Plate cutting device for transformer production and using method
By introducing positioning components and fixing components into the plate cutting device, ensuring that the plate is pressed and fixed during cutting, solving the problem of plate position offset, and maintaining the sharpness of the cutter by cleaning components, improving the cutting accuracy and quality, and extending the service life of the cutter.
Patent Information
- Application Number
- CN202411903749.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-12-23
AI Technical Summary
The existing plate cutting device can easily cause the plate position to shift during stamping and cutting, reducing the cutting accuracy, and the cutting knife is prone to stick to debris, affecting the cutting quality and the service life of the cutting knife.
A plate cutting device including a positioning assembly and a fixing assembly is designed to adjust the position of the positioning block through the positioning assembly to ensure that the plate is pressed and fixed during cutting; at the same time, the impurities on the surface of the cutter are cleaned by cleaning the component to maintain the sharpness of the cutter.
It effectively avoids the position of the plate, improves the cutting accuracy and quality, and extends the service life of the cutting tool.
Smart Images

Figure CN119609228A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plate cutting, in particular to a plate cutting device for transformer production and a use method thereof. Background Art
[0002] Transformer is one of the most important electrical equipment in the power system. It is mainly used to change the voltage level of AC power. Transformer works on the principle of electromagnetic induction. It can increase (step-up transformer) or decrease (step-down transformer) the voltage without changing the frequency to meet different power demand. In the process of transformer production, the transformer shell needs to be stamped and cut.
[0003] When the existing cutting device cuts the plate, the plate is easily affected by the cutting force generated by the stamping cutting, resulting in position deviation, which leads to reduced cutting accuracy and even cutting position deviation, affecting the cutting quality; and after the existing cutting device performs stamping cutting, its cutting knife is prone to adhere to debris. After a long period of use, too much debris accumulates on the cutting knife, affecting the cutting size accuracy and the sharpness of the cutting knife, and affecting the service life of the cutting knife. Summary of the invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the embodiment of the present invention provides a plate cutting device and a method for use in transformer production, which at least partially solves the above technical problems. To achieve the above object, the present invention provides the following technical solution: a plate cutting device for transformer production, comprising: A workbench, wherein an equipment box is installed on the top of the workbench, an exhaust box is provided at the bottom of the workbench, a positioning box is connected to the inside of the equipment box, a lifting plate is provided inside the equipment box, and a cutter is connected to the bottom of the lifting plate; A positioning assembly disposed between the equipment box and the positioning box, the positioning assembly comprising: a transmission gear, a moving block, an adjusting block and a positioning block; The transmission gear is arranged inside the positioning box, the moving block is arranged inside the positioning box, an adjusting groove is opened at the bottom of the moving block, the adjusting block is arranged inside the adjusting groove, and the positioning block is arranged at the bottom of the adjusting block.
[0005] Furthermore, a slot is provided on the top of the positioning box, a slide slot is provided inside the positioning box, a transmission slot is provided on one side of the positioning box, one side of the transmission gear protrudes from the outer surface of the positioning box through the transmission slot, and a movable slot is provided on the bottom of the positioning box.
[0006] Furthermore, a transmission plate is connected to one side of the moving block, and teeth meshing with the transmission gear are provided on the transmission plate. The transmission plate corresponds to the slotted position, and a gear plate meshing with the transmission gear is connected to one side of the lifting plate.
[0007] Furthermore, a fixing groove is provided on the top of the moving block, a fixing rod is connected to the top of the adjusting block, a thread is provided on the outer side of the fixing rod and is meshed with a fixing nut, a slider is connected to one side of the moving block, and the cross-sectional profile of the slider cooperates with the cross-sectional profile of the sliding groove, and the adjusting block and the slider are both T-shaped structures.
[0008] Furthermore, an inclined surface is provided at the bottom end of the positioning block, a compression groove is provided at the top of the positioning block, a compression spring is connected inside the compression groove, and the top end of the compression spring is connected to the bottom of the adjustment block.
[0009] Furthermore, two hydraulic rods are installed inside the equipment box, the bottom of the hydraulic rods is connected to the lifting plate, and a fixing component is provided at the bottom of the lifting plate, and the fixing component includes: a fixing block, a pressing block and a pressing plate; The two fixed blocks are connected to the bottom of the lifting plate, a movable groove is provided at the bottom of the fixed block, two movable springs are connected inside the movable groove, the pressing block is arranged at the bottom of the movable spring, and a pressing plate is connected to the bottom of the pressing block.
[0010] Furthermore, a cleaning assembly is provided inside the vacuum box, and the cleaning assembly includes: a collection chamber, a waste box, a vacuum pump and an ejection block; A collecting chamber is provided inside the vacuum box, and the waste box is arranged inside the collecting chamber, and the waste box is made of a high-mesh filter screen; The vacuum pump is installed inside the vacuum box, and the suction end of the vacuum pump is communicated with the collection chamber; A cutting groove is provided on the top of the vacuum box, and the cutting groove corresponds to the position of the cutter; An ejection groove is provided on the inner walls on opposite sides of the cutting groove, an ejection plate is provided inside the ejection groove, an ejection hole is provided inside the ejection plate, an ejection rod is passed through the ejection hole, one end of the ejection rod is connected to an ejection block, an inclined surface is provided at the end of the ejection block, an ejection spring is connected between the ejection block and the ejection plate, and the ejection spring is located outside the ejection rod.
[0011] Furthermore, a transmission groove is provided on the top of the workbench, and a plurality of evenly distributed electric rollers are provided inside the transmission groove.
[0012] Furthermore, two fixed plates are connected to the top of the workbench, and threaded holes are provided on the fixed plates. Threaded rods are meshed and connected inside the threaded holes. One end of the threaded rod is connected to a handwheel, and the other end of the threaded rod is connected to a limit plate through a bearing, and the limit plate is located above the electric roller.
[0013] Furthermore, a method for using a plate cutting device for transformer production comprises the following steps: S1. According to the size of the plate to be cut, the relative positions of the two limit plates are adjusted so that the plate can be accurately transferred by the motorized roller to the bottom of the cutter; S2, rotating the hand wheel so that the hand wheel drives the limit plate to move through the setting of the threaded rod and the threaded hole; S3, adjusting the position of the positioning block according to the length of the plate to be cut, removing the fixing nut from the fixing rod to release the restriction on the adjusting block, and then moving the adjusting block and the positioning block to corresponding positions, screwing the fixing nut back onto the fixing rod to complete the fixing of the positioning block; S4, when cutting the plate, the plate is placed on the motorized roller, and is transported to the inside of the equipment box by the motorized roller, and contacts the positioning block to complete the positioning of the cutting length of the plate; S5, then the hydraulic rod drives the lifting plate to move downward, so that the lifting plate is pressed and fixed on the plate through the setting of the fixing block, the pressing block and the pressing plate, so that the cutter can shear the plate; S6, when cutting, the cutter enters the cutting groove and squeezes the ejector block, and when the cutter retreats, the ejector block can scrape off the debris and impurities remaining on the surface of the cutter, and the impurities are sucked into the waste box through the setting of the vacuum pump; S6, when the lifting plate moves downward, the moving block and the positioning block can be lifted by the arrangement of the gear plate, the transmission gear and the transmission plate, so that the electric roller can deliver the plate after the cutting is completed; S7. During the retraction of the lifting plate, the moving block and the positioning block move downward. At this time, the plate is located below the positioning block. At this time, the compression groove and the compression spring can be set to allow the positioning block to be close to the upper surface of the plate until the plate is sent out and then pops out to position the next plate.
[0014] The present invention provides a plate cutting device for transformer production and a method of using the same, which has the following beneficial effects: The advantages of the present invention are that, through the coordinated arrangement of the positioning assembly and the fixing assembly, the position of the positioning block can be adjusted according to the cutting length of the plate, and the plate can be pressed and fixed during the cutting process, and after the cutting is completed, the positioning block is prevented from blocking the plate from being sent out; Secondly, through the setting of the cleaning component, impurities adhering to the surface of the cutter can be scraped and cleaned to ensure the sharpness and cutting accuracy of the cutter, extend the service life of the cutter, and at the same time suck the dust and debris generated by cutting into the waste box for collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention.
[0016] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the present invention from another angle.
[0017] Figure 3 It is a cross-sectional view of the overall structure of an embodiment of the present invention.
[0018] Figure 4 It is a top view of the overall structure of an embodiment of the present invention.
[0019] Figure 5 Schematic diagram of the lifting plate structure according to an embodiment of the present invention.
[0020] Figure 6 Schematic diagram of the pressing block structure according to an embodiment of the present invention.
[0021] Figure 7 Schematic diagram of the moving block structure of an embodiment of the present invention.
[0022] Figure 8 Schematic diagram of the structure of the adjustment block according to an embodiment of the present invention.
[0023] Fig. 9 It is a cross-sectional view of the positioning box structure according to an embodiment of the present invention.
[0024] Fig.10 For the embodiment of the present invention Figure 3 Enlarged view of point A in .
[0025] Figure 1-Figure 10Middle: 1. Workbench; 101. Transmission slot; 102. Electric roller; 103. Fixed plate; 104. Threaded hole; 105. Threaded rod; 106. Limit plate; 2. Equipment box; 3. Vacuum box; 301. Collection chamber; 3011. Cutting slot; 302. Waste box; 303. Vacuum pump; 304. Ejector slot; 305. Ejector plate; 306. Ejector hole; 307. Ejector rod; 308. Ejector block; 309. Ejector spring; 4. Hydraulic rod; 401. Lifting plate; 4011. Gear Wheel plate; 402, cutter; 403, fixed block; 404, movable groove; 405, movable spring; 406, pressing block; 407, pressing plate; 5, positioning box; 501, slide groove; 502, slot; 503, movable groove; 504, transmission groove; 6, transmission gear; 7, moving block; 701, slider; 702, adjustment groove; 703, fixed groove; 704, transmission plate; 8, adjustment block; 801, fixed rod; 802, positioning block; 803, compression groove; 804, compression spring. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the embodiments of the present invention.
[0027] The disclosure below provides many different implementations or examples to implement different structures of the embodiments of the present invention. In order to simplify the disclosure of the embodiments of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present invention.
[0028] The embodiment of the present invention provides a plate cutting device for transformer production and a method for using the same. The plate cutting device for transformer production and the method for using the same are described in detail below. It should be noted that the description order of the following embodiments is not intended to limit the preferred order of the embodiments.
[0029] The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0030] See also Figure 1-Figure 3In the present embodiment, a plate cutting device for transformer production is provided, comprising: a workbench 1, an equipment box 2 is installed on the top of the workbench 1, an exhaust box 3 is provided at the bottom of the workbench 1, a positioning box 5 is connected to the inside of the equipment box 2, a lifting plate 401 is provided inside the equipment box 2, and a cutter 402 is connected to the bottom of the lifting plate 401; a positioning component is arranged between the equipment box 2 and the positioning box 5, a fixing component is provided at the bottom of the lifting plate 401, and the fixing component includes: a fixing block 403, a pressing block 406 and a pressing plate 407; a cleaning component is provided inside the exhaust box 3, and the cleaning component includes: a collecting chamber 301, a waste box 302, an exhaust pump 303 and an ejection block 308.
[0031] Among them, through the coordinated setting of the positioning component and the fixing component, the position of the positioning block 802 can be adjusted according to the cutting length of the plate, and the plate can be pressed and fixed during the cutting process, and after the cutting is completed, the positioning block 802 can be prevented from blocking the plate from being sent out; secondly, through the setting of the cleaning component, impurities adhered to the surface of the cutter 402 can be scraped and cleaned to ensure the sharpness and cutting accuracy of the cutter 402, extend the service life of the cutter 402, and at the same time, the dust and debris generated by the cutting are sucked into the waste box 302 for collection.
[0032] See also Figure 5-Figure 8 The positioning assembly includes: a transmission gear 6, a moving block 7, an adjusting block 8 and a positioning block 802; the transmission gear 6 is arranged inside the positioning box 5, the moving block 7 is arranged inside the positioning box 5, an adjusting slot 702 is provided at the bottom of the moving block 7, the adjusting block 8 is provided inside the adjusting slot 702, the positioning block 802 is provided at the bottom of the adjusting block 8, a slot 502 is provided at the top of the positioning box 5, a slide slot 501 is provided inside the positioning box 5, a transmission slot 504 is provided on one side of the positioning box 5, and one side of the transmission gear 6 protrudes from the positioning box through the transmission slot 504. The outer surface of the positioning box 5 and the bottom of the positioning box 5 are provided with a moving groove 503, a transmission plate 704 is connected to one side of the moving block 7, and the transmission plate 704 is provided with teeth meshing with the transmission gear 6, and the transmission plate 704 corresponds to the position of the slot 502, and a gear plate 4011 meshing with the transmission gear 6 is connected to one side of the lifting plate 401, an inclined surface is provided at the bottom end of the positioning block 802, and a compression groove 803 is provided at the top of the positioning block 802, and a compression spring 804 is connected inside the compression groove 803, and the top of the compression spring 804 is connected to the bottom of the adjustment block 8.
[0033] Among them, a fixing groove 703 is opened on the top of the moving block 7, a fixing rod 801 is connected to the top of the adjusting block 8, a thread is provided on the outer side of the fixing rod 801 and is meshed with a fixing nut, a slider 701 is connected to one side of the moving block 7, and the cross-sectional profile of the slider 701 cooperates with the cross-sectional profile of the slide groove 501, and the adjusting block 8 and the slider 701 are both T-shaped structures.
[0034] When cutting the plate, the position of the positioning block 802 can be adjusted accordingly according to the length of the plate to be cut. At this time, the fixing nut on the fixing rod 801 can be removed to release the restriction on the fixing rod 801 and the adjusting block 8. Then the fixing rod 801 and the adjusting block 8 can be moved to change the position of the positioning block 802. After moving to the corresponding position, the fixing nut is screwed onto the fixing rod 801 again, so that the fixing nut fixes the fixing rod 801 at the current position, and the adjustment of the position of the positioning block 802 is completed. By setting the slider 701 and the slide groove 501, the moving direction of the moving block 7 can be limited, and by setting the adjustment groove 702 and the adjustment block 8, the moving direction and distance of the positioning block 802 can be limited; Then, as the lifting plate 401 moves downward, it drives the gear plate 4011 to move, and the gear plate 4011 drives the transmission plate 704 to move through the transmission gear 6, so that as the lifting plate 401 moves downward, the moving block 7 drives the positioning block 802 to move upward, so that the positioning block 802 no longer blocks the transmission path of the plate, so that the plate can be sent out of the equipment box after cutting, and the arrangement of the slot 502 can provide a moving space for the transmission plate 704.
[0035] After the cutting is completed, the lifting plate 401 drives the cutter 402 and the pressing block 406 to move up. At this time, the gear plate 4011, the transmission gear 6 and the transmission plate 704 drive the moving block 7 to move down. While the moving block 7 moves down, the electric roller 102 is used to convey the cut plate, so that when the positioning block 802 has not yet moved down to the lowest point, the plate has been sent to the bottom of the positioning block 802, so that the positioning block 802 is against the upper surface of the plate, and then the moving block 7 continues to move down. At this time, the compression groove 803 and the compression spring 804 are set, so that the adjustment block 8 continues to move down and squeeze the compression spring 804, and the positioning block 802 always contacts the top of the plate, on the one hand, avoiding the positioning block 802 from moving down to block the delivery path of the cut plate, on the other hand, avoiding the situation where the adjustment block 8, the transmission plate 704 and the positioning block 802 produce motion interference. After the plate is sent out, the positioning block 802 moves downward under the action of the elastic force of the compression spring 804 to block the delivery path of the next plate, thereby positioning the next plate.
[0036] See also Figure 3 and Figure 5 Among them, two hydraulic rods 4 are installed inside the equipment box 2, the bottom of the hydraulic rods 4 is connected to the lifting plate 401, two fixed blocks 403 are connected to the bottom of the lifting plate 401, a movable groove 404 is opened at the bottom of the fixed block 403, two movable springs 405 are connected inside the movable groove 404, a pressing block 406 is arranged at the bottom of the movable spring 405, and a pressing plate 407 is connected to the bottom of the pressing block 406.
[0037] When shearing the plate, the hydraulic rod 4 drives the lifting plate 401 to move downward, and at the same time stops the rotation of the electric roller 102, so that the cutter 402 at the bottom of the lifting plate 401 shears the plate. At the same time, the lifting plate 401 drives the fixed block 403 to move downward, and then drives the pressing block 406 and the pressing plate 407 to move downward, so that they contact the plate before the cutter 402, and as the lifting plate 401 moves downward, the pressing plate 407 and the pressing block 406 move the spring 405 under the action of the reaction force, so that the movable spring 405 generates elastic force and acts on the pressing block 406, and is transmitted to the pressing plate 407 through the pressing block 406, so as to press and fix the plate, so as to avoid position displacement of the plate during the cutting process and affect the cutting accuracy.
[0038] See also Figure 3 and Fig.10 , wherein a collecting chamber 301 is provided inside the air extraction box 3, a waste box 302 is arranged inside the collecting chamber 301, and the waste box 302 is made of a high-mesh filter screen; an air extraction pump 303 is installed inside the air extraction box 3, and an air suction end of the air extraction pump 303 is communicated with the collecting chamber 301; a cutting groove 3011 is provided on the top of the air extraction box 3, and the cutting groove 3011 corresponds to the position of the cutter 402; ejection grooves 304 are provided on the inner walls on opposite sides of the cutting groove 301, an ejection plate 305 is provided inside the ejection groove 304, an ejection hole 306 is provided inside the ejection plate 305, an ejection rod 307 is penetrated inside the ejection hole 306, one end of the ejection rod 307 is connected to an ejection block 308, and an inclined surface is provided at the end of the ejection block 308, an ejection spring 309 is connected between the ejection block 308 and the ejection plate 305, and the ejection spring 309 is located outside the ejection rod 307.
[0039] During cutting, the cutter 402 cuts into the cutting groove 3011 and squeezes the ejector block 308 open. At this time, the gas inside the collecting chamber 301 is extracted by the vacuum pump 303, so that the air pressure inside the collecting chamber 301 drops and suction is generated. The dust and debris generated by the cutting are sucked into the collecting chamber 301 by the suction force generated by the vacuum pump 303 along with the airflow, and the dust, debris and impurities in the gas are filtered and isolated by the waste box 302. When the ejector block 308 is squeezed open by the cutter 402, the ejector block 308 squeezes the ejector spring 309, so that the ejector spring 309 generates elastic force and acts on the ejector block 308, so that the ejector block 308 is close to the side of the cutter 402. When the cutter 402 moves up, the debris and impurities attached to the surface of the cutter 402 are scraped off by the ejector block 308 to ensure the sharpness of the cutting of the cutter 402.
[0040] See also Figure 3 and Figure 4In the figure, a transmission groove 101 is provided on the top of the workbench 1, and a plurality of evenly distributed electric rollers 102 are provided inside the transmission groove 101. Two fixed plates 103 are connected to the top of the workbench 1. Threaded holes 104 are provided on the fixed plates 103. Threaded rods 105 are meshedly connected inside the threaded holes 104. One end of the threaded rod 105 is connected to a handwheel, and the other end of the threaded rod 105 is connected to a limit plate 106 through a bearing, and the limit plate 106 is located above the electric roller 102.
[0041] Before cutting the plate, in order to ensure that the plate can be correctly transported to the cutter 402, the position of the plate transported on the electric roller 102 can be limited by adjusting the relative distance between the two limit plates 106, and the state of the plate during transportation can be corrected. At this time, the threaded rod 105 can be driven to rotate by the hand wheel, so that the threaded rod 105 drives the limit plate 106 to move under the action of the threaded hole 104, thereby completing the adjustment of the position of the limit plate 106.
[0042] Working principle: Before cutting the plate, in order to ensure that the plate can be correctly transported to the cutter 402, the relative distance between the two limit plates 106 can be adjusted to limit the position of the plate transported on the electric roller 102, and the state of the plate during transportation can be corrected. At this time, the threaded rod 105 can be driven to rotate by the hand wheel, so that the threaded rod 105 drives the limit plate 106 to move under the action of the threaded hole 104, and the position of the limit plate 106 is adjusted. When cutting the plate, the position of the positioning block 802 can be adjusted accordingly according to the length of the plate to be cut. At this time, it can be seen that the fixing rod 801 The fixing nut is removed to release the restriction on the fixing rod 801 and the adjusting block 8. Then the fixing rod 801 and the adjusting block 8 can be moved to change the position of the positioning block 802. After moving to the corresponding position, the fixing nut is screwed onto the fixing rod 801 again, so that the fixing nut fixes the fixing rod 801 at the current position, completing the adjustment of the position of the positioning block 802. Then, through the setting of the slider 701 and the slide groove 501, the moving direction of the moving block 7 can be limited, and through the setting of the adjusting groove 702 and the adjusting block 8, the moving direction and distance of the positioning block 802 can be limited.
[0043] Then the plate is placed on the motorized roller 102 and sent into the equipment box 2 by the motorized roller 102 until it contacts the positioning block 802. Then the lifting plate 401 is driven downward by the hydraulic rod 4, and the rotation of the motorized roller 102 is stopped, so that the cutter 402 at the bottom of the lifting plate 401 shears the plate. At the same time, the lifting plate 401 drives the fixed block 403 downward, and then drives the pressing block 406 and the pressing plate 407 downward, so that they contact the plate before the cutter 402. As the lifting plate 401 moves downward, the pressing plate 407 and the pressing block 406 move the spring 405 under the action of the reaction force, so that the spring 405 An elastic force is generated and acts on the pressing block 406, and is transmitted to the pressing plate 407 through the pressing block 406, so as to press and fix the plate to avoid position displacement of the plate during the cutting process, which affects the cutting accuracy. Then, the gear plate 4011 is driven to move during the downward movement of the lifting plate 401, and the gear plate 4011 drives the transmission plate 704 to move through the transmission gear 6, so that during the downward movement of the lifting plate 401, the moving block 7 drives the positioning block 802 to move upward, so that the positioning block 802 no longer blocks the transmission path of the plate, so that the plate can be sent out of the equipment box after cutting. The arrangement of the slot 502 can provide a moving space for the transmission plate 704.
[0044] After the cutting is completed, the lifting plate 401 drives the cutter 402 and the pressing block 406 to move up. At this time, the gear plate 4011, the transmission gear 6 and the transmission plate 704 drive the moving block 7 to move down. While the moving block 7 moves down, the electric roller 102 is used to convey the cut plate, so that when the positioning block 802 has not yet moved down to the lowest point, the plate has been sent to the bottom of the positioning block 802, so that the positioning block 802 is against the upper surface of the plate, and then the moving block 7 continues to move down. At this time, the compression groove 803 and the compression spring 804 are set, so that the adjustment block 8 continues to move down and squeeze the compression spring 804, and the positioning block 802 always contacts the top of the plate, on the one hand, avoiding the positioning block 802 from moving down to block the delivery path of the cut plate, on the other hand, avoiding the situation where the adjustment block 8, the transmission plate 704 and the positioning block 802 produce motion interference. After the plate is sent out, the positioning block 802 moves downward under the action of the elastic force of the compression spring 804 to block the delivery path of the next plate, thereby positioning the next plate.
[0045] At the same time, during cutting, the cutter 402 cuts into the cutting groove 3011 and squeezes the ejector block 308 open. At this time, the gas inside the collecting chamber 301 is extracted by the vacuum pump 303, so that the air pressure inside the collecting chamber 301 drops and suction is generated. The dust and debris generated by the cutting are sucked into the collecting chamber 301 by the suction force generated by the vacuum pump 303 along with the air flow, and the dust, debris and impurities in the gas are filtered and isolated through the waste box 302. When the ejector block 308 is squeezed open by the cutter 402, the ejector block 308 squeezes the ejector spring 309, so that the ejector spring 309 generates elastic force and acts on the ejector block 308, so that the ejector block 308 is close to the side of the cutter 402. When the cutter 402 moves up, the debris and impurities attached to the surface of the cutter 402 are scraped off by the ejector block 308 to ensure the sharpness of the cutting of the cutter 402.
[0046] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0047] The above is a detailed introduction to a plate cutting device and a method of use for transformer production provided by an embodiment of the present invention. Specific examples are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the technical scheme and core idea of the present invention. Ordinary technicians in this field should understand that they can still modify the technical schemes recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical scheme deviate from the scope of the technical scheme of the embodiments of the present invention.
Claims
1. A plate cutting device for transformer production, characterized in that: include: A workbench (1), wherein a device box (2) is installed on the top of the workbench (1), a vacuum box (3) is provided at the bottom of the workbench (1), a positioning box (5) is connected to the inside of the device box (2), a lifting plate (401) is provided inside the device box (2), and a cutter (402) is connected to the bottom of the lifting plate (401); A positioning assembly disposed between the equipment box (2) and the positioning box (5), the positioning assembly comprising: a transmission gear (6), a moving block (7), an adjustment block (8) and a positioning block (802); The transmission gear (6) is arranged inside the positioning box (5), the moving block (7) is arranged inside the positioning box (5), an adjustment groove (702) is provided at the bottom of the moving block (7), the adjustment block (8) is arranged inside the adjustment groove (702), and the positioning block (802) is arranged at the bottom of the adjustment block (8).
2. The plate cutting device for transformer production according to claim 1, characterized in that: The top of the positioning box (5) is provided with a slot (502), the interior of the positioning box (5) is provided with a slide slot (501), one side of the positioning box (5) is provided with a transmission slot (504), one side of the transmission gear (6) protrudes from the outer surface of the positioning box (5) through the transmission slot (504), and the bottom of the positioning box (5) is provided with a moving slot (503).
3. The plate cutting device for transformer production according to claim 2, characterized in that: One side of the moving block (7) is connected to a transmission plate (704), the transmission plate (704) being provided with teeth meshing with the transmission gear (6), the transmission plate (704) corresponding to the position of the slot (502), and one side of the lifting plate (401) is connected to a gear plate (4011) meshing with the transmission gear (6).
4. The plate cutting device for transformer production according to claim 2, characterized in that: The top of the moving block (7) is provided with a fixing groove (703), the top of the adjusting block (8) is connected to a fixing rod (801), the outer side of the fixing rod (801) is provided with a thread and is meshedly connected to a fixing nut, one side of the moving block (7) is connected to a sliding block (701), and the cross-sectional profile of the sliding block (701) matches the cross-sectional profile of the sliding groove (501), and the adjusting block (8) and the sliding block (701) are both T-shaped structures.
5. The plate cutting device for transformer production according to claim 1, characterized in that: The bottom end of the positioning block (802) is provided with an inclined surface, the top of the positioning block (802) is provided with a compression groove (803), the compression groove (803) is internally connected with a compression spring (804), and the top end of the compression spring (804) is connected to the bottom of the adjustment block (8).
6. The plate cutting device for transformer production according to claim 1, characterized in that: Two hydraulic rods (4) are installed inside the equipment box (2), the bottom of the hydraulic rods (4) is connected to the lifting plate (401), and a fixing component is provided at the bottom of the lifting plate (401), and the fixing component includes: a fixing block (403), a pressing block (406) and a pressing plate (407); The two fixed blocks (403) are connected to the bottom of the lifting plate (401); a movable groove (404) is provided at the bottom of the fixed block (403); two movable springs (405) are connected inside the movable groove (404); the pressing block (406) is provided at the bottom of the movable spring (405); and a pressing plate (407) is connected to the bottom of the pressing block (406).
7. The plate cutting device for transformer production according to claim 1, characterized in that: A cleaning component is provided inside the vacuum box (3), and the cleaning component comprises: a collection chamber (301), a waste box (302), a vacuum pump (303) and an ejection block (308); A collecting chamber (301) is provided inside the vacuum box (3), the waste box (302) is arranged inside the collecting chamber (301), and the waste box (302) is made of a high-mesh filter screen; The air pump (303) is installed inside the air pump box (3), and the air suction end of the air pump (303) is in communication with the collection chamber (301); A cutting groove (3011) is provided on the top of the air extraction box (3), and the cutting groove (3011) corresponds to the position of the cutting knife (402); An ejection groove (304) is provided on the inner walls on opposite sides of the cutting groove (3011), an ejection plate (305) is provided inside the ejection groove (304), an ejection hole (306) is provided inside the ejection plate (305), an ejection rod (307) is passed through the ejection hole (306), one end of the ejection rod (307) is connected to an ejection block (308), an end of the ejection block (308) is provided with an inclined surface, an ejection spring (309) is connected between the ejection block (308) and the ejection plate (305), and the ejection spring (309) is located outside the ejection rod (307).
8. The plate cutting device for transformer production according to claim 1, characterized in that: A transmission groove (101) is provided on the top of the workbench (1), and a plurality of evenly distributed electric rollers (102) are provided inside the transmission groove (101).
9. The plate cutting device for transformer production according to claim 8, characterized in that: Two fixed plates (103) are connected to the top of the workbench (1), and threaded holes (104) are provided on the fixed plates (103). A threaded rod (105) is meshedly connected inside the threaded hole (104), one end of the threaded rod (105) is connected to a hand wheel, and the other end of the threaded rod (105) is connected to a limit plate (106) via a bearing, and the limit plate (106) is located above the motorized roller (102).
10. A method for using a plate cutting device for transformer production, characterized in that: The steps include: S1. adjusting the relative positions of the two limit plates (106) according to the size of the plate to be cut, so that the plate can be accurately transferred by the motorized roller (102) to below the cutter (402); S2, rotating the hand wheel so that the hand wheel drives the limit plate (106) to move through the arrangement of the threaded rod (105) and the threaded hole (104); S3, adjusting the position of the positioning block (802) according to the length of the plate to be cut, removing the fixing nut from the fixing rod (801) to release the restriction on the adjusting block (8), and then moving the adjusting block (8) and the positioning block (802) to corresponding positions, and screwing the fixing nut back onto the fixing rod (801) to complete the fixing of the position of the positioning block (802); S4, when cutting the plate, the plate is placed on the motorized roller (102), and is transported into the equipment box (2) by the motorized roller (102), and contacts the positioning block (802), thereby completing the positioning of the cutting length of the plate; S5, then the lifting plate (401) is driven downward by the hydraulic rod (4), so that the lifting plate (401) is pressed and fixed on the plate by means of the setting of the fixing block (403), the pressing block (406) and the pressing plate (407), so that the cutting knife (402) can perform a shearing operation on the plate; S6, when cutting, the cutting knife (402) enters the cutting groove (3011) and squeezes the ejection block (308), and when the cutting knife (402) retreats, the ejection block (308) can scrape off the debris and impurities remaining on the surface of the cutting knife (402), and the impurities are sucked into the waste box (302) through the setting of the suction pump (303); S6, when the lifting plate (401) moves downward, the gear plate (4011), the transmission gear (6) and the transmission plate (704) are arranged to lift the moving block (7) and the positioning block (802), so that after the cutting is completed, the electric roller (102) can deliver the plate; S7. During the retreat of the lifting plate (401), the moving block (7) and the positioning block (802) move downward. At this time, the plate is located below the positioning block (802). At this time, the compression groove (803) and the compression spring (804) are arranged so that the positioning block (80) is in close contact with the upper surface of the plate until the plate is sent out and then pops out to position the next plate.
Citation Information
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