Working method of material detection response system

Abstract

The invention relates to a working method of a material detection response system, the system comprises a task module, a display interface and a response module, and the working method comprises the following steps: creating a task; updating and synchronously displaying the material information; when the transport vehicle arrives at the check point, the bound line body personnel are searched through the response module, and account passing check on the materials is prompted; determining whether the flow and the production process of the paper work order are correct, if so, continuing the task, and if so, returning the material to the three-dimensional warehouse to wait for the next correct material calling; and after the materials reach the machine table, the equipment automation system checks whether the current materials are to-be-processed materials or not, and if not, a serious alarm is given to prompt that the material information is wrong. According to the working method of the material detection response system, the logistics management efficiency can be improved, free manpower distribution is achieved, material production is effectively processed in time, the cost is reduced, the personnel burden is relieved, the service quality is improved, and the customer satisfaction degree is enhanced.

Description

Technical Field

[0001] The present invention relates to the field of logistics production, and in particular to a working method of a material detection response system. Background Art

[0002] Nowadays, in PCB factories, the fully automated intelligent production system is not very mature. Paper work orders are still needed for the transported materials during production. When processing at each process station, the personnel need to confirm whether the process and production process of the paper work order are correct. If there are no problems, they will be posted. If there are problems, the materials will be returned to the warehouse and wait for the next correct material call. However, according to the above situation, each station needs multiple people to guard the materials at this station at all times. At the same time, the line personnel may also need to deal with other things and may not be able to confirm the production of this material in time, which may affect the logistics production at the least, and the materials may be damaged and scrapped at the worst. The above situation will cause the factory to waste manpower, reduce production and damage materials. Summary of the invention

[0003] In order to solve the technical problems existing in the prior art, the present invention provides a working method of a material detection response system.

[0004] To achieve the above object, the technical solution of the present invention is as follows:

[0005] A working method of a material detection response system, the system includes a task module, a display interface and a response module, and the working method of the system includes the following steps:

[0006] Step 1: When the production line is transporting materials, create tasks through the task module and bind the line personnel associated with the tasks;

[0007] Step 2: After the transport vehicle receives the material, the material information is updated on the transport vehicle, and the material information is synchronously displayed on the display interface of the system;

[0008] Step 3: When the transport vehicle arrives at the checkpoint, the response module searches for the bound line personnel and prompts them to check the material posting;

[0009] Step 4: Confirm whether the process and production process of the paper work order are correct. If they are correct, continue the task. If there are any problems, return the materials to the warehouse and wait for the next correct material call;

[0010] Step 5: After the material arrives at the machine, the material information is read and the equipment automation system verifies whether the current material is the material to be processed. If not, a serious alarm is issued, indicating that the material information is wrong.

[0011] As a preferred technical solution, in step 2, in the display interface, the paths in the material transport path where the tasks are in different execution states are distinguished by colors.

[0012] As a preferred technical solution, in step three, when the transport vehicle transports materials to the checkpoint, the transport vehicle enters the sensing area of ​​the checkpoint, and the sensing device in the sensing area feeds back information about the arrival of the materials and the materials on the transport vehicle to the system, and the system then issues a prompt through the response module.

[0013] As a preferred technical solution, the prompts issued by the response module include pop-up prompts issued to the bound line personnel, pop-up prompts on the large-screen billboard where the display interface is located, and sound and light prompts issued by sound and light alarms.

[0014] As a preferred technical solution, in step 4, after continuing the task or returning the material to the vertical warehouse, if there is no other material unloading task, the response module closes the prompt.

[0015] As a preferred technical solution, in step five, after the equipment automation system issues a serious alarm indicating that the material information is wrong, the material is removed from the machine, a transport vehicle is assigned to move the material to the inspection area, the material is removed after detailed manual inspection, the transport vehicle is released, and the serious alarm is lifted.

[0016] Compared with the prior art, the material detection response process of the present invention has the following beneficial effects:

[0017] (1) Staff allocation: Since several stations on the production line are close to each other, sufficient staff can be arranged to work and wait nearby;

[0018] (2) Visualization: After a task is generated, you can click on the task in the system to view the current direction of the material;

[0019] (3) Timeliness: When materials arrive at a certain inspection point or the first inspection area, relevant information will be displayed on the large screen and an audible and visual alarm will be issued through the alarm.

[0020] (4) Personnel portability: After receiving the prompt, personnel can promptly process the inspection work order or perform batch disassembly and assembly inspection actions. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a task issuing page for a newly created task in the working method of the material detection response system of the present invention;

[0022] Figure 2 It is an action diagram of the entire material flow and process history on the display interface in the material detection response system of the present invention;

[0023] Figure 3 It is a task details interface in the display interface of the material detection response system of the present invention;

[0024] Figure 4 It is a pop-up window prompt diagram issued by the response module to the line personnel in the material detection response system of the present invention;

[0025] Figure 5 It is a pop-up window prompt interface on the large screen billboard in the material detection response system of the present invention;

[0026] Figure 6 It is a flow chart of the material detection response system of the present invention in which the response module issues a prompt through an audible and visual alarm;

[0027] Figure 7 It is the operation interface of step 4 in the working method of the material detection response system of the present invention. DETAILED DESCRIPTION

[0028] The technical solution of the present invention is further described below in conjunction with specific implementation methods:

[0029] like Figure 1 As shown, a working method of a material detection response system, the system includes a task module, a display interface and a response module, and the working method of the system includes the following steps:

[0030] Step 1: When the production line is transporting materials, create tasks through the task module and bind the line personnel associated with the tasks;

[0031] like Figure 1 As shown, you can view the generated tasks on the task distribution page. Production line personnel can view tasks based on the materials they want to view, such as Figure 2 As shown, the entire material process and the actions that the process goes through are displayed on the display interface.

[0032] Step 2: After the transport vehicle receives the material, update the material information to the transport vehicle, such as Figure 3 As shown, the material information is synchronously displayed on the task details interface in the system display interface;

[0033] like Figure 3 As shown, in the display interface, the paths in the material transport path where the tasks are in different execution states are distinguished by colors. In this embodiment, green represents the executed process, blue represents the executing process, and gray represents the unexecuted process.

[0034] Step 3: When the transport vehicle arrives at the checkpoint, it enters the sensing area of ​​the checkpoint, and the sensing device in the sensing area feeds back the information of the arrival of the materials and the materials on the transport vehicle to the system. The system then issues a prompt through the response module, confirms the bound relevant line personnel and issues a pop-up prompt, issues a pop-up prompt on the large screen where the display interface is located, and issues an audible and visual material arrival reminder through the audible and visual alarm, notifying the personnel to check the material account;

[0035] Step 4: Confirm whether the process and production process of the paper work order are correct. If they are correct, continue the task. If there are any problems, return the materials to the warehouse and wait for the next correct material call. If there are no other material transfer tasks at this time, the response module closes all prompts.

[0036] Step 5: After the material arrives at the machine, the machine reads the material information, and the equipment automation system verifies whether the current material is the material to be processed. If not, the information is pushed to the system. The system issues a serious alarm through the alarm, indicating that the material information is wrong, and removes the material from the machine, assigning a transport vehicle to transport the material to the inspection area for operation. The alarm at this time is a serious alarm, which has prevented the wrong material from being produced and causing the material to be scrapped. The material needs to be removed after a detailed manual inspection and the transport vehicle can be released to resolve the serious alarm.

[0037] Through the above steps, personnel can quickly rush to the material location without being at the site, and immediately perform the corresponding inspection / first piece action after the material arrives. This method realizes the freedom of manpower allocation, can handle material production in a timely and effective manner, and can reduce costs, reduce personnel burden, improve service quality, and enhance customer satisfaction.

[0038] This embodiment is only a further explanation of the invention rather than a limitation of the invention. After reading this specification, those skilled in the art may make non-creative modifications to this embodiment as needed. However, as long as they are within the scope of the claims of the invention, they are protected by the patent law.

Claims

1. A working method of a material detection response system, characterized in that: The system includes a task module, a display interface and a response module, and the working method of the system includes the following steps: Step 1: When the production line is transporting materials, create tasks through the task module and bind the line personnel associated with the tasks; Step 2: After the transport vehicle receives the material, the material information is updated on the transport vehicle, and the material information is synchronously displayed on the display interface of the system; Step 3: When the transport vehicle arrives at the checkpoint, the response module searches for the bound line personnel and prompts them to check the material posting; Step 4: Confirm whether the process and production process of the paper work order are correct. If they are correct, continue the task. If there are any problems, return the materials to the warehouse and wait for the next correct material call; Step 5: After the material arrives at the machine, the material information is read and the equipment automation system verifies whether the current material is the material to be processed. If not, a serious alarm is issued, indicating that the material information is wrong.

2. The working method of the material detection response system according to claim 1, characterized in that: In the step 2, in the display interface, the paths in which the tasks in the material transport path are in different execution states are distinguished by colors.

3. The working method of the material detection response system according to claim 1, characterized in that: In step three, when the transport vehicle delivers materials to the checkpoint, the transport vehicle enters the sensing area of ​​the checkpoint, and the sensing device in the sensing area feeds back information about the arrival of the materials and the materials on the transport vehicle to the system, and the system then issues a prompt through the response module.

4. The working method of the material detection response system according to claim 3, characterized in that: The prompts issued by the response module include pop-up prompts issued to bound line personnel, pop-up prompts on the large-screen billboard where the display interface is located, and sound and light prompts issued by sound and light alarms.

5. The working method of the material detection response system according to claim 1, characterized in that: In the step 4, after continuing the task or returning the material to the warehouse, if there is no other material unloading task, the response module closes the prompt.

6. The working method of the material detection response system according to claim 1, characterized in that: In step five, after the equipment automation system issues a serious alarm indicating that the material information is wrong, the material is removed from the machine, a transport vehicle is assigned to move the material to the inspection area, the material is removed after detailed manual inspection, the transport vehicle is released, and the serious alarm is lifted.

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