Shape monitoring and direction adjusting assembly for cleaning and industrial assembly line
By designing monitoring and directional components and industrial assembly lines for sea-related industry, the problems of low efficiency and pollution of sea-related industry are solved, and the automated and industrial production of sea-related industry are realized.
Patent Information
- Application Number
- CN202411858243.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-12-17
AI Technical Summary
The existing marine engineering technology is inefficient, and the operation depends on manual experience, which is prone to pollution, lacks effective monitoring and regulation technology, making it difficult to achieve industrialization and automated production of sea cucumbers.
A monitoring appearance adjustment direction component for cleaning is designed, including a shape monitoring unit and a direction adjustment unit. By rotating the adjustment sleeve, a monitoring probe and a rotation overflow part, monitoring and adjustment of the conveying direction and abdominal direction of the sea cucumber are realized, forming an automated industrial assembly line.
It realizes effective separation of sea cucumber internal organs, unmanned operation, improves work efficiency, reduces pollution, and ensures effective utilization and automated processing of sea cucumbers.
Smart Images

Figure CN119655302A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a monitoring shape adjustment direction component and an industrial assembly line for cleaning. Background Art
[0002] As humans pay more attention to the maintenance of their own bodies and the national marine strategy continues to develop, sea cucumbers and other soft marine animals are increasingly entering people's daily lives. For example, sea cucumbers need to have their internal organs removed, and existing processing generally uses manual methods, which are inefficient and require manual experience to operate, and are prone to pollution. There is a lack of effective control or regulation technology to effectively monitor the sea cucumber processing process, thereby ensuring the industrialized and automated production of sea cucumbers, and providing effective guarantees for the intelligent processing of sea cucumbers.
[0003] The present invention believes that by adding advanced monitoring technology means, the sea cucumbers in the processing process can be regulated and controlled, thereby achieving effective separation of the sea cucumber viscera and unmanned operation, which can greatly improve work efficiency and reduce pollution, thereby achieving effective utilization of sea cucumbers. Summary of the invention
[0004] The technical problem to be solved by the present invention is generally to provide a monitoring shape adjustment direction component and an industrial assembly line for cleaning, which are used for the control or adjustment of sea cucumber processing, mainly sea cucumbers, especially the monitoring and industrial processing of sea cucumber viscera.
[0005] To solve the above problems, the technical solution adopted by the present invention is: In order to monitor and adjust the conveying direction and belly direction of sea cucumbers, a shape monitoring and direction adjustment component for cleaning of the present invention comprises a shape monitoring unit arranged on a frame assembly and a direction adjustment unit arranged on the right side of the shape monitoring unit; In order to adjust the monitored sea cucumber so that the abdomen faces downward, the direction adjustment unit includes a rotating adjustment sleeve rotatably arranged on the frame assembly, and the inner cavity of the rotating adjustment sleeve is used to control the passage of each sea cucumber; In order to realize low cost monitoring of the shape of the sea cucumber, the shape monitoring unit includes a second monitoring unit arranged on the left side of the rotating adjustment sleeve and a first monitoring unit arranged on the left side of the second monitoring unit; the shape monitoring unit is used to monitor and detect the shape of the contact sea cucumber; In order to facilitate the connection of each unit and reduce interference, a transfer transition portion is provided on the side of the first monitoring unit, the second monitoring unit and / or the rotation adjustment sleeve; In order to realize the active forward movement of the sea cucumber, the transfer transition part includes a transfer transition frame; a plurality of active rotating rollers are horizontally distributed on the transfer transition frame; In order to achieve the connection with the previous process and control the output of sea cucumbers one by one, a photoelectric switch can be used to retrieve whether there are sea cucumbers at the output end of the previous process. A single control unit can be set on the left side of the shape monitoring unit; the single control unit includes a transverse moving frame that moves laterally on the frame assembly; The transverse moving frame moves horizontally to receive the sea cucumbers outputted longitudinally from the output end of the transfer transport strip of the previous process; a supporting frame body is provided on the frame assembly; a rotating adjustment sleeve is provided on the supporting frame body; The rotary adjustment sleeve is equipped with a Hall sensor to achieve rotation angle control.
[0006] As a further improvement of the above technical solution: In order to avoid the influence of ice shell reflection, simplify costs, reduce the difficulty of background processing, and realize three-dimensional detection, the first monitoring unit is innovatively made by cleverly utilizing the characteristics that the convex spines of sea cucumbers are located on the back and the abdomen is flat. Monitoring probes are distributed on the four sides of the inner wall of the monitoring frame A to form four-sided monitoring probes. The four-sided monitoring probes are arranged in three groups along the longitudinal direction, namely, four-sided monitoring probe group A, four-sided monitoring probe group B and four-sided monitoring probe group C. Four corner monitoring probes are distributed at the four corners of the inner wall of the monitoring frame of the second monitoring unit; In order to target oblique inclination or bulges at oblique positions, the four-corner monitoring probes and the four-side monitoring probes are electrically connected to the backend server. The backend server obtains the direction of the sea cucumber's abdomen based on the receiving pressure values of the four-corner monitoring probes and the four-side monitoring probes, thereby facilitating subsequent actions to execute corresponding actions.
[0007] A swing control elbow is provided at the inlet end of the rotating adjustment sleeve; the starting and ending ends of its stroke are provided with travel switches to control the stroke, and the swing control elbow has a lateral swinging action to avoid affecting the subsequent entry of sea cucumbers. When the corresponding photoelectric switch senses that the sea cucumber has entered the rotating adjustment sleeve, the swing control elbow returns to the inlet of the rotating adjustment sleeve to push the sea cucumber in the sleeve out.
[0008] In order to achieve the clamping of the sea cucumber when it rotates, a downward pressure control arc plate is telescopically arranged in the rotating adjustment sleeve; The shape monitoring unit and the direction adjustment unit are equipped with a position monitoring unit, which includes a plurality of photoelectric switches; the photoelectric switches are respectively arranged at the inlet end of the rotating adjustment sleeve, the inlet end and the outlet end of the monitoring frame A, and the inlet end and the outlet end of the monitoring frame of the second monitoring unit; In order to ensure that the sea cucumber conveying route is not skewed, large rollers with side chamfers are set on both sides of the active rotating roller; A small intermediate roller is arranged in the middle of the active rotating roller; The side chamfered large roller is chamfered toward the middle small roller.
[0009] In order to realize low-cost automation of the whole process of sea cucumber processing, the present invention focuses on improving the sea cucumber inner cavity method with the lowest degree of automation, an industrial assembly line for cleaning the sea cucumber inner cavity, the assembly line includes a frame assembly; The frame assembly is sequentially connected with an adjustment input component, a freezing control component, the above-mentioned monitoring shape adjustment direction component and an evisceration control component.
[0010] As a further improvement of the above technical solution: The conditioning input assembly includes a cold water soaking tank for storing sea cucumbers whose outer surfaces have been cleared and which have been foamed with cold water; The direction adjustment unit includes a water tank grille vertically arranged in the cold water immersion pool, the water tank grille divides the cold water immersion pool into a left water pool and a right clean water pool; a swinging screen claw plate is tilted and swingably arranged in the left water pool; one end of the swinging screen claw plate is hinged to the left inner wall of the left water pool and the other end is suspended and the suspended end is lower than the hinged end; The swinging screen claw plate divides the left water pool into a storage part and a sedimentation part; The regulating output unit includes a scooping main shaft rotatably arranged above the clear water tank; a guide hedging finger is arranged on the scooping main shaft; and a scooping hedging finger is connected to one end of the guide hedging finger; There is a finger gap between adjacent scooping and ridge raising fingers and adjacent guiding and ridge raising fingers; Claw ridges are provided on the upper surface of the screen claws of the swing screen claw plate; The spacing adjustment control unit includes a hanging frame arranged above the material storage part; a plurality of blocking rods are hung at equal intervals below the hanging frame; the lower ends of the blocking rods are inserted into the finger gaps to block the sea cucumbers in the finger gaps from swinging to the right, and as the scooping main shaft rotates, the sea cucumbers in the finger gaps are separated from the scooping ridge fingers and fall into the material storage part; The finger gap picks up the sea cucumbers that are not blocked by the blocking rod from the sieve gap and rotates them above the clear water pool, realizing the adjustment and control of the output sea cucumber spacing; The environmental monitoring unit includes an electronic level meter, a temperature sensor and a pH sensor arranged in the cold water immersion tank; A water inlet pipe or a water outlet pipe is arranged on the cold water soaking pool.
[0011] The water temperature of the cold water immersion pool is 0-5℃; In order to prevent the sea cucumbers from being damaged, realize the centralized collection of the sea cucumbers and facilitate the scooping, the width of the finger gap is smaller than the shape of the sea cucumbers, and is used to carry the sea cucumbers out of the storage part; There is at least one finger gap between adjacent blocking bars; The scooping hedging fingers and the guide hedging fingers are set with equal width; The front side of the scooping and hedging finger and the front side of the guiding and hedging finger form a concave; The back side of the scooping and hedging finger and the back side of the guiding and hedging finger form an outward convexity; A vibration adjustment unit is provided in the sedimentation section; In order to generate oscillations, thereby achieving adjustment of the lateral sea cucumbers and achieving longitudinal and oblique distribution of the sea cucumbers, the vibration adjustment unit includes an eccentric wheel that is rotatably arranged; The upper end of the eccentric wheel is used to contact the lower surface of the swing screen claw plate to drive the swing screen claw plate to swing; The swinging screen claw plate has a screen gap, the width of which is smaller than the shape of the sea cucumber, thereby preventing the sea cucumber from entering the sedimentation part; The width of the gaps in the water tank grille is smaller than the shape of the sea cucumber, thus preventing the sea cucumber from entering the clean water tank; The gap between the cantilever end of the swing screen claw plate and the left side wall of the water tank grille is smaller than the shape of the sea cucumber, thereby preventing the sea cucumber from entering the sedimentation part. This part of the assembly can thus realize batch processing of sea cucumbers in strips.
[0012] The refrigeration control assembly includes a lane control unit and a temperature monitoring unit arranged on the lane control unit; The temperature monitoring unit includes a freezing control box for low-temperature freezing of sea cucumbers; The lane control unit includes a transit transport strip running through the freezing control box body, which is used to transport the sea cucumbers; A receiving guide plate is obliquely arranged at the input end of the transfer transport belt; The receiving guide plate has guide channels; guide plate gaps are arranged between the guide channels; The gap between the guide plates is used to scoop up the ridge fingers or guide the ridge fingers; the receiving guide plate is located above the clear water tank; Spacer side baffles are provided on both sides of the transit transport strip; The input end and the output end of the transfer transport belt are respectively located on the left and right sides of the refrigeration control box body.
[0013] The refrigeration control cabinet has a temperature sensor.
[0014] The evisceration control assembly comprises an output strip portion; a strip gap is arranged on the output strip portion; A pad portion is provided below the upward section of the output strip portion; A plurality of longitudinal adjustment frames are arranged at the strip gaps below the upper section of the output strip portion; A disemboweling cutter is telescopically arranged on the corresponding longitudinal adjustment frame and is used for disemboweling the abdomen of the sea cucumber; A rotating toggle knife is telescopically arranged on the corresponding longitudinal adjustment frame for rotating and cleaning the inner cavity of the sea cucumber; A rotating brush is arranged on the corresponding longitudinal adjustment frame for secondary cleaning of the inner cavity of the sea cucumber; A monitoring camera and a secondary cleaning rubber rod are arranged on the corresponding longitudinal adjustment frame; The opening cutter, the rotating toggle cutter, the rotating brush, the monitoring camera and the secondary cleaning rubber rod are arranged in sequence along the longitudinal direction; The output strip portion is arranged at the output end of the rotation adjustment sleeve.
[0015] In order to realize re-inspection and reduce the scrap rate, an image sensor is provided at the input end of the output strip for sampling and re-inspection of the appearance of the sea cucumber.
[0016] As an intermediate connection, the active transportation of sea cucumbers is realized, and a transfer transition part is arranged at the output end of the output strip part; In order to facilitate downward pressing and fixing, and realize the overall fixing of the sea cucumber during rotation, two downward pressing control arc plates are longitudinally arranged on the transfer transition part; a cross-cutting knife is arranged between the two downward pressing control arc plates; A downward pressure control arc plate is arranged on the output strip portion.
[0017] The present invention solves the problem that the inner cavity of sea cucumber cannot be automatically cleaned. By utilizing the characteristics of sea cucumber liking water, especially cold water, and utilizing the structural characteristics of the back convex thorn distribution and the flat abdomen, the soft and smooth sea cucumber is realized to be shaped and tested through freezing adjustment control, pressure monitoring is adopted, there is no reflection phenomenon, and the sea cucumber is not damaged. The fixation is realized by the arc surface to avoid slipping. The probe is contacted with the frozen sea cucumber surface, so that the sea cucumber shape is directly converted into an electrical signal, and image processing is not required. The algorithm is simplified, and the monitoring means is improved. The direction of the sea cucumber abdomen is determined by the monitoring of the shape, which is convenient for subsequent adjustment direction. In order to prevent the sea cucumber from being easily pinched and damaged, avoid the influence of the sea cucumber quality, and facilitate subsequent processing, freezing control adjustment is added, and an ice shell is formed at the same time, so that the entire workshop does not need to be kept below zero, reducing the refrigeration cost. By simulating finger crossing, the spacing adjustment operation is realized by the blocking rod, and the underwater operation is performed, so that the quality of the sea cucumber is guaranteed to the greatest extent, and the automatic longitudinal adjustment of the sea cucumber is realized. Through secondary monitoring, the cleanliness of the inner cavity can be monitored, and through length monitoring, the length of each sea cucumber can be obtained, so that the position of the teeth can be judged according to the size and position, and the resection operation can be carried out.
[0018] In conclusion, the present invention solves the problem of the inner cavity of sea cucumber processing by rationally arranging monitoring means. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the method for cleaning the inner cavity of a sea cucumber of the present invention; Figure 2 is a circuit diagram of monitoring control of the present invention; Figure 3 It is a structural schematic diagram of the assembly line of the present invention; Figure 4 It is a schematic diagram of the use structure of the adjustment input component of the present invention; Figure 5 It is a schematic diagram of the preferred structure of the adjustment input component of the present invention; Figure 6 It is a schematic diagram of the structure of the refrigeration control assembly of the present invention; Figure 7 It is a schematic diagram of the structure of the monitoring shape adjustment direction component of the present invention; Figure 8 This is a schematic diagram of a preferred use structure of the monitoring shape adjustment direction component of the present invention; Fig. 9 It is a schematic diagram of the structure of the evisceration control component of the present invention.
[0020] Among them: 1. Adjustment input component; 2. Refrigeration control component; 3. Monitoring shape adjustment direction component; 4. Evisceration control component; 5. Rack assembly; 6. Cold water immersion tank; 7. Picking spindle; 8. Swinging screen claw plate; 9. Screen gap; 10. Claw ridge; 11. Picking ridge finger; 12. Guide ridge finger; 13. Finger gap; 14. Hanging frame; 15. Blocking rod; 16. Eccentric wheel; 17. Storage part; 18. Sedimentation part; 19. Water tank grille; 20. Clear water tank; 21. Refrigeration control box; 22. Undertaking guide plate; 23. Guide channel; 24. Guide plate gap; 25. Transit transport strip; 26. Transverse frame; 27. Support frame; 28. First monitoring unit; 29. Second monitoring unit; 30. Transfer transition part; 31. Monitoring frame A; 32. Four-side monitoring probe group A; 33. Four-side monitoring probe group B; 34. Four-side monitoring probe group C; 35. Four-corner monitoring probes; 36. Large roller for side chamfering; 37. Small roller in the middle; 38. Rotary adjustment sleeve; 39. Swing control elbow; 40. Press down control arc plate; 41. Output strip part; 42. Image sensor; 43. Press down control arc plate; 44. Strip gap; 45. Pad part; 46. Longitudinal adjustment frame; 47. Ripper tool; 48. Rotary toggle knife; 49. Rotary brush; 50. Monitoring camera; 51. Secondary cleaning rubber rod; 52. Press down control arc plate; 53. Cross-cutting knife. DETAILED DESCRIPTION
[0021] The monitoring shape adjustment direction assembly and industrial assembly line for cleaning of the present embodiment can be used to cut open the inner cavity of the sea cucumber, remove the internal organs and teeth, etc., and wash it with clean water. The water temperature of the cold water soaking pool 6 is 0-5°C, and a fully automated monitoring and control operation is performed to achieve industrialization and avoid or reduce human intervention.
[0022] Specific as Figure 1-9 , as a supporting equipment, it is used to open and remove impurities from sea cucumbers, thus preparing for subsequent processing such as the preparation of sea cucumber peptides; The assembly line includes a rack assembly 5, which is a general term and serves as a support carrier for each functional component, and can be separate or integral; an adjustment input component 1, a freezing control component 2, a monitoring shape adjustment direction component 3, and an evisceration control component 4 are sequentially connected to the rack assembly 5; The regulating input assembly 1 comprises a cold water soaking pool 6 for storing the sea cucumbers whose outer surface has been cleared and which have been foamed with cold water, so as to achieve full foaming and soaking; A water tank grill 19 is vertically arranged in the cold water soaking pool 6 to divide the cold water soaking pool 6 into a left water pool and a right clean water pool 20; water is added or debris is stored through the clean water pool; In order to facilitate the adjustment of sea cucumbers and realize the longitudinal adjustment of sea cucumbers, a swinging screen claw plate 8 is tilted and swingingly arranged in the left water pool, which can realize the sinking of debris through water and the catching of sea cucumbers by simulating the crossing of fingers, and at the same time can realize fluctuation and realize the adjustment of the position of sea cucumbers; one end of the swinging screen claw plate 8 is hinged on the inner side wall of the left water pool and the other end is suspended and the suspended end is lower than the hinged end, so as to realize the tilting of sea cucumbers, so as to facilitate and better catch the sea cucumbers; The swinging screen claw plate 8 divides the left water pool into a material storage part 17 and a sedimentation part 18, thereby separating the sundries from the sea cucumbers.
[0023] A scooping spindle 7 is rotatably arranged above the clear water pool 20, and its rotation realizes continuous automated operation; a guide hedging finger 12 is arranged on the scooping spindle 7; a scooping hedging finger 11 is connected to one end of the guide hedging finger 12; the hedging can be a conventional arched shape.
[0024] There is a finger gap 13 between adjacent scooping and ridge-raising fingers 11 and adjacent guiding and ridge-raising fingers 12, which serves as a track to output the sea cucumbers, while the simulated fingers cooperate with the swinging sieve claw plate 8 to output the sea cucumbers alternately.
[0025] Claw ridges 10 are provided on the upper surface of the sieve claws of the swinging sieve claw plate 8; as above, the sea cucumbers can be stored in the gaps by utilizing the inclined surface.
[0026] In order to increase the spacing between adjacent sea cucumbers, thereby facilitating subsequent work and reducing the lane widening process, a hanging rack 14 is provided above the material storage portion 17; a number of blocking rods 15 are equidistantly suspended below the hanging rack 14; the lower end of the blocking rod 15 is inserted into the finger gap 13 to block the sea cucumbers in the finger gap 13 from swinging to the right, and as the scooping main shaft 7 rotates, the sea cucumbers in the finger gap 13 are separated from the scooping ridge fingers 11 and fall into the material storage portion 17; thereby achieving continuous operation and adjusting according to the sea cucumber species, with strong expansibility and preventing the lateral sea cucumbers from being scooped.
[0027] As the scooping spindle 7 rotates, the finger gap 13 scoops up the sea cucumber from the sieve gap 9 and rotates it above the clean water tank 20; Since sea cucumbers are smooth and not easy to clamp, the present invention arranges the front freezing and forms an ice film at the same time, which reduces the damage to the sea cucumbers during transportation, and at the same time maintains the ridges of the thorns, which is convenient for identification and pressure contact. At the same time, the soft and tender sea cucumbers are turned into hard ones, which is convenient for clamping and processing, and the shaping is achieved. The freezing control component 2 includes a freezing control box 21, which is used to perform low-temperature freezing on the sea cucumbers; A transfer transport belt 25 is passed through the freezing control box 21 for transporting sea cucumbers; In order to match the previous process and realize the acceptance of sea cucumbers, a receiving guide plate 22 is obliquely arranged at the input end of the transit transport belt 25; The present invention realizes the transformation of the hollow channel into a solid channel, thereby facilitating the subsequent process operation. The receiving guide plate 22 has a guide channel 23; a guide plate gap 24 is provided between the guide channels 23 to realize the guide interval; As an alternating operation, the guide plate gap 24 is used to scoop up the ridge finger 11 or guide the ridge finger 12; the receiving guide plate 22 is located above the clear water tank 20; The cleaning process is realized through the preceding sequence. Since the direction of the sea cucumber's abdomen is uncertain, in order to realize unified operation and accurate opening and cleaning, the monitoring shape adjustment direction component 3 includes a transverse frame 26 arranged at the output end of the transfer transport belt 25; the transverse frame 26 moves laterally on the frame assembly 5; a support frame 27 is arranged on the frame assembly 5; a rotating adjustment sleeve 38 is arranged on the support frame 27 for passing the sea cucumbers one by one, thereby realizing the identification of the direction of the sea cucumber's abdomen; Since there is an ice film on the surface of sea cucumbers, the detection means are limited. If image detection is used, it requires a lot of algorithm support, which is expensive and not suitable for industrialization. The present invention uses pressure contacts. When it contacts thorns and non-thorns, the contact probe is subjected to different pressures, which will cause different electrical signals to be generated. By comparing the different electrical signals with the initial signals, the cross-sectional shape of the sea cucumber is obtained, thereby providing support for the rotation and adjustment of the direction. Since the two ends of the sea cucumber are contracted, the present invention uses three groups to achieve longitudinal line detection, thereby effectively avoiding the influence caused by the end. At the same time, according to the end data, the length of the sea cucumber is obtained, thereby facilitating the determination of the approximate position of the sea cucumber intestinal cavity and teeth.
[0028] A detection assembly is provided on the left side of the rotating adjustment sleeve 38; the detection assembly includes a first monitoring unit 28 and a second monitoring unit 29 which are sequentially arranged to monitor and detect the shape of the contact sea cucumber; In order to realize the forward transmission of the sea cucumber, a transfer transition part 30 is provided on the side of the first monitoring unit 28, the second monitoring unit 29 and / or the rotating adjustment sleeve 38, so as to realize active transmission; The transfer transition part 30 includes a transfer transition frame; a plurality of active rotating rollers are laterally distributed on the transfer transition frame to realize active driving; In order to correct the deviation, the present invention is cleverly arranged as follows: large side chamfered rollers 36 are arranged on both sides of the active rotating roller; a middle small roller 37 is arranged in the middle of the active rotating roller; so that the inclined surface of the large roller is used to achieve rolling contact, thereby driving forward movement and correcting the deviation.
[0029] As one of the inventive points, the evisceration control component 4 includes an output strip portion 41; a strip gap 44 is provided on the output strip portion 41; the strip gap is utilized to realize the disembowelment of the sea cucumber, while the belly of the sea cucumber faces downward, thereby keeping the sea cucumber stable.
[0030] A pad portion 45 is provided below the upper section of the output strip portion 41 to support the sea cucumber. Of course, the pad portion can be movable to prevent the sea cucumber from being pressed down into the gap between the strips and falling. A plurality of longitudinal adjustment frames 46 are arranged at the strip gap 44 and are located below the upper section of the output strip portion 41 , thereby realizing the longitudinal processing of the sea cucumber.
[0031] According to the inner cavity structure, the present invention adopts the following cutters to achieve thorough cleaning, and a disemboweling cutter 47 is telescopically arranged on the corresponding longitudinal adjustment frame 46, which is used to disembowel the abdomen of the sea cucumber, preferably a blade to make a slit; A rotating toggle knife 48 is telescopically arranged on the corresponding longitudinal adjustment frame 46, which is used to perform a rotational cleaning of the inner cavity of the sea cucumber, thereby achieving the winding cleaning of the coelenteron; A rotating brush 49 is provided on the corresponding longitudinal adjustment frame 46 for secondary cleaning of the inner cavity of the sea cucumber, thereby cleaning the debris attached to the inner cavity. The brush can be provided with a horizontal and longitudinal movement setting, and can roll up and down or left and right; A monitoring camera 50 and a secondary cleaning rubber rod 51 are provided on the corresponding longitudinal adjustment frame 46, so as to realize intermediate detection. Here, a camera can be used to perform secondary cleaning on those that have not been cleaned properly.
[0032] The opening tool 47, the rotating toggle knife 48, the rotating brush 49, the monitoring camera 50 and the secondary cleaning rubber rod 51 are arranged in sequence along the longitudinal direction, and water washing and flushing processes can be maintained during the process.
[0033] The water temperature of the cold water immersion pool 6 is 0-5°C; the low temperature state is maintained.
[0034] The width of the finger gap 13 is smaller than the shape of the sea cucumber and is used to carry the sea cucumber away from the storage portion 17; There is at least one finger gap 13 between adjacent blocking rods 15, which is adjusted according to subsequent processes; The front sides of the scooping and hedging fingers 11 and the front sides of the guide and hedging fingers 12 of equal width form a concave shape, thereby facilitating the scooping of sea cucumbers.
[0035] The back of the scooping hedging finger 11 and the back of the guide hedging finger 12 form an outward protrusion, thereby preventing the sea cucumber from being scooped. The present invention shows one finger assembly, and of course more than one finger assembly can be added in more situations.
[0036] As a preferred embodiment, an eccentric wheel 16 is rotatably arranged in the sedimentation part 18; The upper end of the eccentric wheel 16 is used to contact the lower surface of the swinging screen claw plate 8, driving the swinging screen claw plate 8 to swing; thereby generating oscillation and adjusting the position of the sea cucumber.
[0037] The swinging screen claw plate 8 has a screen gap 9, the width of which is smaller than the shape of the sea cucumber, thereby preventing the sea cucumber from entering the sedimentation part 18; The width of the gap of the water tank grille 19 is smaller than the shape of the sea cucumber, thereby preventing the sea cucumber from entering the clean water tank 20; The gap between the cantilever end of the swing screen claw plate 8 and the left side wall of the water tank grille 19 is smaller than the shape of the sea cucumber, thereby preventing the sea cucumber from entering the sedimentation part 18; thereby avoiding the sea cucumber from adjusting.
[0038] Side baffles are provided on both sides of the transfer transport belt 25 to achieve side baffle spacing; The input end and the output end of the transfer transport belt 25 are respectively located on the left and right sides of the refrigeration control box 21, so as to achieve continuous output.
[0039] In order to realize detection and reduce costs, the present invention adopts pressure contact detection. The first monitoring unit 28 includes a monitoring frame A31; four-side monitoring probes are distributed on the four sides of the inner wall of the monitoring frame A31; the four-side monitoring probes are longitudinally arranged with a four-side monitoring probe group A32, a four-side monitoring probe group B33 and a four-side monitoring probe group C34; The four-corner monitoring probes 35 and the four-side monitoring probes are electrically connected to the backend server, and the backend server obtains the direction of the sea cucumber abdomen according to the receiving pressure values of the four-corner monitoring probes 35 and the four-side monitoring probes; Four corner monitoring probes 35 are distributed at the four corners of the inner wall of the monitoring frame of the second monitoring unit 29; The first monitoring unit 28 and the second monitoring unit 29 are paired and arranged on the right side of the output end of the transit transport belt 25; each group of output sea cucumbers corresponds to a group of detection components; two groups are used to simplify the structure.
[0040] The traverse frame 26 moves transversely so that the rotation adjustment sleeve 38 corresponds to each detection component; A swing control elbow 39 is provided at the inlet end of the rotary adjustment sleeve 38; when it is working, it swings downward to the inlet for pushing, and when the sea cucumber needs to be entered, the swing control elbow 39 is swung sideways to leave the inlet.
[0041] A downward pressure control arc plate 40 is telescopically arranged in the rotating adjustment sleeve 38; an open groove adapted to the downward pressure control arc plate 40 is arranged on the side wall of the rotating adjustment sleeve 38, and when the downward pressure control arc plate 40 retracts into the open groove, the arc surface of the downward pressure control arc plate 40 is adapted to the open groove; thereby achieving overall downward pressure, reducing pressure, increasing contact area, avoiding damage to the sea cucumber, and avoiding slipping when pressing down the sea cucumber.
[0042] The side chamfered large roller 36 is chamfered toward the middle small roller 37 .
[0043] The output strip portion 41 is provided at the output end of the rotation adjustment sleeve 38; In order to improve the inspection effect, the present invention is provided with an image sensor 42 at the input end of the output strip portion 41 for sampling and re-inspecting the appearance of the sea cucumber; In order to facilitate the subsequent operation, the residual ends at both ends of the inner cavity are removed, and at the same time, the subsequent standardized operation is realized. A transfer transition part 30 is provided at the output end of the output strip part 41; two downward pressure control arc plates 52 are longitudinally arranged on the transfer transition part 30; and a cross-cutting knife 53 is provided between the two downward pressure control arc plates 52; A downward pressure control arc plate 43 is provided on the output strip portion 41 .
[0044] Preferably, the present invention can improve some processes in the whole process of sea cucumber peptide, and other processes can be conventional equipment or subsequent improvements, which will not be described in detail.
[0045] like Figure 1-9 , the step of opening and removing impurities from the sea cucumber, that is, the method of cleaning the inner cavity of the sea cucumber is as follows; Step A, scooping the cold water foamed sea cucumber by adjusting the input component 1; Step B, performing freezing and shaping treatment on the sea cucumber by using the freezing control component 2; Step C, the sea cucumber is monitored by the shape adjustment component 3 to achieve shape recognition and unified direction output; Step D, processing the internal cavity of the sea cucumber and removing the sand mouth through the evisceration control component 4.
[0046] In step A, perform the following steps: First, place the sea cucumbers in the material storage section 17, drive the eccentric wheel 16, and make the swinging screen claw plate 8 swing up and down to generate fluctuations, so that the sea cucumbers enter the gaps between the screen claws of the swinging screen claw plate 8 along the claw ridges 10 and are arranged obliquely downward; then, rotate the scooping main shaft 7, so that the finger gaps 13 pass through the claw ridges 10, scoop up the sea cucumbers and leave, and as the finger gaps 13 rotate, tilt, change direction and raise their heads, the sea cucumbers in several corresponding finger gaps 13 are blocked by the blocking rod 15 and fall into the material storage section 17, and the sea cucumbers that are not blocked slide to the right and downward along the finger gaps 13, and the finger gaps 13 return through the gaps in the water tank grille 19 to be scooped again.
[0047] In step B, the following steps are performed: First, when the finger gap 13 passes through the guide channel 23, the sea cucumber falls along the guide channel 23 to the input end of the transfer transport belt 25; then, the sea cucumber is transported to the freezing control box 21 through the transfer transport belt 25, and the sea cucumber is frozen and then output; In step C, the following steps are performed; wherein the sea cucumber is a sea cucumber; the sea cucumber has protruding spines on its exposed surface and no protruding spines on its abdomen, First, the frozen sea cucumber enters the first monitoring unit 28, and the four-side monitoring probe group A32, the four-side monitoring probe group B33 and the four-side monitoring probe group C34 are used to perform pressure contact on the four sides of the sea cucumber; then, the cross-sectional shape of the sea cucumber is obtained according to the pressure value, and the three-dimensional formation of the sea cucumber is achieved through three tests; Then, the sea cucumber enters the second monitoring unit 29, and a second inspection is performed on the sea cucumber using the four-corner monitoring probe 35, thereby obtaining a recheck inspection of the sea cucumber; Next, the transverse frame 26 moves laterally to receive the sea cucumbers output by the second monitoring unit 29 and output them one by one; Secondly, after the swing control bend hand 39 is flipped downward, the sea cucumber is pushed into the rotating adjustment sleeve 38, and the sea cucumber is pressed down by pressing the control arc plate 40; the rotating adjustment sleeve 38 is rotated and set at an angle according to the shape of the collected sea cucumber, so that the sea cucumber is in a state where the abdomen is facing downward; the pressing control arc plate 40 is released, and the swing control bend hand 39 continues to push the sea cucumber from the rotating adjustment sleeve 38 to the transfer transition part 30.
[0048] In step D, perform the following steps: First, the transit transport belt 25 receives the sea cucumber output by the rotating adjustment sleeve 38 and transports it forward to clean the inner cavity of the sea cucumber. When cleaning the inner cavity of the sea cucumber, the downward pressure control arc plate 43 presses down the upper part of the sea cucumber; then, the opening tool 47 opens the belly of the sea cucumber; secondly, the rotating toggle knife 48 enters the inner cavity of the sea cucumber and rotates to clean the inner cavity of the sea cucumber's abdomen; again, the rotating brush 49 performs a secondary cleaning of the inner cavity of the sea cucumber; thereafter, under the downward pressure of the downward pressure control arc plate 43, the inner cavity of the sea cucumber after the opening is opened, and the inner cavity state is cleaned by the monitoring camera 50, and the inner cavity of the sea cucumber is cleaned twice by controlling the secondary cleaning rubber rod 51; then, the sea cucumber is sent to the downward pressure control arc plate 52 on the left, and the cross-cutting knife 53 from the front end of the sea cucumber cuts off the front end of the sea cucumber; afterwards, the sea cucumber is sent to the downward pressure control arc plate 52 on the right, and the cross-cutting knife 53 from the rear end of the sea cucumber cuts off the rear end of the sea cucumber; finally, the sea cucumber is cut off and moves forward for subsequent operations.
[0049] The present invention is fully described for a clearer disclosure, and the prior art is not listed one by one.
[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein with equivalents; it is obvious for those skilled in the art to combine multiple technical solutions of the present invention. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention. The technical contents not described in detail in the present invention are all known technologies.
Claims
1. A monitoring shape adjustment direction assembly for cleaning, characterized in that: It includes a shape monitoring unit arranged on the frame assembly (5) and a direction adjustment unit arranged on the right side of the shape monitoring unit; The direction adjustment unit comprises a rotation adjustment sleeve (38) rotatably arranged on the frame assembly (5), and the inner cavity of the rotation adjustment sleeve (38) is used to control the passage of each sea cucumber; The shape monitoring unit comprises a second monitoring unit (29) arranged on the left side of the rotation adjustment sleeve (38) and a first monitoring unit (28) arranged on the left side of the second monitoring unit (29); the shape monitoring unit is used to perform shape monitoring detection on the contact sea cucumber; A transfer transition portion (30) is provided on the side of the first monitoring unit (28), the second monitoring unit (29) and / or the rotation adjustment sleeve (38); The transfer transition part (30) comprises a transfer transition frame; a plurality of active rotating rollers are laterally distributed on the transfer transition frame; A single control unit is arranged on the left side of the shape monitoring unit; the single control unit includes a traverse frame (26) that moves laterally on the frame assembly (5); The transverse moving frame (26) moves transversely and is used to receive the sea cucumbers output longitudinally from the output end of the transfer transport belt (25) of the previous process; a support frame (27) is provided on the frame assembly (5); and a rotation adjustment sleeve (38) is provided on the support frame (27).
2. The monitoring shape adjustment direction assembly for cleaning according to claim 1, characterized in that: The monitoring shape adjustment direction component is used to monitor and adjust the sea cucumber after foaming; the first monitoring unit (28) includes a monitoring frame A (31); monitoring probes are distributed on the four sides of the inner wall of the monitoring frame A (31), thereby forming four-sided monitoring probes; the four-sided monitoring probes are arranged in three groups along the longitudinal direction, namely, a four-sided monitoring probe group A (32), a four-sided monitoring probe group B (33) and a four-sided monitoring probe group C (34); Four corner monitoring probes (35) are distributed at the four corners of the inner wall of the monitoring frame of the second monitoring unit (29); The four-corner monitoring probes (35) and the four-side monitoring probes are electrically connected to a backend server, and the backend server obtains the direction of the sea cucumber's abdomen based on the received pressure values of the four-corner monitoring probes (35) and the four-side monitoring probes; A swing control elbow (39) is provided at the inlet end of the rotation adjustment sleeve (38); A downward pressure control arc plate (40) is telescopically arranged in the rotating adjustment sleeve (38); An open groove adapted to the downward pressure control arc plate (40) is provided on the side wall of the rotary adjustment sleeve (38); when the downward pressure control arc plate (40) is retracted into the open groove, the arc surface of the downward pressure control arc plate (40) is adapted to the open groove; The shape monitoring unit and the direction adjustment unit are equipped with a position monitoring unit, which includes a plurality of photoelectric switches; the photoelectric switches are respectively arranged at the inlet end of the rotation adjustment sleeve (38), the inlet end and the outlet end of the monitoring frame A (31), and the inlet end and the outlet end of the monitoring frame of the second monitoring unit (29); Large rollers (36) with side chamfers are arranged on both sides of the active rotating roller; A small intermediate roller (37) is arranged in the middle of the active rotating roller; The side chamfered large roller (36) is chamfered in the direction of the middle small roller (37); The rotary adjustment sleeve (38) is equipped with a Hall sensor.
3. An industrial assembly line for cleaning the inner cavity of sea cucumbers, characterized in that: The assembly line includes a rack assembly (5); An adjustment input component (1), a freezing control component (2), a shape-monitoring adjustment direction component (3) as claimed in claim 1 or 2, and an evisceration control component (4) are sequentially connected to the frame assembly (5).
4. The industrial assembly line for cleaning the inner cavity of sea cucumbers according to claim 3, characterized in that: The regulating input assembly (1) includes a cold water soaking pool (6) for storing sea cucumbers whose outer surfaces have been cleaned and have been foamed in cold water; The direction adjustment unit comprises a water tank grille (19) vertically arranged in the cold water immersion pool (6), the water tank grille (19) dividing the cold water immersion pool (6) into a left water pool and a right clean water pool (20); a swinging screen claw plate (8) is tilted and swingably arranged in the left water pool; one end of the swinging screen claw plate (8) is hinged to the left inner wall of the left water pool and the other end is suspended and the suspended end is lower than the hinged end; The swinging screen claw plate (8) divides the left water pool into a material storage part (17) and a sedimentation part (18) in the upper and lower parts; The regulating output unit comprises a scooping main shaft (7) rotatably arranged above the clear water pool (20); a guide hedging finger (12) is arranged on the scooping main shaft (7); and a scooping hedging finger (11) is connected to one end of the guide hedging finger (12); A finger gap (13) is formed between adjacent scooping and hedging fingers (11) and adjacent guiding and hedging fingers (12); Claw ridges (10) are provided on the upper surface of the sieve claws of the swinging sieve claw plate (8); The spacing adjustment control unit comprises a hanging frame (14) arranged above the material storage portion (17); a plurality of blocking rods (15) are hung at equal intervals below the hanging frame (14); the lower ends of the blocking rods (15) are inserted into the finger gaps (13) to block the sea cucumbers in the finger gaps (13) from swinging to the right, and as the scooping main shaft (7) rotates, the sea cucumbers in the finger gaps (13) are separated from the scooping ridge fingers (11) and fall into the material storage portion (17); The finger gap (13) scoops up the sea cucumbers that are not blocked by the blocking rod (15) from the sieve gap (9) and rotates them above the clear water pool (20), thereby achieving the adjustment and control of the spacing of the output sea cucumbers; The environmental monitoring unit includes an electronic liquid level meter, a temperature sensor and a pH sensor arranged in the cold water immersion tank (6); A water inlet pipe or a water outlet pipe is provided on the cold water soaking pool (6).
5. The industrial assembly line for cleaning the inner cavity of sea cucumbers according to claim 4, characterized in that: The water temperature of the cold water immersion pool (6) is 0-5°C; The width of the finger gap (13) is smaller than the shape of the sea cucumber and is used to carry the sea cucumber away from the storage portion (17); There is at least one finger gap (13) between adjacent blocking rods (15); The scooping and hedging fingers (11) and the guiding and hedging fingers (12) are arranged with the same width; The front side of the scooping and hedging finger (11) and the front side of the guiding and hedging finger (12) form a concave; The back side of the scooping and hedging finger (11) and the back side of the guiding and hedging finger (12) form an outward convexity; A vibration adjustment unit is provided in the sedimentation section (18); The vibration adjustment unit comprises an eccentric wheel (16) which is arranged to rotate; The upper end of the eccentric wheel (16) is used to contact the lower surface of the swing screen claw plate (8) to drive the swing screen claw plate (8) to swing; The swinging screen claw plate (8) has a screen gap (9), and the width of the screen gap (9) is smaller than the shape of the sea cucumber, thereby preventing the sea cucumber from entering the sedimentation part (18); The width of the gap of the water tank grille (19) is smaller than the shape of the sea cucumber, thereby preventing the sea cucumber from entering the clean water tank (20); The gap between the cantilever end of the swing screen claw plate (8) and the left side wall of the water tank grille (19) is smaller than the shape of the sea cucumber, thereby preventing the sea cucumber from entering the sedimentation portion (18).
6. The industrial assembly line for cleaning the inner cavity of sea cucumbers according to claim 5, characterized in that: The freezing control component (2) comprises a lane control unit and a temperature monitoring unit arranged on the lane control unit; The temperature monitoring unit comprises a freezing control box (21) for low-temperature freezing of sea cucumbers; The lane control unit comprises a transfer transport belt (25) running through the freezing control box (21) and used for transporting the sea cucumbers; A receiving guide plate (22) is obliquely arranged at the input end of the transfer transport belt (25); The receiving guide plate (22) has a guide channel (23); a guide plate gap (24) is provided between the guide channels (23); The guide plate gap (24) is used to scoop up the ridge-raising finger (11) or guide the ridge-raising finger (12); the receiving guide plate (22) is located above the clear water pool (20); Spacer side baffles are arranged on both sides of the transfer transport strip (25); The input end and the output end of the transfer transport belt (25) are respectively located on the left and right sides of the refrigeration control box (21).
7. The industrial assembly line for cleaning the inner cavity of sea cucumbers according to claim 6, characterized in that: The refrigeration control box (21) has a temperature sensor.
8. The industrial assembly line for cleaning the inner cavity of sea cucumbers according to claim 6, characterized in that: The evisceration control assembly (4) comprises an output strip portion (41); a strip gap (44) is provided on the output strip portion (41); A pad portion (45) is provided below the upper section of the output strip portion (41); A plurality of longitudinal adjustment frames (46) are provided at the strip gap (44) and are located below the upper section of the output strip portion (41); A disemboweling tool (47) is telescopically arranged on the corresponding longitudinal adjustment frame (46) for disemboweling the abdomen of the sea cucumber; A rotary toggle knife (48) is telescopically arranged on the corresponding longitudinal adjustment frame (46) for rotary cleaning of the inner cavity of the sea cucumber; A rotating brush (49) is provided on the corresponding longitudinal adjustment frame (46) for performing secondary cleaning on the inner cavity of the sea cucumber; A monitoring camera (50) and a secondary cleaning rubber rod (51) are arranged on the corresponding longitudinal adjustment frame (46); The cutting tool (47), the rotating toggle knife (48), the rotating brush (49), the monitoring camera (50) and the secondary cleaning rubber rod (51) are arranged in sequence along the longitudinal direction; The output strip portion (41) is arranged at the output end of the rotation adjustment sleeve (38).
9. The industrial assembly line for cleaning the inner cavity of sea cucumbers according to claim 8, characterized in that: An image sensor (42) is provided at the input end of the output strip portion (41) for sampling and re-inspecting the appearance of the sea cucumber.
10. The industrial assembly line for cleaning the inner cavity of sea cucumbers according to claim 9, characterized in that: A transfer transition portion (30) is provided at the output end of the output strip portion (41); two downward pressure control arc plates (52) are longitudinally arranged on the transfer transition portion (30); and a cross-cutting knife (53) is provided between the two downward pressure control arc plates (52); A downward pressure control arc plate (43) is provided on the output strip portion (41).
Citation Information
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