An adjustable gauge tracked railway sleeper changer
By designing the adjustment mechanism and limit block, the track gauge of the tracked railway sleeper changer was adjusted, solving the problem that existing equipment could not adapt to different track gauges and improving the adaptability and efficiency of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2026-03-13
AI Technical Summary
The guide wheel spacing of existing railway special equipment requires customized design and cannot adapt to different track gauges, resulting in the equipment being unable to function properly after the track gauge is changed, or requiring a lot of time to replace structural components.
Design an adjustable gauge tracked railway sleeper changer. The guide wheel spacing is adjusted by an adjustment mechanism and fixed by a limit block, so as to achieve flexible adjustment of the track gauge.
It has improved the adaptability of railway special equipment to railways with different track gauges, simplified the track gauge adjustment process, and reduced manpower and time costs.
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Figure CN119611448B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to an adjustable gauge tracked railway sleeper changer, belonging to the field of engineering machinery technology. Background Technology
[0002] Railway track gauge refers to the distance between two steel rails. There are more than 30 different track gauges worldwide, categorized into standard gauge, broad gauge, and narrow gauge. China's railways mainly use standard gauge, with some regions using narrow gauge. India, Pakistan, Russia, and other countries primarily use broad gauge; Japan, Guinea, Cameroon, and other countries mainly use narrow gauge. In addition, some countries and regions construct double-gauge or multi-gauge railways on key sections to ensure the passage of trains of different gauges.
[0003] Existing self-propelled railway equipment has a dedicated railway walking system to ensure smooth travel along the railway. The direction of travel is restricted by the cooperation of guide wheels on both sides and the rails. The spacing of the guide wheels needs to be customized according to the track gauge of the construction site. It can only be used for fixed track gauge. Once the track gauge is changed, it cannot be used normally, or a lot of manpower and time are required to replace the relevant structural components with bolts and pins before it can be used again. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide an adjustable gauge tracked railway sleeper changer that can easily adjust the track gauge and improve the adaptability of railway special equipment to railways with different track gauges.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows:
[0006] An adjustable-gauge tracked railway sleeper changer includes a chassis system. The chassis system includes a frame, and a railway running system is rotatably connected to the end of the frame. The frame is connected to one end of a first hydraulic cylinder and a second hydraulic cylinder, and the other end of the first and second hydraulic cylinders is connected to the railway running system. The railway running system includes a running support. A first cylinder and a second cylinder are respectively arranged on both sides of the running support. A first connecting pipe and a second connecting pipe are respectively arranged inside the first cylinder and the first connecting pipe. A first connecting shaft is slidably arranged inside the first cylinder and the first connecting pipe. A second connecting shaft is slidably arranged inside the second cylinder and the second connecting pipe. An adjustment mechanism is arranged between the first connecting pipe and the second connecting pipe. The two ends of the adjustment mechanism are respectively connected to the inner ends of the first connecting shaft and the second connecting shaft. The adjustment mechanism is used to adjust the distance between the first connecting shaft and the second connecting shaft. Limiting blocks for restricting the movement of the first connecting shaft and the second connecting pipe are respectively arranged on the first connecting pipe and the second connecting pipe. A first guide wheel assembly and a second guide wheel assembly are respectively mounted on the outer ends of the first connecting shaft and the second connecting shaft.
[0007] The adjustment mechanism includes a housing, a cylinder is disposed inside the housing, and a first piston and a second piston are respectively located on both sides of the cylinder. The first piston and the second piston are slidably sealed to the inner wall of the housing, and the outer sides of the first piston and the second piston are respectively in contact with the inner sides of the first connecting shaft and the second connecting shaft. The housing has a first threaded hole and a second threaded hole. A first connector and a second connector are respectively installed in the first threaded hole and the second threaded hole. The first connector and the second connector are respectively connected to the two oil outlets of the reversing solenoid valve. The reversing solenoid valve is mounted on the traveling bracket. The cylinder has a first annular groove and a second annular groove. A first side oil inlet and a second side oil inlet are respectively provided in the first annular groove and the second annular groove, which are connected to the first threaded hole and the second threaded hole. The cylinder has a first side oil outlet for connecting the inside of the first piston to the first side oil inlet and a second side oil outlet for connecting the inside of the second piston to the second side oil inlet. A first spring mounting groove and a second spring mounting groove are respectively provided on both sides of the cylinder. One end of a spring is connected to the first spring mounting groove and the second spring mounting groove, and the other end of the two springs is respectively connected to the inner end of the first connecting shaft and the second connecting shaft.
[0008] The first piston and the second piston have a convex cross-section. The first piston and the second piston have a first piston oil groove and a second piston oil groove respectively on their inner sides. The cylinder body has cylinder body oil grooves on both sides of the first side oil inlet and the second side oil inlet respectively. The first piston oil groove, the second piston oil groove and the cylinder body oil groove are all provided with retaining rings and O-rings.
[0009] The first guide wheel assembly and the second guide wheel assembly are respectively provided with detection modules, and the first cylinder and the second cylinder are respectively provided with displacement sensors. The detection modules and displacement sensors are respectively connected to the signal input terminal of the controller, and the signal output terminal of the controller is electrically connected to the control switch of the reversing solenoid valve.
[0010] The housing has two circumferentially symmetrically distributed first pin holes, and the cylinder body has two circumferentially symmetrically distributed second pin holes in the middle of its side surface. The front ends of the two positioning pins pass through the first pin holes and extend into the second pin holes respectively.
[0011] A first flange with a first flange mounting hole is provided on the inner side of the first connecting pipe. A second flange with a second flange mounting hole is provided on the inner side of the second connecting pipe. Connecting flanges with connecting flange mounting holes are provided on both sides of the housing. The first flange and the connecting flange are fixed together by means of the first flange mounting hole and the flange mounting hole. The second flange and the connecting flange are fixed together by means of the second flange mounting hole and the flange mounting hole.
[0012] The first connecting shaft includes a first main shaft portion, a first fixing portion, and a first force-receiving portion integrally connected in sequence with gradually decreasing diameters. The first main shaft portion is provided with a first convex ring that mates with the first guide wheel assembly, and the first force-receiving portion extends into the first piston. The second connecting shaft includes a second main shaft portion, a second fixing portion, and a second force-receiving portion integrally connected in sequence with gradually decreasing diameters. The second main shaft portion is provided with a second convex ring that mates with the second guide wheel assembly, and the second force-receiving portion extends into the second piston.
[0013] The first fixing part has three first limiting holes, the second fixing part has three second limiting holes, the limiting block has three positioning holes, the first connecting pipe and the second connecting pipe have three first mounting holes and three second mounting holes respectively, and the front end of the limiting bolt passes through the positioning hole and the first mounting hole in sequence to enter the first limiting hole, and passes through the positioning hole and the second mounting hole to enter the second limiting hole.
[0014] The first force-bearing part is provided with a first connecting shaft oil groove, and a retaining ring and an O-ring are provided in the first connecting shaft oil groove. The second force-bearing part is provided with a second connecting shaft oil groove, and a retaining ring and an O-ring are provided in the second connecting shaft oil groove.
[0015] The frame has a first hinge hole and a second hinge hole at the top and bottom positions on one side, and a third hinge hole and a fourth hinge hole at the top and bottom positions on the other side. The travel bracket has a fifth hinge hole and a sixth hinge hole at the middle and rear of one side, and a seventh hinge hole and an eighth hinge hole at the middle and rear of the other side, respectively. The second hinge hole and the sixth hinge hole are rotatably connected. The first hinge hole and the fifth hinge hole are rotatably connected to the two ends of the second hydraulic cylinder through a first pin and a second pin, respectively. The fourth hinge hole and the eighth hinge hole are rotatably connected. The third hinge hole and the seventh hinge hole are rotatably connected to the two ends of the first hydraulic cylinder through a first pin and a second pin, respectively.
[0016] The beneficial effects of this invention are as follows: This invention provides an adjustable gauge tracked railway sleeper changer. An adjustment mechanism is provided between the first connecting pipe and the second connecting pipe. The two ends of the adjustment mechanism are respectively connected to the inner ends of the first connecting shaft and the second connecting shaft. The adjustment mechanism is used to adjust the distance between the first connecting shaft and the second connecting shaft. Limiting blocks are respectively provided on the first connecting pipe and the second connecting pipe to restrict the movement of the first connecting shaft and the second connecting shaft. The distance between the first connecting shaft and the second connecting shaft is adjusted by the adjustment mechanism to achieve the adjustment of the track gauge. Then, the track gauge is fixed by the limiting blocks. This allows for convenient adjustment of the track gauge and improves the adaptability of railway special equipment to railways with different track gauges. Attached Figure Description
[0017] Figure 1 This is a schematic cross-sectional view of the tracked railway sleeper changer of the present invention;
[0018] Figure 2 This is a schematic diagram of the overall structure of the tracked railway sleeper changer of the present invention;
[0019] Figure 3 This is a schematic diagram of the vehicle frame structure in this invention;
[0020] Figure 4 This is a schematic diagram of the railway walking system in this invention;
[0021] Figure 5 This is a schematic diagram of the structure of the traveling support in the railway traveling system of the present invention;
[0022] Figure 6 for Figure 5 Schematic diagram of the structure of the second connecting pipe;
[0023] Figure 7 for Figure 5 A schematic diagram of the structure of the first connecting pipe in the middle;
[0024] Figure 8 for Figure 4 Schematic diagram of the central adjustment mechanism;
[0025] Figure 9 for Figure 7 Schematic diagram of the middle shell structure;
[0026] Figure 10 for Figure 8 Schematic diagram of the middle cylinder block;
[0027] Figure 11 for Figure 8 Schematic diagram of the middle piston;
[0028] Figure 12 for Figure 4 Schematic diagram of the middle limiting block;
[0029] Figure 13 for Figure 4 A schematic diagram of the structure of the first connecting shaft in the middle;
[0030] Figure 14 for Figure 4 A schematic diagram of the structure of the second connecting shaft;
[0031] Figure 15 for Figure 4 A partial schematic diagram of the principle of track gauge adjustment;
[0032] Figure 16 This is a schematic diagram of the working process of the present invention;
[0033] The reference numerals in the diagram are as follows: 1-Chassis; 2-First hydraulic cylinder; 3-Second hydraulic cylinder; 4-Railway walking system; 5-Detection module; 6-Displacement sensor; 7-First pin; 8-Second pin; 9-Reversing solenoid valve; 10-Limit bolt; 1-1-First hinge hole; 1-2-Second hinge hole; 1-3-Third hinge hole; 1-4-Fourth hinge hole; 4-7-Walking bracket; 4-8-First guide wheel assembly; 4-9-First connecting shaft; 4-10-Limit block; 4-11-Adjusting mechanism; 4-13-Second connecting shaft; 4-14-Second guide wheel assembly; 4-15-First connecting... Head; 4-16-Second connector; 4-7-1-Sixth hinge hole; 4-7-2-Fifth hinge hole; 4-7-3-First cylinder; 4-11-2-Positioning pin; 4-7-4-First connecting pipe; 4-7-5-Second connecting pipe; 4-7-6-Second cylinder; 4-7-7-Seventh hinge hole; 4-7-8-Eighth hinge hole; 4-7-4-1-First mounting hole; 4-7-5-1-Second mounting hole; 4-9-1-First spindle part; 4-9-2-First fixing part; 4-9-3-First force-bearing part; 4-9-4-First convex ring; 4-9-5-First connecting shaft oil groove; 4-9-6-First limiting hole; 4-10-1-Positioning hole; 4-11-1-Housing shell; 4-11-3-Retaining ring; 4-11-4-O-ring; 4-11-5-Second piston; 4-11-6-First piston; 4-11-14-Spring; 4-11-18-Cylinder body; 4-13-1-Second spindle part; 4-13-2-Second fixing part; 4-13-3-Second force-bearing part; 4-13-4-Second convex ring; 4-13-5-Second connecting shaft oil groove; 4-13-6-Second limiting hole; 4-7-4-2-First flange; 4-7-4-3-First flange mounting hole; 4-7-5-2-Second flange; 4-7-5-3-Second flange mounting hole; 4-11-1-1-Flange 4-11-1-2-Connecting flange; 4-11-1-3-First threaded hole; 4-11-1-4-Second threaded hole; 4-11-1-5-First pin hole; 4-11-6-1-First piston oil groove; 4-11-5-1-Second piston oil groove; 4-1-18-1-Cylinder oil groove; 4-11-18-2-First spring mounting groove; 4-11-18-4-Second spring mounting groove; 4-11-18-5-First side oil inlet; 4-11-18-6-First side oil outlet; 4-11-18-7-Second side oil inlet; 4-11-18-8-Second side oil outlet; 4-11-18-9-First annular groove; 4-11-18-10-Second annular groove. Detailed Implementation
[0034] Example 1
[0035] like Figure 1 and Figure 2 As shown, this invention discloses an adjustable gauge tracked railway sleeper changer, including a chassis system. The chassis system includes a frame 1, with a railway running system 4 rotatably connected to one end of the frame 1. The frame 1 is connected to one end of a first hydraulic cylinder 2 and a second hydraulic cylinder 3, and the other ends of the first hydraulic cylinder 2 and the second hydraulic cylinder 3 are connected to the railway running system 4. Figure 4 and Figure 5 As shown, the railway walking system 4 includes a walking support 4-7. A first cylinder 4-7-3 and a second cylinder 4-7-6 are respectively arranged on both sides of the walking support 4-7. A first connecting pipe 4-7-4 and a second connecting pipe 4-7-5 are respectively arranged inside the first cylinder 4-7-3 and the second cylinder 4-7-6. A first connecting shaft 4-9 is slidably arranged inside the first cylinder 4-7-3 and the first connecting pipe 4-7-4. A second connecting shaft 4-13 is slidably arranged inside the second cylinder 4-7-6 and the second connecting pipe 4-7-5. An adjustment mechanism 4-11 is arranged between the first connecting pipe 4-7-4 and the second connecting pipe 4-7-5. The two ends of the adjusting mechanism 4-11 are respectively connected to the inner ends of the first connecting shaft 4-9 and the second connecting shaft 4-13. The adjusting mechanism 4-11 is used to adjust the distance between the first connecting shaft 4-9 and the second connecting shaft 4-13. The first connecting tube 4-7-4 and the second connecting tube 4-7-5 are respectively provided with limiting blocks 4-10 for restricting the movement of the first connecting shaft 4-9 and the second connecting shaft 4-13. The outer ends of the first connecting shaft 4-9 and the second connecting shaft 4-13 are respectively equipped with the first guide wheel assembly 4-8 and the second guide wheel assembly 4-14.
[0036] This invention first adjusts the distance between the first and second connecting shafts through an adjustment mechanism to achieve track gauge adjustment, and then fixes the track gauge through a limiting block. This allows for convenient track gauge adjustment and improves the adaptability of railway special equipment to railways with different track gauges.
[0037] Example 2
[0038] like Figure 1 and Figure 2 As shown, this invention discloses an adjustable gauge tracked railway sleeper changer, including a chassis system. The chassis system includes a frame 1, with a railway running system 4 rotatably connected to one end of the frame 1. The frame 1 is connected to one end of a first hydraulic cylinder 2 and a second hydraulic cylinder 3, and the other ends of the first hydraulic cylinder 2 and the second hydraulic cylinder 3 are connected to the railway running system 4. Figure 4 and Figure 5As shown, the railway walking system 4 includes a walking support 4-7. A first cylinder 4-7-3 and a second cylinder 4-7-6 are respectively arranged on both sides of the walking support 4-7. A first connecting pipe 4-7-4 and a second connecting pipe 4-7-5 are respectively arranged inside the first cylinder 4-7-3 and the second cylinder 4-7-6. A first connecting shaft 4-9 is slidably arranged inside the first cylinder 4-7-3 and the first connecting pipe 4-7-4. A second connecting shaft 4-13 is slidably arranged inside the second cylinder 4-7-6 and the second connecting pipe 4-7-5. An adjustment mechanism 4-11 is arranged between the first connecting pipe 4-7-4 and the second connecting pipe 4-7-5. The two ends of the adjusting mechanism 4-11 are respectively connected to the inner ends of the first connecting shaft 4-9 and the second connecting shaft 4-13. The adjusting mechanism 4-11 is used to adjust the distance between the first connecting shaft 4-9 and the second connecting shaft 4-13. The first connecting tube 4-7-4 and the second connecting tube 4-7-5 are respectively provided with limiting blocks 4-10 for restricting the movement of the first connecting shaft 4-9 and the second connecting shaft 4-13. The outer ends of the first connecting shaft 4-9 and the second connecting shaft 4-13 are respectively equipped with the first guide wheel assembly 4-8 and the second guide wheel assembly 4-14.
[0039] like Figure 3 and Figure 5 As shown, the frame 1 has a first hinge hole 1-1 and a second hinge hole 1-2 on one side and a third hinge hole 1-3 and a fourth hinge hole 1-4 on the other side. The travel bracket 4-7 has a fifth hinge hole 4-7-2 and a sixth hinge hole 4-7-1 on one side and a seventh hinge hole 4-7-7 and an eighth hinge hole 4-7-8 on the other side. The second hinge hole 1-2 and the sixth hinge hole 4-7-1 are rotatably connected. The first hinge hole 1-1 and the fifth hinge hole 4-7-2 are rotatably connected to the two ends of the second cylinder 3 through a first pin 7 and a second pin 8, respectively. The fourth hinge hole 1-4 and the eighth hinge hole 4-7-8 are rotatably connected. The third hinge hole 1-3 and the seventh hinge hole 4-7-7 are rotatably connected to the two ends of the first cylinder 2 through a first pin 7 and a second pin 8, respectively.
[0040] like Figure 8As shown, the adjusting mechanism 4-11 includes a housing 4-11-1, a cylinder 4-11-18 is disposed inside the housing 4-11-1, and a first piston 4-11-6 and a second piston 4-11-5 are respectively located on both sides of the cylinder 4-11-18. The first piston 4-11-6 and the second piston 4-11-5 are slidably sealed to the inner wall of the housing 4-11-1, and the outer sides of the first piston 4-11-6 and the second piston 4-11-5 are respectively in contact with the inner sides of the first connecting shaft 4-9 and the second connecting shaft 4-13. The housing 4-11-1 has a first threaded hole 4-11-1-3 and a second threaded hole 4-11-1-4. The first threaded hole 4-11-1-3 and the second threaded hole 4-11-1-4 are respectively installed with a first connector 4-15 and a second connector 4-16. The reversing solenoid valve 9 has a total of 4 oil ports, including two oil inlets and two oil return ports. The first connector 4-15 and the second connector 4-16 are respectively connected to the oil inlet of the reversing solenoid valve, and are connected to the high-pressure oil port by default.
[0041] The reversing solenoid valve 9 is mounted on the travel bracket 4-7. A first annular groove 4-11-18-9 and a second annular groove 4-11-18-10 are formed on the cylinder body 4-11-18. A first side oil inlet 4-11-18-5 and a second side oil inlet 4-11-18-7 are respectively provided on the first annular groove 4-11-18-9 and the second annular groove 4-11-18-10, communicating with the first threaded hole 4-11-1-3 and the second threaded hole 4-11-1-4. A first side oil inlet 4-11-18-7 is formed inside the cylinder body 4-11-18 to connect the interior of the first piston 4-11-6 with the first side oil inlet 4-11-18-5. Oil outlet 4-11-18-6 and a second side oil outlet 4-11-18-8 for connecting the interior of the second piston 4-11-5 with the second side oil inlet 4-11-18-7 are provided. A first spring mounting groove 4-11-18-2 and a second spring mounting groove 4-11-18-4 are respectively provided on both sides of the cylinder body 4-11-18. One end of a spring 4-11-14 is connected to each of the first spring mounting groove 4-11-18-2 and the second spring mounting groove 4-11-18-4. The other ends of the two springs 4-11-14 are respectively connected to the inner ends of the first connecting shaft 4-9 and the second connecting shaft 4-13. Let the tension of the spring 4-11-14 be F, and the frictional force of the guide wheel assembly be G, requiring F > G. Figure 1In the middle position, with the track gauge at its minimum, this invention can inject high-pressure oil into the inner cavities of the first piston 4-11-6 and the second piston 4-11-5 via the reversing solenoid valve 9. This causes the first piston 4-11-6 and the second piston 4-11-5 to respectively drive the first connecting shaft 4-9 and the second connecting shaft 4-13 to move outward, thus increasing the track gauge. When a decrease in track gauge adjustment is required, the injection of high-pressure oil into the inner cavities of the first piston 4-11-6 and the second piston 4-11-5 is stopped via the reversing solenoid valve 9. Under the tension of the spring 4-11-14, the first connecting shaft 4-9 and the second connecting shaft 4-13 then move inward.
[0042] like Figure 11 As shown, the first piston 4-11-6 and the second piston 4-11-5 have a convex cross-section. The first piston oil groove 4-11-6-1 and the second piston oil groove 4-11-5-1 are respectively opened on the inner side of the first piston 4-11-6 and the second piston oil groove 4-11-5-1. The cylinder body 4-11-18 has cylinder body oil grooves 4-1-18-1 on both sides of the first side oil inlet 4-11-18-5 and the second side oil inlet 4-11-18-7. The first piston oil groove 4-11-6-1, the second piston oil groove 4-11-5-1 and the cylinder body oil groove 4-1-18-1 are all provided with retaining rings 4-11-3 and O-rings 4-11-4.
[0043] like Figure 2 As shown, a detection module 5 is respectively installed on the first guide wheel assembly 4-8 and the second guide wheel assembly 4-14, and a displacement sensor 6 is respectively installed on the first cylinder 4-7-3 and the second cylinder 4-7-6. The detection module 5 and the displacement sensor 6 are respectively connected to the signal input terminal of the controller, and the signal output terminal of the controller is electrically connected to the control switch of the reversing solenoid valve 9.
[0044] like Figure 8 As shown, the housing 4-11-1 has two circumferentially symmetrically distributed first pin holes 4-11-1-5, and the cylinder body 4-11-18 has two circumferentially symmetrically distributed second pin holes 4-1-18-3 in the middle of the side. The front ends of the two positioning pins 4-11-2 pass through the first pin holes 4-11-1-5 and then extend into the second pin holes 4-1-18-3.
[0045] like Figure 6 , Figure 7 and Figure 9As shown, a first flange 4-7-4-2 is provided inside the first connecting pipe 4-7-4, and a first flange mounting hole 4-7-4-3 is provided on the first flange 4-7-4-2. A second flange 4-7-5-2 is provided inside the second connecting pipe 4-7-5, and a second flange mounting hole 4-7-5-3 is provided on the second flange 4-7-5-2. Connecting flanges 4-11-1-2 are provided on both sides of the shell 4-11-1, and connecting flanges 4-11-1-2 are provided on the connecting flanges 4-11-1-2. The first flange 4-7-4-2 and the connecting flange 4-11-1-2 are installed and fixed together through the first flange mounting hole 4-7-4-3 and the flange mounting hole 4-11-1-1. The second flange 4-7-5-2 and the connecting flange 4-11-1-2 are installed and fixed together through the second flange mounting hole 4-7-5-3 and the flange mounting hole 4-11-1-1.
[0046] like Figure 13 and Figure 14 As shown, the first connecting shaft 4-9 includes a first main shaft portion 4-9-1, a first fixing portion 4-9-2, and a first force-receiving portion 4-9-3, which are integrally connected in sequence and have gradually decreasing diameters. The first main shaft portion 4-9-1 is provided with a first convex ring 4-9-4 that mates with the first guide wheel assembly 4-8. The first force-receiving portion 4-9-3 extends into the first piston 4-11-6. The second connecting shaft 4-13 includes a second main shaft portion 4-13-1, a second fixing portion 4-13-2, and a second force-receiving portion 4-13-3, which are integrally connected in sequence and have gradually decreasing diameters. The second main shaft portion 4-13-1 is provided with a second convex ring 4-13-4 that mates with the second guide wheel assembly 4-8. The second force-receiving portion 4-13-3 extends into the second piston 4-11-5. The first fixing part 4-9-2 has three first limiting holes 4-9-6, and the second fixing part 4-13-2 has three second limiting holes 4-13-6. The first connecting pipe 4-7-4 and the second connecting pipe 4-7-5 have three first mounting holes 4-7-4-1 and three second mounting holes 4-7-5-1, respectively. Figure 12 As shown, the limiting block 4-10 has three positioning holes 4-10-1. Figure 1 As shown, the front end of the limiting bolt 10 passes through the positioning hole 4-10-1 and the first mounting hole 4-7-4-1 in sequence and extends into the first limiting hole 4-9-6, and after passing through the positioning hole 4-10-1 and the second mounting hole 4-7-5-1, it extends into the second limiting hole 4-13-6.
[0047] like Figure 13 , Figure 14 and Figure 15As shown, a first connecting shaft oil groove 4-9-5 is provided on the first force-bearing part 4-9-3, and a retaining ring 4-11-3 and an O-ring 4-11-4 are provided in the first connecting shaft oil groove 4-9-5. A second connecting shaft oil groove 4-13-5 is provided on the second force-bearing part 4-13-3, and a retaining ring 4-11-3 and an O-ring 4-11-4 are provided in the second connecting shaft oil groove 4-13-5.
[0048] like Figure 16 As shown, the adjustment process of this invention is as follows: Using the forward direction as a reference, three track gauge modes are set in the system (controller): L1, L2, and L3. Before adjustment, the guide travel system is first lifted off the rail using a hydraulic cylinder, and the limit bolts in the guide travel system are removed. Then, one mode Li is selected, and the currently used track gauge Lx is manually input. The value of Li-Lx is judged. If Li-Lx is negative, it indicates that the current track gauge is less than the required track gauge. At this time, high-pressure oil causes the first piston to move to the right and the second piston to move to the left through the reversing solenoid valve, stretching the spring. The first guide wheel assembly moves to the right, and the second guide wheel assembly moves to the left. The sensor detects the displacement X1 of the first guide wheel assembly and the displacement X2 of the second guide wheel assembly through the annular detection module. If Lx + (X1 + X2)... If Li - Lx is positive, the first and second pistons stop moving, and the first and second guide wheel assemblies also stop moving. If Li - Lx is positive, it means that the initial track gauge is greater than the required track gauge. In this case, the reversing solenoid valve is changed so that the high-pressure oil from the first and second joints of the first and second pistons returns to the oil tank through the reversing solenoid valve. At the same time, the spring resets, causing the first piston to move to the left and the second piston to move to the right. The first guide wheel assembly moves to the left and the second guide wheel assembly moves to the right. The sensor detects the displacement X1 of the first guide wheel assembly and the displacement X2 of the second guide wheel assembly through the annular detection module. If Lx - (X1 + X2) ≥ Li, the first and second pistons stop moving, and the first and second guide wheel assemblies stop moving. When the adjustment is complete, the limit bolts are installed, and the guide walking system is placed on the rail using the hydraulic cylinder for subsequent normal operation.
[0049] The above are merely preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. A gauge adjustable track rail tie changer characterized by: The chassis system comprises a frame (1), a railway walking system (4) rotatably connected to the ends of the frame (1), and a first oil cylinder (2) and a second oil cylinder (3) connected to one end of the frame (1), the other end of the first oil cylinder (2) and the second oil cylinder (3) being connected to the railway walking system (4), the railway walking system (4) comprising a walking support (4-7), the walking support (4-7) being provided with a first cylinder (4-7-3) and a second cylinder (4-7-6) on both sides, the first cylinder (4-7-3) and the second cylinder (4-7-6) being provided with a first connecting pipe (4-7-4) and a second connecting pipe (4-7-5) on the inner sides, the first cylinder (4-7-3) and the first connecting pipe (4-7-4) being provided with a first connecting shaft (4-9) slidingly arranged in the inner sides, the second cylinder (4-7-6) and the second connecting pipe (4-7-5) being provided with a second connecting shaft (4-13) slidingly arranged in the inner sides, the first connecting pipe (4-7-4) and the second connecting pipe (4-7-5) being provided with an adjusting mechanism (4-11) between the first connecting pipe (4-7-4) and the second connecting pipe (4-7-5), the adjusting mechanism (4-11) being connected to the inner ends of the first connecting shaft (4-9) and the second connecting shaft (4-13), the adjusting mechanism (4-11) being used for adjusting the distance between the first connecting shaft (4-9) and the second connecting shaft (4-13), the first connecting pipe (4-7-4) and the second connecting pipe (4-7-5) being provided with limiting blocks (4-10) for limiting the movement of the first connecting shaft (4-9) and the second connecting shaft (4-13), the first connecting shaft (4-9) and the second connecting shaft (4-13) being provided with a first guide wheel assembly (4-8) and a second guide wheel assembly (4-14) on the outer ends, the adjusting mechanism (4-11) comprising a shell (4-11-1), a cylinder (4-11-18) arranged in the shell (4-11-1), a first piston (4-11-6) and a second piston (4-11-5) arranged on both sides of the cylinder (4-11-18), the first piston (4-11-6) and the second piston (4-11-5) being slidingly and sealingly connected to the inner wall of the shell (4-11-1), the outer sides of the first piston (4-11-6) and the second piston (4-11-5) being in contact with the inner sides of the first connecting shaft (4-9) and the second connecting shaft (4-13), the shell (4-11-1) being provided with a first threaded hole (4-11-1-3) and a second threaded hole (4-11-1-4), the first threaded hole (4-11-1-3) and the second threaded hole (4-11-1-4) being provided with a first joint (4-15) and a second joint (4-16), the first joint (4-15) and the second joint (4-16) being in communication with two oil outlets of a reversing electromagnetic valve (9), the reversing electromagnetic valve (9) being arranged on the walking support (4-7).The cylinder (4-11-18) is provided with a first annular groove (4-11-18-9) and a second annular groove (4-11-18-10), the first annular groove (4-11-18-9) and the second annular groove (4-11-18-10) are respectively provided with a first side oil inlet (4-11-18-5) and a second side oil inlet (4-11-18-7) communicated with the first threaded hole (4-11-1-3) and the second threaded hole (4-11-1-4), the cylinder (4-11-18) is provided with a first side oil outlet (4-11-18-6) for communicating the inside of the first piston (4-11-6) with the first side oil inlet (4-11-18-5), and a second side oil outlet (4-11-18-8) for communicating the inside of the second piston (4-11-5) with the second side oil inlet (4-11-18-7), the cylinder (4-11-18) is provided with a first spring mounting groove (4-11-18-2) and a second spring mounting groove (4-11-18-4) on both sides, one end of the spring (4-11-14) is connected in the first spring mounting groove (4-11-18-2) and the second spring mounting groove (4-11-18-4), the other end of the two springs (4-11-14) is connected with the inner end of the first connecting shaft (4-9) and the second connecting shaft (4-13).
2. The adjustable-gauge rail tie changer of claim 1, wherein: The first piston (4-11-6) and the second piston (4-11-5) are in the shape of a convex, and the first piston (4-11-6) and the second piston (4-11-5) are respectively provided with a first piston oil groove (4-11-6-1) and a second piston oil groove (4-11-5-1) on the inner side thereof, and the cylinder body (4-11-18) is provided with a cylinder oil groove (4-1-18-1) on both sides of the first side oil inlet (4-11-18-5) and the second side oil inlet (4-11-18-7), and the first piston oil groove (4-11-6-1), the second piston oil groove (4-11-5-1) and the cylinder oil groove (4-1-18-1) are respectively provided with a retaining ring (4-11-3) and an O-ring (4-11-4).
3. The adjustable-gauge rail tie changer of claim 1, wherein: The first guide wheel assembly (4-8) and the second guide wheel assembly (4-14) are respectively provided with a detection module (5), the first cylinder (4-7-3) and the second cylinder (4-7-6) are respectively provided with a displacement sensor (6), the detection module (5) and the displacement sensor (6) are respectively connected with the signal input end of a controller, and the signal output end of the controller is electrically connected with the control switch of the reversing electromagnetic valve (9).
4. The adjustable-gauge rail tie changer of claim 1, wherein: The housing (4-11-1) is provided with two first pin shaft holes (4-11-1-5) which are symmetrically distributed in the circumferential direction, and the cylinder body (4-11-18) is provided with two second pin shaft holes (4-1-18-3) which are symmetrically distributed in the circumferential direction in the middle of the side surface, and the front ends of two positioning pins (4-11-2) respectively pass through the first pin shaft holes (4-11-1-5) and then extend into the second pin shaft holes (4-1-18-3).
5. The adjustable-gauge rail tie changer of claim 1, wherein: The first connecting pipe (4-7-4) is provided with a first flange (4-7-4-2) on the inner side thereof, the first flange (4-7-4-2) is provided with a first flange mounting hole (4-7-4-3), the second connecting pipe (4-7-5) is provided with a second flange (4-7-5-2) on the inner side thereof, the second flange (4-7-5-2) is provided with a second flange mounting hole (4-7-5-3), the housing (4-11-1) is provided with a connecting flange (4-11-1-2) on both sides thereof, the connecting flange (4-11-1-2) is provided with a connecting flange mounting hole (4-11-1-1), the first flange (4-7-4-2) and the connecting flange (4-11-1-2) are fixedly installed through the first flange mounting hole (4-7-4-3) and the flange mounting hole (4-11-1-1), and the second flange (4-7-5-2) and the connecting flange (4-11-1-2) are fixedly installed through the second flange mounting hole (4-7-5-3) and the flange mounting hole (4-11-1-1).
6. The adjustable-gauge rail tie changer of claim 1, wherein: The first connecting shaft (4-9) comprises a first main shaft part (4-9-1), a first fixed part (4-9-2) and a first stress part (4-9-3) connected in sequence and gradually decreasing in diameter, the first main shaft part (4-9-1) is provided with a first convex ring (4-9-4) matched with the first guide wheel assembly (4-8), and the first stress part (4-9-3) extends into the first piston (4-11-6); the second connecting shaft (4-13) comprises a second main shaft part (4-13-1), a second fixed part (4-13-2) and a second stress part (4-13-3) connected in sequence and gradually decreasing in diameter, the second main shaft part (4-13-1) is provided with a second convex ring (4-13-4) matched with the second guide wheel assembly (4-14), and the second stress part (4-13-3) extends into the second piston (4-11-5).
7. The adjustable-gauge track tie changer of claim 6, wherein: Three first limiting holes (4-9-6) are formed in the first fixed part (4-9-2), three second limiting holes (4-13-6) are formed in the second fixed part (4-13-2), three positioning holes (4-10-1) are formed in the limiting block (4-10), three first mounting holes (4-7-4-1) and three second mounting holes (4-7-5-1) are formed in the first connecting pipe (4-7-4) and the second connecting pipe (4-7-5) respectively, the front end of the limiting bolt (10) extends into the first limiting hole (4-9-6) through the positioning hole (4-10-1) and the first mounting hole (4-7-4-1) in sequence, and extends into the second limiting hole (4-13-6) through the positioning hole (4-10-1) and the second mounting hole (4-7-5-1).
8. The adjustable-gauge track tie changer of claim 6, wherein: The first stress part (4-9-3) is provided with a first connecting shaft oil groove (4-9-5), the first connecting shaft oil groove (4-9-5) is provided with a check ring (4-11-3) and an O-shaped ring (4-11-4), the second stress part (4-13-3) is provided with a second connecting shaft oil groove (4-13-5), and the second connecting shaft oil groove (4-13-5) is provided with a check ring (4-11-3) and an O-shaped ring (4-11-4).
9. The adjustable-gauge rail tie changer of claim 1, wherein: The first and second hinge holes (1-1 and 1-2) are arranged on one side of the frame (1) in an up-down manner, the third and fourth hinge holes (1-3 and 1-4) are arranged on the other side of the frame (1) in an up-down manner, the fifth and sixth hinge holes (4-7-2 and 4-7-1) are arranged on one side of the walking support (4-7) in a middle and tail manner, the seventh and eighth hinge holes (4-7-7 and 4-7-8) are arranged on the other side of the walking support (4-7) in a middle and tail manner, the second hinge hole (1-2) and the sixth hinge hole (4-7-1) are rotationally connected, the first hinge hole (1-1) and the fifth hinge hole (4-7-2) are rotationally connected with the two ends of the second oil cylinder (3) through the first pin shaft (7) and the second pin shaft (8) respectively, the fourth hinge hole (1-4) and the eighth hinge hole (4-7-8) are rotationally connected, and the third hinge hole (1-3) and the seventh hinge hole (4-7-7) are rotationally connected with the two ends of the first oil cylinder (2) through the first pin shaft (7) and the second pin shaft (8) respectively.
Citation Information
Patent Citations
Variable-wheel-gauge bogie for rolling stock
CN1143584A
Rail train and gauge changing device thereof
CN117799656A