An acetal condensation recovery device with a safety anti-leakage function

Abstract

The present invention discloses an acetal condensation recovery device with a safety anti-leakage function, which relates to the technical field of acetal recovery. It includes a machine body. An air inlet ring is arranged at the top of the machine body, and a number of air inlets are arranged on the air inlet ring. A steam tank is arranged inside the machine body, and the air inlet ring is communicated with the steam tank. A number of recovery tanks are arranged around the steam tank; Acetal steam is transported through a pipeline to the air inlets, and then through the air inlets to the air inlet ring, and then enters the steam tank through the air inlet ring. The acetal steam is transported to the recovery tanks through the steam tank, so that the acetal steam is condensed in the recovery tanks. After the temperature of the acetal steam drops in the recovery tanks, it condenses into liquid beads, thus achieving the effect of acetal condensation recovery. Finally, the acetal liquid is transported to the liquid storage cavity and then transported outwards, so that the acetal is subsequently recovered and treated, thereby protecting the ecological environment.

Description

Technical Field

[0001] The present invention relates to the technical field of acetal recovery, and specifically relates to an acetal condensation recovery device with a safety anti-leakage function. Background Art

[0002] Acetal, also known as acetaldehyde acetal, is an organic chemical. It is often widely used as a solvent, chemical raw material and reaction intermediate in industries such as organic synthesis, coatings, rubber, plastics, textiles and electronics. Acetal itself has strong volatility and is easy to evaporate and form steam. Acetal is commonly used as an intermediate for synthesizing other chemicals, especially in the production processes of alcohol compounds, plastics, coatings, etc. However, due to the volatility of acetal, especially during its evaporation process, harmful gases in the air are often formed. Or discharging acetal steam into the air will cause the air quality to decline and lead to problems in the ecological environment. Currently, the most common way of ecological environment protection is to carry out condensation recovery treatment on acetal. When acetal steam enters the condensation system, the temperature difference is used to condense acetal gas into a liquid for recovery. This method usually uses a cooling device or condenser to cool the acetal steam below its condensation point to convert it into a liquid.

[0003] However, in the existing condensation recovery devices, steam is usually in contact with the cooling device, so that the low temperature is conducted into the gas, thereby enabling the gas to reach the condensation temperature. However, this direct contact method takes too long. One-time transportation and contact cannot immediately reach the condensation temperature and continuous cyclic transportation is required, resulting in low gas condensation efficiency. Summary of the Invention

[0004] The purpose of the present invention is to provide an acetal condensation recovery device with a safety anti-leakage function to solve the problems raised in the prior art.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] An acetal condensation recovery device with a safety anti-leakage function includes a machine body. An air inlet ring is arranged at the top of the machine body. A plurality of air inlets are arranged on the air inlet ring. A steam tank is arranged inside the machine body. The air inlet ring is communicated with the steam tank. A plurality of recovery tanks are arranged around the steam tank. The plurality of recovery tanks are arranged in a circumferential arrangement around the axis of the steam tank.

[0007] Acetal vapor is transported to the air inlet through a pipeline, transported to the air inlet ring through the air inlet, and then enters the steam tank through the air inlet ring. The acetal vapor is then transported to the recovery tank through the steam tank, so that the acetal vapor is condensed in the recovery tank. After the temperature of the acetal vapor in the recovery tank drops, it condenses to form liquid droplets, thereby achieving the effect of acetal condensation recovery. Finally, the acetal liquid is transported to the liquid storage chamber and finally transported out.

[0008] Preferably, a heat-insulating layer is provided in the inner wall of the steam tank, an air supply ring is provided on the side of the steam tank away from the air inlet ring, an air pump is provided inside the air supply ring, a plurality of air supply pipes are provided on the axial arm of the air supply ring, and a pressure valve is provided on the side of the air supply ring close to the air supply pipe.

[0009] Preferably, the gas supply pipe is connected to the recovery tank, and the gas supply pipe corresponds to the recovery tank one by one.

[0010] Preferably, the recovery tank is composed of a bottom plate, a plurality of moving blocks and a rotating ring, the plurality of moving blocks are located between the bottom plate and the rotating ring, and the plurality of moving blocks are arranged around the axis of the bottom plate.

[0011] Preferably, a plurality of movable grooves are arranged on the top of the bottom plate, a sliding block is arranged on the bottom of the movable block, and the movable block is slidably connected to the movable grooves via the sliding block.

[0012] Preferably, the rotating ring is composed of an inner plate and an outer ring, a plurality of brackets are arranged between the inner plate and the outer ring, a toggle groove is arranged on the bracket, a toggle rod is arranged on the top of the moving block, and the moving block is slidably connected to the toggle groove through the toggle rod.

[0013] Preferably, two adjacent moving blocks are connected in a sliding and sealing manner, and a cooling fin is provided on one side of the moving block close to the axis of the bottom plate.

[0014] Preferably, a liquid storage cavity is provided on the side of the gas transmission ring away from the steam tank, a plurality of connecting pipes are provided on the top of the liquid storage cavity, an outlet is provided at the bottom of the bottom plate, and a solenoid valve is provided in the outlet.

[0015] Preferably, the diameter of the outlet is the same as the diameter of the connecting pipe, the gas supply pipe is located inside the connecting pipe, and the diameter of the connecting pipe is larger than the diameter of the gas supply pipe.

[0016] Preferably, a driving gear is provided on the top of the steam tank, and the driving gear is rotatably connected to the steam tank. A driving gear is provided on the top of the recovery tank, and the driving gear is connected to a rotating ring. The driving gear and the driving gear are meshed for transmission. A motor is provided on the top of the body, and the driving shaft of the motor is connected to the driving gear.

[0017] After the acetal vapor is transported to the steam tank, the temperature of the acetal vapor in the steam tank is kept warm because the inner wall of the steam tank is provided with an insulation layer, which does not cause a large-scale temperature drop. Then the controller controls the air pump in the gas transmission ring to start. At this time, the pressure valve in the gas transmission pipe is in an open state, and the solenoid valve in the outlet is in a closed state. Then the air pump transports the acetal vapor from the steam tank to the gas transmission ring, and then transports it to the gas transmission pipe through the gas transmission ring, and finally transports it to the recovery tank through the gas transmission ring.

[0018] Before the acetal vapor is transported, the controller controls the motor to rotate, and the driving shaft of the motor then drives the driving gear to rotate, and the driving gear drives a number of driving gears to rotate, and the driving gear drives the rotating ring to rotate during the rotation process, so that the rotating ring drives the toggle slot to rotate, and then the toggle slot drives the toggle rod on the top of the moving block to move, and at this time the moving block moves to the side close to the axis of the bottom plate, so that the diameter of the space surrounded by the several moving blocks is the same as the diameter of the outlet, and while the moving block moves, the controller controls the refrigeration plate on the moving block to start;

[0019] Since two adjacent moving blocks are connected in a sliding seal, and the solenoid valve in the outlet is in a closed state at this time, the space surrounded by several moving blocks is a closed space, and acetal vapor is continuously transported to the recovery tank through the gas pipe. When the gas pressure in the recovery tank continues to rise, the pressure valve monitors the pressure on the side of the gas pipe away from the gas transmission ring in real time, and the pressure valve converts the pressure signal into an electrical signal and transmits it to the controller. When the pressure in the recovery tank reaches the maximum pressure value, the pressure valve is closed;

[0020] After the acetal vapor is transported to the recovery tank, the acetal vapor contacts the side wall of the moving block, and the low temperature generated by the refrigeration plate on the moving block is transferred to the acetal vapor, so that the temperature of the acetal vapor drops and condenses on the surface of the moving block to form liquid droplets. While the refrigeration plate cools the acetal vapor, the controller controls the motor to reverse, and the driving shaft of the motor drives the driving gear to reverse, and then the driving gear drives the rotating ring to reverse. During the reversal of the rotating ring, the toggle groove is driven to rotate in the opposite direction, and then the moving block moves to the side away from the axis of the bottom plate. The moving block moves along the moving groove through the slider, so that the space surrounded by the several moving blocks increases, and then the diameter of the space surrounded by the several moving blocks is greater than the diameter of the outlet;

[0021] In a confined space, after the volume of the space expands, the pressure of the gas filled in the space decreases immediately. As the gas pressure decreases, the temperature of the acetal vapor itself also decreases, and cooperates with the low temperature generated by the refrigeration plate to further improve the cooling efficiency of the acetal vapor, so that the acetal vapor reaches the condensation temperature faster, shortening the condensation time of the acetal vapor, thereby improving the condensation efficiency of the acetal vapor;

[0022] The acetal liquid beads formed by condensation flow down along the surface of the moving block. Subsequently, the controller controls the solenoid valve in the outlet to open, and the liquid beads are transported through the outlet into the connecting pipe. Then, the liquid beads are transported through the connecting pipe into the liquid storage cavity for storage, enabling the subsequent recovery treatment of acetal, avoiding the discharge of acetal into the environment, which may damage the ecological environment and pollute the environment, thus protecting the ecological environment.

[0023] After the pressure in the recovery tank drops, after a period of time after the solenoid valve is opened, the controller controls the solenoid valve to close again, and the pressure valve opens again; at the same time, the motor is driven again under the action of the controller, so that several moving blocks move again towards the axis close to the bottom plate, reducing the space enclosed by several moving blocks again, preparing for the next expansion of the space, reducing the pressure of the acetal vapor, and then reducing the temperature of the acetal vapor.

[0024] Compared with the prior art, the beneficial effects of the present invention are:

[0025] 1. In the initial air intake stage, several moving blocks move inwards, making the volume of the space enclosed by several moving blocks relatively small. As the acetal vapor continuously enters the recovery tank, the gas pressure in the recovery tank continuously rises. When the pressure value is reached, several moving blocks move outwards, increasing the volume of the space enclosed by several moving blocks. Then, when the unit gas volume in the space is equal, the larger the space, the lower the pressure of the unit gas, and thus the gas temperature also decreases. That is, the temperature of the acetal vapor itself also decreases, and it cooperates with the low temperature generated by the refrigerating sheet to further improve the cooling efficiency of the acetal vapor, enabling the acetal vapor to reach the condensation temperature faster, shortening the condensation time of the acetal vapor, and thus improving the condensation efficiency of the acetal vapor.

[0026] 2. Since the adjacent two moving blocks are slidably and sealedly connected, and the solenoid valve in the outlet is in the closed state at this time, the space enclosed by several moving blocks is a closed space. The acetal vapor continuously enters the recovery tank through the gas transmission pipe. At this time, after the acetal vapor enters the recovery tank, it can only flow in the recovery tank and cannot leak out through the gap between the adjacent two moving blocks. Thus, the acetal vapor can be safely and effectively condensed into liquid beads during the condensation and recovery process, achieving the effect of safe leakage prevention. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a three-dimensional view of the present invention;

[0028] Figure 2 is a schematic diagram of the internal structure of the machine body;

[0029] Figure 3 is a front view of the inside of the machine body;

[0030] Figure 4 It is a schematic diagram of the structure of the steam tank and the recovery tank;

[0031] Figure 5 A top view of the steam tank and the recovery tank;

[0032] Figure 6 It is a schematic diagram of the internal structure of the steam tank and the recovery tank;

[0033] Figure 7 It is a schematic diagram of the explosion structure of the recovery tank;

[0034] Figure 8 It is a schematic diagram of the cross-sectional structure of the recovery tank;

[0035] In the figure: 1, machine body; 11, air intake ring; 12, air inlet; 13, steam tank; 14, recovery tank; 15, air supply ring; 16, air supply pipe; 17, bottom plate; 171, moving groove; 172, outlet; 18, moving block; 19, rotating ring; 191, toggle groove; 20, liquid storage chamber; 21, connecting pipe; 22, driving gear; 23, driving gear. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] Example: Figures 1 - 5 As shown, the present invention provides a technical solution of an acetal condensation recovery device with a safety and leakage prevention function.

[0038] The machine body 1 comprises a machine body 1, wherein an air intake ring 11 is arranged on the top of the machine body 1, and a plurality of air intake ports 12 are arranged on the air intake ring 11, a steam tank 13 is arranged inside the machine body 1, the air intake ring 11 is connected with the steam tank 13, a plurality of recovery tanks 14 are arranged around the steam tank 13, and the plurality of recovery tanks 14 are arranged around the axis of the steam tank 13.

[0039] Preferably, a heat-insulating layer is provided in the inner wall of the steam tank 13, an air supply ring 15 is provided on the side of the steam tank 13 away from the air intake ring 11, an air pump is provided in the air supply ring 15, a plurality of air supply pipes 16 are provided on the shaft arm of the air supply ring 15, and a pressure valve is provided on the side of the air supply ring 15 close to the air supply pipe 16; the air supply pipe 16 is connected to the recovery tank 14, and the air supply pipe 16 corresponds to the recovery tank 14 one by one.

[0040] Preferably, the recovery tank 14 is composed of a base plate 17, a plurality of movable blocks 18 and a rotating ring 19, wherein the plurality of movable blocks 18 are located between the base plate 17 and the rotating ring 19, the plurality of movable blocks 18 are arranged around the axis of the base plate 17, and two adjacent movable blocks 18 are slidingly and sealingly connected, and a refrigeration plate is provided on one side of the movable block 18 close to the axis of the base plate 17.

[0041] Preferably, a plurality of movable grooves 171 are provided on the top of the bottom plate 17 , a sliding block is provided on the bottom of the movable block 18 , and the movable block 18 is slidably connected to the movable grooves 171 via the sliding block.

[0042] Preferably, the rotating ring 19 is composed of an inner plate and an outer ring, a plurality of brackets are arranged between the inner plate and the outer ring, a toggle groove 191 is arranged on the bracket, a toggle rod is arranged on the top of the moving block 18, and the moving block is slidably connected to the toggle groove 191 through the toggle rod.

[0043] Preferably, a liquid storage chamber 20 is provided on the side of the gas transmission ring 15 away from the steam tank 13 , a plurality of connecting pipes 21 are provided on the top of the liquid storage chamber 20 , an outlet 172 is provided at the bottom of the bottom plate 17 , and a solenoid valve is provided in the outlet 172 .

[0044] Preferably, the diameter of the outlet 172 is the same as the diameter of the connecting pipe 21 , the gas supply pipe 16 is located inside the connecting pipe 21 , and the diameter of the connecting pipe 21 is greater than the diameter of the gas supply pipe 16 .

[0045] Preferably, a driving gear 22 is provided on the top of the steam tank 13, and the driving gear 22 is rotatably connected to the steam tank 13. A driving gear 23 is provided on the top of the recovery tank 14, and the driving gear 23 is connected to the rotating ring 19. The driving gear 22 and the driving gear 23 are meshed for transmission. A motor is provided on the top of the body 1, and the driving shaft of the motor is connected to the driving gear 22.

[0046] Working principle of the present invention:

[0047] The acetal vapor is transported to the air inlet 12 through the pipeline, and then transported to the air inlet ring 11 through the air inlet 12, and then enters the steam tank 13 through the air inlet ring 11. After the acetal vapor is transported to the steam tank 13, since the inner wall of the steam tank 13 is provided with a heat preservation layer, the temperature of the acetal vapor in the steam tank 13 is kept warm, and a large range of temperature drops will not be caused. Then the controller controls the air pump in the air delivery ring 15 to start. At this time, the pressure valve in the air delivery pipe 16 is in an open state, and the solenoid valve in the outlet 172 is in a closed state, and then the air pump transports the acetal vapor from the steam tank 13 to the air delivery ring 15, and then transports it to the air delivery pipe 16 through the air delivery ring 15, and finally transports it to the recovery tank 14 through the air delivery ring 15;

[0048] Before the acetal vapor is transported, the controller controls the motor to rotate, and the driving shaft of the motor then drives the driving gear 22 to rotate. When the driving gear 22 rotates, it drives a number of driving gears 23 to rotate. During the rotation of the driving gear 23, the rotating ring 19 is driven to rotate, so that the rotating ring 19 drives the toggle slot 191 to rotate, and then the toggle slot 191 drives the toggle rod on the top of the moving block 18 to move. At this time, the moving block 18 moves to the side close to the axis of the bottom plate 17, so that the diameter of the space surrounded by the several moving blocks 18 is the same as the diameter of the outlet 172. When the moving block 18 moves, the controller controls the refrigeration plate on the moving block 18 to start;

[0049] Since two adjacent moving blocks 18 are connected in a sliding seal, and the solenoid valve in the outlet 172 is in a closed state at this time, the space surrounded by the moving blocks 18 is a closed space, and the acetal vapor is continuously transported to the recovery tank 14 through the gas pipe 16. When the gas pressure in the recovery tank 14 continues to rise, the pressure valve monitors the pressure on the side of the gas pipe 16 away from the gas ring 15 in real time, and the pressure valve converts the pressure signal into an electrical signal and transmits it to the controller. When the pressure in the recovery tank 14 reaches the maximum pressure value, the pressure valve is closed.

[0050] After the acetal vapor is transported to the recovery tank 14, the acetal vapor contacts the side wall of the moving block 18, and the low temperature generated by the refrigeration plate on the moving block 18 is transferred to the acetal vapor, so that the temperature of the acetal vapor drops and condenses on the surface of the moving block 18 to form liquid droplets. While the refrigeration plate cools the acetal vapor, the controller controls the motor to reverse, and the driving shaft of the motor drives the driving gear 22 to reverse, and then the driving gear 23 drives the rotating ring 19 to reverse. During the reversal of the rotating ring 19, the toggle groove 191 is driven to rotate in the opposite direction, and then the moving block 18 moves to the side away from the axis of the bottom plate 17. The moving block 18 moves along the moving groove 171 through the slider, so that the space surrounded by the plurality of moving blocks 18 increases, and then the diameter of the space surrounded by the plurality of moving blocks 18 is greater than the diameter of the outlet 172;

[0051] In a confined space, as the volume of the space expands, the pressure of the gas filled in the space decreases immediately. As the gas pressure decreases, the temperature of the acetal vapor itself also decreases, and cooperates with the low temperature generated by the refrigeration plate, so that the acetal vapor reaches the condensation temperature faster;

[0052] The condensed acetal droplets flow down the surface of the moving block 18, and then the controller controls the solenoid valve in the outlet 172 to open, and the droplets are transported to the connecting pipe 21 through the outlet 172, and then the droplets are transported to the liquid storage chamber 20 through the connecting pipe 21 for storage;

[0053] After the pressure in the recovery tank 14 drops, after a period of time after the solenoid valve is opened, the controller controls the solenoid valve to close again and the pressure valve to open again; at the same time, the motor is driven again under the action of the controller, so that several moving blocks 18 move again towards the axis close to the bottom plate 17, so that the space enclosed by the several moving blocks 18 is reduced again, preparing for the next expansion of the space, reducing the pressure of the acetal vapor, and further reducing the temperature of the acetal vapor.

[0054] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. An acetal condensation recovery device with safety and leakage prevention function, characterized in that: The machine comprises a body (1), the top of the body (1) is provided with an air intake ring (11), the air intake ring (11) is provided with a plurality of air intake ports (12), a steam tank (13) is provided inside the body (1), the air intake ring (11) is connected with the steam tank (13), a plurality of recovery tanks (14) are provided around the steam tank (13), and the plurality of recovery tanks (14) are arranged around the axis of the steam tank (13); An air delivery ring (15) is arranged on a side of the steam tank (13) away from the air inlet ring (11), an air pump is arranged inside the air delivery ring (15), and a plurality of air delivery pipes (16) are arranged on the shaft arm of the air delivery ring (15); The recovery tank (14) is composed of a bottom plate (17), a plurality of moving blocks (18) and a rotating ring (19), wherein the plurality of moving blocks (18) are located between the bottom plate (17) and the rotating ring (19), and the plurality of moving blocks (18) are arranged around the axis of the bottom plate (17); A plurality of movable grooves (171) are arranged on the top of the bottom plate (17), a sliding block is arranged on the bottom of the movable block (18), and the movable block (18) is slidably connected to the movable grooves (171) via the sliding block; The rotating ring (19) is composed of an inner plate and an outer ring, a plurality of brackets are arranged between the inner plate and the outer ring, a toggle groove (191) is arranged on the bracket, a toggle rod is arranged on the top of the moving block (18), and the moving block (18) is slidably connected to the toggle groove (191) through the toggle rod; Two adjacent moving blocks (18) are connected in a sliding and sealing manner, and a cooling fin is provided on one side of the moving block (18) close to the axis of the bottom plate (17).

2. The acetal condensation recovery device with safety and leakage prevention function according to claim 1 is characterized in that: A heat-insulating layer is provided in the inner wall of the steam tank (13), and a pressure valve is provided on the side of the gas transmission ring (15) close to the gas transmission pipe (16).

3. The acetal condensation recovery device with safety and leakage prevention function according to claim 2 is characterized in that: The gas delivery pipe (16) is in communication with the recovery tank (14), and the gas delivery pipe (16) corresponds to the recovery tank (14) in a one-to-one manner.

4. The acetal condensation recovery device with safety and leakage prevention function according to claim 1 is characterized in that: A liquid storage chamber (20) is provided on a side of the gas transmission ring (15) away from the steam tank (13), a plurality of connecting pipes (21) are provided on the top of the liquid storage chamber (20), an outlet (172) is provided at the bottom of the bottom plate (17), and a solenoid valve is provided in the outlet (172).

5. The acetal condensation recovery device with safety and leakage prevention function according to claim 4 is characterized in that: The diameter of the outlet (172) is the same as the diameter of the connecting pipe (21); the gas delivery pipe (16) is located inside the connecting pipe (21); and the diameter of the connecting pipe (21) is greater than the diameter of the gas delivery pipe (16).

6. The acetal condensation recovery device with safety and leakage prevention function according to claim 1, characterized in that: The top of the steam tank (13) is provided with a driving gear (22), and the driving gear (22) is rotatably connected to the steam tank (13). The top of the recovery tank (14) is provided with a driving gear (23), and the driving gear (23) is connected to the rotating ring (19). The driving gear (22) and the driving gear (23) are meshed and transmitted. The top of the machine body (1) is provided with a motor, and the driving shaft of the motor is connected to the driving gear (22).

Images