (7); the extension plate (9) is movably inserted into the wide vertical groove (71); the extension plate (9) is in the wide vertical groove (71) A limit block (10) is symmetrically fixedly arranged on the side surface, a bottom column (12) is fixedly arranged at the bottom of the extension plate (9), the bottom column (12) is movably inserted into the inside of the wide vertical slot (71), the outer wall of the bottom column (12) is fixedly connected to one end of the vertical spring (11), the bottom end of the vertical spring (11) is fixedly connected to the bottom of the wide vertical slot (71), and a pressing component for pressing the heat dissipation fins placed inside the guide frame (8) against the outer wall of the motor housing is arranged at the top of the guide frame (8), the pressing component comprises a pressing plate (19), a transverse guide frame (20), a horizontal rod (22), and a top column (24). The holding plate (19) extends into the wide vertical groove (71), and a transverse guide frame (20) is movably inserted into the outer wall of the holding plate (19), and a horizontal rod (22) is fixedly arranged on the top of the transverse guide frame (20). A common cylinder (6) is vertically fixedly arranged on the side of the vertical plate (7), and a common lifting component that can plan the movement path of the holding plate (19) and drive the stirring welding component is fixedly arranged at the output end of the common cylinder (6). An inclined guide groove (72) is opened on the side of the vertical plate (7), and a stirring welding component for welding the heat dissipation fins to the motor housing is arranged inside the inclined guide groove (72).
2. The friction welding equipment for motor housing pretreatment according to claim 1 is characterized in that: The release cylinder (13) is fixedly arranged at the bottom of the top surface of the top cover plate (17), the release plate (15) is fixedly arranged at the output end of the release cylinder (13), a release port (16) is opened at the lower end of the material storage slope (18), and the release plate (15) is movably inserted into the side of the release port (16) in the vertical direction.
3. The friction welding equipment for motor housing pretreatment according to claim 2 is characterized in that: The stirring welding assembly comprises a transverse movement frame (25), a transverse movement screw (251), a mounting seat (26), a rectangular column (27), and a guide column (28); a rectangular column (27) is fixedly arranged at one end of the guide column (28); the rectangular column (27) is movably inserted into the inclined guide groove (72); a mounting seat (26) is fixedly arranged on the side of the rectangular column (27); a transverse movement frame (25) is fixedly arranged on the side of the mounting seat (26); a transverse movement motor (29) is fixedly arranged on the side of the transverse movement frame (25); and a transverse movement screw (251) is fixedly arranged on the output end of the transverse movement motor (29).
4. The friction welding equipment for motor housing pretreatment according to claim 3 is characterized in that: The common lifting assembly comprises a lifting plate (35), a traverse rod (34), a driving column (21), and a micro switch (5); the driving column (21) is fixedly arranged on the side of the holding plate (19); the lifting plate (35) is fixedly arranged on the output end of the common cylinder (6); and the traverse rod (34) is vertically fixedly arranged on the side of the lifting plate (35).
5. The friction welding equipment for motor housing pretreatment according to claim 4 is characterized in that: A transverse groove (341) is provided on the side of the transverse rod (34), and the guide column (28) extends into the transverse groove (341). A vertical groove (37) is provided on the side of the lifting plate (35), and an inclined groove (36) is provided on the top of the vertical groove (37). A driving column (21) is fixedly arranged at the edge of the side of the lifting plate (35), and the vertical groove (37) and the inclined groove (36) are of the same width as the driving column (21). The driving column (21) extends into the vertical groove (37) or the inclined groove (36). A micro switch (5) is fixedly arranged on the vertical plate (7) obliquely below the trigger block (33), and the micro switch (5) is connected to the control circuit of the release cylinder (13).
6. The friction welding equipment for motor housing pretreatment according to claim 5 is characterized in that: A top column (24) is fixedly provided at the top edge of the horizontal rod (22); a narrow vertical slot (73) is provided on the vertical plate (7) at the top of the wide vertical slot (71); the top column (24) extends into the narrow vertical slot (73); an outer wall of the top column (24) is fixedly connected to one end of an auxiliary spring (23); and the other end of the auxiliary spring (23) is fixedly connected to the top of the narrow vertical slot (73).
7. The friction welding equipment for motor housing pretreatment according to claim 5, characterized in that: A transverse block (31) is screwed into the outer wall of the transverse screw rod (251) through a thread. The transverse block (31) has the same width as the inner cavity of the transverse guide frame (20). A stirring motor (30) is fixedly disposed on the top surface of the transverse block (31). A stirring head (32) is fixedly disposed at the output end of the stirring motor (30).
8. An automatic feeding method for a friction welding device for motor housing pretreatment, used for a friction welding device for motor housing pretreatment according to any one of claims 1 to 7, characterized in that: The steps include: S1, preparation for loading the heat sink fins and fixing the motor housing (4): the worker places a plurality of heat sink fins into the storage slope (18). In the initial state, the common cylinder (6) extends, and the continuous release assembly closes the release port (16) at the bottom of the storage slope (18). The common cylinder (6) controls the pressing assembly and the stirring welding assembly to be in the avoidance position through the common lifting assembly, and sets the three-jaw chuck (1) and controls the three-jaw chuck (1) to fix the motor housing (4). S2, the heat sink fin reaches the welding position and the heat sink fin is fixed: the main controller (201) is started, the main controller (201) controls the common cylinder (6) to retract, and the pressing component and the stirring welding component are manipulated to lean against the outer wall of the motor housing (4). During this process, the connection release component opens the release port (16) at the bottom of the material storage slope (18), and a single heat sink fin falls into the guide frame (8). The pressing component fixes the heat sink fin, the stirring welding component moves to the welding position, and the main controller (201) controls the stirring welding component to stir and weld the contact between the heat sink fin and the motor housing (4); S3, the next heat sink fin enters the welding position and the new heat sink fin is fixed: the main controller (201) controls the common cylinder (6) to extend, and the continuous release assembly closes the release port (16) at the bottom of the material storage slope (18). The common cylinder (6) controls the holding assembly and the stirring welding assembly to be in the avoidance position through the common lifting assembly. The three-jaw chuck (1) drives the welded heat sink fin to turn away from the holding assembly and one side of the stirring welding assembly. Finally, the main controller (201) loops the S2 step until the entire device welds all the heat sink fins to the outer wall of the motor housing.
Citation Information
Patent Citations
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