A forging testing device

By designing the forging test device and using the conveyor and high-definition camera for all-round shooting, the problem of low surface quality inspection efficiency of regular forging parts is solved, and efficient and accurate quality inspection and automatic classification are achieved.

CN119510429BActive Publication Date: 2025-08-08JIANG XI YIN LI LONG DUAN ZAO YOU XIAN GONG SI
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Patent Information

Application Number
CN202411633404.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-08-08
Estimated Expiration
2044-11-15

AI Technical Summary

Technical Problem

In the prior art, the surface quality inspection efficiency of regular forging parts is low and it is prone to missed inspection, especially during the quality inspection process of regular forging parts such as cubes and cuboids.

Method used

A forging part testing device is designed, which conveys forging parts through a conveyor, and uses the first high-definition camera to perform preliminary shooting and identification. The rotating clamping device rotates the forging parts. The second high-definition camera performs all-round shooting. The image is transmitted to the control cabinet for defect judgment and can be manually re-checked.

Benefits of technology

It realizes efficient surface quality inspection of regular forged parts, avoids missed inspection, improves quality inspection efficiency, and supports automatic classification and manual re-inspection, which is suitable for promotion and use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a forging testing device, which includes a control cabinet and a frame. The frame is equipped with a conveyor. A first high-definition camera connected to the control cabinet is installed on the top of the frame and located on both sides of the conveyor. A rotary clamping device is provided on both sides of the frame. A bracket is provided on the top of the frame and located on the right side of the rotary clamping device. A second high-definition camera is installed through the bracket, and the second high-definition camera is connected to the control cabinet. The device completes the transportation of forgings through the conveyor. During the transportation process, the surface of the forgings is photographed by the first high-definition camera. The photographed images are transmitted to the control cabinet for processing to realize defect judgment. Manual inspection can also be performed manually in front of the control cabinet.
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Description

Technical Field

[0001] The invention relates to a forging testing device. Background Art

[0002] Tests on forgings include:

[0003] Geometric shape and size: The external dimensions of general forgings are inspected with measuring tools such as steel rulers, calipers, and templates; forgings with complex shapes can be accurately inspected by scribing.

[0004] Surface quality: If there are cracks, bruises, or folding defects on the surface of the forging, they can generally be detected with the naked eye.

[0005] Internal structure: Check for cracks, inclusions, looseness, and other defects inside the forging. The macroscopic structure of the forging section can be inspected with the naked eye or with a 10-30x magnifying glass. A common method in production is acid etching, which involves cutting a sample from the area of the forging to be inspected and etching it with acid to clearly reveal any macroscopic defects on the cross section, such as forging flow line distribution, cracks, and inclusions.

[0006] Metallographic inspection: This is an inspection method that uses a metallographic microscope to observe the fracture structure of forgings. It can check items such as carbide distribution, grain size and decarburization depth.

[0007] Mechanical properties: Mechanical properties testing mainly includes hardness, tensile strength, and impact toughness. Sometimes, cold bending tests and fatigue tests may also be performed according to part design requirements.

[0008] Chemical composition analysis: Forgings are sampled from the corresponding riser end. Important forgings need to be sampled from both ends of the water and riser in order to understand the degree of segregation. Special parts or defect (and failure) analysis often requires analysis of the content of gas, inclusions and trace impurity elements for quality confirmation or research purposes.

[0009] The surface quality defects of forging parts mainly include surface cracks, folds, lack of meat, errors, insufficient die forging, surface pits, surface bubbles and orange peel surface.

[0010] The surface defects of forgings are mainly detected through manual quality inspection, which has low efficiency, especially for forgings with regular surfaces, such as cubes and cuboids. During the quality inspection process, some surfaces are often missed after rotation, resulting in quality inspection errors.

[0011] Based on the above problems, we designed a forging testing device that can perform rapid surface quality inspection on regular forgings. Summary of the Invention

[0012] The technical problem to be solved by the present invention is to provide a forging testing device which can perform rapid surface quality inspection on regular forgings.

[0013] In order to solve the above problems, the present invention adopts the following technical solutions:

[0014] A forging testing device includes a control cabinet and a frame, wherein the frame is equipped with a conveyor, and a first high-definition camera connected to the control cabinet is installed on the top of the frame and located on both sides of the conveyor, and a rotating clamping device is provided on both sides of the frame, and a bracket is provided on the top of the frame and located on the right side of the rotating clamping device, and a second high-definition camera is installed through the bracket. The second high-definition camera is connected to the control cabinet, and the forging to be tested is conveyed by the conveyor. When the forging is conveyed by the conveyor, it passes between the first high-definition cameras on both sides, and two opposite sides of the forging are photographed. When the forging reaches the position of the two rotating clamping devices, the forging is clamped by the rotating clamping device. At this time, the conveyor retracts, and the rotating clamping device drives the forging to rotate 360°. During the rotation, the second high-definition camera is used to shoot, and the images captured by the first high-definition camera and the second high-definition camera are transmitted to the control cabinet.

[0015] Preferably, the conveyor includes a pulley roller, a movable roller, a transition roller, a tensioning roller, a driving motor and a conveyor belt, and the pulley roller is provided with multiple parallel rollers on the upper and lower sides, and the pulley roller is rotatably matched with the frame, and the driving motor is installed on the outside of the frame and connected to drive the pulley roller on the outer side, and sliders are provided at both ends of the movable roller, and the slider is rotatably matched with the movable roller, and a slide groove is processed on the groove wall of the frame, and a screw is rotatably matched in the slide groove, and a first driving motor is installed at one end of the screw, and the screw is threadedly matched with the slider, and the first driving motors on both sides are started synchronously, and the driving motor and the first driving motor are both connected to the control cabinet ; A second slider is provided at both ends of the tensioning roller, and the second slider is rotatably matched with the tensioning roller. Grooves are provided at the groove walls on both sides of the frame, and a guide rod is vertically provided in the groove, and the second slider slides and fits in the groove, and the guide rod passes through the second slider. A spring is provided on the guide rod, and the spring acts on the top of the second slider. Under the action of the spring and gravity, the second slider moves downward; Two transition rollers are provided, which are respectively arranged on both sides of the tensioning roller, and the conveyor belt is rotationally supported by the pulley roller and the movable roller. The tensioning roller acts on the inner bottom of the conveyor belt, and the transition roller is rotatably supported on the outside of the conveyor belt.

[0016] Preferably, a vertical plate is provided inside the frame, and the height of the upper end surface of the vertical plate is lower than the height of the transition roller on the right side, so that the vertical plate is always out of contact with the conveyor belt, and the tensioning roller does not exceed the vertical plate when it moves to the left to the extreme position, so that after the tensioning roller retracts and the conveyor belt continues to convey, the forging located on the surface of the conveyor belt falls to the right side of the vertical plate.

[0017] Preferably, a first vertical plate is provided inside the frame, the first vertical plate is located on the right side of the vertical plate, an inclined plate is welded between the vertical plate and the first vertical plate, a material return port is provided at the rear of the frame, the inclined plate is inclined downward toward the material return port, and the forgings dropped from the conveyor belt pass through the inclined plate and exit from the material return port; a first transverse groove and a second transverse groove are provided on the inner walls on both sides of the frame, the height of the second transverse groove is lower than the height of the first transverse groove, and the first transverse groove extends to the top of the material return port, and a stripper plate is provided in the frame, the stripper plate is inclined, and the left end of the stripper plate is higher than the right end , pulleys are provided at the front and rear end surfaces of the stripper plate, and the pulleys are fitted in the first transverse groove, and slide bars are provided at the front and rear end surfaces of the stripper plate, and the slide bars are fitted in the second transverse groove, and a pneumatic push rod is installed on the outside of the frame, and the pneumatic push rod is connected to the slide bar at one end. When the pneumatic push rod retracts to the limit position, the stripper plate moves to the bottom of the conveyor belt. At this time, the position of the conveyor belt retreats, and when conveying continues, the forgings on the surface of the conveyor belt fall onto the stripper plate and are guided to the right through the stripper plate. The pneumatic push rod is connected to the control cabinet; a scraper is provided at the top position of the left end of the stripper plate.

[0018] Preferably, an opening is provided on the right side of the frame.

[0019] Preferably, the height of the first vertical plate is lower than that of the vertical plate, and when the stripper plate slides to the left to the limit position, its lower surface never contacts the upper end surface of the first vertical plate.

[0020] Preferably, the rotary clamping device includes a side bracket, an electric push rod, a rotary motor and a buffer device, the side bracket is fixed to the outside of the frame, the electric push rod is installed through the side bracket, the buffer device is installed at the movable end of the electric push rod, the rotary motor is installed through the buffer device, and a clamping plate is installed at the turntable position of the rotary motor, and the forging to be tested is clamped by the clamping plates on both sides, and the electric push rod and the rotary motor are both connected to the control cabinet.

[0021] Preferably, the buffer device includes a sleeve, a removable end cover is provided at the opening of the sleeve, a guide hole is provided at the axis of the end cover, a guide block is provided at the hole wall of the guide hole, a guide rod is installed through the guide hole, the guide rod has a guide groove that matches the guide block, the guide groove passes through the guide rod backward, the end of the guide rod located in the sleeve is provided with a pressure plate, a first spring is provided in the sleeve, the first spring acts on the pressure plate, and the outer end of the guide rod is fixedly connected to the rotary motor.

[0022] Preferably, a rubber ring for anti-slip is provided on the plate surface of the clamping plate, and an exhaust hole is penetrated through the inner wall of the clamping plate.

[0023] The beneficial effects of the present invention are:

[0024] This device completes the transportation of forgings through a conveyor, and during the transportation process, the surface of the forgings is photographed by a first high-definition camera. The photographed images are transmitted to a control cabinet for processing to realize defect judgment. Manual inspection can also be carried out manually in front of the control cabinet. The continued transportation of the conveyor will transport the forgings to the position of the rotary clamping device, and the forgings are clamped by the rotary clamping device. After clamping, the forgings are rotated and photographed by a second high-definition camera to complete the inspection of the remaining surfaces. This can avoid missed inspections and has high inspection efficiency. After the inspection is completed, it can be automatically classified according to whether it is qualified, which is convenient for manual re-inspection and suitable for popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0026] Figure 1 It is a structural schematic diagram of the present invention;

[0027] Figure 2 This is the conveying diagram of forging parts;

[0028] Figure 3 Schematic diagram of pushing in the stripper plate;

[0029] Figure 4 Schematic diagram of the ejection of the stripper plate;

[0030] Figure 5 This is a schematic diagram of the movable roller retreating;

[0031] Figure 6It is a schematic diagram of the movable roller sliding out;

[0032] Figure 7 for Figure 4 Enlarged view at point A;

[0033] Figure 8 is a perspective view of the rotary clamping device;

[0034] Figure 9 Schematic diagram of the structural explosion of the buffer device. DETAILED DESCRIPTION

[0035] All features disclosed in this specification, or all steps in the disclosed methods or processes, except mutually exclusive features and / or steps, can be combined in any manner.

[0036] Any feature disclosed in this specification (including any appended claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or similar features. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.

[0037] In the description of the present invention, it should be understood that the terms "one end", "the other end", "outside", "upper", "inside", "horizontal", "coaxial", "center", "end", "length", "outer end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limiting the present invention.

[0038] In addition, in the description of the present invention, “a plurality of” means at least two, for example, two, three, etc., unless otherwise clearly and specifically defined.

[0039] In the present invention, unless otherwise expressly specified or limited, terms such as "disposed," "socketed," "connected," "through," and "inserted" should be understood in a broad sense. For example, they may refer to fixed or detachable connections, or integration; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components or interaction between two components, unless otherwise expressly specified or limited. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0040] See Figure 1 and Figure 2The forging testing device shown includes a control cabinet 1 and a frame 2, which is equipped with a conveyor 3. At the top of the frame 2, a first high-definition camera 4 connected to the control cabinet 1 is installed on both sides of the conveyor 3. A rotating clamping device 5 is provided on both sides of the frame 2. At the top of the frame 2, a bracket 6 is provided on the right side of the rotating clamping device 5. A second high-definition camera 7 is installed through the bracket 6. The second high-definition camera 4 is connected to the control cabinet 1, and the forging to be tested is transported by the conveyor 3. When the forging is transported by the conveyor 3, it passes between the first high-definition cameras 4 on both sides, and the two opposite sides of the forging are photographed. When the forging reaches the position of the two rotating clamping devices 5, the forging is clamped by the rotating clamping device 5. At this time, the conveyor 3 retreats, and the rotating clamping device 5 drives the forging to rotate 360°. During the rotation, it is photographed by the second high-definition camera 7. The images captured by the first high-definition camera 4 and the second high-definition camera 7 are transmitted to the control cabinet 1.

[0041] The control cabinet 1 is equipped with an AI recognition system, which learns and memorizes the surface defects of the forgings. When the conveyor 3 transports the forgings through the first high-definition camera 4, it identifies the two clamped end faces of the forgings. When forging defects are detected on the surface of the forgings, the conveyor 3 retracts, so that the forgings do not need to be clamped by the rotary clamping device 5 and can be directly returned.

[0042] When the forging passes the identification of the first high-definition camera 4 and it is determined that the two opposite end faces have no forging defects, the forging is clamped by the rotary clamping device 5. After clamping is completed, the conveyor 3 retreats and leaves the bottom of the forging. At this time, the rotary clamping device 5 drives the forging to rotate, and the remaining surfaces are photographed and identified by the second high-definition camera 7. The materials with forging defects are returned, and the materials without forging defects are unloaded.

[0043] Depending on the conveying speed of conveyor 3, when the first high-definition camera 4 captures the forged workpiece, the rotary clamping device 5 can be synchronously activated. Depending on the conveying speed of conveyor 3, when the forged workpiece reaches the position of the rotary clamping device 5, conveyor 3 stops conveying. The stopping time is preset by the control cabinet 1 and needs to be sufficient for the rotary clamping device 5 to complete the clamping of the forged workpiece. This operation method can shorten the idle running time of the rotary clamping device 5, thereby improving testing efficiency.

[0044] See Figures 3 to 6As shown, the conveyor 3 includes a pulley roller 31, a movable roller 32, a transition roller 33, a tensioning roller 34, a drive motor 35 and a conveyor belt 36. The pulley roller 31 is provided with multiple parallel rollers on the upper and lower sides. The pulley roller 31 is rotatably matched with the frame 2. The drive motor 35 is installed on the outside of the frame 2 and is connected to drive the pulley roller 31 on the outer side. Sliders 37 are provided at both ends of the movable roller 32. The slider 37 is rotatably matched with the movable roller 32. A slide groove 21 is processed on the groove wall of the frame 2. A screw 38 is rotatably matched in the slide groove 21. One end of the screw 38 is provided with a first drive motor 39. The screw 38 is threadedly matched with the slider 7. The first drive motors 39 on both sides are started synchronously. The drive motor 35 and the first drive motor 39 are both connected to the control cabinet 1; the tensioning roller 34 is provided with a plurality of parallel rollers on the upper and lower sides. The two ends of the tensioning roller 34 are provided with second sliders 310, and the second sliders 310 are rotatably matched with the tensioning roller 34. Grooves 22 are provided at the groove walls on both sides of the frame 2, and a guide rod 23 is vertically provided in the groove 22. The second slider 310 slides and fits in the groove 22, and the guide rod 23 passes through the second slider 310. A spring 24 is provided on the guide rod 23, and the spring 24 acts on the top of the second slider 310. Under the action of the spring 24 and gravity, the second slider 310 moves downward; the transition roller 33 is provided with two, which are respectively arranged on both sides of the tensioning roller 34. The conveyor belt 36 is rotationally supported by the pulley roller 31 and the movable roller 32. The tensioning roller 34 acts on the inner bottom of the conveyor belt 36, and the transition roller 33 is rotatably supported on the outside of the conveyor belt 36.

[0045] In the above technical solution, the screw 38 is driven to rotate by the first drive motor 39 to adjust the position of the movable roller 32. During the adjustment process, the spring 24 provides tension to ensure that the conveyor belt 36 is always in a tensioned state.

[0046] The upper surface of the conveyor belt 36 is always flat. The forging is transported to the position of the rotary clamping device 5 by the conveyor belt 36. After delivery, the forging is clamped by the rotary clamping devices 5 on both sides, and then the conveyor belt 36 retracts to the initial position to avoid interfering with the rotation of the forging. After retraction, the conveyor belt 36 is kept rotating to start the transportation of the next forging to be tested.

[0047] See Figure 7As shown, a vertical plate 25 is provided inside the frame 2, and the height of the upper end surface of the vertical plate 25 is lower than the height of the transition roller 33 on the right side, so that the vertical plate 25 is always out of contact with the conveyor belt 36, and the tensioning roller 34 does not exceed the vertical plate 25 when it moves to the extreme position to the left, so that after the tensioning roller 34 retracts and the conveyor belt 36 continues to convey, the forgings located on the surface of the conveyor belt 36 fall to the right side of the vertical plate 25.

[0048] In the above technical solution, the vertical plate 25 is used to block the forgings, so as to prevent the forgings from falling into the left side of the vertical plate 25 and affecting the normal operation of the equipment.

[0049] See Figure 3 、 Figure 4 and Figure 7 As shown, a first vertical plate 26 is provided inside the frame 2, and the first vertical plate 26 is located on the right side of the vertical plate 25. An inclined plate 27 is welded between the vertical plate 25 and the first vertical plate 26. A material return port 28 is provided at the rear of the frame 2, and the inclined plate 27 is inclined downward toward the material return port 28. The forgings dropped from the conveyor belt 36 pass through the inclined plate 27 and exit from the material return port 28; a first transverse groove 29 and a second transverse groove 210 are provided on the inner walls on both sides of the frame 2, and the height of the second transverse groove 210 is lower than the height of the first transverse groove 29, and the first transverse groove 29 extends to the top of the material return port 28. A stripper plate 8 is provided in the frame 2, and the stripper plate 8 is inclined, and the height of the left end of the stripper plate 8 is higher than At the right end, pulleys 81 are provided at the front and rear end faces of the unloading plate 8, and the pulleys 81 are engaged in the first transverse groove 29. Slide rods 82 are provided at the front and rear end faces of the unloading plate 8, and the slide rods 82 are engaged in the second transverse groove 210. A pneumatic push rod 83 is installed on the outside of the frame 2, and the pneumatic push rod 83 is connected to the slide rod 82 at one end. When the pneumatic push rod 83 retracts to the extreme position, the unloading plate 8 moves to the bottom of the conveyor belt 36. At this time, the position of the conveyor belt 36 retreats, and when conveying continues, the forgings on the surface of the conveyor belt 36 fall onto the unloading plate 8 and are guided to the right through the unloading plate 8. The pneumatic push rod 83 is connected to the control cabinet 1; a scraper 888 is provided at the top position of the left end of the unloading plate 8.

[0050] In the above technical solution, a material return bin is formed by the cooperation of the vertical plate 25 and the first vertical plate 26. The forgings that fail the quality inspection of the first high-definition camera 4 and the second high-definition camera 7 fall between the vertical plate 25 and the first vertical plate 26, and exit from the material return port 28 after passing through the inclined plate 27 for manual re-inspection.

[0051] The workpiece that has passed the quality inspection of the first high-definition camera 4 and the second high-definition camera 7 falls onto the unloading plate 8 under the retraction of the pneumatic push rod 83 and is discharged from another position along the unloading plate 8.

[0052] After receiving the forged piece, the stripper plate 8 is quickly withdrawn by the pneumatic push rod 8 and driven by the scraper bar 888 to slide the forged piece out along the stripper plate 8 .

[0053] See Figure 3 As shown, an opening 232 is provided on the right side of the frame 2 .

[0054] A trolley can be pushed into the opening 232 so that the forged parts discharged through the unloading plate 8 can be directly collected for easy transportation.

[0055] See Figure 7 As shown, the height of the first vertical plate 26 is lower than that of the vertical plate 25 . When the stripper plate 8 slides to the left to the limit position, its lower surface never contacts the upper end surface of the first vertical plate 26 .

[0056] The above techniques are mainly used to avoid motion interference.

[0057] See Figure 8 As shown, the rotary clamping device 5 includes a side bracket 51, an electric push rod 52, a rotary motor 53 and a buffer device 54. The side bracket 51 is fixed to the outside of the frame 2, the electric push rod 52 is installed through the side bracket 51, the buffer device 54 is installed at the movable end of the electric push rod 52, the rotary motor 53 is installed through the buffer device 54, and a clamping plate 55 is installed at the turntable position of the rotary motor 53. The forging to be tested is clamped by the clamping plates 55 on both sides. The electric push rod 52 and the rotary motor 53 are both connected to the control cabinet 1.

[0058] In the above technical solution, the electric push rod 52 is pushed out to make the clamping plate 55 contact with the forging. After the contact, the electric push rod 52 continues to push out until the pushing torque of the electric push rod 52 reaches the set value. The set value is set by the control cabinet 1 and is determined according to the weight of the forging. At this time, the contact pressure between the clamping plate 55 and the forging is sufficient. Under the clamping of the clamping plates 55 on both sides, it can be ensured that the forging will not fall.

[0059] The buffer device 54 is provided to prevent the rotary motor 53 from being subjected to excessive impact due to direct compaction of the clamping plate 55 , thereby protecting the rotary motor 53 .

[0060] See Figure 8 and Figure 9As shown, the buffer device 54 includes a sleeve 541, and an end cover 542 is detachably provided at the opening of the sleeve 541. A guide hole 543 is provided at the axis center of the end cover 542, and a guide block 544 is provided at the hole wall of the guide hole 543. A guide rod 545 is installed through the guide hole 543, and the guide rod 545 has a guide groove 546 that cooperates with the guide block 544. The guide groove 546 passes through the guide rod 545 backward, and the end of the guide rod 545 located in the sleeve 541 is provided with a pressure plate 547, and a first spring 548 is provided in the sleeve 541. The first spring 548 acts on the pressure plate 547, and the outer end of the guide rod 545 is fixedly connected to the rotary motor 53.

[0061] In the above technical solution, the gradual compression of the first spring 548 gradually increases the contact pressure between the clamping plate 55 and the forging. The compression of the first spring 548 can absorb the impact force at the moment of contact with the forging, thereby protecting the rotary motor 53.

[0062] See Figure 9 As shown, a non-slip rubber ring 5551 is provided on the surface of the clamping plate 55 , and an exhaust hole 5552 is penetrated through the inner wall of the clamping plate 55 .

[0063] The hard rubber of rubber ring 5551 has a rough surface to increase the contact friction with the forging.

[0064] The provision of the exhaust holes 5552 can prevent the clamping plate 55 and the forging from being adsorbed by negative pressure.

[0065] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A forging testing device, comprising a control cabinet (1), characterized in that: The machine also includes a frame (2), which is equipped with a conveyor (3) through the frame (2), and a first high-definition camera (4) connected to the control cabinet (1) is set on both sides of the conveyor (3) at the top of the frame (2), and a rotary clamping device (5) is set on both sides of the frame (2). A bracket (6) is set on the top of the frame (2) and on the right side of the rotary clamping device (5), and a second high-definition camera (7) is installed through the bracket (6). The second high-definition camera (7) is connected to the control cabinet (1), and the forging to be tested is transported through the conveyor (3). When the forging is transported through the conveyor (3), it passes between the first high-definition cameras (4) on both sides, and the forging is tested. Two opposite sides of the forged piece are photographed. When the forged piece reaches the position of the two rotary clamping devices (5), the forged piece is clamped by the rotary clamping device (5). At this time, the conveyor (3) retreats, and the rotary clamping device (5) drives the forged piece to rotate 360 degrees. During the rotation, the second high-definition camera (7) is used to photograph, and the images photographed by the first high-definition camera (4) and the second high-definition camera (7) are transmitted to the control cabinet (1); wherein, the conveyor (3) includes a pulley roller (31), a movable roller (32), a transition roller (33), a tensioning roller (34), a driving motor (35) and a conveyor belt (36), and the pulley roller (31) is provided with a plurality of rollers in parallel on the upper and lower sides. (31) is rotatably matched with the frame (2), the driving motor (35) is installed on the outside of the frame (2) and is connected to the pulley roller (31) driving the outer side, sliders (37) are provided at both ends of the movable roller (32), the sliders (37) are rotatably matched with the movable roller (32), a slide groove (21) is processed at the groove wall of the frame (2), a screw (38) is rotatably matched in the slide groove (21), a first driving motor (39) is installed at one end of the screw (38), the screw (38) is threadedly matched with the slider (37), the first driving motors (39) on both sides are started synchronously, the driving motor (35) and the first driving motor ( 39) are connected to the control cabinet (1); second sliders (310) are provided at both ends of the tensioning roller (34), the second sliders (310) are rotatably matched with the tensioning roller (34), grooves (22) are provided at the groove walls on both sides of the frame (2), a guide rod (23) is vertically provided in the groove (22), the second slider (310) is slidably matched in the groove (22), the guide rod (23) passes through the second slider (310), a spring (24) is provided on the guide rod (23), the spring (24) acts on the top of the second slider (310), and under the action of the spring (24) and gravity, the second slider (310) moves downward;There are two transition rollers (33) provided, which are respectively provided on both sides of the tensioning roller (34). The conveyor belt (36) is supported by the pulley roller (31) and the movable roller (32). The tensioning roller (34) acts on the inner bottom of the conveyor belt (36). The transition roller (33) is supported by the outside of the conveyor belt (36). A vertical plate (25) is provided inside the frame (2). The height of the upper end surface of the vertical plate (25) is lower than the height of the transition roller (33) on the right side, so that the vertical plate (25) is always not in contact with the conveyor belt (36). When the tensioning roller (34) moves to the left to the limit position, it does not exceed the vertical plate. The plate (25) makes the tensioning roller (34) retreat and the conveyor belt (36) continue to convey, and the forged pieces on the surface of the conveyor belt (36) fall to the right side of the vertical plate (25); wherein a first vertical plate (26) is provided inside the frame (2), the first vertical plate (26) is located on the right side of the vertical plate (25), an inclined plate (27) is welded between the vertical plate (25) and the first vertical plate (26), and a material return port (28) is provided at the rear of the frame (2), the inclined plate (27) is inclined downward toward the material return port (28), and the forged pieces falling from the conveyor belt (36) pass through the inclined plate (27) and then exit the material return port (28). The material is withdrawn from the outlet (28); a first transverse groove (29) and a second transverse groove (210) are provided on the inner walls of both sides of the frame (2); the height of the second transverse groove (210) is lower than the height of the first transverse groove (29); the first transverse groove (29) extends to the top of the withdrawing outlet (28); a discharge plate (8) is provided in the frame (2); the discharge plate (8) is tilted; the height of the left end of the discharge plate (8) is higher than the height of the right end; pulleys (81) are provided at the front and rear end surfaces of the discharge plate (8); the pulleys (81) are fitted in the first transverse groove (29); slide bars (82) are provided at the front and rear end surfaces of the discharge plate (8); The slide bar (82) is fitted into the second transverse groove (210), and a pneumatic push rod (83) is installed on the outside of the frame (2). The pneumatic push rod (83) is connected to the slide bar (82) at one end. When the pneumatic push rod (83) retracts to the limit position, the unloading plate (8) moves to the bottom of the conveyor belt (36). At this time, the position of the conveyor belt (36) retracts, and when the conveyor belt (36) continues to be conveyed, the forged parts on the surface of the conveyor belt (36) fall onto the unloading plate (8) and are guided to the right through the unloading plate (8). The pneumatic push rod (83) is connected to the control cabinet (1); a scraper (888) is provided at the top position of the left end of the unloading plate (8);The rotary clamping device (5) includes a side bracket (51), an electric push rod (52), a rotary motor (53) and a buffer device (54), wherein the side bracket (51) is fixed to the outside of the frame (2), the electric push rod (52) is installed through the side bracket (51), the buffer device (54) is installed at the movable end of the electric push rod (52), the rotary motor (53) is installed through the buffer device (54), a clamping plate (55) is installed at the turntable position of the rotary motor (53), and the forged piece to be tested is clamped by the clamping plates (55) on both sides, and the electric push rod (52) and the rotary motor (53) are both connected to the control cabinet (1); wherein the buffer device (54) includes a sleeve (541), and the opening of the sleeve (541) is A detachable end cover (542) is provided, a guide hole (543) is provided at the axis of the end cover (542), a guide block (544) is provided at the hole wall of the guide hole (543), a guide rod (545) is installed through the guide hole (543), the guide rod (545) has a guide groove (546) that matches the guide block (544), the guide groove (546) passes through the guide rod (545) backward, the end of the guide rod (545) located in the sleeve (541) is provided with a pressure plate (547), a first spring (548) is provided in the sleeve (541), the first spring (548) acts on the pressure plate (547), and the outer end of the guide rod (545) is fixedly connected to the rotary motor (53).

2. The forging testing device according to claim 1, characterized in that: An opening (232) is provided on the right side of the frame (2).

3. The forging testing device according to claim 1, characterized in that: The height of the first vertical plate (26) is lower than that of the vertical plate (25), and when the discharge plate (8) slides to the left to the limit position, its lower surface never contacts the upper end surface of the first vertical plate (26).

4. The forging testing device according to claim 1, characterized in that: An anti-slip rubber ring (5551) is provided on the surface of the clamping plate (55), and an exhaust hole (5552) is penetrated through the inner wall of the clamping plate (55).

Citation Information

Patent Citations

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    CN215878844U

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    CN216425739U