An electrical property testing device for components

By designing electrical testing equipment for components, and using automated electrical testing and rapid replacement technologies, the problems of high manual inspection costs and low degree of automation in the existing technology are solved, and efficient and accurate electrical testing of components are achieved.

CN119588652BActive Publication Date: 2025-05-30珠海市枫杨科技有限公司
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Patent Information

Application Number
CN202510144098.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-05-30
Estimated Expiration
2045-02-10

AI Technical Summary

Technical Problem

The prior art relies on manual operation in electrical detection of components, resulting in low automation and high cost.

Method used

An electrical performance testing equipment for components is designed, including a machine, a turntable, a fixture limiting component, an electrical testing mechanism, a flip mechanism, an inkjet mechanism, a laser marking mechanism and a visual inspection mechanism. The device realizes automatic electrical testing and rapid replacement of components through quick change structure and drive clamping module.

Benefits of technology

It realizes automatic electrical testing and scanning of components, improves detection efficiency and accuracy, and reduces manual operation costs. The quick change of fixture limiting components is achieved through the quick change structure, which improves the flexibility and reliability of the equipment.

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Abstract

The present invention relates to the technical field of electronic component detection, and discloses a component electrical property testing device, which includes a machine table. A turntable is rotatably arranged on the machine table, and a plurality of fixture limiting components are circumferentially distributed on the turntable. An electrical measurement mechanism, a flipping mechanism, an inkjet mechanism, a laser marking mechanism, and a vision detection mechanism are sequentially arranged along the rotation direction of the turntable. The fixture limiting component includes two groups of limiting seats and a pushing and pressing seat slidably arranged outside the limiting seats. A bearing push column is arranged on the pushing and pressing seat. A driving cylinder and a guiding push block arranged on the output end of the driving cylinder are arranged outside the fixture limiting component. The guiding inclined surface on the guiding push block abuts against the bearing push column. A locking sleeve and a plug elastically limited in the locking sleeve are arranged between the turntable and the fixture limiting component. A lifting module is correspondingly arranged below any one of the fixture limiting components. The lifting module lifts the elastic column at the bottom of the locking sleeve to release the limit on the plug, thereby realizing the quick replacement of the fixture limiting component.
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Description

Technical Field

[0001] The present invention relates to the technical field of electronic component detection, and in particular to a component electrical property testing device. Background Art

[0002] Due to the needs of social development, electronic devices have become more and more complex, which requires electronic devices to have the characteristics of reliability, high speed, low power consumption, light weight, miniaturization and low cost. Due to the progress of comprehensive technologies such as material technology, device technology and circuit design, the first generation of integrated circuits was born. For electronic devices, the smaller the size, the higher the integration, the shorter the response time, the faster the computing speed, the higher the transmission frequency, and the greater the amount of information transmitted. The semiconductor industry and semiconductor technology are called the foundation of modern industry, and have also developed into a relatively independent high-tech industry.

[0003] Components are highly integrated electronic devices. The existing technology mainly uses manual inspection, which has high labor costs and low automation. Professional testing instruments are required for electrical testing. In view of this, researchers in this field have designed a component electrical testing device. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a component electrical property testing device.

[0005] The technical solution of the present invention is: a component electrical testing equipment, including a machine platform, a turntable is rotatably arranged on the machine platform, a plurality of fixture limit assemblies are distributed along the circumferential direction of the turntable, the machine platform is sequentially provided with an electric measuring mechanism, a flipping mechanism, an inkjet mechanism, a laser marking mechanism and a visual inspection mechanism along the rotation direction of the turntable, the fixture limit assembly includes two groups of limit seats arranged on a mounting plate and a pushing and pressing seat slidably arranged on the outside of the limit seat, a bearing push column is arranged on the pushing and pressing seat, and a driving cylinder and a A guide push block is arranged on the output end of the driving cylinder, and the guide inclined surface on the guide push block abuts against the bearing push column. A quick-change structure is arranged between the turntable and the fixture limiting assembly, and the quick-change structure includes a locking sleeve and a plug-in elastically limited in the locking sleeve. A quick-connect hole adapted to the plug-in is arranged on the mounting plate. A lifting module is correspondingly arranged below any of the fixture limiting assemblies on the machine platform, and the lifting module is used to lift the elastic column at the bottom of the locking sleeve to release the limitation of the plug-in, thereby realizing the quick change of the fixture limiting assembly.

[0006] As can be seen from the above solution, the electrical measurement mechanism is used to perform electrical tests on electronic components, the flipping mechanism is used to drive the flipping of electronic components, the inkjet mechanism is used to perform inkjet printing on electronic components, the vision inspection mechanism is used to perform vision inspection on the components after inkjet marking, the fixture limiting component realizes the limitation of electronic components through the limiting seat, and realizes clamping through the sliding of the pushing and pressing seat driven by the driving clamping module. The driving clamping module drives the guiding push block forward through the driving cylinder to realize the feeding movement, so that the outer circumferential surface of the bearing push column abuts against the guiding inclined surface and moves along the guiding inclined surface, so that the pushing and pressing seat drives the abutting block to abut on the side of the limiting seat. The lifting module realizes the unlocking of the plug-in in the locking sleeve by lifting the quick-change plug-in, which is convenient for quick replacement. The present invention realizes the automatic electrical measurement and scanning of electronic components, realizes the quick replacement of the fixture limiting component through the lifting of the quick-change plug-in by the lifting module, and realizes the limiting and clamping through the cooperation of the driving clamping module and the pushing and pressing seat.

[0007] The end of the guiding push block is provided with a pushing surface in contact with the product. The outer right-angle side of the limiting seat is provided with a first stopper and a second stopper. The first stopper is arranged facing the pushing surface, and the second stopper is arranged facing the abutting block on the pushing and pressing seat. One end of a first compression spring is connected to the side of the pushing and pressing seat, and the other end of the first compression spring is connected to a connecting block on the mounting plate. The pushing and pressing seat is slidably arranged on the mounting plate through a guide rail. Thus, when the guiding push block moves forward, the electronic component is pressed against the first stopper through the pushing surface for limitation, and when the guiding push block moves forward, the two right-angle sides of the electronic component are simultaneously pressed and limited.

[0008] The locking sleeve is provided with a limiting jack adapted to the plug-in. The locking sleeve is connected to the bottom of the turntable through a connecting portion. The plug-in includes an inserted portion and a conical limiting portion. The locking sleeve is provided with a top piece, a lifting ball, a stopper, a spring and a locking ball in the limiting jack. The locking ball is embedded in the side wall hole of the top piece, the spring is sleeved on the top piece, the top piece extends out of the stopper and is inserted into the elastic column, and the lifting ball is in contact with the inner conical surface of the elastic column.

[0009] The lifting module includes a lifting base, a hinge seat, a downward pressing handle member, and a lifting pressing plate. The lifting base is connected to the machine table. The hinge seat is connected below the lifting base. The downward pressing handle member is hinged to the hinge seat. A top column is provided on the downward pressing handle member. The end of the top column extends out of the lifting base and is connected to the lifting pressing plate. Lifting push columns are provided on both sides of the top column on the lifting pressing plate. The lifting push columns are slidably matched with the lifting base through guide column insertion holes. A photoelectric sensor is provided on the outer side of the lifting base. Penetration grooves are provided on the two side plates of the lifting base corresponding to the photoelectric sensor. Lifting limit holes adapted to the locking sleeves are provided on the upper end surface of the lifting pressing plate. Thus, it can be seen that for the lifting pressing plate, the downward pressing handle member is used for downward pressing to achieve the lifting of the lifting pressing plate, and the top column drives the lifting push columns to move up and down to achieve the guiding of the lifting pressing plate.

[0010] The feeding end and the discharging end of the machine table are respectively provided with a feeding conveying device and a discharging conveying device. A feeding manipulator is provided between the feeding conveying device and the electrical testing mechanism. A discharging manipulator is provided between the discharging conveying device and the laser marking mechanism. Both the feeding conveying device and the discharging conveying device include a material conveying module, a material rack, a lifting module, a material rack connected to the output ends of the material rack and the lifting module, and a material receiving module provided between the material conveying modules. Thus, it can be seen that the feeding conveying device realizes feeding, the discharging conveying device is used for discharging after electrical testing and inkjet printing, the feeding manipulator is used to transfer electronic components to the limiting seat, the discharging manipulator is used for picking up materials after electrical testing and inkjet printing, and the lifting module is used to drive the lifting of the material rack.

[0011] On both sides of the material rack, a number of first conveyor belt pulley groups are correspondingly arranged vertically at equal intervals. The first conveyor belt pulley groups are provided with a loading tray through a feeding conveyor belt. The first conveyor belt pulley groups are coaxially connected with a first gear through a first transmission shaft. The material conveying module is coaxially connected with a second gear through a second transmission shaft. The first gear and the second gear are correspondingly arranged. The material receiving module includes a material receiving frame, a first material receiving cylinder, a second material receiving cylinder, a material receiving connection seat and a material receiving adjustment gear arranged on the material receiving frame. The second material receiving cylinder is connected to the output end of the first material receiving cylinder. The material receiving connection seat is arranged on the output end of the second material receiving cylinder. The material receiving adjustment gear is rotatably connected to the material receiving connection seat through a connecting rotating shaft. A material receiving sensor is arranged on the material receiving frame. The material receiving adjustment gear is arranged between the first gear and the second gear. The material receiving adjustment gear is respectively meshed and driven with the first gear and the second gear. Thus, it can be seen that the first material receiving cylinder is used to realize the adjustment of the material receiving adjustment gear in the horizontal direction. The second material receiving cylinder drives the material receiving adjustment gear to rise, so as to realize the docking of the material conveying module and the material rack. The material receiving adjustment gear is respectively meshed with the first gear and the second gear, so as to realize the transportation of the loading tray between the conveyor belt on the material conveying module and the feeding conveyor belt on the material rack. Combined with the lifting module driving the material rack to move up and down, the layer-by-layer docking, unloading and loading of the material rack are realized.

[0012] The electrical measurement mechanism includes an electrical measurement limit frame, a linear lifting module, detection jaws, electrical measurement limit blocks, an electrical measurement base, an electrical measurement pressure column, and an electrical measurement probe. The linear lifting module is connected to the electrical measurement limit frame. There are two groups of detection jaws arranged at the output end of the linear lifting module. The electrical measurement limit block includes an insertion plate fixed on the front side of the detection jaw and a jaw block seat arranged at the output end of the detection jaw. An electrical measurement clamping groove is arranged inside the jaw block seat. The electrical measurement base is installed in the jaw block seat through the electrical measurement clamping groove. A quick-connect plug pin is arranged on the side wall of the electrical measurement base. A jack adapted to the quick-connect plug pin is arranged on the insertion plate. A positioning pin is inserted outside the jaw block seat. One end of the positioning pin extends out of the jaw block seat and is provided with a tightening head, and the other end contacts the electrical measurement base. The electrical measurement pressure column and the electrical measurement probe are both arranged below the electrical measurement base. The electrical measurement pressure column is arranged in front of the electrical measurement probe. The electrical measurement pressure column is flush with the end face of the electrical measurement probe. Thus, it can be seen that the linear lifting module is used to drive the detection jaws to achieve linear lifting movement. The detection jaws are used to clamp the product. The positioning pin realizes the side tightening of the electrical measurement base through the rotation of the tightening head. The battery clamping groove is used to place the electrical measurement base on the electrical measurement limit block. The quick-connect plug pin cooperates with the jack to realize the limit locking of the electrical measurement base on the electrical measurement limit block. The electrical measurement limit block realizes the limit or contact limit of the electrical measurement base through the positioning pin and the quick-connect plug pin, so as to complete the quick switching of different electrical measurement bases. The electrical measurement probe is used to contact the corresponding position of the electronic component to conduct electrical detection. The electrical measurement pressure column is used to press down the middle part of the battery cell to prevent the electronic component from tilting when the electrical measurement probe conducts electrical testing on the end of the electronic component.

[0013] The flipping mechanism includes a three-axis moving module, a rotating motor, a driving runner, a first driven runner, a second driven runner, a transmission belt, a first pneumatic jaw, and a second pneumatic jaw. The rotating motor is connected to the output end of the three-axis moving module. The driving runner is connected to the output end of the rotating motor. The first driven runner and the second driven runner are arranged in parallel and are in transmission connection with the driving runner through the transmission belt. The first pneumatic jaw is coaxially connected to the first driven runner through a first rotating disk. The second pneumatic jaw is coaxially connected to the second driven runner through a second rotating disk. Clamping heads are arranged at the output ends of the first pneumatic jaw and the second pneumatic jaw. Thus, it can be seen that the rotating motor is used to drive the driving runner to rotate. The driving runner drives the first driven runner and the second driven runner to rotate through the transmission belt, thereby driving the rotation of the first pneumatic jaw and the second pneumatic jaw. The first pneumatic jaw and the second pneumatic jaw are used to clamp the electronic products on the limit seat, so as to realize the simultaneous flipping of two groups of electronic components.

[0014] The inkjet mechanism includes an X-axis movement module, a Z-axis movement module, and an inkjet head. The Z-axis movement module is connected to the output end of the X-axis movement module, and the inkjet head is connected to the output end of the Z-axis movement module. The inkjet head is arranged downward. The laser marking mechanism includes a laser frame and a laser marker arranged on the laser frame. The laser marker is arranged vertically downward. The laser marker and the inkjet head are both arranged corresponding to the upper part of the limiting groove on the limiting seat. A positioning and adjusting mechanism is arranged between the inkjet mechanism and the flipping mechanism. Thus, it can be seen that the inkjet head is used to perform inkjet on the surface of electronic components downward, the laser marking mechanism is used to perform laser marking on electronic components, and the positioning and adjusting mechanism is used to finely adjust the position of electronic components on the previous working station.

[0015] A second defective product discharging mechanism is arranged between the vision inspection mechanism and the blanking conveying device. A first defective product discharging mechanism is arranged between the electrical measurement mechanism and the flipping mechanism. Both the first defective product discharging mechanism and the second defective product discharging mechanism include a defective product movement module, a defective product pneumatic gripper arranged on the defective product movement module, a defective product placement rack, and a defective product discharging plate arranged on the defective product placement rack. A plurality of placement slots are arranged on the defective product discharging plate of the defective product placement rack, and a taking handle is arranged in the middle of the defective product discharging plate. Thus, it can be seen that the first defective product discharging mechanism is used to discharge electronic components that fail the vision inspection, the second defective product discharging mechanism is used to discharge electronic components that are unqualified in electrical measurement, the defective product pneumatic gripper is used to grip defective products, the placement slots are used to place defective products, and the taking handle is used to take the defective product placement rack after it is full. The defective product discharging plate is used to place defective products through the placement slots. Description of the Drawings

[0016] Figure 1 is a schematic structural diagram of the present invention;

[0017] Figure 2 is an exploded view of the fixture limiting component;

[0018] Figure 3 is a partial structural schematic diagram of the fixture limiting component;

[0019] Figure 4 is a partial structural schematic diagram of the lifting module;

[0020] Figure 5 is a partial structural schematic diagram of the present invention;

[0021] Figure 6 is a schematic structural diagram of the material receiving module;

[0022] Figure 7 It is a schematic structural diagram of an electrical measurement mechanism;

[0023] Figure 8 It is a schematic structural diagram of a flipping mechanism;

[0024] Figure 9 It is a schematic structural diagram of a first defective product discharging mechanism;

[0025] Figure 10 It is a schematic structural diagram of a quick-change structure;

[0026] Figure 11 It is a schematic internal structural diagram of a quick-change structure;

[0027] Figure 12 It is a schematic structural diagram of an inkjet mechanism. Detailed implementation manners

[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0029] Such as Figures 1 to 12As shown in the figure, the present invention is a component electrical testing device, including a machine table 1. A turntable 10 is rotatably arranged on the machine table 1. A number of fixture limiting components are circumferentially distributed on the turntable 10. Along the rotation direction of the turntable 10, an electrical testing mechanism 2, a flipping mechanism 3, an inkjet mechanism 4, a laser marking mechanism 5 and a vision detection mechanism 6 are sequentially arranged on the machine table 1. The fixture limiting component includes two groups of limit seats 11 arranged on a mounting plate and a pushing and pressing seat 12 slidably arranged outside the limit seats 11. A bearing push post 121 is arranged on the pushing and pressing seat 12. A driving cylinder 131 is arranged outside the fixture limiting component, and a guiding push block 132 is arranged on the output end of the driving cylinder 131. The guiding inclined surface 1321 on the guiding push block 132 abuts against the bearing push post 121. The bearing push post 121 moves along the guiding inclined surface 1321 to drive the pushing and pressing seat 12 to clamp the product on the limit seats 11. A quick-change structure is arranged between the turntable 10 and the fixture limiting component. The quick-change structure includes a locking sleeve 141 and a plug 142 elastically limited in the locking sleeve 141. A quick-connection hole 110 adapted to the plug 142 is arranged on the mounting plate 115. A lifting module 7 is correspondingly arranged below any one of the fixture limiting components on the machine table 1. The lifting module 7 is used to lift the elastic column 1411 at the bottom of the locking sleeve 141 to release the limit of the locking sleeve 141 on the plug 142, so as to realize the quick change of the fixture limiting component. In this embodiment, a first avoidance groove 113 and a second avoidance groove 114 are arranged on the limit seat 11. The second avoidance groove 114 is used for electrical testing when the bottom of the limit seat 11 extends in. The guiding push block 132 is connected to the output end of the driving cylinder 131 through a push plate frame 133. A floating push plate 134 is arranged at the bottom of the driving cylinder 131. A spring plug post 136 is slidably arranged on the floating push plate 134. A second compression spring 135 is sleeved on the spring plug post. One end of the second compression spring 135 is connected to the floating push plate 134, and the other end is connected to the push plate frame 133.

[0030] A top push surface 1322 in contact with the product is arranged at the end of the guiding push block 132. A first stop block 112 and a second stop block 111 are arranged on the outer right-angle side of the limit seat 11. The first stop block 112 is arranged facing the top push surface 1322, and the second stop block 111 is arranged facing the abutting block 122 on the pushing and pressing seat 12. One end of a first compression spring 123 is connected to the side of the pushing and pressing seat 12, and the other end of the first compression spring 123 is connected to a connection block 125 on the mounting plate 115. The pushing and pressing seat 12 is slidably arranged on the mounting plate 115 through a guide rail 124.

[0031] The locking sleeve 141 is provided with a limit jack 1413 adapted to the plug 142. The locking sleeve 141 is connected to the bottom of the turntable 10 through a connecting portion 1412. The plug 142 includes an insertion portion 1421 and a conical limit portion 1422. The locking sleeve 141 is provided with a top piece 1415, a lifting ball 1417, a stopper 1418, a spring 1419 and a locking ball 1416 in the limit jack 1413. The locking ball 1416 is embedded in a side wall hole of the top piece 1415. The spring 1419 is sleeved on the top piece 1415. The top piece 1415 extends out of the stopper 1418 and is inserted into the elastic column 1411. The lifting ball 1417 is in contact with the inner conical surface of the elastic column 1411. The lifting module 7 includes a lifting seat 71, a hinge seat 72, a downward pressing handle member 73 and a lifting pressing plate 74. The lifting seat 71 is connected to the machine table 1. The hinge seat 72 is connected below the lifting seat 71. The downward pressing handle member 73 is hinged to the hinge seat 72. The downward pressing handle member 73 is provided with a top column 75. The end of the top column 75 extends out of the lifting seat 71 and is connected to the lifting pressing plate 74. The lifting pressing plate 74 is provided with lifting push columns 76 on both sides of the top column 75. The lifting push columns 76 are slidably matched with the lifting seat 71 through guide column jacks 711. A photoelectric sensor 77 is arranged on the outer side of the lifting seat 71. Penetration grooves 712 corresponding to the photoelectric sensor 77 are arranged on both side plates of the lifting seat 71. The upper end surface of the lifting pressing plate 74 is provided with a lifting limit hole 741 adapted to the locking sleeve 141. In this embodiment, when the fixture limit assembly needs to be quickly replaced, the lifting module presses down the downward pressing handle member 73 downward, the lifting push column 76 rises to lift the elastic column 1411, the inner conical surface of the plug 142 squeezes the lifting ball 1417, and the lifting ball 1417 is clamped in the locking sleeve 141 through the stopper 1418. During the squeezing process of the lifting ball 1417 with the conical surface of the elastic column 1411, the conical surface on the top piece 1415 will be squeezed and the resistance of the spring 1419 will be overcome, so as to lift the top piece 1415. At this time, the locking ball 1416 is also lifted simultaneously to release the limit locking of the plug 142, facilitating the quick replacement of the next fixture limit assembly.

[0032] At the feeding end and the discharging end of the machine table 1, a loading conveying device 8 and an unloading conveying device 9 are respectively arranged. An unloading manipulator 80 is arranged between the loading conveying device 8 and the electrical measurement mechanism 2, and an unloading manipulator 90 is arranged between the unloading conveying device 9 and the laser marking mechanism 5. The loading conveying device 8 and the unloading conveying device 9 both include a material conveying module 81, a material rack 83, a lifting module 82, a material rack 83 connected to the output ends of the material rack 83 and the lifting module 82, and a material receiving module 84 arranged between the material conveying modules 81. In this embodiment, the lifting module 82 drives the material rack 83 to move up and down layer by layer to realize layer-by-layer loading and unloading. A visual detection component is arranged above the material conveying module 81 for visual detection before loading and after unloading. The loading manipulator 80 places the electronic components on the first station of the turntable 1. Two groups of sensors are arranged outside the fixture limiting components corresponding to the first station of the machine table to simultaneously detect the arrival of two groups of electronic components.

[0033] A number of first conveyor belt pulley groups are correspondingly arranged vertically and equidistantly on both sides of the material rack 83. The first conveyor belt pulley groups are provided with a loading tray 85 through a feeding conveyor belt 832. The first conveyor belt pulley groups are coaxially connected with a first gear 833 through a first transmission shaft 831. The material conveying module 81 is coaxially connected with a second gear 812 through a second transmission shaft 811. The first gear 833 and the second gear 812 are correspondingly arranged. The material receiving module 84 includes a material receiving frame 841, a first material receiving cylinder 842, a second material receiving cylinder 843, a material receiving connecting seat 844 and a material receiving adjusting gear 845 arranged on the material receiving frame 841. The second material receiving cylinder 843 is connected to the output end of the first material receiving cylinder 842. The material receiving connecting seat 844 is arranged on the output end of the second material receiving cylinder 843. The material receiving adjusting gear 845 is rotatably connected to the material receiving connecting seat 844 through a connecting rotating shaft 846. A material receiving sensor 847 is arranged on the material receiving frame 83. The material receiving adjusting gear 845 is arranged between the first gear 833 and the second gear 812. The material receiving adjusting gear 845 meshes and drives with the first gear 833 and the second gear 812 respectively.

[0034] The electrical measurement mechanism 2 includes an electrical measurement limit frame 21, a linear lifting module 22, detection jaws 23, an electrical measurement limit block 24, an electrical measurement seat 25, an electrical measurement pressure column 26, and an electrical measurement probe 27. The linear lifting module 22 is connected to the electrical measurement limit frame 21. Two groups of the detection jaws 23 are arranged at the output end of the linear lifting module 22. The electrical measurement limit block 24 includes an insertion plate 241 fixed to the front side of the detection jaws 23 and a jaw block seat 242 arranged at the output end of the detection jaws 23. An electrical measurement clamping groove 243 is arranged inside the jaw block seat 242. The electrical measurement seat 25 is installed in the jaw block seat 242 through the electrical measurement clamping groove 243. A quick-connect plug 251 is arranged on the side wall of the electrical measurement seat 25. A jack adapted to the quick-connect plug 251 is arranged on the insertion plate 241. A positioning pin 244 is inserted outside the jaw block seat 242. One end of the positioning pin 244 extends out of the jaw block seat 242 and is provided with a tightening head, and the other end contacts the electrical measurement seat 25. The electrical measurement pressure column 26 and the electrical measurement probe 27 are both arranged below the electrical measurement seat 25. The electrical measurement pressure column 26 is arranged in front of the electrical measurement probe 27. The end face of the electrical measurement pressure column 26 is flush with that of the electrical measurement probe 27. In this embodiment, the electrical measurement probe 27 conducts electricity to the pole piece at the end of the electronic component to perform electrical detection. At the same time, the electrical measurement pressure column 26 presses down to tightly press against the middle part of the surface of the electronic component, avoiding phenomena such as warping during electrical detection and improving the accuracy of electrical detection.

[0035] The flipping mechanism 3 includes a three-axis moving module 31, a rotating motor 32, a driving runner 33, a first driven runner 34, a second driven runner 35, a transmission belt 36, a first pneumatic jaw 37, and a second pneumatic jaw 38. The rotating motor 32 is connected to the output end of the three-axis moving module 31. The driving runner 33 is connected to the output end of the rotating motor 32. The first driven runner 34 and the second driven runner 35 are arranged in parallel and are drivingly connected to the driving runner 33 through the transmission belt 36. The first pneumatic jaw 37 is coaxially connected to the first driven runner 34 through a first rotating disc 371. The second pneumatic jaw 38 is coaxially connected to the second driven runner 35 through a second rotating disc 381. Clamping heads are arranged at the output ends of the first pneumatic jaw 37 and the second pneumatic jaw 38. In this embodiment, the three-axis moving module 31 includes a first linear module 311, a second linear module 312 arranged on the first linear module 311, and a third linear module 313 arranged on the second linear module 312.

[0036] The inkjet mechanism 4 includes an X-axis movement module 41, a Z-axis movement module 42, and an inkjet head 43. The Z-axis movement module 42 is connected to the output end of the X-axis movement module 41, and the inkjet head 43 is connected to the output end of the Z-axis movement module 42. The inkjet head 43 is arranged downward. The laser marking mechanism 5 includes a laser frame 51 and a laser marker 52 arranged on the laser frame 51. The laser marker 52 is arranged vertically downward. The laser marker 52 and the inkjet head 43 are both arranged corresponding to the upper part of the limit groove on the limit seat 11. A positioning and adjustment mechanism 17 is arranged between the inkjet mechanism 4 and the flipping mechanism 3.

[0037] A second defective product discharging mechanism is arranged between the vision inspection mechanism 6 and the blanking conveying device 9. A first defective product discharging mechanism 15 is arranged between the electrical measurement mechanism 2 and the flipping mechanism 3. Both the first defective product discharging mechanism 15 and the second defective product discharging mechanism include a defective product movement module 151, a defective product pneumatic gripper 153 arranged on the defective product movement module 151, a defective product placement rack 154, and a defective product discharging plate 155 arranged on the defective product placement rack 154. A plurality of placement slots 1551 are arranged on the defective product discharging plate 155 provided on the defective product placement rack 154. A taking handle part 156 is arranged in the middle of the defective product discharging plate 155. In this embodiment, after the defective product pneumatic gripper 153 clamps the unqualified electronic components, it places them in the placement slots 1551 for centralized collection and processing.

[0038] The working process of the present invention is as follows: The first material receiving cylinder 842 and the second material receiving cylinder 843 drive the material receiving connecting seat 844 to move upward for adjustment. The material receiving adjustment gear 845 moves upward between the first gear 833 and the second gear 812 and meshes with the first gear 833 and the second gear 812 respectively, so as to realize the docking of the material conveying module 81 and the feeding conveyor belt 832 on the material rack 83. The driving part on the material conveying module 81 drives the second gear 812 to rotate to realize the material conveying transmission. The second gear 812 drives the first gear 833 to rotate through the material receiving adjustment gear 845, so as to realize the transfer of the loading tray on the feeding conveyor belt 832 to the conveyor belt on the material conveying module 81. The loading manipulator 80 adsorbs two groups of electronic components at the same time to realize loading. After the loading in the first station is detected to be in place, the turntable 10 rotates into the electrical measurement station. The electrical measurement seat 25 is installed in the clamping block seat 242 through the electrical measurement clamping groove 243, and the quick-connect pin 251 is inserted into the jack on the plug board 241 to realize the positioning of the electrical measurement seat 25. The detection clamping jaw 23 drives the clamping block seat 242 to move inward to realize clamping. By screwing the tightening head, the end face of the positioning pin 244 passes through the clamping block seat 242 to further press and limit the outer side wall of the electrical measurement seat 25. The linear lifting module 22 drives the electrical measurement seat 25 to move downward to the corresponding upper part of the electronic component. The electrical measurement probe 27 conducts electrical connection to the pole piece at the end of the electronic component to conduct electrical detection. At the same time, the electrical measurement pressure column 26 presses downward to press and tighten the middle part of the surface of the electronic component. The unqualified products in the electrical measurement are discharged through the first defective product discharging mechanism 15. After the first pneumatic clamping jaw 37 and the second pneumatic clamping jaw 38 are moved to the front side of the fixture limiting component by the three-axis moving module 31 to clamp two groups of electronic components, the rotating motor 32 drives the driving runner 33 to rotate. The driving runner 33 drives the first driven runner 34 and the second driven runner 35 to rotate at the same time through the wound transmission belt 36, so as to drive the simultaneous flipping of the two groups of electronic components on the first pneumatic clamping jaw 37 and the second pneumatic clamping jaw 38. After the positioning and adjustment mechanism 17 finely adjusts the position of the flipped electronic components, the inkjet mechanism 4 and the laser marking mechanism 5 successively perform inkjet and laser marking on the surface of the electronic components. The visual inspection mechanism 6 performs visual inspection on the products after inkjet and laser marking. The unqualified products are discharged as defective products through the second defective product discharging mechanism. The discharging manipulator 90 discharges the qualified products after inspection and then transports and loads them layer by layer into the tight material rack.

[0039] Finally, it should be emphasized that the above does not limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A component electrical testing device, comprising a machine (1), characterized in that: A turntable (10) is rotatably arranged on the machine (1), and a plurality of jig limit assemblies are distributed on the turntable (10) along the circumferential direction. The machine (1) is provided with an electric measuring mechanism (2), a flipping mechanism (3), an inkjet mechanism (4), a laser marking mechanism (5), and a visual inspection mechanism (6) in sequence along the rotation direction of the turntable (10). The jig limit assemblies include two groups of limit seats (11) arranged on a mounting plate (115) and a pushing and pressing seat (12) slidably arranged on the outside of the limit seats (11). The pushing and pressing seat (12) 2) is provided with a bearing push column (121), a driving cylinder (131) and a guide push block (132) provided on the output end of the driving cylinder (131) are provided on the outside of the fixture limiting assembly, a guide inclined surface (1321) on the guide push block (132) is in contact with the bearing push column (121), a quick-change structure is provided between the turntable (10) and the fixture limiting assembly, the quick-change structure comprises a locking sleeve (141) and a plug-in unit (142) elastically limited in the locking sleeve (141), and the mounting plate (11 5) is provided with a quick-connect hole (110) adapted to the plug-in (142), the machine platform (1) is correspondingly provided with a lifting module (7) below any of the jig limit assemblies, the lifting module (7) is used to lift the elastic column (1411) at the bottom of the locking sleeve (141) to release the limit of the plug-in (142) so as to realize the quick change of the jig limit assembly, the end of the guide push block (132) is provided with a pushing surface (1322) in contact with the product, and the outer right-angled side of the limit seat (11) is provided with a first stopper (11 2) and a second stopper (111), the first stopper (112) and the push surface (1322) being arranged opposite to each other, the second stopper (111) and the pressing block (122) on the pushing and clamping seat (12) being arranged opposite to each other, the side of the pushing and clamping seat (12) being connected to one end of a first compression spring (123), the other end of the first compression spring (123) being connected to a connecting block (125) on the mounting plate (115), and the pushing and clamping seat (12) being slidably arranged on the mounting plate (115) via a guide rail (124).

2. The electrical test equipment for components according to claim 1, characterized in that: The locking sleeve (141) is provided with a limiting socket (1413) adapted to the plug-in unit (142); the locking sleeve (141) is connected to the bottom of the turntable (10) via a connecting portion (1412); the plug-in unit (142) comprises an inserting portion (1421) and a conical limiting portion (1422); the locking sleeve (141) is provided with a top piece (1415), a lifting ball (1417), a stopper (1418), and a stopper (1419) in the limiting socket (1413). (1418), a spring (1419) and a locking ball (1416), wherein the locking ball (1416) is embedded in the side wall hole of the top piece (1415), the spring (1419) is sleeved on the top piece (1415), the top piece (1415) extends out of the stopper (1418) and is inserted into the elastic column (1411), and the lifting ball (1417) is in contact with the inner conical surface of the elastic column (1411).

3. The electrical property testing device for components according to claim 2, characterized in that: The jacking module (7) comprises a jacking seat (71), an articulated seat (72), a pressing handle (73) and a jacking pressure plate (74); the jacking seat (71) is connected to the machine platform (1); the articulated seat (72) is connected below the jacking seat (71); the pressing handle (73) is hinged on the articulated seat (72); a jacking column (75) is provided on the pressing handle (73); an end of the jacking column (75) extends out of the jacking seat (71) and is connected to the jacking pressure plate (74). The lifting pressure plate (74) is provided with lifting push columns (76) on both sides of the lifting column (75); the lifting push columns (76) are slidably matched with the lifting seat (71) through the guide column socket (711); a photoelectric sensor (77) is provided on the outer side of the lifting seat (71); and penetration grooves (712) are provided on the two side plates of the lifting seat (71) corresponding to the photoelectric sensor (77); and a lifting limit hole (741) adapted to the locking sleeve (141) is provided on the upper end surface of the lifting pressure plate (74).

4. The component electrical testing device according to claim 1, characterized in that: The feeding end and the discharging end of the machine (1) are respectively provided with a loading conveying device (8) and a unloading conveying device (9); a loading robot (80) is provided between the loading conveying device (8) and the electric measuring mechanism (2); a unloading robot (90) is provided between the unloading conveying device (9) and the laser marking mechanism (5); the loading conveying device (8) and the unloading conveying device (9) both comprise a material transporting and conveying module (81), a material rack (83), a lifting module (82), a material rack (83) connected to the output ends of the material rack (83) and the lifting module (82), and a material receiving module (84) provided between the loading conveying and conveying modules (81).

5. The component electrical testing equipment according to claim 4, characterized in that: A plurality of first conveyor belt wheel groups are respectively arranged at vertical equidistant intervals on both sides of the material rack (83); the first conveyor belt wheel group is provided with a loading tray (85) via a feeding conveyor belt (832); the first conveyor belt wheel group is coaxially connected to a first gear (833) via a first transmission shaft (831); the material transporting module (81) is coaxially connected to a second gear (812) via a second transmission shaft (811); the first gear (833) and the second gear (812) are arranged correspondingly; the material receiving module (84) comprises a material receiving rack (841), a first material receiving cylinder (842) arranged on the material receiving rack (841), a second material receiving cylinder (843), and a material receiving connection seat (841); 4) and a material receiving adjustment gear (845), the second material receiving cylinder (843) is connected to the output end of the first material receiving cylinder (842), the material receiving connection seat (844) is arranged on the output end of the second material receiving cylinder (843), the material receiving adjustment gear (845) is rotatably connected to the material receiving connection seat (844) via a connecting shaft (846), a material receiving sensor (847) is arranged on the material receiving frame (841), the material receiving adjustment gear (845) is arranged between the first gear (833) and the second gear (812), and the material receiving adjustment gear (845) is respectively meshed with the first gear (833) and the second gear (812) for transmission.

6. The component electrical testing equipment according to claim 1, characterized in that: The electric measuring mechanism (2) comprises an electric measuring limit frame (21), a linear lifting module (22), a detection clamping claw (23), an electric measuring limit block (24), an electric measuring seat (25), an electric measuring pressure column (26) and an electric measuring probe (27); the linear lifting module (22) is connected to the electric measuring limit frame (21); two groups of the detection clamping claw (23) are arranged on the output end of the linear lifting module (22); the electric measuring limit block (24) comprises an inserting plate (241) fixed to the front side of the detection clamping claw (23) and a clamping block seat (242) arranged on the output end of the detection clamping claw (23); the inner side of the clamping block seat (242) is provided with an electric measuring clamping groove (243); the electric measuring seat (25) is connected to the electric measuring clamping groove through the electric measuring clamping groove (243) is installed in the clamping block seat (242), the side wall of the electric measuring seat (25) is provided with a quick-connect pin (251), and the plug plate (241) is provided with a socket (2411) adapted to the quick-connect pin (251), and a positioning pin (244) is inserted into the outer side of the clamping block seat (242), one end of the positioning pin (244) protrudes out of the clamping block seat (242) and is provided with a tightening head, and the other end is in contact with the electric measuring seat (25), the electric pressure measuring column (26) and the electric measuring probe (27) are both arranged below the electric measuring seat (25), the electric pressure measuring column (26) is arranged on the front side of the electric measuring probe (27), and the end faces of the electric pressure measuring column (26) and the electric measuring probe (27) are kept horizontal.

7. The component electrical testing equipment according to claim 1, characterized in that: The flip mechanism (3) comprises a three-axis moving module (31), a rotating motor (32), a driving wheel (33), a first driven wheel (34), a second driven wheel (35), a transmission belt (36), a first pneumatic clamp (37) and a second pneumatic clamp (38), wherein the rotating motor (32) is connected to the output end of the three-axis moving module (31), the driving wheel (33) is connected to the output end of the rotating motor (32), and the first driven wheel (34) is connected to the output end of the rotating motor (32). The first pneumatic clamp (37) and the second driven rotating wheel (35) are arranged in parallel and are transmission-connected to the driving rotating wheel (33) via the transmission belt (36); the first pneumatic clamp (37) is coaxially connected to the first driven rotating wheel (34) via a first rotating disk (371); the second pneumatic clamp (38) is coaxially connected to the second driven rotating wheel (35) via a second rotating disk (381); and chucks are arranged on the output ends of the first pneumatic clamp (37) and the second pneumatic clamp (38).

8. The component electrical testing equipment according to claim 1, characterized in that: The inkjet mechanism (4) comprises an X-axis moving module (41), a Z-axis moving module (42) and an inkjet head (43); the Z-axis moving module (42) is connected to the output end of the X-axis moving module (41); the inkjet head (43) is connected to the output end of the Z-axis moving module (42); the inkjet head (43) is arranged downward; the laser marking mechanism (5) comprises a laser frame (51) and a laser marker (52) arranged on the laser frame (51); the laser marker (52) is arranged vertically downward; the laser marker (52) and the inkjet head (43) are both arranged above the corresponding limit grooves on the limit seat (11); and a positioning adjustment mechanism (17) is arranged between the inkjet mechanism (4) and the flip mechanism (3).

9. The component electrical testing device according to claim 4, characterized in that: A second defective product unloading mechanism is arranged between the visual inspection mechanism (6) and the unloading conveying device (9), and a first defective product unloading mechanism (15) is arranged between the electrical detection mechanism (2) and the flipping mechanism (3). The first defective product unloading mechanism (15) and the second defective product unloading mechanism both comprise a defective product moving module (151), a defective product pneumatic clamp (153) arranged on the defective product moving module (151), a defective product placement rack (154), and a defective product discharge plate (155) arranged on the defective product placement rack (154). The defective product placement rack (154) is provided with a plurality of placement troughs (1551) on the defective product discharge plate (155), and a pick-up handle (156) is arranged in the middle of the defective product discharge plate (155).

Citation Information

Patent Citations

  • Correction mechanism and testing device

    CN114791540A

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    CN212821224U