Integrally-formed inductor and manufacturing method thereof

By applying copper and tin-containing coatings on the exposed portion of the hollow coil to form printed connection terminals, the problems of complex and high cost of the existing integrated molded inductor terminals are solved, and the results of simple process, low cost and good shielding effect are achieved.

CN119650289APending Publication Date: 2025-03-18KUNSHAN TEMULUO AUTOMATION CO LTD
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Patent Information

Application Number
CN202411646467.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

The existing integrated molded inductors are complex in terminal processes and have high costs, making it difficult to ensure simple processes, low costs and low limitations.

Method used

By applying copper-containing coating and tin-containing coating on the exposed portion of the hollow coil, a copper-containing coating and a tin-containing coating are formed, and the connection terminals are generated by printing.

Benefits of technology

It reduces the complexity and cost of the terminal process, realizes a simpler manufacturing process and lower production costs, and ensures a better shielding effect.

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Abstract

The invention relates to an integrally-formed inductor and a manufacturing method thereof, the integrally-formed inductor comprises a magnetic body, a hollow coil and a conductive layer, the hollow coil is provided with an embedded part and an exposed part, the embedded part is embedded in the magnetic body, and the exposed part is arranged on the embedded part and located outside the magnetic body; the conductive layer comprises a copper-containing coating and a tin-containing coating, the copper-containing coating is coated on the exposed part, and the tin-containing coating is coated on the copper-containing coating; according to the integrally formed inductor and the manufacturing method thereof, the exposed part of the hollow coil is coated with the copper-containing coating and the tin-containing coating in sequence, so that the copper-containing coating and the tin-containing coating can be generated on the terminal surface of the inductor; compared with a mode of forming the connection terminal through an external guide sheet, a mode of extending a copper wire outwards or a mode of electroplating, the mode of forming the connection terminal through a printing mode is low in cost, and the manufacturing process is simple.
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