Production process of fried color style fabric

Through the combination of reactive dyes and frying process, the problems of complex process and high cost in the existing technology are solved, and simple and low-cost irregular colored fabrics are achieved, and they are in line with green environmental protection standards.

CN119507244APending Publication Date: 2025-02-25GUANGZHOU JINGYILVFANG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411823952.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The prior art when producing irregular colored fabrics, the process is complex, the cost is high, and it does not conform to the green and environmentally friendly theme.

Method used

Reactive dyes are used to dye knitted fabrics, combined with the frying process, a mixed solution of potassium permanganate + phosphoric acid is used as an oxidizing agent, and an irregular color effect is formed through stirring and grinding technology.

Benefits of technology

It realizes the production of simple process, low cost and irregular color effects, and meets the requirements of green and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a production process of a fried color style fabric. The production process comprises the following steps: step 1, pretreatment of a knitted fabric; 2, the knitted fabric is dyed, soaped, washed and dried, and a net-color fabric A is obtained; the knitted fabric is dyed by adopting reactive dyes, and the selected dyes are composed of two types of reactive dyes: one type of dye is a single-active-group dye with low affinity to cellulose fibers, and the other type of dye is a dye with high affinity to cellulose fibers; step 3, processing the pure color fabric A into a garment to obtain a garment B; 4, the ready-to-wear clothes B are subjected to a flower frying process to obtain ready-to-wear clothes D; an oxidizing agent adopted in the step 4 is a mixed solution of potassium permanganate and phosphoric acid; 5, sequentially washing and drying the ready-made clothes D to obtain ready-made clothes E. According to the production process of the fried color style fabric, the limited thought of existing frying whitening is broken through, the novel irregular color style fabric is obtained, and the production process has the advantages of being environmentally friendly, simple in technological process and free of influence on productivity.
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Description

Technical Field

[0001] The invention relates to the technical field of textile fabrics, in particular to a production process of a fried color style fabric. Background Art

[0002] At present, there are many methods to obtain irregular colored fabrics in this field, mainly using tie-dyeing, printing and color frying. Among them, tie-dyeing art is a technology of spinning first and then dyeing. Its process characteristics are to use threads to twist the fabric to be printed and dyed into knots, and then print and dye. Through the tying technique, various patterns are formed. The production of tie-dyeing is overly dependent on manual work, resulting in low output and high cost. Printing is to design a pattern and apply it to the fabric by direct spraying, transfer printing or scraping to obtain a colored fabric, but the printing effect is not as natural as on the ready-made clothes, especially the printing effect at the seam is more unnatural, and the printing process cost is also high.

[0003] The color frying mainly involves frying the color stripping agent. The color will be single after frying. The specific process is to soak the dry pumice with potassium permanganate solution, and then stir and polish it together with the fabric, so that the dye at the friction point is oxidized by potassium permanganate, making the cloth surface irregularly faded, forming a white effect similar to flying snowflakes.

[0004] CN101403198A "A Colored Cloth" and CN104963215A "A Fabric Art Dyeing Method" disclose a method of using multiple types of dyes to dye the base color and the surface color twice, and then using the difference in dye soap fastness between the surface color and the base color to achieve the effect of irregular colored fabrics. The process of this scheme is complicated, and the surface color is mostly sulphurized, reduced or painted; sulphurized and reduced dyes are organic dyes, and a large amount of organic volatiles will be emitted during the dyeing process, and the finished dyed products will also emit organic volatiles for a period of time, which is no longer in line with the theme of green environmental protection in today's world; in addition, the paint-dyed fabrics also have poor hand feel and are not bright enough. Summary of the invention

[0005] 1. Technical issues to be resolved In view of the deficiencies in the prior art, the present invention provides a production process for a color-stirred style fabric, which has a simple process and a fashionable style and breaks through the limitation that traditional color-stirring can only produce white.

[0006] (II) Technical solution To achieve the above object, the present invention provides the following technical solution: a production process of a stir-fried color style fabric, the process comprising the following steps: Step 1: Pretreatment of knitted fabrics; Step 2: dyeing, soaping, washing and drying the knitted fabric to obtain a pure color fabric A; The knitted fabric is dyed with reactive dyes, and the selected dyes are composed of two types of reactive dyes: one type is a single reactive group dye with low affinity to cellulose fibers, and the other type is a dye with high affinity to cellulose fibers; Step 3, using the above-mentioned pure color fabric A to process into garments, to obtain garments B; Step 4: Garment B is subjected to a frying process to obtain garment D; The oxidant used for frying in step 4 is a mixed solution of potassium permanganate + phosphoric acid; Step 5: Wash and dry the garment D in sequence to obtain the garment E.

[0007] Optionally, the knitted fabric in step 1 is made of cellulose fiber or cellulose fiber and spandex interwoven.

[0008] Optionally, in step 2, a monochlorotriazine structure dye is used for the single-active group dye with low affinity for cellulose fibers, and a vinyl sulfone type dye or a multi-active group dye is used for the high-affinity dye for cellulose fibers.

[0009] Optionally, the dye formula in step 2 is: AVITERA Brill. Yellow SE, NOVACRON Brill. Blue EC-B, NOVACRON Scarlet EC-6G, with the proportions being: 1.0% owf, 2.0% owf, 1.0% owf, respectively.

[0010] Optionally, in step 2, the dyeing accelerator is 60 g / L of sodium sulfate, the fixing agent is 20 g / L of soda ash, and the dyeing conditions are 60°C*30 min; the subsequent steps are washing with hot water at 60°C, soap washing at 95°C for 20 min, and cleaning and drying at room temperature for setting.

[0011] Optionally, the oxidant used for frying the flowers in step 4 is a mixed solution of potassium permanganate and phosphoric acid.

[0012] Optionally, the specific frying step in step 4 is: prepare a mixed solution of 10g / L potassium permanganate solution and 10g / L phosphoric acid solution in a mass ratio of 1:1, and then evenly attach the mixed solution to the sand washing ball to obtain sand washing ball C, put the garment B and the sand washing ball C into a sand frying machine together and stir them at a uniform speed for 5 minutes to obtain garment D.

[0013] Optionally, the specific frying steps of step four are: prepare a mixed solution of 10g / L potassium permanganate solution and 10g / L phosphoric acid solution in a mass ratio of 1:2, and then evenly attach the mixed solution to the sand washing ball to obtain sand washing ball C, put the garment B and the sand washing ball C into a sand frying machine together and stir them at a uniform speed for 15 minutes to obtain garment D.

[0014] Optionally, the specific frying step in step 4 is: prepare a mixed solution of 10g / L potassium permanganate solution and 10g / L phosphoric acid solution in a mass ratio of 1:2, and then evenly attach the mixed solution to the sand washing ball to obtain sand washing ball C, put the garment B and the sand washing ball C into a sand frying machine together and stir them at a uniform speed for 10 minutes to obtain garment D.

[0015] Optionally, the specific frying step in step 4 is: prepare a mixed solution of 10g / L potassium permanganate solution and 10g / L phosphoric acid solution in a mass ratio of 1:2, and then evenly attach the mixed solution to the sand washing ball to obtain sand washing ball C, put the garment B and the sand washing ball C into a sand frying machine together and stir them at a uniform speed for 15 minutes to obtain garment D.

[0016] (III) Beneficial effects The invention discloses a production process of a fried color style fabric, which breaks through the limited thinking of the existing fried white, obtains a new type of irregular color style fabric, and also has the advantages of being environmentally friendly, simple process flow and not affecting production capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The figure is a physical picture of irregular colored fabric of garment E in Example 1 and Example 2; Figure 2 This is a real picture of the irregular colored fabric of the garment E in Example 3 and Example 4. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with examples. The protection scope of the present invention is not limited by the following examples. Embodiment 1:

[0019] A production process of a fried color style fabric comprises the following steps: Step 1: Pretreatment of knitted fabrics; The knitted fabric is made of cellulose fiber or cellulose fiber and spandex interwoven; Preferably, the knitted fabric is a plain fabric, composed of 95% cotton and 5% spandex; Step 2: dyeing, soaping, washing and drying the knitted fabric to obtain a pure color fabric A; The knitted fabric is dyed with reactive dyes, and the selected dyes are composed of two types of reactive dyes: one type is a single reactive group dye with low affinity to cellulose fibers, such as monochlorotriazine structure dyes, and the other type is a dye with high affinity to cellulose fibers, such as vinyl sulfone type dyes and multi-reactive group dyes; The dye formula is: AVITERA Brill. Yellow SE, NOVACRON Brill. Blue EC-B, NOVACRON Scarlet EC-6G, the proportions are: 1.0% owf, 2.0% owf, 1.0% owf respectively; The dyeing accelerator is 60g / L sodium sulfate, the fixing agent is 20g / L soda ash, and the dyeing condition is 60℃*30min; the post-processing is 60℃ hot water washing, 95℃ soap washing for 20min, and room temperature washing, drying and setting; Step 3, using the above-mentioned pure color fabric A to process into garments, to obtain garments B; Step 4: Garment B is subjected to a frying process to obtain garment D; The oxidant used for the stir-frying in step 4 is a conventional substance in the art, such as a mixed solution of potassium permanganate + phosphoric acid; NOVACRON Brill. Blue EC-B is easily oxidized and faded by the oxidant potassium permanganate, AVITERA Brill. Yellow SE cannot be oxidized and faded by the oxidant potassium permanganate, and NOVACRON Scarlet EC-6G is oxidized by the oxidant potassium permanganate to a semi-faded effect; The specific steps of frying the flower are as follows: prepare a mixed solution of 10g / L potassium permanganate solution and 10g / L phosphoric acid solution in a mass ratio of 1:1, and then evenly attach the mixed solution to the sand washing ball to obtain the sand washing ball C, put the garment B and the sand washing ball C into the sand frying machine together and stir at a uniform speed for 5 minutes to obtain the garment D; Step 5, washing and drying the garment D in sequence to obtain the garment E; The base color of the obtained garment E fabric is blue-green, and the surface color is yellow-green, forming an irregular colored fabric of blue-green+yellow-green. Embodiment 2:

[0020] A production process of a fried color style fabric comprises the following steps: Step 1: Pretreatment of knitted fabrics; The knitted fabric is made of cellulose fiber or cellulose fiber and spandex interwoven; Preferably, the knitted fabric is a plain fabric, composed of 95% cotton and 5% spandex; Step 2: dyeing, soaping, washing and drying the knitted fabric to obtain a pure color fabric A; The knitted fabric is dyed with reactive dyes, and the selected dyes are composed of two types of reactive dyes: one type is a single reactive group dye with low affinity to cellulose fibers, such as monochlorotriazine structure dyes, and the other type is a dye with high affinity to cellulose fibers, such as vinyl sulfone type dyes and multi-reactive group dyes; The dye formula is: AVITERA Brill. Yellow SE, NOVACRON Brill. Blue EC-B, NOVACRON Scarlet EC-6G, the proportions are: 1.0% owf, 2.0% owf, 1.0% owf respectively; The dyeing accelerator is 60g / L sodium sulfate, the fixing agent is 20g / L soda ash, and the dyeing condition is 60℃*30min; the post-processing is 60℃ hot water washing, 95℃ soap washing for 20min, and room temperature washing, drying and setting; Step 3, using the above-mentioned pure color fabric A to process into garments, to obtain garments B; Step 4: Garment B is subjected to a frying process to obtain garment D; The oxidant used for the stir-frying in step 4 is a conventional substance in the art, such as a mixed solution of potassium permanganate + phosphoric acid; NOVACRON Brill. Blue EC-B is easily oxidized and faded by the oxidant potassium permanganate, AVITERA Brill. Yellow SE cannot be oxidized and faded by the oxidant potassium permanganate, and NOVACRON Scarlet EC-6G is oxidized by the oxidant potassium permanganate to a semi-faded effect; The specific steps of frying the flower are as follows: prepare a mixed solution of 10g / L potassium permanganate solution and 10g / L phosphoric acid solution in a mass ratio of 1:2, and then evenly attach the mixed solution to the sand washing ball to obtain the sand washing ball C, put the garment B and the sand washing ball C into the sand frying machine together and stir them at a uniform speed for 15 minutes to obtain the garment D; Step 5, sequentially washing and drying the garment D to obtain garment E; The base color of the obtained garment E fabric is blue-green, and the surface color is yellow, forming an irregular colored fabric of blue-green+yellow. Embodiment 3:

[0021] A production process of a fried color style fabric comprises the following steps: Step 1: Pretreatment of knitted fabrics; The knitted fabric is made of cellulose fiber or cellulose fiber and spandex interwoven; Preferably, the knitted fabric is a plain fabric, composed of 95% cotton and 5% spandex; Step 2: dyeing, soaping, washing and drying the knitted fabric to obtain a pure color fabric A; The knitted fabric is dyed with reactive dyes, and the selected dyes are composed of two types of reactive dyes: one type is a single reactive group dye with low affinity to cellulose fibers, such as monochlorotriazine structure dyes, and the other type is a dye with high affinity to cellulose fibers, such as vinyl sulfone type dyes and multi-reactive group dyes; The dye formulas are: NOVACRON Brill.Tur EC-GN, NOVACRON Scarlet EC-6G, with the proportions being: 1.0% owf, 2.0% owf respectively; The dyeing accelerator is 60g / L sodium sulfate, the fixing agent is 20g / L soda ash, and the dyeing condition is 60℃*30min; the post-processing is 60℃ hot water washing, 95℃ soap washing for 20min, and room temperature washing, drying and setting; Step 3, using the above-mentioned pure color fabric A to process into garments, to obtain garments B; Step 4: Garment B is subjected to a color frying process to obtain garment D; The oxidant used for the stir-frying in step 4 is a conventional substance in the art, such as a mixed solution of potassium permanganate + phosphoric acid; NOVACRON Brill.Tur EC-GN cannot be oxidized and faded by the oxidant potassium permanganate, and NOVACRON Scarlet EC-6G is oxidized by the oxidant potassium permanganate to a semi-fading effect; The specific steps of frying the flower are as follows: prepare a mixed solution of 10g / L potassium permanganate solution and 10g / L phosphoric acid solution in a mass ratio of 1:2, and then evenly attach the mixed solution to the sand washing ball to obtain the sand washing ball C, put the garment B and the sand washing ball C into the sand frying machine together and stir them at a uniform speed for 10 minutes to obtain the garment D; Step 5, washing and drying the garment D in sequence to obtain the garment E; The base color of the obtained garment E fabric is brick red, and the surface color is cyan, forming an irregular colored fabric of brick red + cyan. Embodiment 4:

[0022] A production process of a fried color style fabric comprises the following steps: Step 1: Pretreatment of knitted fabrics; The knitted fabric is made of cellulose fiber or cellulose fiber and spandex interwoven; Preferably, the knitted fabric is a plain fabric, composed of 95% cotton and 5% spandex; Step 2: dyeing, soaping, washing and drying the knitted fabric to obtain a pure color fabric A; The knitted fabric is dyed with reactive dyes, and the selected dyes are composed of two types of reactive dyes: one type is a single reactive group dye with low affinity to cellulose fibers, such as monochlorotriazine structure dyes, and the other type is a dye with high affinity to cellulose fibers, such as vinyl sulfone type dyes and multi-reactive group dyes; The dye formulas are: NOVACRON Brill.Tur EC-GN, NOVACRON Scarlet EC-6G, with the proportions being: 1.0% owf, 2.0% owf respectively; The dyeing accelerator is 60g / L sodium sulfate, the fixing agent is 20g / L soda ash, and the dyeing condition is 60℃*30min; the post-processing is 60℃ hot water washing, 95℃ soap washing for 20min, and room temperature washing, drying and setting; Step 3, using the above-mentioned pure color fabric A to process into garments, to obtain garments B; Step 4: Garment B is subjected to a color frying process to obtain garment D; The oxidant used for the stir-frying in step 4 is a conventional substance in the art, such as a mixed solution of potassium permanganate + phosphoric acid; NOVACRON Brill.Tur EC-GN cannot be oxidized and faded by the oxidant potassium permanganate, and NOVACRON ScarletEC-6G is oxidized by the oxidant potassium permanganate to a semi-fading effect; The specific steps of frying the flower are as follows: prepare a mixed solution of 10g / L potassium permanganate solution and 10g / L phosphoric acid solution in a mass ratio of 1:2, and then evenly attach the mixed solution to the sand washing ball to obtain the sand washing ball C, put the garment B and the sand washing ball C into the sand frying machine together and stir them at a uniform speed for 15 minutes to obtain the garment D; Step 5, washing and drying the garment D in sequence to obtain the garment E; The base color of the obtained garment E fabric is brick red, and the surface color is cyan, forming an irregular colored fabric with cyan covering the surface color and brick red dotted on the base color.

[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A production process for a fried color style fabric, characterized in that The process comprises the following steps: Step 1: Pretreatment of knitted fabrics; Step 2: dyeing, soaping, washing and drying the knitted fabric to obtain a pure color fabric A; The knitted fabric is dyed with reactive dyes, and the selected dyes are composed of two types of reactive dyes: one type is a single reactive group dye with low affinity to cellulose fibers, and the other type is a dye with high affinity to cellulose fibers; Step 3, using the above-mentioned pure color fabric A to process into garments, to obtain garments B; Step 4: Garment B is subjected to a frying process to obtain garment D; The oxidant used for frying in step 4 is a mixed solution of potassium permanganate + phosphoric acid; Step 5: Wash and dry the garment D in sequence to obtain the garment E.

2. The production process of a fried color style fabric according to claim 1, characterized in that: In step 1, the knitted fabric is made of cellulose fiber or cellulose fiber and spandex interwoven.

3. The production process of a fried color style fabric according to claim 1, characterized in that: In step 2, monochlorotriazine structure dye is used for low affinity single active group dye for cellulose fiber, and vinyl sulfone type dye and multi-active group dye are used for high affinity dye for cellulose fiber.

4. The production process of a fried color style fabric according to claim 1, characterized in that: The dye formula in step 2 is: AVITERA Brill. Yellow SE, NOVACRON Brill. Blue EC-B, NOVACRON Scarlet EC-6G, and the proportions are: 1.0% owf, 2.0% owf, 1.0% owf, respectively.

5. The production process of a fried color style fabric according to claim 1, characterized in that: In step 2, the dyeing accelerator is 60 g / L of sodium sulfate, the fixing agent is 20 g / L of soda ash, and the dyeing conditions are 60°C*30 min; the subsequent steps are washing with hot water at 60°C, soap washing at 95°C for 20 min, and cleaning and drying at room temperature for setting.

6. The production process of a fried color style fabric according to claim 1, characterized in that: The oxidant used for frying the flowers in step 4 is a mixed solution of potassium permanganate + phosphoric acid.

7. The production process of a fried color style fabric according to claim 1, characterized in that: The specific frying steps in step 4 are: prepare a mixed solution of 10g / L potassium permanganate solution and 10g / L phosphoric acid solution in a mass ratio of 1:1, and then evenly attach the mixed solution to the sand washing ball to obtain sand washing ball C, put the garment B and the sand washing ball C into a sand frying machine together and stir at a uniform speed for 5 minutes to obtain garment D.

8. The production process of a fried color style fabric according to claim 1, characterized in that: Step 4: The specific frying steps are: prepare a mixed solution of 10g / L potassium permanganate solution and 10g / L phosphoric acid solution in a mass ratio of 1:2, and then evenly attach the mixed solution to the sand washing ball to obtain sand washing ball C, put the garment B and the sand washing ball C into the sand frying machine together and stir at a uniform speed for 15 minutes to obtain garment D.

9. The production process of a fried color style fabric according to claim 1, characterized in that: The specific frying steps in step 4 are: prepare a mixed solution of 10g / L potassium permanganate solution and 10g / L phosphoric acid solution in a mass ratio of 1:2, and then evenly attach the mixed solution to the sand washing ball to obtain sand washing ball C, put the garment B and the sand washing ball C into a sand frying machine together and stir them at a uniform speed for 10 minutes to obtain garment D.

10. The production process of a fried color style fabric according to claim 1, characterized in that: The specific frying steps in step 4 are: prepare a mixed solution of 10g / L potassium permanganate solution and 10g / L phosphoric acid solution in a mass ratio of 1:2, and then evenly attach the mixed solution to the sand washing ball to obtain sand washing ball C, put the garment B and the sand washing ball C into a sand frying machine together and stir at a uniform speed for 15 minutes to obtain garment D.

Citation Information

Patent Citations

  • Colorful cloth

    CN101403198A

  • Cloth cover art dyeing method

    CN104963215A