Current regulating device, method and related equipment for continuous anode of aluminum electrolytic cell

By combining conductive components with adjustment devices, the current density of the anode in the aluminum electrolysis cell can be detected and adjusted in real time, solving the problem of uneven current density and improving the electrolysis efficiency and stability of the aluminum electrolysis cell.

CN119530892BActive Publication Date: 2026-06-30CENT SOUTH UNIV +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CENT SOUTH UNIV
Filing Date
2024-11-28
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

In the aluminum electrolysis process, the uneven current density distribution of the continuous anode leads to a decrease in electrolysis efficiency.

Method used

Through the transmission connection between the conductive component and the regulating device, the regulating device applies or releases pressure to adjust the current density of the anode component. The current density is detected by the sensor, and the pressure distribution of the conductive component is adjusted according to the actual current density data to achieve uniform current density.

Benefits of technology

It improves the problem of uneven current density distribution, enhances the electrolysis efficiency of aluminum electrolysis cells, and reduces the risk of local overheating.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application discloses a current regulating device, method, and related equipment for a continuous anode in an electrolytic cell, relating to the field of aluminum electrolysis technology. The current regulating device includes: multiple regulating devices and a conductive component. The conductive component is drivenly connected to the regulating devices and connected to the anode assembly of the aluminum electrolytic cell, located between the regulating devices and the anode assembly. At least two regulating devices form a group, with at least two regulating devices in each group respectively disposed on opposite sides of the anode assembly. Regulating devices in the same group apply or release pressure to the anode assembly through the conductive component to regulate the current density of the anode assembly. The embodiments provided in this application can improve the problem of uneven current density distribution in continuous anode assemblies during electrolysis, thereby improving the electrolysis efficiency of the aluminum electrolytic cell.
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Description

Technical Field

[0001] This application relates to the field of aluminum electrolysis technology, and in particular to a current regulating device, method and related equipment for a continuous anode in an aluminum electrolysis cell. Background Technology

[0002] Currently, with social development and technological progress, electrolytic cell anodes have evolved from small prebaked anodes to side-inserted self-baking anodes, to top-inserted self-baking anodes, and back to prebaked anodes. Traditional self-baking cells suffer from drawbacks such as uneven current distribution, complex anode operation, harsh environment, high energy consumption, and difficulty in achieving automation, intelligence, and large-scale production. Therefore, prebaked cell technology is mostly used in actual production. Although current prebaked cell technology has made significant progress in terms of large-scale production and automation, it still has obvious shortcomings such as long process and interference with the stability of the electrolytic cell during the electrode switching process. Therefore, further research and development has been carried out to address the shortcomings of traditional self-baking cells and prebaked cells, resulting in the discovery of continuous anode self-baking cells.

[0003] However, in the process of aluminum electrolysis using continuous anodes, due to the special current-leading structure, uneven current density distribution occurs during the operation of the anode, which leads to problems such as reduced electrolysis efficiency. Summary of the Invention

[0004] This application provides a current regulating device, method, and related equipment for a continuous anode in an aluminum electrolytic cell. The embodiments provided by this application solve the technical problems in the prior art, such as uneven current density distribution leading to local overheating and reduced electrolysis efficiency. The embodiments provided by this application reduce the possibility of uneven current density distribution in the continuous anode assembly during electrolysis and improve the electrolysis efficiency of the aluminum electrolytic cell.

[0005] In a first aspect, this application provides a current regulating device for a continuous anode of an aluminum electrolytic cell, comprising: a plurality of regulating devices and a conductive component, wherein the conductive component is drivenly connected to the regulating devices, the conductive component is connected to the anode component of the aluminum electrolytic cell, and the conductive component is located between the regulating devices and the anode component.

[0006] At least two of the above-mentioned regulating devices are grouped together. At least two of the above-mentioned regulating devices in a group are respectively disposed on opposite sides of the anode assembly. The regulating devices in the same group apply pressure to or release pressure to the anode assembly through the conductive component to adjust the current density of the anode assembly.

[0007] In one feasible implementation, the conductive component includes a plurality of conductive rods, a built-in conductor group, and a conductive frame. The plurality of conductors of the built-in conductor group are embedded inside the anode component. The conductive frame is fixedly disposed on the outer wall of the anode component. The conductive rods are connected to the outside of the conductive frame. One end of the conductive rod is connected to the conductive frame, and the other end of the conductive rod is attached to the adjustment device.

[0008] In one feasible implementation, the adjustment device includes a sensing component, wherein a plurality of sensors within the sensing component are electrically connected to the conductor.

[0009] The aforementioned conductors space the aforementioned anode assembly to form multiple anode partitions, and the aforementioned sensor is used to detect the current density of the aforementioned anode partitions.

[0010] In one feasible implementation, the adjustment device includes a power component, a deceleration component, a telescopic rod, and a contact pad. The drive output end of the power component is connected to the input end of the deceleration component, the output end of the deceleration component is connected to one end of the telescopic rod, the other end of the telescopic rod is connected to the contact pad, and the contact pad is in contact with the other end of the conductive rod. The adjustment device also includes a connecting component, which is connected to the power component and the deceleration component.

[0011] In one feasible implementation, it further includes:

[0012] A support assembly is installed on the outer wall of the anode assembly at a predetermined distance from the anode assembly. All the adjustment devices are fixedly installed on the support assembly. The telescopic rod passes through the support assembly and connects to the contact pad. The support assembly is used to support the adjustment devices.

[0013] In one feasible implementation, it further includes:

[0014] An insulating component is distributed on the outer wall of the anode component. The conductive frame has multiple openings, and the insulating component is disposed in the openings of the conductive frame. The insulating component and the conductor are spaced apart.

[0015] In a second aspect, this application provides a current regulation method for a continuous anode in an aluminum electrolytic cell, applied to the current regulation device for the continuous anode in the aluminum electrolytic cell described in the first aspect. The regulation method includes:

[0016] Obtain the current density data of the anode assembly of the aluminum electrolysis cell;

[0017] Based on the aforementioned current density data, the control and adjustment device applies or releases pressure to the anode assembly through the conductive component to adjust the current density of the anode assembly.

[0018] In one feasible implementation, where the conductor assembly includes a built-in conductor group comprising multiple conductors that space the anode assembly to form multiple anode partitions, and the adjustment device includes a sensing component, acquiring the current density data of the anode assembly of the aluminum electrolytic cell includes:

[0019] Based on the above sensing components, the actual current density data of the conductor in the above anode component is obtained;

[0020] Based on the aforementioned current density data, the control and adjustment device applies or releases pressure to the anode assembly via a conductive component to adjust the current density of the anode assembly, including:

[0021] Based on the above actual current density data and the preset current density threshold corresponding to the above anode component, it is determined whether there is a current density deviation in the region corresponding to the above conductor.

[0022] If there is a current density deviation in the anode zone, the control adjustment device is used to apply or release pressure to the anode zone with the current density deviation through the conductive component to adjust the current density of the anode component.

[0023] In a third aspect of this application, an electronic device is provided, comprising: a processor, a memory, and a bus. The memory stores machine-readable instructions executable by the processor. When the electronic device is running, the processor communicates with the memory via the bus, and the machine-readable instructions are executed by the processor to perform steps such as the current regulation method for the continuous anode of an aluminum electrolysis cell as described above.

[0024] In a fourth aspect of this application, an aluminum electrolysis cell device is provided, including: a current regulating device for the continuous anode of the aluminum electrolysis cell as described in the first aspect; and / or, an electronic device as described in the third aspect.

[0025] Compared with the prior art, the current regulating device, method and related equipment for the continuous anode of the aluminum electrolytic cell provided in this application embodiment are connected to the regulating device by a conductive component and the anode component of the aluminum electrolytic cell by a conductive component. This allows the regulating device in the same group to apply pressure or release pressure to the anode component through the conductive component, thereby regulating the current density of the anode component. This can improve the problem of uneven current density distribution in the continuous anode component during electrolysis and improve the electrolysis efficiency of the aluminum electrolytic cell. Attached Figure Description

[0026] Figure 1This is a top view of a current regulating device for a continuous anode in an aluminum electrolysis cell provided in an embodiment of this application;

[0027] Figure 2 This is a side view of the regulating device in a current regulating device for a continuous anode in an aluminum electrolysis cell provided in an embodiment of this application;

[0028] Figure 3 This is a schematic flowchart illustrating a current regulation method for a continuous anode in an aluminum electrolysis cell, as provided in an embodiment of this application.

[0029] Figure 4 This is a schematic diagram of the structure of an electronic device provided in an embodiment of this application;

[0030] Figure 5 This is a structural block diagram of an aluminum electrolysis cell device provided in an embodiment of this application.

[0031] Figure 1 , Figure 2 , Figure 4 as well as Figure 5 The correspondence between the figure labels and figure titles in the accompanying drawings is as follows:

[0032] 1. Current regulating device for continuous anode of aluminum electrolytic cell; 10. Regulating device; 101. Power assembly; 102. Deceleration assembly; 103. Telescopic rod; 104. Contact pad; 105. Connecting assembly; 20. Conductive assembly; 201. Conductive rod; 202. Built-in conductor group; 203. Conductive frame; 30. Support assembly; 40. Insulation assembly; 400. Electronic equipment; 410. Processor; 420. Memory; 430. Bus; 500. Aluminum electrolytic cell equipment. Detailed Implementation

[0033] To better understand the technical solutions provided in the embodiments of this specification, the technical solutions of the embodiments of this specification will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the embodiments of this specification and the specific features in the embodiments are detailed descriptions of the technical solutions of the embodiments of this specification, rather than limitations on the technical solutions of this specification. In the absence of conflict, the embodiments of this specification and the technical features in the embodiments can be combined with each other.

[0034] In this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element. The term "two or more" includes two or more cases.

[0035] First, the applicable application scenarios of this application will be introduced. The embodiments provided in this application are applicable to the field of aluminum electrolysis technology.

[0036] Currently, in the process of aluminum electrolysis using continuous anodes, the special current-leading structure results in uneven current density distribution during the operation of the anode, leading to problems such as reduced electrolysis efficiency.

[0037] Based on this, the embodiments of this application provide a current regulation device, method and related equipment for a continuous anode of an aluminum electrolysis cell. The embodiments provided by this application can improve the problem of uneven current density distribution in the continuous anode assembly during electrolysis and improve the electrolysis efficiency of the aluminum electrolysis cell.

[0038] Figure 1 This is a top view of a current regulating device for a continuous anode in an aluminum electrolysis cell, provided in an embodiment of this application. Exemplary, such as... Figure 1 As shown, the current regulating device 1 of the continuous anode of the aluminum electrolysis cell includes: multiple regulating devices 10 and conductive components 20. The conductive components 20 are connected to the regulating devices 10 and connected to the anode components of the aluminum electrolysis cell. The conductive components 20 are located between the regulating devices 10 and the anode components and are used to conduct conductive ionization of the continuous anode of the aluminum electrolysis cell.

[0039] The specific number of the regulating devices 10 in the embodiments provided in this application is determined according to the magnitude of the current load in the aluminum electrolysis cell, and the specific number is not limited.

[0040] In some examples, for aluminum electrolytic cells with large current loads, the embodiments provided in this application may provide at least 6 regulating devices 10; while for electrolytic cells with small current loads, the embodiments provided in this application may provide at least 4 regulating devices 10.

[0041] It should be noted that current load refers to the amount of current consumed during operation, usually expressed in amperes (A), which indicate the strength of the current. The magnitude of the current load is closely related to the power during operation; the greater the power, the greater the current.

[0042] In some examples, at least two regulating devices 10 are grouped together. At least two regulating devices 10 in a group are respectively disposed on opposite sides of the anode assembly. The regulating devices 10 in the same group apply pressure to or release pressure to the anode assembly through the conductive component 20 to adjust the current density of the anode assembly. The at least two regulating devices 10 in the same group can have the same structure, and the regulating devices 10 in different groups can also have the same structure.

[0043] The regulating device 10 in the embodiments provided in this application is used to regulate the pressure between the conductive component 20 and the anode component. The principle of grouping at least two regulating devices 10 together and setting at least two regulating devices 10 in a group on opposite sides of the anode component is to regulate the current density of the anode component in a zone during electrolysis. In this application, the conductive component 20 and the regulating device 10 are connected by a transmission. When uneven current density distribution is detected in the continuous anode of the aluminum electrolysis cell, the regulating device 10 presses or loosens the conductive component 20 to change the pressure between the conductive component 20 and the anode component, thereby changing the resistance between the conductive component 20 and the anode component. Since the voltage is a fixed externally applied voltage value, according to Ohm's law, if the resistance between the conductive component 20 and the anode component changes when the voltage is constant, the current density distribution between the conductive component 20 and the anode component will also change. This improves the problem of uneven current density distribution in the continuous anode component during electrolysis and increases the electrolysis efficiency of the aluminum electrolysis cell.

[0044] It should be noted that when the pressure between the conductive component 20 and the anode component is increased, the resistance between them decreases, resulting in a larger current density distribution. This enhances the current density distribution between the conductive component 20 and the anode component. Conversely, when the pressure between the conductive component 20 and the anode component is decreased, the resistance between them increases, resulting in a smaller current density distribution. This reduces the current density distribution between the conductive component 20 and the anode component.

[0045] It should be noted that the adjustment device 10 in the embodiments provided in this application is specifically set to 4 or 6, and the 4 or 6 adjustment devices 10 are set to a group of two, and the two in each group are respectively set on opposite sides of the anode assembly (on the two opposite sides) to adjust the current density distribution of the anode assembly.

[0046] The electrolytic cell provided in this application consists of a cell body, an anode, and a cathode. Most of them use a diaphragm to separate the anode chamber and the cathode chamber. Electrolytic cells can be divided into three categories according to the different electrolytes: aqueous solution electrolytic cells, molten salt electrolytic cells, and non-aqueous solution electrolytic cells. When direct current passes through the electrolytic cell, an oxidation reaction occurs at the interface between the anode and the solution, and a reduction reaction occurs at the interface between the cathode and the solution to produce the desired product.

[0047] It should be noted that current density is a physical quantity used to describe the strength and direction of current at a point in a circuit. Its magnitude is equal to the amount of charge passing through a unit area per unit time, and its direction vector is the normal vector of the corresponding cross section of the unit area. The direction of its direction vector is determined by the direction in which the positive charge passes through this cross section.

[0048] In some examples, the conductive component 20 includes multiple conductive rods 201, an internal conductor group 202, and a conductive frame 203. Multiple conductors of the internal conductor group 202 are embedded inside the anode component. The conductive frame 203 is fixedly mounted on the outer wall of the anode component. The conductive rods 201 are connected to the outside of the conductive frame 203. One end of the conductive rod 201 is connected to the conductive frame 203, and the other end of the conductive rod 201 is attached to the adjustment device 10. The number of conductive rods 201 is the same as the number of adjustment devices 10, and they correspond one-to-one.

[0049] In the embodiments provided in this application, multiple conductors within the built-in conductor group 202 are equally spaced and embedded inside the anode assembly, and the spacing between any two conductors can be, but is not limited to, 15-20 cm; in the embodiments provided in this application, conductive rods 201 are evenly distributed on the outside of the conductive frame 203, one side of which is pressed against the conductive frame 203, and the other side is attached to the adjustment device 10, and the number of conductive rods 201 is consistent with the number of adjustment devices 10; in the embodiments provided in this application, the conductive frame 203 is located around the outer wall of the anode assembly, closely attached to the anode assembly, and the embodiments provided in this application... In the example, the conductive frame 203 is discontinuous. Specifically, the discontinuity can be achieved by providing multiple openings on the conductive frame 203 and providing an insulating component 40 at each opening. That is, the insulating component 40 is tightly connected to the conductive frame 203 at the opening. In the embodiment provided in this application, the insulating component 40 is also evenly distributed on the outside of the anode component. Specifically, it can be set on opposite sides of the outside of the anode component. The insulating component 40 and the conductor are spaced apart, so that any two adjacent insulating components 40 can divide the anode component into several parts, that is, multiple anode partitions, which facilitates the control of current density distribution.

[0050] In the embodiments provided in this application, each anode partition is a relatively independent area, which facilitates the sensor in the sensing component to detect the current density. In the embodiments provided in this application, the position of the insulating component 40 and the conductor cannot be on the same straight line, and the number of insulating components 40 is two fewer than the number of adjusting devices 10.

[0051] In some examples, the regulating device 10 includes a sensing assembly with multiple sensors electrically connected to conductors, where the conductors space the anode assembly to form multiple anode partitions, and the sensors are used to detect the current density of the anode partitions.

[0052] It should be noted that the sensor in the embodiments provided in this application is electrically connected to the conductor and is used to detect the current density of the anode zone in real time.

[0053] In some examples, the current regulating device 1 of the continuous anode of the aluminum electrolysis cell further includes: a support component 30, which is installed on the outer wall of the anode group and at a preset distance from the anode group. The regulating devices 10 are all fixedly installed on the support component 30, which is used to support the regulating devices 10.

[0054] It should be noted that the support component 30 is installed around the outer wall of the anode group and at a distance of 20-50cm from the anode group. More than four adjustment devices 10 are installed at different positions on the support component 30. In the embodiment provided in this application, the support component 30 is used to support each adjustment device 10 so that the adjustment device 10 can more accurately and stably determine the current density distribution adjustment of the anode group in the aluminum electrolysis cell.

[0055] It should be noted that the support component 30 in the embodiments provided in this application may be specifically, but is not limited to, a support frame.

[0056] In some examples, to improve the adjustment accuracy of the current density of the anode assembly, the number of adjustment devices 10 can be determined to be six. In this case, the six adjustment devices 10 are arranged in pairs on opposite sides of the support frame, and the six adjustment devices 10 are equally spaced on opposite sides of the anode assembly, respectively located on the upper left side (e.g., Figure 1 (position 10a) and the middle of the upper side (e.g.) Figure 1 (position 10b), upper right side (e.g.) Figure 1 (10c position in the middle) and lower left side (such as...) Figure 1 (middle 10d position), lower middle (e.g.) Figure 1 (10e position in the middle) and the lower right side (such as Figure 1 For ease of distinction, the adjustment devices 10 at the above six positions are respectively labeled as 10a (upper left), 10b (upper middle), 10d (upper right), 10c (lower left), 10e (lower middle), and 10f (lower right). The setting of the adjustment device 10 will not affect the normal operation of other equipment components in the continuous anode electrolysis cell.

[0057] Figure 2 This is a side view of the regulating device in a current regulating apparatus for a continuous anode in an aluminum electrolysis cell, as provided in an embodiment of this application. For example,... Figure 2 As shown, the adjustment device 10 includes a power component 101, a reduction component 102, a telescopic rod 103, and a contact pad 104. The drive output end of the power component 101 is connected to the input end of the reduction component 102. The output end of the reduction component 102 is connected to one end of the telescopic rod 103. The other end of the telescopic rod 103 is connected to the contact pad 104. The contact pad 104 is in contact with the other end of the conductive rod 201. The adjustment device 10 also includes a connecting component 105, which is connected to the power component 101 and the reduction component 102. The telescopic rod 103 passes through the support component 30 and is connected to the contact pad 104.

[0058] In the embodiments provided in this application, the components of the adjustment device 10 are connected sequentially according to the power transmission direction, and the number of each component is the same. In the embodiments provided in this application, the power component 101 drives the connecting component 105, so that the connecting component 105 drives the telescopic rod 103 to move (forward or backward) through the deceleration component 102, thereby causing the contact pad 104 to press or loosen the conductive rod 201. Here, the conductive rod 201 is in contact with the contact pad 104 on one side and pressed with the conductive frame 203 on the other side.

[0059] It should be noted that the power component 101 in the embodiments provided in this application may be specifically, but is not limited to, a servo motor. The servo motor is set at the upper end of the support frame and is used to accurately drive the connecting component 105 to rotate. The reduction component 102 in the embodiments provided in this application includes a worm gear and a worm. The connecting component 105 in the embodiments provided in this application may be specifically, but is not limited to, a coupling. The coupling is rotatably connected to the worm gear, and the worm gear is meshed with the worm, thereby realizing that the coupling drives the worm gear to rotate and adjusts the movement of the telescopic rod 103.

[0060] Compared with the prior art, the current regulating device 1 for the continuous anode of the aluminum electrolysis cell provided in this application embodiment is connected to the regulating device 10 via a conductive component 20 and to the anode component of the aluminum electrolysis cell via the conductive component 20. The regulating device 10 of the same group applies pressure or releases pressure to the anode component through the conductive component 20 to regulate the current density of the anode component. When the current density distribution of the continuous anode of the aluminum electrolysis cell is uneven, i.e., the local current density is high or low, the embodiment of this application controls the power component 101 to drive the connecting component 105, so that the connecting component 105 drives the telescopic rod 103 to move, i.e., move forward or backward, through the deceleration component 102. This causes the contact pad 104 to press or loosen the conductive rod 201, thereby adjusting the anode section where the current density deviation needs to be adjusted, so as to eliminate the uneven current density distribution in different areas. This can improve the problem of uneven current density distribution in the continuous anode component during electrolysis, and at the same time reduce the local overheating in different anode sections, thereby improving the electrolysis efficiency of the aluminum electrolysis cell.

[0061] Figure 3 This is a flowchart illustrating a method for adjusting the current of a continuous anode in an aluminum electrolysis cell, as provided in an embodiment of this application. For example,... Figure 3 As shown, the current regulation method for the continuous anode of an aluminum electrolysis cell includes the following steps:

[0062] S301. Obtain the current density data of the anode assembly of the aluminum electrolysis cell.

[0063] In this step, during the continuous anode assembly process of the aluminum electrolysis cell, the embodiment provided in this application first obtains the current density data of the anode assembly of the aluminum electrolysis cell based on the sensor in the sensing component, and sends the current density data to the external control host computer so that the external control host computer can determine in real time whether there are current density deviation points in the current density data, and determine the distribution state of the current density in real time according to the judgment result.

[0064] For example, the sensor is connected to an external control host computer.

[0065] S302. Based on current density data, control the regulating device to apply or release pressure to the anode assembly through the conductive component to regulate the current density of the anode assembly.

[0066] In this step, after the current density data is determined, the external control host computer analyzes and calculates the current density data to determine whether there is uneven current density distribution. If uneven current density distribution occurs, i.e., the current density of local anode zones is higher or lower, the control adjustment device is activated. This causes the power component to drive the connecting component, which in turn drives the telescopic rod to move forward or backward through the deceleration component. This causes the contact pad to press or loosen against the conductive rod, adjusting the pressing or loosening of the anode zone where the current density deviation needs to be adjusted. This ensures that the current density of the entire anode assembly is uniform, making the aluminum electrolysis cell condition more stable and reliable, and achieving smooth operation of the continuous anode in the aluminum electrolysis cell.

[0067] In one embodiment, where the conductor assembly includes a built-in conductor group comprising a plurality of conductors that space the anode assembly to form a plurality of anode partitions, and the adjustment device includes a sensing component, step S302 includes the following sub-steps:

[0068] Sub-step 3021: Based on the sensing component, obtain the actual current density data of the conductor in the anode component.

[0069] In this step, during the continuous anode assembly process of the aluminum electrolysis cell, the embodiment provided in this application first obtains the actual current density data detected by the anode assembly of the aluminum electrolysis cell through the sensor in the sensing component, and sends the current density data to the external control host computer so that the external control host computer can determine the distribution state of the current density of the anode assembly in real time.

[0070] Sub-step 3022: Based on the actual current density data and the preset current density threshold corresponding to the anode component, determine whether there is a current density deviation in the region corresponding to the conductor.

[0071] In this step, the embodiments provided in this application compare the actual current density data collected by each sensor with a preset current density threshold to determine whether the actual current density data is within the specified range of the preset current density threshold. If it is within the specified range, it is determined that there is no current density deviation in the area corresponding to the conductor; if it is not within the specified range, it is determined that there is a current density deviation in the area corresponding to the conductor.

[0072] Sub-step 3023: If there is a current density deviation in the anode zone, then based on the current density deviation, control the regulating device to apply pressure or release pressure to the anode zone with the current density deviation through the conductive component, so as to regulate the current density of the anode component.

[0073] In this step, if there is a current density deviation in any anode zone, the pressure change value that the anode zone needs to withstand is calculated and determined according to the magnitude of the current density deviation. Then, according to the pressure change value, the regulating device is controlled to control the power component to drive the connecting component, so that the connecting component drives the telescopic rod to move (forward or backward) through the deceleration component, thereby causing the contact pad to press or loosen from the conductive rod, thereby applying pressure or releasing pressure to the anode zone with current density deviation, so as to adjust the current density of the anode component.

[0074] The following are examples of current density applications during implementation:

[0075] For example, when the current load in the continuous anode of the aluminum electrolysis cell in the embodiment provided in this application is determined to be 20kA, aluminum electrolysis is performed using the continuous anode of the aluminum electrolysis cell. When the appearance of the anode assembly is detected, the current density on the left side is higher than 0.2A / cm. 2 The current density on the right side is 0.2 A / cm² lower. 2 At this time, the servo motors of the regulating devices 10a, 10d, 10c and 10f are started, and the servo motors of 10b and 10e are turned off. At this time, the left servo motor drives the connecting assembly, which causes the connecting assembly to move the telescopic rod backward through the deceleration assembly, thereby causing the contact pad to loosen from the conductive rod and eliminating the phenomenon of high current density distribution on the left side; at the same time, the right servo motor drives the connecting assembly, which causes the connecting assembly to move the telescopic rod forward through the deceleration assembly, thereby causing the contact pad to press against the conductive rod and eliminating the phenomenon of low current density distribution on the left side, so that the continuous anode assembly achieves uniform current density distribution during electrolysis.

[0076] For example, when the current load in the continuous anode of the aluminum electrolysis cell in the embodiment provided in this application is determined to be 186kA, aluminum electrolysis is performed using the continuous anode of the aluminum electrolysis cell. When the appearance of the anode assembly is detected, the current density on the left side is lower than 0.3A / cm. 2 The current density in the middle section is 0.1 A / cm² higher. 2 The current density on the right side is 0.2 A / cm² higher. 2 When the servo motors of the regulating devices 10a, 10b, 10c, 10d, 10e, and 10f are activated, the left servo motor drives the connecting assembly, causing the connecting assembly to move the telescopic rod forward through the deceleration assembly, thereby causing the contact pad to press against the conductive rod and eliminating the phenomenon of high current density distribution on the left side. At the same time, the middle and right servo motors drive the connecting assembly, causing the connecting assembly to move the telescopic rod backward through the deceleration assembly, thereby causing the contact pad to loosen from the conductive rod and eliminating the phenomenon of low current density distribution on the left side, so that the continuous anode assembly achieves uniform current density distribution during electrolysis.

[0077] It should be noted that the sum of the current density deviations on the left, middle, and right sides in the two application examples is 0.

[0078] This application provides a current regulation method for the continuous anode of an aluminum electrolytic cell. Compared with the prior art, the embodiment provided by this application obtains the current density data of the anode assembly of the aluminum electrolytic cell and controls the regulating device based on the current density data. The device applies or releases pressure to the anode assembly through the conductive component to regulate the current density of the anode assembly. When the current density distribution of the continuous anode of the aluminum electrolytic cell is uneven, the embodiment provided by this application controls the power component to drive the connecting component, so that the connecting component drives the telescopic rod to move, i.e., move forward or backward, through the deceleration component. This causes the contact pad to press or loosen from the conductive rod, eliminating the uneven current density distribution in different areas. This can improve the problem of uneven current density distribution in the continuous anode assembly during electrolysis, reduce the local overheating in different anode zones, and improve the electrolysis efficiency of the aluminum electrolytic cell.

[0079] Figure 4 This is a schematic diagram of the structure of an electronic device provided in an embodiment of this application. For example, as shown... Figure 4 As shown, the electronic device 400 includes a processor 410, a memory 420, and a bus 430.

[0080] Memory 420 stores machine-readable instructions executable by processor 410. When electronic device 400 is running, processor 410 and memory 420 communicate via bus 430. When the machine-readable instructions are executed by processor 410, they can perform the operations described above. Figure 3 The steps of the current adjustment method for the continuous anode of the aluminum electrolytic cell in the method embodiment shown are described in detail in the method embodiment, and will not be repeated here.

[0081] This application also provides an aluminum electrolysis cell device. Figure 5 This is a structural block diagram of an aluminum electrolysis cell apparatus provided in an embodiment of this application. For example, as shown... Figure 5 As shown, the aluminum electrolysis cell equipment 500 includes the current regulating device 1 for the continuous anode of the aluminum electrolysis cell as described in the first aspect and the electronic device 400 as described in the second aspect. For specific implementation methods, please refer to the embodiments of the current regulating device 10 and the electronic device 400 for the continuous anode of the aluminum electrolysis cell, which will not be described again here.

[0082] For example, the aluminum electrolysis cell equipment may also include a current regulating device for the continuous anode of the aluminum electrolysis cell as described in the first aspect. For specific implementation methods, please refer to the embodiments of the current regulating device for the continuous anode of the aluminum electrolysis cell, which will not be repeated here.

[0083] For example, the aluminum electrolysis cell equipment may also include electronic equipment for the continuous anode of the aluminum electrolysis cell as described in the second aspect. For specific implementation methods, please refer to the embodiments of the electronic equipment, which will not be repeated here.

[0084] Those skilled in the art will understand that, for the sake of convenience and brevity, the specific working processes of the systems, devices, and units described above can be referred to the corresponding processes in the foregoing method embodiments, and will not be repeated here.

[0085] It should be noted that the descriptions of each embodiment in the above embodiments have different focuses. For parts that are not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0086] Those skilled in the art will understand that embodiments of this application can be provided as methods, systems, or computer program products. Therefore, this application can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, this application can take the form of a computer program product embodied on one or more computer-readable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-readable program code.

[0087] This application is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of this application. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded computer, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create a machine for implementing the flowchart illustrations. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.

[0088] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.

[0089] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.

[0090] This application also provides a computer program product, which includes computer software instructions that, when executed on a processing device, cause the processing device to execute a process for a current regulation method for a continuous anode in an aluminum electrolytic cell.

[0091] A computer program product includes one or more computer instructions. When the computer program instructions are loaded and executed on a computer, all or part of the flow or function according to the embodiments of this application is generated. The computer may be a general-purpose computer, a special-purpose computer, a computer network, or other programmable device. The computer instructions may be stored in a computer-readable storage medium or transmitted from one computer-readable storage medium to another. For example, computer instructions may be transmitted from one website, computer, server, or data center to another website, computer, server, or data center via wired (e.g., coaxial cable, fiber optic, digital subscriber line (DSL)) or wireless (e.g., infrared, wireless, microwave, etc.) means. The computer-readable storage medium may be any available medium that a computer can store or a data storage device such as a server or data center that integrates one or more available media. The available media may be magnetic media (e.g., floppy disks, hard disks, magnetic tapes), optical media (e.g., DVDs), or semiconductor media (e.g., solid-state drives (SSDs)).

[0092] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the specific working processes of the systems, devices, and units described above can be referred to the corresponding processes in the foregoing method embodiments, and will not be repeated here.

[0093] In the several embodiments provided in this application, it should be understood that the disclosed devices, apparatuses, and methods can be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative; for instance, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be through some interfaces, or indirect coupling or communication connection between devices or units, and may be electrical, mechanical, or other forms.

[0094] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0095] Furthermore, the functional units in the various embodiments of this application can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit.

[0096] If the integrated unit is implemented as a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, or all or part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods of the various embodiments of this application. The aforementioned storage medium includes various media capable of storing program code, such as USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.

[0097] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

[0098] Although embodiments have been described in this specification, those skilled in the art, upon learning the basic inventive concept, can make further changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the embodiments as well as all changes and modifications falling within the scope of this specification.

[0099] Obviously, those skilled in the art can make various modifications and variations to this specification without departing from its spirit and scope. Therefore, if such modifications and variations fall within the scope of the claims and their equivalents, this specification is also intended to include such modifications and variations.

Claims

1. A current regulating device for a continuous anode in an aluminum electrolytic cell, characterized in that, include: Multiple regulating devices and conductive components are provided, wherein the conductive components are drivenly connected to the regulating devices, the conductive components are connected to the anode components of the aluminum electrolytic cell, and the conductive components are located between the regulating devices and the anode components; At least two of the regulating devices are grouped together, and at least two of the regulating devices in a group are respectively disposed on opposite sides of the anode assembly. The regulating devices in the same group apply pressure to or release pressure to the anode assembly through the conductive component to adjust the current density of the anode assembly.

2. The current regulating device for the continuous anode of the aluminum electrolytic cell according to claim 1, characterized in that, The conductive component includes multiple conductive rods, an internal conductor group, and a conductive frame. The multiple conductors of the internal conductor group are embedded inside the anode component. The conductive frame is fixedly installed on the outer wall of the anode component. The conductive rods are connected to the outside of the conductive frame. One end of the conductive rod is connected to the conductive frame, and the other end of the conductive rod is attached to the adjustment device.

3. The current regulating device for the continuous anode of the aluminum electrolytic cell according to claim 2, characterized in that, The regulating device includes a sensing component, and multiple sensors within the sensing component are electrically connected to the conductor; The conductors space the anode assembly to form multiple anode partitions, and the sensor is used to detect the current density of the anode partitions.

4. The current regulating device for the continuous anode of the aluminum electrolytic cell according to claim 2, characterized in that, The adjustment device includes a power component, a reduction component, a telescopic rod, and a contact pad. The drive output end of the power component is connected to the input end of the reduction component, the output end of the reduction component is connected to one end of the telescopic rod, the other end of the telescopic rod is connected to the contact pad, and the contact pad is in contact with the other end of the conductive rod. The adjustment device also includes a connecting component, which is connected to the power component and the reduction component.

5. The current regulating device for the continuous anode of the aluminum electrolytic cell according to claim 2, characterized in that, Also includes: A support assembly is installed on the outer wall of the anode assembly at a predetermined distance from the anode assembly. The adjustment devices are all fixedly installed on the support assembly. The telescopic rod passes through the support assembly and is connected to the contact pad. The support assembly is used to support the adjustment devices.

6. The current regulating device for the continuous anode of the aluminum electrolytic cell according to claim 2, characterized in that, Also includes: An insulating component is distributed on the outer wall of the anode component. The conductive frame has multiple openings, and the insulating component is disposed in the openings of the conductive frame. The insulating component and the conductor are spaced apart.

7. A method for regulating the current of a continuous anode in an aluminum electrolytic cell, applied to the current regulating device for a continuous anode in an aluminum electrolytic cell as described in any one of claims 1-6, characterized in that, The adjustment method includes: Obtain the current density data of the anode assembly of the aluminum electrolysis cell; Based on the current density data, the control adjustment device applies or releases pressure to the anode assembly through the conductive component to adjust the current density of the anode assembly.

8. The current adjustment method for the continuous anode of an aluminum electrolytic cell according to claim 7, characterized in that, When the conductor assembly includes a built-in conductor group, the built-in conductor group including multiple conductors, the multiple conductors spacing the anode assembly to form multiple anode partitions, and the adjustment device includes a sensing component, acquiring the current density data of the anode assembly of the aluminum electrolytic cell includes: Based on the sensing component, the actual current density data of the conductor in the anode component is obtained; The step of controlling the regulating device based on the current density data to apply or release pressure to the anode assembly through the conductive component to regulate the current density of the anode assembly includes: Based on the actual current density data and the preset current density threshold corresponding to the anode component, it is determined whether there is a current density deviation in the region corresponding to the conductor; If there is a current density deviation in the anode zone, the regulating device is controlled based on the current density deviation to apply or release pressure to the anode zone with the current density deviation through the conductive component, so as to regulate the current density of the anode component.

9. An electronic device, characterized in that, include: The device includes a processor, a memory, and a bus. The memory stores machine-readable instructions that the processor can execute. When the electronic device is running, the processor communicates with the memory via the bus. The machine-readable instructions are executed by the processor to perform the steps of the current regulation method for the continuous anode of the aluminum electrolysis cell as described in claim 7 or 8.

10. An aluminum electrolysis cell device, characterized in that, It includes: a current regulating device for a continuous anode of an aluminum electrolysis cell as described in claims 1 to 6; and / or an electronic device as described in claim 9.