Bulk waste steel hydraulic gantry shearing equipment

By using auxiliary cutting components and displacement components in the gantry shear equipment, the horizontal drop and uniform stacking of bulk scrap steel are achieved, which solves the problems of unstable and uneven drops of shear materials in existing equipment, and improves the working efficiency and stability of the equipment.

CN119525596APending Publication Date: 2025-02-28JIANGYIN HONGLI HYDRAULIC TECH CO LTD
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Patent Information

Application Number
CN202510047335.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

When cutting bulk scrap steel, the existing gantry shear equipment is placed inclined when the shearing material is dropped, resulting in unstable drops of subsequent shear materials, which occupy too much material collection space, and increases the transfer cycle and difficulty of sorting for staff.

Method used

A bulk scrap steel hydraulic gantry shearing equipment is designed, using auxiliary cutting components and displacement components. The auxiliary cutting components drive the positioning seat down through the elastic telescopic rod to ensure the horizontal shearing material is lowered; the displacement components drive the feeding box to move back and forth through the reciprocating screw rod to evenly stack the shearing material to ensure the feeding amount of the feeding box.

Benefits of technology

By laying the shearing material horizontally and stacking evenly, the transfer cycle and difficulty of sorting of shearing materials by staff is reduced, and the stacking efficiency and stability of shearing materials are improved.

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Abstract

The invention discloses bulk waste steel hydraulic gantry shearing equipment, and belongs to the technical field of shearing equipment. Bulk waste steel hydraulic gantry shearing equipment comprises a portal frame, a hydraulic oil cylinder is fixedly arranged at the top of the portal frame, a piston rod of the hydraulic oil cylinder is connected with an upper cutting base, a cutting groove is formed in the position, located at the bottom of the upper cutting base, of the portal frame, a containing plate is arranged on one side of the portal frame, and two auxiliary discharging assemblies are arranged on the side, away from the containing plate, of the portal frame. The portal frame is slidably connected with a material receiving box, the material receiving box is arranged on the lower side of the auxiliary discharging assembly, and the portal frame is provided with a displacement assembly used for driving the material receiving box to reciprocate; according to the material receiving device, the sheared materials obtained after the bulk scrap steel is sheared can be horizontally put down, the sheared materials are evenly stacked in the material receiving box, the material receiving amount of the material receiving box for the sheared materials is guaranteed, the transferring period of workers for the sheared materials is shortened, and the follow-up arrangement difficulty of the sheared materials is lowered.
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Description

Technical Field

[0001] The invention relates to the technical field of shearing equipment, and in particular to a bulk scrap hydraulic gantry shearing equipment. Background Art

[0002] Bulk scrap steel refers to metal fragments and debris discarded by the metallurgical industry and metal processing industry, as well as metal objects scrapped during equipment renewal. It also includes metal packaging containers and scrapped vehicles recycled from urban garbage. Scrap metal is also a resource. Countries around the world have specialized units engaged in the recycling and utilization of scrap metal businesses. The recycled scrap metal is mainly used for smelting and converted into recycled metal, and some is used to produce machinery and equipment or parts, tools and civil appliances.

[0003] In the recycling process of bulk scrap steel, due to the presence of long steel bars or other steel plates, it is not convenient to put them into the furnace, so the long steel bars or other steel plates need to be sheared multiple times by gantry shears. However, after the existing gantry shears shear the steel bars or steel plates, the cut steel bars or steel plates still have a certain length, and the sheared materials are often placed downward at the end away from the gantry shears, causing the sheared materials to be tilted when they fall, affecting the placement of the subsequent sheared materials, resulting in disordered accumulation of sheared materials, occupying too much material collection space, and increasing the transfer cycle of the sheared materials by the staff. Summary of the invention

[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose a bulk scrap hydraulic gantry shearing device.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A hydraulic gantry shearing device for bulk scrap steel comprises a gantry, a hydraulic cylinder is fixedly arranged on the top of the gantry, a piston rod of the hydraulic cylinder is connected to an upper cutting seat, a cutting groove is opened at the bottom of the gantry located at the upper cutting seat, a placing plate is arranged on one side of the gantry, two groups of auxiliary unloading components are arranged on the side of the gantry away from the placing plate, a material receiving box is slidably connected to the gantry, the material receiving box is arranged on the lower side of the auxiliary unloading component, and a displacement component for driving the material receiving box to reciprocate is arranged on the gantry.

[0007] Preferably, both the gantry and the placement plate are provided with a material conveying channel for placing bulk materials, the groove is provided in the material conveying channel of the gantry, and a belt conveyor is provided in the material conveying channel of the placement plate.

[0008] Preferably, the upper cutting seat includes a cutter fixedly connected to the piston rod of the hydraulic cylinder, a positioning seat slidably connected to the outside of the cutter, a side plate fixedly arranged on the outside of the cutter, and an elastic telescopic rod arranged between the side plate and the positioning seat.

[0009] Preferably, the auxiliary unloading assembly includes a first rod and a second rod fixed on the gantry, a support plate rotatably connected to the outside of the first rod, and an elastic telescopic plate rotatably connected to the outside of the second rod, and one end of the elastic telescopic plate away from the second rod is movably connected to the lower side of the support plate.

[0010] Preferably, the auxiliary blanking assembly further comprises an auxiliary plug rod fixedly arranged on the outside of the cutter, and the support plate is provided with a plug hole movably connected to the auxiliary plug rod.

[0011] Preferably, the displacement assembly includes a movable groove opened on the gantry, a reciprocating screw rotatably connected in the movable groove, a sleeve threadedly connected to the reciprocating screw, and a connecting rod fixed on the sleeve, and the end of the connecting rod away from the sleeve is connected to the material receiving box.

[0012] Preferably, a hook is movably connected to one end of the connecting rod away from the sleeve, a hanging rod matched with the hook is provided on the material receiving box, and a roller is provided at the bottom of the material receiving box.

[0013] Preferably, a guide rod is fixedly provided on the outer side of the cutter, the guide rod is slidably connected to the gantry, a rack plate is fixedly provided on the bottom of the guide rod, and a one-way gear meshing with the rack plate is provided on the reciprocating screw.

[0014] Preferably, the one-way gear includes a fixed wheel connected to the reciprocating screw and a driven gear rotatably connected to the outside of the fixed wheel, the fixed wheel is provided with a groove, a block is rotatably connected to the groove via a pin shaft, a torsion spring is provided on the pin shaft for driving the block to reset and rotate, the inner side wall of the driven gear is provided with grooves evenly distributed in a circle, and the block is movably connected in the groove.

[0015] Preferably, an oblique support rod is fixedly provided at the bottom of the placement plate, and one end of the oblique support rod away from the placement plate is fixedly connected to the gantry.

[0016] Compared with the prior art, the present invention provides a bulk scrap hydraulic gantry shearing device, which has the following beneficial effects:

[0017] 1. The bulk scrap hydraulic gantry shearing equipment can lower the sheared materials horizontally by setting auxiliary unloading components, and the displacement components drive the receiving box to move back and forth, so that the sheared materials are evenly stacked in the receiving box, ensuring the receiving amount of the sheared materials by the receiving box, reducing the transfer cycle of the sheared materials and the difficulty of subsequent sorting of the sheared materials by the staff.

[0018] 2. The hydraulic gantry shearing equipment for bulk scrap steel makes the upper cutting seat consist of a cutter and a positioning seat that are elastically connected. When the piston rod of the hydraulic cylinder drives the cutter to move downward, the cutter drives the positioning seat to move downward through the elastic telescopic rod. The upper cutting seat first contacts the bulk scrap steel on the upper side of the cutting groove through the positioning seat. The positioning seat presses the bulk scrap steel downward to position it, thereby ensuring stability during shearing of the bulk scrap steel. As the upper cutting seat continues to move downward, the cutter moves relative to the positioning seat, thereby causing the cutter to shear the bulk scrap steel in the positioning position, thereby ensuring shearing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The structure of the present invention is schematically shown Figure 1 ;

[0020] Figure 2 For the present invention Figure 1 A partial enlarged structural diagram of the middle part;

[0021] Figure 3 For the present invention Figure 1 The main view;

[0022] Figure 4 The structure of the present invention is schematically shown Figure 2 ;

[0023] Figure 5 It is a schematic diagram of the structure of the outer part of the sleeve of the present invention;

[0024] Figure 6 It is a schematic diagram of the structure of the outer part of the reciprocating screw rod of the present invention;

[0025] Figure 7 It is a structural schematic diagram of the one-way gear of the present invention.

[0026] In the figure: 1, gantry; 101, cutting groove; 2, hydraulic cylinder; 3, upper cutting seat; 301, cutting knife; 302, positioning seat; 303, side plate; 304, elastic telescopic rod; 4, placing plate; 5, material receiving box; 501, roller; 6, feeding channel; 601, belt conveyor; 7, first rod body; 701, second rod body; 702, support plate; 703, elastic telescopic plate; 8, auxiliary plug rod; 801, plug hole; 9, movable groove; 901, reciprocating screw rod; 902, sleeve; 903, connecting rod; 9031, hook; 9032, hanging rod; 10, guide rod; 1001, rack plate; 11, diagonal support rod; 12, one-way gear; 121, fixed wheel; 1211, groove; 1212, block; 122, driven gear; 1221, slot. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0028] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two components; for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] Example: Refer to Figure 1 , Figure 3 and Figure 4 A hydraulic gantry shearing device for bulk scrap steel comprises a gantry 1, a hydraulic cylinder 2 is fixedly arranged on the top of the gantry 1, a piston rod of the hydraulic cylinder 2 is connected with an upper cutting seat 3, a cutting groove 101 is opened at the bottom of the gantry 1 located at the upper cutting seat 3, a placing plate 4 is arranged on one side of the gantry 1, two groups of auxiliary unloading components are arranged on the side of the gantry 1 away from the placing plate 4, a material receiving box 5 is slidably connected to the gantry 1, the material receiving box 5 is arranged on the lower side of the auxiliary unloading component, and a displacement component for driving the material receiving box 5 to move back and forth is arranged on the gantry 1.

[0031] Specifically, the bulk scrap steel is placed on the placement plate 4, and the bulk scrap steel is moved to the side away from the placement plate 4 until the distance from the end of the bulk scrap steel to the cutting groove 101 meets the shearing size, and then the hydraulic cylinder 2 is controlled to operate, and the piston rod of the hydraulic cylinder 2 drives the upper cutting seat 3 to move downward, so that the upper cutting seat 3 shears the bulk scrap steel, and the bulk scrap steel is cut off from the cutting groove 101, and the auxiliary unloading component causes the sheared material to be lowered horizontally, and the displacement component drives the receiving box 5 to move back and forth, so that the sheared material is evenly stacked in the receiving box 5, ensuring the receiving amount of the sheared material by the receiving box 5, reducing the transfer cycle of the sheared material and the difficulty of subsequent sorting of the sheared material for the staff.

[0032] Reference Figure 1 , Figure 3 and Figure 4 As a preferred technical solution of the present invention, a feeding channel 6 for placing bulk materials is provided on the gantry 1 and the placement plate 4, a groove 101 is provided in the feeding channel 6 of the gantry 1, and a belt conveyor 601 is provided in the feeding channel 6 of the placement plate 4; specifically, the feeding channel 6 can limit the two sides of the bulk scrap steel, and the belt conveyor 601 transports the bulk scrap steel from the feeding channel 6 until the length of the bulk scrap steel after passing the position of the groove 101 meets the shearing size, and then the belt conveyor 601 stops transporting the bulk scrap steel.

[0033] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 As a preferred technical solution of the present invention, the upper cutting seat 3 includes a cutter 301 fixedly connected to the piston rod of the hydraulic cylinder 2, a positioning seat 302 slidably connected to the outside of the cutter 301, a side plate 303 fixedly arranged on the outside of the cutter 301, and an elastic telescopic rod 304 arranged between the side plate 303 and the positioning seat 302; specifically, when the piston rod of the hydraulic cylinder 2 drives the cutter 301 to move downward, the cutter 301 drives the positioning seat 302 to move downward through the elastic telescopic rod 304, and the upper cutting seat 3 first contacts the bulk scrap steel on the upper side of the cutting groove 101 through the positioning seat 302, and the positioning seat 302 presses the bulk scrap steel downward to position it, thereby ensuring the stability of the bulk scrap steel during shearing, and as the upper cutting seat 3 continues to move downward, the cutter 301 moves relative to the positioning seat 302, so that the cutter 301 shears the bulk scrap steel in the positioning, thereby ensuring the shearing quality.

[0034] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4As a preferred technical solution of the present invention, the auxiliary unloading assembly includes a first rod body 7 and a second rod body 701 fixed on the gantry 1, a support plate 702 rotatably connected to the outside of the first rod body 7, and an elastic telescopic plate 703 rotatably connected to the outside of the second rod body 701, and one end of the elastic telescopic plate 703 away from the second rod body 701 is movably connected to the lower side of the support plate 702.

[0035] Furthermore, the auxiliary blanking assembly also includes an auxiliary plug rod 8 fixedly mounted on the outside of the cutter 301 , and a plug hole 801 movably connected to the auxiliary plug rod 8 is formed on the support plate 702 .

[0036] Specifically, when the piston rod of the hydraulic cylinder 2 drives the upper cutting seat 3 to move downward to shear the bulk scrap steel, the auxiliary insertion rod 8 connected to the upper cutting seat 3 is inserted into the insertion hole 801 of the support plate 702 to limit the support plate 702. The support plate 702 can temporarily support one end of the bulk scrap steel during the shearing process to prevent the end of the bulk scrap steel away from the placement plate 4 from sagging due to shearing until the bulk scrap steel is completely sheared. Then the hydraulic cylinder 2 drives the upper cutting seat 3 to move upward and reset, and the auxiliary insertion rod 8 is away from the support plate 702. The support plate 702 is no longer restricted, and the support plates 702 on both sides of the gantry 1 automatically deflect downward under the downward pressure of the sheared material, so that both ends of the sheared material are lowered at the same time, and then the sheared material is lowered horizontally, thereby preventing the sheared material from being placed at an angle when it falls.

[0037] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As a preferred technical solution of the present invention, the displacement assembly includes a movable groove 9 opened on the gantry 1, a reciprocating screw 901 rotatably connected in the movable groove 9, a sleeve 902 threadedly connected to the reciprocating screw 901, and a connecting rod 903 fixed on the sleeve 902, and the end of the connecting rod 903 away from the sleeve 902 is connected to the material receiving box 5.

[0038] Furthermore, one end of the connecting rod 903 away from the sleeve 902 is movably connected with a hook 9031 , a hanging rod 9032 matching with the hook 9031 is provided on the material receiving box 5 , and a roller 501 is provided at the bottom of the material receiving box 5 .

[0039] Furthermore, a guide rod 10 is fixedly provided on the outside of the cutter 301 , and the guide rod 10 is slidably connected to the gantry 1 . A rack plate 1001 is fixedly provided on the bottom of the guide rod 10 , and a one-way gear 12 meshing with the rack plate 1001 is provided on the reciprocating screw 901 .

[0040] Furthermore, the one-way gear 12 includes a fixed wheel 121 connected to the reciprocating screw rod 901 and a driven gear 122 rotatably connected to the outside of the fixed wheel 121. The fixed wheel 121 is provided with a groove 1211, and a block 1212 is rotatably connected to the groove 1211 through a pin shaft. The pin shaft is provided with a torsion spring for driving the block 1212 to reset and rotate. The inner wall of the driven gear 122 is provided with grooves 1221 evenly distributed in a circle, and the block 1212 is movably connected in the groove 1221.

[0041] Specifically, when the piston rod of the hydraulic cylinder 2 drives the upper cutting seat 3 to move downward to shear the bulk scrap steel, the upper cutting seat 3 drives the rack plate 1001 to move downward through the guide rod 10, so that the rack plate 1001 is meshed with the one-way gear 12 on the reciprocating screw rod 901 for transmission, and the driven gear 122 is engaged with the clamping block 1212, so that the one-way gear 12 drives the reciprocating screw rod 901 to rotate, and the sleeve 902 moves axially along the reciprocating screw rod 901, so that the sleeve 902 drives the material receiving box 5 to move horizontally through the hook 9031 at the end of the connecting rod 903, and when the upper cutting seat 3 drives the rack plate 1001 to move upward through the guide rod 10, the inner wall of the driven gear 122 The block 1212 is squeezed and shrinks in the groove 1211. The driven gear 122 will not drive the fixed wheel 121 and the reciprocating screw 901 connected to the fixed wheel 121 to rotate. Only when the upper cutting seat 3 continues to move downward, the one-way gear 12 will drive the reciprocating screw 901 to rotate, so that the sleeve 902 moves back and forth along the axial direction of the reciprocating screw 901, so that the sheared material falls evenly into the material receiving box 5, avoiding the sheared material from being concentrated and accumulated in one place of the material receiving box 5, ensuring the material receiving capacity of the material receiving box 5 for the sheared material. When the sheared material in the material receiving box 5 needs to be transported, the hook 9031 can be removed from the hanging rod 9032.

[0042] Reference Figure 1 and Figure 4 As a preferred technical solution of the present invention, a diagonal brace rod 11 is fixedly provided at the bottom of the placement plate 4, and one end of the diagonal brace rod 11 away from the placement plate 4 is fixedly connected to the gantry 1; specifically, the diagonal brace rod 11 can support the placement plate 4 to ensure the stability of the gantry shearing equipment structure.

[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A hydraulic gantry shearing device for bulk scrap steel, comprising a gantry (1), characterized in that: A hydraulic cylinder (2) is fixedly arranged on the top of the gantry (1); a piston rod of the hydraulic cylinder (2) is connected to an upper cutting seat (3); a cutting groove (101) is provided at the bottom of the gantry (1) located on the upper cutting seat (3); a placement plate (4) is arranged on one side of the gantry (1); two groups of auxiliary material unloading components are arranged on the side of the gantry (1) away from the placement plate (4); a material receiving box (5) is slidably connected to the gantry (1); the material receiving box (5) is arranged on the lower side of the auxiliary material unloading component; and a displacement component for driving the material receiving box (5) to reciprocate is arranged on the gantry (1).

2. The bulk scrap hydraulic gantry shearing equipment according to claim 1, characterized in that: The gantry (1) and the placement plate (4) are both provided with a material conveying channel (6) for placing bulk materials, the cutting groove (101) is provided in the material conveying channel (6) of the gantry (1), and a belt conveyor (601) is provided in the material conveying channel (6) of the placement plate (4).

3. The bulk scrap hydraulic gantry shearing equipment according to claim 1, characterized in that: The upper cutting seat (3) comprises a cutting knife (301) fixedly connected to the piston rod of the hydraulic cylinder (2), a positioning seat (302) slidably connected to the outside of the cutting knife (301), a side plate (303) fixedly arranged on the outside of the cutting knife (301), and an elastic telescopic rod (304) arranged between the side plate (303) and the positioning seat (302).

4. The bulk scrap hydraulic gantry shearing equipment according to claim 3 is characterized in that: The auxiliary unloading assembly comprises a first rod (7) and a second rod (701) fixedly mounted on the gantry (1), a support plate (702) rotatably connected to the outside of the first rod (7), and an elastic telescopic plate (703) rotatably connected to the outside of the second rod (701), wherein one end of the elastic telescopic plate (703) away from the second rod (701) is movably connected to the lower side of the support plate (702).

5. The bulk scrap hydraulic gantry shearing equipment according to claim 4, characterized in that: The auxiliary blanking assembly further comprises an auxiliary insertion rod (8) fixedly arranged on the outside of the cutter (301), and the support plate (702) is provided with an insertion hole (801) movably connected to the auxiliary insertion rod (8).

6. The bulk scrap hydraulic gantry shearing equipment according to claim 5, characterized in that: The displacement assembly comprises a movable groove (9) provided on the gantry (1), a reciprocating screw rod (901) rotatably connected in the movable groove (9), a sleeve (902) threadedly connected to the reciprocating screw rod (901), and a connecting rod (903) fixed on the sleeve (902), wherein one end of the connecting rod (903) away from the sleeve (902) is connected to the material receiving box (5).

7. The bulk scrap hydraulic gantry shearing equipment according to claim 6, characterized in that: One end of the connecting rod (903) away from the sleeve (902) is movably connected with a hook (9031), and a hanging rod (9032) matching with the hook (9031) is provided on the material receiving box (5), and a roller (501) is arranged at the bottom of the material receiving box (5).

8. The bulk scrap hydraulic gantry shearing equipment according to claim 7, characterized in that: A guide rod (10) is fixedly provided on the outside of the cutter (301), the guide rod (10) is slidably connected to the gantry (1), a rack plate (1001) is fixedly provided at the bottom of the guide rod (10), and a one-way gear (12) meshing with the rack plate (1001) is provided on the reciprocating screw rod (901).

9. The bulk scrap hydraulic gantry shearing equipment according to claim 8, characterized in that: The one-way gear (12) comprises a fixed wheel (121) connected to a reciprocating screw rod (901) and a driven gear (122) rotatably connected to the outside of the fixed wheel (121); a groove (1211) is provided on the fixed wheel (121); a clamping block (1212) is rotatably connected in the groove (1211) via a pin shaft; a torsion spring for driving the clamping block (1212) to return and rotate is provided on the pin shaft; and clamping grooves (1221) evenly distributed in a circumference are provided on the inner side wall of the driven gear (122); the clamping block (1212) is movably connected in the clamping grooves (1221).

10. The bulk scrap hydraulic gantry shearing equipment according to claim 1, characterized in that: An oblique support rod (11) is fixedly provided at the bottom of the placement plate (4), and one end of the oblique support rod (11) away from the placement plate (4) is fixedly connected to the gantry (1).