A bidirectional adjustable eccentric guide wheel device
By designing a bidirectional adjustable eccentric guide wheel device, the problem of insufficient contact between the guide wheel and the guide rail was solved, achieving stable contact and smooth operation between the guide wheel and the guide rail, adapting to the wear and deformation of the guide rail, and improving the operational stability and load-bearing capacity of the equipment.
Patent Information
- Application Number
- CN202411259542.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2044-09-10
AI Technical Summary
Existing marine lifting devices suffer from unstable operation during vertical lifting due to insufficient contact between the guide wheel and the guide rail caused by changes in the guide rail position or wear. This necessitates frequent replacement of the guide wheel device.
A bidirectional adjustable eccentric guide wheel device is designed. The circumferential position of the guide wheel is finely adjusted by the eccentric shafts of the transverse and longitudinal guide wheel assemblies, which can adapt to the wear and deformation of the guide rail and ensure full contact and pressure transmission between the guide wheel and the guide rail.
This achieves stable contact between the guide wheel and the guide rail, improving the smoothness of equipment operation and load-bearing capacity, and reducing maintenance frequency.
Smart Images

Figure CN119508342B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of guide wheel device technology, and in particular to a bidirectional adjustable eccentric guide wheel device. Background Technology
[0002] When a marine lifting device is vertically lifting, it can withstand a certain off-center load moment through the full contact between the guide wheels and the guide rails of the lifting platform. In particular, after long-term use, due to the deformation of the hull causing slight changes in the position of the guide rails, or due to wear of the guide rails after long-term use, the guide wheels and guide rails may not be able to make full contact or may become stuck, resulting in unstable operation of the lifting platform. In such cases, the guide wheel device needs to be replaced. Summary of the Invention
[0003] In view of the above-mentioned problems existing in the prior art, the present invention provides a bidirectional adjustable eccentric guide wheel device, which can simultaneously withstand forces in two vertical directions. This not only makes the guide wheel device compact and easy to install, but also allows for fine adjustment of the circumferential position of the guide wheel in two directions through two eccentric shafts, so as to adapt to wear or slight deformation caused by long-term use of the guide rail, ensuring full contact and pressure transmission between the guide wheel and the guide rail, and ensuring the stability of equipment operation. At the same time, the bidirectional adjustable eccentric guide wheel device can withstand overturning moments in two vertical directions when mirror-mounted in pairs and used in conjunction with corresponding guide rails.
[0004] This invention provides a bidirectional adjustable eccentric guide wheel device, comprising: a guide wheel mounting frame, a transverse guide wheel assembly, and a longitudinal guide wheel assembly, wherein...
[0005] The flange of the guide wheel mounting bracket has a protrusion on its upper surface. The protrusion has a tapered hole along the width of the flange. The tapered hole is adapted to the tapered shaft of the transverse guide wheel assembly. The protrusion has a circular shaft hole on its side that is perpendicular to the center line of the tapered hole and close to the longitudinal guide wheel assembly. The circular shaft hole is adapted to the small shaft of the eccentric shaft of the longitudinal guide wheel assembly and is used to install and fix the longitudinal guide wheel assembly.
[0006] The tapered shaft of the transverse guide wheel assembly passes through the tapered hole, and the small shaft end of the tapered shaft is pressed onto the guide wheel mounting bracket in sequence by an adjusting sleeve, a small shaft end stop washer and a small shaft end nut;
[0007] The longitudinal guide wheel assembly has a longitudinal guide wheel installed on the middle section of the eccentric shaft. The two ends of the eccentric shaft are provided with protruding small shafts. One small shaft is fitted and installed in accordance with the circular shaft hole, and the other small shaft is fitted and connected to the shaft hole on the lug of the guide wheel mounting bracket through a bushing.
[0008] In some embodiments of the present invention, the lower surface of the bottom flange of the guide wheel mounting bracket is a mounting surface, and it is fixed by four mounting holes provided at the four corners of the bottom flange. The bottom flange is also provided with four pin holes for positioning with the mounting base after installation.
[0009] In some embodiments of the present invention, an oil cup is installed on the lug of the guide wheel mounting bracket, and the oil cup is connected to the lubrication channel inside the longitudinal guide wheel assembly through a lubrication channel provided on the lug.
[0010] In some embodiments of the present invention, the transverse guide wheel assembly further includes a transverse guide wheel, a large shaft end nut, and a large shaft end retaining washer. The transverse guide wheel is installed on one end of the large shaft of the tapered shaft and is pressed against the shoulder of the tapered shaft by the large shaft end nut and the large shaft end retaining washer.
[0011] In some embodiments of the present invention, the thickness of the adjusting sleeve is adjusted according to the shaft end clamping condition so that the tapered shaft and the tapered hole are in full contact when clamped.
[0012] In some embodiments of the present invention, the tapered shaft is provided with a lubricating oil passage leading from the small shaft end face to the transverse guide wheel. An oil cup installed on the small shaft end face of the tapered shaft is connected to the internal lubricating oil passage. The small shaft end of the tapered shaft is concentric with the tapered surface, and the eccentricity between the concentric line and the axis of the large shaft end of the tapered shaft is e. Rotating the tapered shaft in the circumferential direction can adjust the position of the transverse guide wheel in the circumferential direction by twice the eccentricity e.
[0013] In some embodiments of the present invention, a spacer, a longitudinal guide wheel, a bushing, an adjusting end cap, a washer, and a screw are sequentially installed on the eccentric shaft of the longitudinal guide wheel assembly, and the longitudinal guide wheel assembly is axially fixed by the washer and the screw.
[0014] In some embodiments of the present invention, the two small shafts on both sides of the eccentric shaft of the device are concentric, and the eccentricity between the concentric shaft and the center line of the longitudinal guide wheel mounting shaft in the middle section is f. Rotating the eccentric shaft in the circumferential direction can adjust the position of the longitudinal guide wheel in the circumferential direction by twice the eccentricity f.
[0015] In some embodiments of the present invention, a bidirectional adjustable eccentric guide wheel device is formed by mirroring the longitudinal guide wheel assembly along the central axis of the transverse guide wheel assembly.
[0016] Compared with the prior art, the beneficial effects of the bidirectional adjustable eccentric guide wheel device provided in this embodiment of the invention are as follows: it integrates the transverse guide wheel assembly and the longitudinal guide wheel assembly into a whole, with a compact structure and convenient installation. The mounting shaft of the transverse guide wheel assembly adopts a tapered hole fit, which has a large contact area and strong load-bearing capacity. Both the transverse guide wheel assembly and the longitudinal guide wheel assembly can be finely adjusted in circumferential position by rotating their respective eccentric shafts, adapting to wear or slight deformation caused by long-term use of the guide rail, ensuring full contact and pressure transmission between the guide wheel and the guide rail, and ensuring the stability of equipment operation. Attached Figure Description
[0017] Figure 1 This is a top view of a bidirectional adjustable eccentric guide wheel device provided in an embodiment of the present invention.
[0018] Figure 2 This is a cross-sectional view of the transverse guide wheel assembly of the bidirectional adjustable eccentric guide wheel device provided in an embodiment of the present invention.
[0019] Figure 3 This is a cross-sectional view of the longitudinal guide wheel assembly of the bidirectional adjustable eccentric guide wheel device provided in an embodiment of the present invention.
[0020] Figure 4 This is a top view of the bidirectional adjustable eccentric guide wheel device provided in the embodiment of the present invention.
[0021] Figure Labels
[0022] 1. Guide wheel mounting bracket; 2. Transverse guide wheel assembly; 3. Longitudinal guide wheel assembly; 4. Oil cup; 5. Transverse guide wheel; 6. Tapered shaft; 7. Large shaft end nut; 8. Large shaft end retaining washer; 9. Adjusting sleeve; 10. Small shaft end retaining washer; 11. Small shaft end nut; 12. Oil cup; 13. Longitudinal guide wheel; 14. Eccentric shaft; 15. Spacer; 16. Shaft sleeve; 17. Plug; 18. Adjusting end cover; 19. Spring washer; 20. Screw. Detailed Implementation
[0023] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0024] Various embodiments and features of this application are described herein with reference to the accompanying drawings.
[0025] These and other features of this application will become apparent from the following description of preferred forms of embodiments given as non-limiting examples, with reference to the accompanying drawings.
[0026] It should also be understood that although this application has been described with reference to some specific examples, those skilled in the art can certainly implement many other equivalent forms of this application, which have the features described in the claims and are therefore all within the scope of protection defined herein.
[0027] The above and other aspects, features and advantages of this application will become more apparent when taken in conjunction with the accompanying drawings and in view of the following detailed description.
[0028] Specific embodiments of this application are described below with reference to the accompanying drawings; however, it should be understood that the claimed embodiments are merely examples of this application, which can be implemented in various ways. Well-known and / or repeated functions and structures are not described in detail to ascertain the true intent based on the user's historical operations, and to avoid unnecessary or redundant details that would obscure this application. Therefore, the specific structural and functional details claimed herein are not intended to be limiting, but merely serve as the basis and representative basis for the claims to teach those skilled in the art to use this application in various ways with substantially any suitable detailed structure.
[0029] This specification may use the phrases “in one embodiment,” “in another embodiment,” “in yet another embodiment,” or “in other embodiments,” all of which may refer to one or more of the same or different embodiments according to this application.
[0030] This invention provides a bidirectional adjustable eccentric guide wheel device, comprising: a guide wheel mounting frame 1, a transverse guide wheel assembly 2, and a longitudinal guide wheel assembly 3, wherein...
[0031] The upper surface of the flange of the guide wheel mounting bracket 1 is provided with a protrusion, and the protrusion is provided with a tapered hole along the width direction of the flange. The tapered hole is adapted to the tapered shaft 6 of the transverse guide wheel assembly 2. The protrusion is provided with a circular shaft hole on the side that is perpendicular to the center line of the tapered hole and close to the longitudinal guide wheel assembly 3. The circular shaft hole is adapted to the small shaft of the eccentric shaft 14 of the longitudinal guide wheel assembly 3 and is used to install and fix the longitudinal guide wheel assembly 3.
[0032] The tapered shaft 6 of the transverse guide wheel assembly 2 passes through the tapered hole, and the small shaft end of the tapered shaft 6 is pressed onto the guide wheel mounting bracket 1 in sequence by the adjusting sleeve 9, the small shaft end stop washer 10 and the small shaft end nut 11;
[0033] The longitudinal guide wheel assembly 3 has a longitudinal guide wheel 13 mounted on the middle section of the eccentric shaft 14. The two ends of the eccentric shaft 14 are provided with protruding small shafts. One small shaft is fitted with the circular shaft hole, and the other small shaft is fitted with the shaft hole on the lug of the guide wheel mounting bracket 1 through the bushing 16.
[0034] In this embodiment, the lower surface of the bottom flange of the guide wheel mounting bracket 1 is the mounting surface, and it is fixed by four mounting holes provided at the four corners of the bottom flange. The bottom flange is also provided with four pin holes for positioning with the mounting base after installation.
[0035] Meanwhile, an oil cup 4 is installed on the lug of the guide wheel mounting bracket 1, and the oil cup 4 is connected to the lubrication channel inside the longitudinal guide wheel assembly 3 through the lubrication channel provided on the lug.
[0036] In this embodiment, the transverse guide wheel assembly 2 further includes a transverse guide wheel 5, a large shaft end nut 7, and a large shaft end retaining washer 8. The transverse guide wheel 5 is installed on one end of the large shaft of the tapered shaft 6 and is pressed against the shoulder of the tapered shaft 6 by the large shaft end nut 7 and the large shaft end retaining washer 8.
[0037] Meanwhile, the thickness of the adjusting sleeve 9 is adjusted according to the clamping condition of the shaft end so that the tapered shaft 6 and the tapered hole can be in full contact when clamped.
[0038] Furthermore, the tapered shaft 6 has a lubricating oil passage inside that leads from the small shaft end face to the transverse guide wheel 5. The oil cup 12 installed on the small shaft end face of the tapered shaft 6 is connected to the internal lubricating oil passage. The small shaft end of the tapered shaft 6 is concentric with the tapered surface, and the eccentricity between the concentric line and the axis of the large shaft end of the tapered shaft 6 is e. Rotating the tapered shaft 6 in the circumferential direction can adjust the position of the transverse guide wheel 5 in the circumferential direction by twice the eccentricity e.
[0039] In this embodiment, a spacer 15, a longitudinal guide wheel 13, a bushing 16, an adjusting end cap 18, a washer, and a screw 20 are sequentially installed on the eccentric shaft 14 of the longitudinal guide wheel assembly 3, and the longitudinal guide wheel assembly 3 is axially fixed by the washer and the screw 20.
[0040] Meanwhile, the two small shafts on both sides of the eccentric shaft 14 are concentric, and the eccentricity between the concentric shaft and the center line of the mounting shaft of the middle longitudinal guide wheel 13 is f. By rotating and adjusting the eccentric shaft 14 in the circumferential direction, the longitudinal guide wheel 13 can be adjusted to a position of twice the eccentricity f in the circumferential direction.
[0041] In this embodiment, a bidirectional adjustable eccentric guide wheel device is formed by mirroring the longitudinal guide wheel assembly 3 along the central axis of the transverse guide wheel assembly 2, which can be used in pairs.
[0042] To facilitate understanding of the above technical solutions, the following examples are provided:
[0043] In the aforementioned bidirectional adjustable eccentric guide wheel device, the lower surface of the bottom flange of the guide wheel mounting bracket 1 is the mounting surface, which can be fixed through four mounting holes on the bottom flange. Four pin holes are also provided on the bottom flange for positioning with the mounting base after installation. A directional protrusion is provided on the upper surface of the flange of the guide wheel mounting bracket 1, and a longitudinal tapered hole is provided on the protrusion to cooperate with the tapered shaft of the transverse guide wheel assembly 2. A certain eccentricity is set between the axis of the transverse guide wheel 5 and the axis of the tapered surface of the tapered shaft. By rotating the tapered shaft, the transverse guide wheel 5 can be adjusted within a transverse range of twice the axis. Fine-tuning is performed; a circular shaft hole is provided on one side of the protrusion perpendicular to the longitudinal tapered hole. This shaft hole is concentric with the shaft hole on one side of the guide wheel mounting bracket 1. It is used to install and fix the longitudinal guide wheel assembly 3. The axis of the concentric shaft hole is set with a certain eccentricity to the axis of the longitudinal guide wheel 13. By rotating the eccentric shaft of the longitudinal guide wheel 13, the longitudinal guide wheel can be finely adjusted within a range of twice the longitudinal axis. An oil cup 4 is installed on the ear of the guide wheel mounting bracket 1. The oil cup 4 is connected to the lubrication channel inside the longitudinal guide wheel assembly 3 through the lubrication channel provided on the ear of the guide wheel mounting bracket 1.
[0044] The transverse guide wheel assembly 2 consists of a transverse guide wheel 5, a tapered shaft 6, a large shaft end nut 7, a large shaft end retaining washer 8, an adjusting sleeve 9, a small shaft end retaining washer 10, a small shaft end nut 11, and an oil cup 12. The transverse guide wheel 5 is installed on one end of the large shaft of the tapered shaft 6 and is pressed against the shoulder of the tapered shaft 4 by the large shaft end nut 7 and the large shaft end retaining washer 8. The tapered shaft 6 of the transverse guide wheel assembly 2 mates with the tapered hole on the guide wheel mounting bracket 1. The small shaft end of the tapered shaft 6 is pressed against the guide wheel mounting bracket 1 in sequence by the adjusting sleeve 9, the small shaft end retaining washer 10, and the small shaft end nut 11. The thickness of the adjusting sleeve 9 needs to be adjusted according to the clamping condition of the shaft end to ensure that the tapered shaft 6 and the tapered hole on the guide wheel mounting bracket 1 are in full contact when clamped. The tapered shaft 6 has a lubricating oil passage inside that leads from the small shaft end face to the transverse guide wheel 5. The oil cup 12 installed on the small shaft end face of the tapered shaft 6 is connected to its internal lubricating oil passage. The small shaft end of the tapered shaft 6 is concentric with the tapered surface. The eccentricity between the concentric line and the axis of the large shaft end of the tapered shaft 6 is e (determined according to actual adjustment requirements). Rotating the tapered shaft 6 in the circumferential direction can adjust the transverse guide wheel 5 to a position of twice the eccentricity e in the circumferential direction.
[0045] The longitudinal guide wheel assembly 3 consists of a longitudinal guide wheel 13, an eccentric shaft 14, a spacer 15, a bushing 16, a plug 17, an adjusting end cap 18, a spring washer 19, and a screw 20. The longitudinal guide wheel 13 is mounted on the middle section of the eccentric shaft 14. Small shafts extend from both sides of the middle section of the eccentric shaft 14. One small shaft mates with the shaft hole on the protrusion of the guide wheel mounting bracket 1, and the other small shaft mates with the shaft hole on the lug of the guide wheel mounting bracket 1 through the bushing 16. The spacer 15, the longitudinal guide wheel 13, the bushing 16, and the adjusting end cap 18 are sequentially mounted on the eccentric shaft 14. The longitudinal guide wheel assembly 3 is axially fixed by the washer 19 and the screw 20. The adjusting end cap 18 is provided with a plug 17. The small shafts on both sides of the eccentric shaft 14 are concentric, and the eccentricity between the concentric shaft and the center line of the mounting shaft of the longitudinal guide wheel 13 in the middle section is e (determined according to actual adjustment requirements). By rotating the eccentric shaft 14 in the circumferential direction, the longitudinal guide wheel 13 can be adjusted to a position of twice the eccentricity e in the circumferential direction.
[0046] This bidirectional adjustable eccentric guide wheel device can be formed by mirroring the longitudinal guide wheel assembly 3 along the central axis of the transverse guide wheel assembly 2 to create a pairable bidirectional adjustable eccentric guide wheel device.
[0047] As can be seen from the above technical solution, the bidirectional adjustable eccentric guide wheel device provided in the above embodiments of the present invention integrates the transverse guide wheel assembly 2 and the longitudinal guide wheel assembly 3 into a whole, which has a compact structure and is easy to install. The mounting shaft of the transverse guide wheel assembly 2 adopts a tapered hole fit, which has a large contact area and strong load-bearing capacity. Both the transverse guide wheel assembly 2 and the longitudinal guide wheel assembly 3 can be finely adjusted in circumferential position by rotating their respective eccentric shafts to adapt to wear or slight deformation caused by long-term use of the guide rail, ensure sufficient contact and pressure transmission between the guide wheel and the guide rail, and ensure the stability of equipment operation.
[0048] The above embodiments are merely exemplary embodiments of the present invention and are not intended to limit the present invention. The scope of protection of the present invention is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to the present invention within its spirit and scope of protection, and such modifications or equivalent substitutions should also be considered to fall within the scope of protection of the present invention.
Claims
1. A bidirectional adjustable eccentric guide wheel device, characterized in that, include: Guide wheel mounting bracket, transverse guide wheel assembly, and longitudinal guide wheel assembly, among which, The flange of the guide wheel mounting bracket has a protrusion on its upper surface. The protrusion has a tapered hole along the width of the flange. The tapered hole is adapted to the tapered shaft of the transverse guide wheel assembly. The protrusion has a circular shaft hole on its side that is perpendicular to the center line of the tapered hole and close to the longitudinal guide wheel assembly. The circular shaft hole is adapted to the small shaft of the eccentric shaft of the longitudinal guide wheel assembly and is used to install and fix the longitudinal guide wheel assembly. The tapered shaft of the transverse guide wheel assembly passes through the tapered hole, and the small shaft end of the tapered shaft is pressed onto the guide wheel mounting bracket in sequence by an adjusting sleeve, a small shaft end stop washer and a small shaft end nut; The longitudinal guide wheel assembly has a longitudinal guide wheel installed on the middle section of the eccentric shaft. The two ends of the eccentric shaft are provided with protruding small shafts. One small shaft is fitted and installed in accordance with the circular shaft hole, and the other small shaft is fitted and connected to the shaft hole on the lug of the guide wheel mounting bracket through a bushing. The transverse guide wheel assembly also includes a transverse guide wheel, which is mounted on one end of the main shaft of the tapered shaft; The small end of the tapered shaft is concentric with the tapered surface, and the eccentricity between the concentric line and the center line of the large end of the tapered shaft is e.
2. The bidirectional adjustable eccentric guide wheel device according to claim 1, characterized in that, The lower surface of the bottom flange of the guide wheel mounting bracket is the mounting surface. It is fixed by four mounting holes at the four corners of the bottom flange. The bottom flange is also provided with four pin holes for positioning with the mounting base after installation.
3. The bidirectional adjustable eccentric guide wheel device according to claim 2, characterized in that, An oil cup is installed on the lug of the guide wheel mounting bracket, and the oil cup is connected to the lubrication channel inside the longitudinal guide wheel assembly through the lubrication channel provided on the lug.
4. The bidirectional adjustable eccentric guide wheel device according to claim 3, characterized in that, The transverse guide wheel assembly also includes a large shaft end nut and a large shaft end retaining washer, and the transverse guide wheel is pressed onto the tapered shaft shoulder by the large shaft end nut and the large shaft end retaining washer.
5. The bidirectional adjustable eccentric guide wheel device according to claim 4, characterized in that, The thickness of the adjusting sleeve is adjusted according to the clamping condition of the shaft end so that the tapered shaft and the tapered hole are in full contact when clamped.
6. The bidirectional adjustable eccentric guide wheel device according to claim 5, characterized in that, The tapered shaft has a lubrication channel inside that leads from the small shaft end face to the transverse guide wheel. The oil cup installed on the small shaft end face of the tapered shaft is connected to the internal lubrication channel. Rotating the tapered shaft in the circumferential direction can adjust the position of the transverse guide wheel in the circumferential direction by 2 times the eccentricity e.
7. The bidirectional adjustable eccentric guide wheel device according to claim 6, characterized in that, The longitudinal guide wheel assembly is sequentially mounted on the eccentric shaft with a spacer, a longitudinal guide wheel, a bushing, an adjusting end cap, a washer, and a screw, which are used to axially fix the longitudinal guide wheel assembly.
8. The bidirectional adjustable eccentric guide wheel device according to claim 7, characterized in that, The two small shafts on both sides of the eccentric shaft of the device are concentric, and the eccentricity between the concentric shaft and the center line of the longitudinal guide wheel mounting shaft in the middle section is f. By rotating and adjusting the eccentric shaft in the circumferential direction, the longitudinal guide wheel can be adjusted to a position of twice the eccentricity f in the circumferential direction.
9. The bidirectional adjustable eccentric guide wheel device according to claim 8, characterized in that, A bidirectional adjustable eccentric guide wheel device is formed by mirroring the longitudinal guide wheel assembly along the central axis of the transverse guide wheel assembly, enabling pairing and use.
Citation Information
Patent Citations
Horizontal wheel displacement adjusting method and displacement-adjustable horizontal wheel group
CN102431894A
Novel guide wheel device of hydrodynamic test trailer
CN103162933A