Accurate control assembly line type three-dimensional breeding system for insects
Through a three-dimensional insect breeding system with partitioned sealing and independent environmental control, combined with a layered synchronous feeding and insect throwing device and an automatic feeding and discharging mechanism, the problems of complex and inefficient insect breeding equipment are solved, and efficient and low-cost continuous breeding is achieved to meet the needs of different insect species.
Patent Information
- Application Number
- CN202510903409.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2025-09-12
AI Technical Summary
Existing three-dimensional insect breeding equipment is complex, occupies a large area, has low production efficiency, and one-time feeding leads to slow insect growth, material deterioration and high costs.
A partitioned and sealed three-dimensional insect breeding system is adopted, combined with a layered synchronous feeding and insect throwing device and an automatic feeding and discharging mechanism to achieve multi-layer continuous breeding, and adapt to the needs of different insect species through independent environmental control and modular design.
It improves the equipment utilization and production efficiency of insect farming, shortens the breeding cycle, reduces costs, and adapts to the special needs of different insect species, covering applications in multiple fields such as agriculture, environmental protection, and medicine.
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Figure CN120615871A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a precise controlled assembly line type three-dimensional insect breeding system, belonging to insect breeding equipment. Background Art
[0002] Insect farming is a highly productive and cost-effective industry. Insects have a short growth cycle, strong reproductive capacity, and a high feed conversion rate. Compared with traditional animal husbandry, insect farming has a smaller carbon footprint and less impact on the environment. Insect farming can reduce greenhouse gas emissions and mitigate climate change; protect biodiversity, reduce deforestation and land degradation; produce organic fertilizer, and improve soil quality. The application of artificial intelligence and automation technology is making insect farming more efficient and automated. Patent CN 115251011B, invention name: A system for breeding and drying decomposing insects and a method thereof, comprising a breeding platform and an air-drying system, the breeding platform comprising a bottom sealing layer and a plurality of insect breeding layers, the insect breeding layers comprising a breathable support plate and baffles arranged around the breathable support plate, the air-drying system comprising an air-drying air inlet arranged at the bottom of the breathable support plate, the air-drying air inlet being connected to the inlet of the hot air pipe, and the hot air pipe flowing through relatively dry hot air for air-drying. The invented system for breeding and drying decomposing insects can simultaneously perform breeding and drying operations. One set of equipment can complete two different operations, which can effectively reduce equipment investment and breeding costs. Compared with general drying devices, it has a larger surface area, which is conducive to the breeding residues and the expansion of larvae, and can effectively improve thermal efficiency and reduce costs. However, the raw materials for insect breeding are generally crop waste, livestock manure, and kitchen waste. If one-time feeding is used for breeding, the following problems will occur: (1) The insects are small in the early stage and have poor resistance to stress, so the breeding environment and material composition need to be precisely controlled. Therefore, one-time feeding results in the material not being most suitable for the initial growth needs of the insects, resulting in slow growth of the insects, and the material being stored in the breeding equipment for a long time, easily deteriorating and emitting odors; (2) One-time feeding results in a large breeding space, and the cost of precisely controlling the breeding conditions is high; (3) The material consumption is slow in the early stage, resulting in low equipment utilization. Patent CN 119096941A, titled "A Black Soldier Fly Intelligent Breeding System and Method," includes: a small insect processing system, a medium insect processing system, and a large insect processing system; an ingredient distribution system that distributes the materials required for each growth stage of the black soldier flies within each processing system and distributes the materials; and a breeding environment control system that monitors, records, and displays environmental values within the system. This patent implements the segmented breeding of black soldier flies, effectively improving equipment utilization. However, each of the small insect processing system, medium insect processing system, and large insect processing system requires a destacking device, a distribution mechanism, a tilting unloader, and an operating station, resulting in complex equipment and high costs. Therefore, it is of great significance to develop a segmented, three-dimensional, automatic insect breeding and drying system with high equipment utilization and low breeding costs. Summary of the Invention
[0003] The present invention provides a precise control assembly line type three-dimensional insect breeding system, which solves the problems of the existing three-dimensional insect breeding mechanism, such as complex equipment, large floor space and low production efficiency.
[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0005] An insect precision-controlled assembly line-type three-dimensional breeding system, comprising two or more three-dimensional insect breeding mechanisms and several layered synchronous cloth feeding devices.
[0006] The three-dimensional insect breeding mechanism includes a breeding frame and several layers of partitioned continuous breeding mechanisms, and the partitioned continuous breeding mechanisms are installed on the breeding frame;
[0007] The partitioned continuous breeding mechanism includes an automatic feeding and discharging mechanism, a breeding layer, and an environmental control mechanism. The breeding layer includes breeding side panels and at least three isolation doors. The breeding side panels are arranged on both sides of the automatic feeding and discharging mechanism. Isolation doors are arranged at both ends of the breeding side panels. The breeding side panels, isolation doors, and automatic feeding and discharging mechanism are in contact and sealed to form a breeding space. The breeding space is divided into at least two breeding areas. Each breeding area is provided with an environmental control mechanism, and at least one breeding area is provided with a first material loosening mechanism. Isolation doors are arranged at both ends of at least one breeding area. The structure of the partitioned continuous breeding mechanism on each layer is determined according to the breeding conditions, and the structures of the partitioned continuous breeding mechanisms on each layer are allowed to differ.
[0008] The layered synchronous feeding and insect throwing device can collect the insect larvae in the three-dimensional insect breeding mechanism and feed the collected insect larvae and other materials into the breeding layer of the three-dimensional insect breeding mechanism at the same time.
[0009] Furthermore, preferably: the area of the different breeding areas is determined according to the breeding conditions, and the areas of the different breeding areas are allowed to differ. Furthermore, preferably: ventilation ducts are provided on one or both sides of the partitioned continuous breeding mechanism;
[0010] And / or a sealing mechanism is provided on the top of the breeding frame;
[0011] And / or a sealing mechanism is provided at the bottom of the breeding frame.
[0012] Furthermore, preferably: the environmental control mechanism includes one or more of a ventilation mechanism, a temperature control mechanism, a humidity control mechanism, a light control mechanism, a dissolved oxygen control mechanism and a nutrition supplement mechanism.
[0013] Further, preferably: the first material loosening mechanism includes a first fixed rod and a plurality of plowshares or rake teeth arranged on the first fixed rod;
[0014] Or the first material loosening mechanism includes an inclined scraper;
[0015] Or the first material loosening mechanism is a flipping mechanism.
[0016] Further, preferably: the automatic feeding and discharging mechanism includes a roller, a breathable conveyor belt, a breathable support mechanism and sealing support mechanisms at both ends, the breathable conveyor belt is installed on the roller, the breathable support mechanism is arranged between the breathable conveyor belts, and the sealing support mechanism is arranged at both ends of the breathable conveyor belt.
[0017] Furthermore, preferably: the air permeable support mechanism is a plurality of support rollers or air permeable support plates.
[0018] Furthermore, preferably: the automatic feeding and discharging mechanism further comprises at least one of a scraper plate and a blocking bar;
[0019] The scraper plate is arranged at one end or both ends of the air permeable conveyor belt;
[0020] The material blocking strip is arranged at one end or both ends of the air permeable conveyor belt, and the material blocking strip is arranged at the position where the air permeable conveyor belt is connected to the roller.
[0021] Furthermore, preferably: the breeding side panel is an integral structure or is composed of several separate structures, including an upper frame, a ventilation plate, a lower frame and an elastic arc-shaped bottom plate installed together in sequence, and the ventilation plate is provided with air holes.
[0022] Furthermore, preferably: a first air guide plate is provided at the upper end of the ventilation plate at the air inlet end.
[0023] Furthermore, preferably: the layered synchronous material distribution and insect throwing device includes a material distribution lifting mechanism, a distribution mechanism, a small larvae collecting mechanism and an insect throwing mechanism;
[0024] The material distribution mechanism is used to place the material into the breeding equipment according to a certain thickness and width;
[0025] The small larvae collecting mechanism is used to collect small larvae that have been cultured for a certain period of time;
[0026] The insect throwing mechanism is used to throw the small larvae into the breeding equipment simultaneously with the spreading of the materials;
[0027] The material distributing mechanism is arranged on the material distributing lifting mechanism, the insect throwing mechanism is arranged at the material discharging end of the material distributing mechanism, and the small larvae collecting mechanism is connected with the insect throwing mechanism or the material distributing mechanism.
[0028] Furthermore, preferably: the small larvae collecting mechanism includes a receiving plate and a cloth retractable mechanism, the lower end of the receiving plate is connected to the edge of the insect throwing mechanism or the cloth distributing mechanism, and the upper end is inclined outward; the cloth retractable mechanism is installed together with the receiving plate;
[0029] and / or the material distributing mechanism comprises a material distributing frame, a material frame, a material conveying device and a material receiving mechanism, the material frame, the material conveying device and the material receiving mechanism are arranged on the material distributing frame, the material frame is provided with a material discharge port, the material discharge port is provided with a second automatic door, the material conveying device is arranged below the material frame for conveying materials, the material receiving mechanism is arranged at the unloading end of the material conveying device for receiving the falling materials and conveying them to the breeding platform, the material frame is a box body without a bottom on both the upper and lower sides, the material conveying device is a second belt conveyor, the upper surface of the second belt conveyor is in contact with the four sides of the material frame; the material receiving mechanism comprises a third belt conveyor, a support plate, a slide and a receiving hydraulic rod, the support plate is installed on both sides of the third belt conveyor, the bottom of the support plate is provided with a pulley, the pulley is installed together with the slide, the slide is installed on the material frame, the rear end of the support plate is installed together with the receiving hydraulic rod, and the receiving hydraulic rod is fixed to the rear end of the slide;
[0030] And / or the insect throwing mechanism includes an insect throwing box, a feeding bin, an insect throwing frame and a third automatic door. The interior of the insect box is divided into several quantitative bins by a partition plate. The insect box and the feeding bin are installed together, and the insect throwing frame is installed together with the feeding bin or the insect box; the third automatic door is arranged on the top of the quantitative bin.
[0031] Further, preferably: the small larvae collecting mechanism includes a first material conveying mechanism and a larvae moving track, the first material conveying mechanism is provided with baffles around it, one end or both ends of the first material conveying mechanism is provided with a first automatic door, the first material conveying mechanism is installed together with the larvae moving track, and the larvae moving track is installed on the cloth mechanism; the first material conveying mechanism is a first belt conveyor.
[0032] Furthermore, preferably: a scraper and / or a brush is provided inside the upper end of the receiving plate;
[0033] And / or the discharge end of the third belt conveyor is provided with a second material loosening mechanism.
[0034] Furthermore, preferably: the second material loosening mechanism includes a second fixed rod and a plurality of plowshares or rake teeth arranged on the second fixed rod;
[0035] Or the second material loosening mechanism is an inclined scraper, and the scraper is fixed on the cloth frame;
[0036] Or the second material loosening mechanism is a flipping mechanism.
[0037] Furthermore, preferably: the first automatic door includes an insect throwing door panel and a power mechanism, the power mechanism is installed together with the insect throwing door panel, and the power mechanism is an insect throwing electric push rod, a hydraulic cylinder or a pneumatic cylinder.
[0038] Furthermore, preferably: the fabric lifting mechanism is provided with a fabric moving mechanism.
[0039] Furthermore, preferably: the cloth moving mechanism is a moving wheel or track arranged below the cloth lifting mechanism.
[0040] Furthermore, preferably: a stirring mechanism and / or a metering mechanism is provided on the material distributing mechanism.
[0041] Furthermore, preferably: the three-dimensional farming system also includes a multi-layer material synchronous penetration air-drying device, which includes an air-drying frame, several layers of breathable material boxes, several breathable conveying mechanisms, several second air guide plates and a ventilation mechanism. The bottom of the air-drying frame is provided with an air-drying sealed lower cover, the air-drying sealed lower cover is provided with an air inlet, the lower end of the air inlet is provided with a second air guide plate for guiding the upward flow of wind, the breathable conveying mechanism is installed on the air-drying frame, the breathable material box is provided on the breathable conveying mechanism, and both ends of the breathable material box are in contact and sealed with the air-drying frame or the breathable conveying mechanism;
[0042] The permeable conveying mechanism is a belt conveyor, the belt of the belt conveyor is a permeable belt, the permeable material box includes air-drying side panels arranged on both sides of the belt conveyor and sealed doors at both ends, the air-drying side panels are connected to the belt conveyor; the air-drying side panels are provided with air inlets and air outlets, and the sealed doors are in contact and sealed with the frame or the permeable conveying mechanism;
[0043] One side of the second air guide plate is in contact and sealed with the lower end of the air inlet, and the other side is in contact and sealed with the upper end of the air outlet. The ventilation mechanism is arranged on one side or both sides of the frame of the breathable material box. One side of the second air guide plate is movably connected to the frame, and the other side of the air guide plate is provided with an air-drying telescopic mechanism.
[0044] Furthermore, preferably: the ventilation mechanism includes a bellows covering the air-drying frame, and the bellows is provided with an air-drying fan.
[0045] Furthermore, preferably: a drying sealing upper cover is provided on the top of the drying frame, and / or an air outlet is provided on the drying sealing lower cover.
[0046] Beneficial effects of the present invention:
[0047] Insect farming is highly sensitive to environmental parameters such as temperature, humidity, ventilation, and lighting. Traditional farming often leads to uneven larval growth or death due to environmental fluctuations. This system solves this pain point through partition sealing + independent environmental control: Sealed breeding space: The breeding side panels and isolation doors form a closed breeding area to reduce interference from the external environment (such as bacteria and pests); the isolation door can be opened / closed on demand to achieve dynamic isolation of the breeding area; independent regulation of each zone: Each breeding area is equipped with an independent environmental control mechanism (such as temperature, humidity, dissolved oxygen, and lighting), which can accurately adjust parameters such as temperature, humidity, and ventilation according to the larval growth stage (such as egg stage, larval stage, and pupal stage). Zoning control can avoid resource waste caused by synchronous regulation of the entire system.
[0048] Traditional insect farming is mostly done in batches (e.g., 15-30 days per batch), which results in idle equipment and waste of resources. The assembly line structure of this system supports continuous farming:
[0049] Multi-zone relay breeding: Multiple layers of breeding can be set up as dedicated zones for different growth stages, and the larvae are automatically transferred to the next layer along with the materials, realizing a continuous process of "breeding and moving";
[0050] Synchronous in-and-out management: The layered synchronous feeding and insect feeding device works in conjunction with the automatic feeding and discharging mechanism. When the breeding layer is full of insects, it can be immediately emptied and re-fed, shortening the idle time, which can effectively shorten the breeding cycle and improve the insect production efficiency.
[0051] The system design of the present invention adopts a modular concept, and each component (breeding frame, partition mechanism, and cloth mechanism) can be replaced or upgraded independently to adapt to the special needs of different insect species: Species adaptation: For larger insects (such as mantises), the breeding area space can be increased and the isolation door size can be adjusted; for tiny insects (such as fruit flies), the breeding layer thickness can be reduced and the ventilation duct density can be optimized; customized breeding of special insects can be achieved by adding environmental control parameters or additional functional modules, covering multiple fields such as agriculture (feed insects), environmental protection (organic waste treatment), and medicine (medicinal insects), with wide market adaptability. BRIEF DESCRIPTION OF THE DRAWINGS
[0052] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0053] Figure 1 It is a schematic diagram of the three-dimensional structure of the automatic feeding and discharging mechanism of the present invention;
[0054] Figure 2 It is a schematic planar structural diagram of the automatic feeding and discharging mechanism of the present invention;
[0055] Figure 3 This is a schematic diagram of the three-dimensional structure of the ventilation breeding area of the present invention;
[0056] Figure 4 A schematic diagram of a three-dimensional structure of a baffle of the present invention;
[0057] Figure 5 This is a schematic structural diagram of the ventilation and heating breeding area of the present invention;
[0058] Figure 6 This is a schematic structural diagram of the ventilated loose material breeding area of the present invention;
[0059] Figure 7 This is a schematic structural diagram of the automatic door for aquaculture of the present invention;
[0060] Figure 8 This is a schematic structural diagram of the spray aquaculture area of the present invention;
[0061] Figure 9 This is a three-dimensional structural diagram of the first partitioned continuous breeding mechanism with four breeding areas of the present invention;
[0062] Figure 10 A three-dimensional structural diagram of a partitioned continuous breeding mechanism with five breeding areas according to the present invention;
[0063] Figure 11 This is a three-dimensional structural diagram of the first partitioned continuous breeding mechanism with eight breeding zones of the present invention;
[0064] Figure 12 This is a three-dimensional structural diagram of a partitioned continuous breeding mechanism with ten breeding areas according to the present invention;
[0065] Figure 13 This is a three-dimensional structural diagram of a second partitioned continuous culture mechanism having four culture zones according to the present invention;
[0066] Figure 14This is a three-dimensional structural diagram of a third partitioned continuous culture mechanism having four culture zones according to the present invention;
[0067] Figure 15 This is a three-dimensional structural diagram of a second partitioned continuous farming mechanism having eight farming zones according to the present invention;
[0068] Figure 16 This is a schematic structural diagram of a three-dimensional insect breeding mechanism with ten layers and five zones according to the present invention;
[0069] Figure 17 This is a schematic structural diagram of the first twelve-layer, four-zone three-dimensional insect breeding mechanism of the present invention;
[0070] Figure 18 This is a schematic structural diagram of a three-dimensional insect breeding mechanism with ten layers and ten zones according to the present invention;
[0071] Figure 19 This is a schematic structural diagram of the first twelve-layer eight-zone three-dimensional insect breeding mechanism of the present invention;
[0072] Figure 20 This is a schematic structural diagram of a second twelve-layer, four-zone three-dimensional insect breeding mechanism of the present invention;
[0073] Figure 21 This is a schematic structural diagram of a second twelve-layer eight-zone three-dimensional insect breeding mechanism of the present invention;
[0074] Figure 22 for Figure 16 A magnified view of part A;
[0075] Figure 23 This is a schematic diagram of the air valve structure of the present invention;
[0076] Figure 24 It is a three-dimensional structural diagram of the layered synchronous cloth feeding insect throwing device of the present invention;
[0077] Figure 25 This is another schematic diagram of the three-dimensional structure of the layered synchronous cloth insect throwing device of the present invention;
[0078] Figure 26 It is a schematic diagram of the three-dimensional structure of the lifting mechanism and the moving mechanism of the present invention;
[0079] Figure 27 It is a three-dimensional structural schematic diagram of the cloth distributing mechanism of the present invention;
[0080] Figure 28 is another schematic diagram of the three-dimensional structure of the material distributing mechanism of the present invention;
[0081] Figure 29 It is a three-dimensional structural diagram of the material receiving mechanism of the present invention;
[0082] Figure 30 It is a schematic diagram of the planar structure of the material receiving mechanism of the present invention;
[0083] Figure 31 It is a three-dimensional structural schematic diagram of the small larvae collecting mechanism of the present invention;
[0084] Figure 32 is another schematic diagram of the three-dimensional structure of the small larvae collecting mechanism of the present invention;
[0085] Figure 33 It is a three-dimensional structural diagram of the insect throwing mechanism of the present invention;
[0086] Figure 34 Schematic diagram of the planar structure of the insect throwing mechanism of the present invention;
[0087] Figure 35 This is another schematic diagram of the three-dimensional structure of the layered synchronous cloth insect throwing device of the present invention;
[0088] Figure 36 Schematic diagram of the three-dimensional structure of the second material loosening mechanism of the present invention;
[0089] Figure 37 Schematic diagram of the three-dimensional structure of the multi-layer material synchronous penetration drying device of the present invention;
[0090] Figure 38 This is a schematic planar structural diagram of the device for synchronous penetrating air drying of multi-layer materials according to the present invention;
[0091] Figure 39 Schematic diagram of the three-dimensional structure of the breathable conveying mechanism and the breathable material box of the present invention;
[0092] Figure 40 Schematic diagram of ventilation gas flow during cultivation of the multi-layer material synchronous penetration air-drying device of the present invention;
[0093] Figure 41 Schematic diagram of ventilation gas flow during air drying of the multi-layer material synchronous penetrating air drying device of the present invention;
[0094] Figure 42 This is a first structural schematic diagram of the precise control assembly line type three-dimensional insect culture system of the present invention;
[0095] Figure 43 This is a second structural schematic diagram of the precise control assembly line type three-dimensional insect culture system of the present invention;
[0096] Figure 44 This is a third structural schematic diagram of the precise control assembly line type three-dimensional insect culture system of the present invention;
[0097] In the figure, 1 is an automatic feeding and discharging mechanism, 1-1 is a roller, 1-2 is a sealing support mechanism, 1-3 is a breathable conveyor belt, 1-4 is a breathable support plate, 1-5 is a material blocking strip, and 1-6 is a scraper plate;
[0098] 2 is a partitioned continuous farming mechanism, 2-1 is an upper frame, 2-2 is a ventilation plate, 2-3 is an air hole, 2-4 is a lower frame, 2-5 is an elastic arc bottom plate, 2-6 is a first air guide plate, 2-7 is a heat exchange mechanism, 2-8 is a heating frame, 2-9 is a first fixing rod, 2-10 is a rake tooth, 2-11 is an automatic farming door, 2-12 is a spray pipe, 2-13 is a farming frame, 2-14 is a sealing cover, 2-15 is a sealing plate, 2-16 is a ventilation duct, 2-17 is an air valve, and 2-18 is a farming fan;
[0099] 3 is the fabric lifting mechanism;
[0100] 4 is the small larvae collecting mechanism, 4-1 is the baffle, 4-2 is the first automatic door, 4-2-1 is the insect throwing door plate, 4-2-2 is the insect throwing electric push rod, 4-3 is the first belt conveyor, 4-4 is the larvae moving track, 4-5 is the weighing mechanism, 4-6 is the first telescopic mechanism, 4-7 is the brush, 4-8 is the receiving plate, and 4-9 is the scraper;
[0101] 5 is the material distributing mechanism, 5-1 is the material frame, 5-2 is the second belt conveyor, 5-3 is the material distributing frame, 5-4 is the material receiving mechanism, 5-4-1 is the receiving hydraulic rod, 5-4-2 is the slide, 5-4-3 is the third belt conveyor, 5-4-4 is the support plate, 5-4-5 is the second telescopic mechanism, 5-5 is the second automatic door, 5-6 is the fixed rod, 5-7 is the plowshare,
[0102] 6 is a cloth moving mechanism,
[0103] 7 is the insect throwing mechanism, 7-1 is the unloading bin, 7-2 is the insect throwing box, 7-3 is the partition plate, 7-4 is the insect throwing frame, and 7-5 is the third automatic door;
[0104] 8 is a multi-layer material synchronous penetration air-drying device, 8-1 is an air-drying fan, 8-2 is an air box, 8-3 is an air-drying sealed upper cover, 8-4 is an air-drying sealed lower cover, 8-5 is an air-permeable conveying mechanism, 8-6 is a second air guide plate, 8-7 is an air-drying side plate, 8-8 is an air inlet, 8-9 is an air outlet, 8-10 is an air-drying electric push rod, 8-11 is an air-drying door panel, 8-12 is an air-drying lifting mechanism, and 8-13 is an air-drying frame. DETAILED DESCRIPTION
[0105] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.
[0106] Example 1
[0107] like Figure 9-15 As shown, a three-dimensional insect breeding mechanism includes a breeding frame 2-13 and several layers of partitioned continuous breeding mechanisms 2. The partitioned continuous breeding mechanisms 2 are installed on the breeding frame 2-13. Ventilation ducts 2-16 are provided on both sides of the partitioned continuous breeding mechanisms 2.
[0108] The partitioned continuous breeding mechanism 2 includes an automatic feeding and discharging mechanism 1, a breeding layer and an environmental control mechanism. The breeding layer includes a breeding side panel and at least three isolation doors. The breeding side panels are arranged on both sides of the automatic feeding and discharging mechanism 1. Isolation doors are arranged at both ends of the breeding side panels. The breeding side panels, isolation doors and automatic feeding and discharging mechanism 1 are in contact and sealed to form a breeding space. The breeding space is divided into at least two breeding areas, each of which is provided with an environmental control mechanism, and at least one of the breeding areas is provided with a first material loosening mechanism; isolation doors are provided at both ends of at least one of the breeding areas; the structure of the partitioned continuous breeding mechanism 2 on each layer is determined according to the breeding conditions, and the structures of the partitioned continuous breeding mechanisms 2 on each layer are allowed to differ.
[0109] The breeding frame 2-13 generally adopts a steel structure frame, and its main purpose is to provide installation and control space for the partitioned continuous breeding mechanism 2.
[0110] The function of the automatic feeding and discharging mechanism is to realize the feeding and discharging of materials on the breeding equipment, which can be achieved by using a belt conveyor. The belt conveyor is a conventional material conveying equipment, mainly composed of a frame, a conveyor belt, a belt roller, a tensioning device, a transmission device, etc., which will not be described in detail.
[0111] like Figure 1 and 2As shown, when the breeding mechanism needs to be ventilated and air-dried, the automatic feeding and discharging mechanism 1 needs to select breathable materials. The structure adopted in this embodiment is: the automatic feeding and discharging mechanism 1 includes a roller 1-1, a breathable conveyor belt 1-3 and sealing support mechanisms 1-2 at both ends. The breathable conveyor belt 1-3 is installed on the roller 1-1, and the roller 1-1 is installed together with the power mechanism. The power mechanism can be a power mechanism of a conventional belt conveyor and will not be described in detail. The breathable conveyor belt 1-3 generally adopts breathable mesh cloth or steel wire mesh and other mechanisms. This embodiment adopts breathable mesh cloth. The function of the sealing support mechanism 1-2 is to seal the two ends of the breathable conveyor belt 1-3 to prevent air leakage and play a supporting role. Generally, a plate made of lightweight material can be used, such as a plastic honeycomb board. The sealing support mechanism 1-2 is arranged at both ends of the breathable conveyor.
[0112] Excessive amounts of aquaculture material or high water content can cause the air-permeable conveyor belts 1-3 to be squeezed and deformed. To prevent this, the automatic feeding and unloading mechanism 1 further includes an air-permeable support mechanism disposed between the air-permeable conveyor belts 1-3. The air-permeable support mechanism comprises a plurality of support rollers or air-permeable support plates 1-4. In this embodiment, air-permeable support plates 1-4 are provided with air holes.
[0113] During the conveying process of highly viscous materials, there is a possibility that the materials adhere to the air-permeable conveyor belt 1-3, resulting in low efficiency or damage. In order to solve the above technical problems: the automatic feeding and discharging mechanism 1 further includes at least one of a scraper plate 1-6 and a material blocking strip 1-5;
[0114] The scraper plate 1-6 is arranged at one end or both ends of the breathable conveyor belt 1-3, and one end of the scraper plate 1-6 is in contact with the breathable conveyor belt 1-3 or slightly higher (2-3mm) than the breathable conveyor belt 1-3, so that the material adhering to the breathable conveyor belt 1-3 can be effectively removed and the breathable conveyor belt 1-3 can be cleaned. Of course, high-pressure gas or liquid can also be used for cleaning.
[0115] The material stopper strip 1-5 is disposed at one or both ends of the air-permeable conveyor belt 1-3; the material stopper strip 1-5 is disposed at the junction of the air-permeable conveyor belt 1-3 and the roller 1-1. The material stopper strip 1-5 effectively prevents material from entering the gap between the roller 1-1 and the air-permeable conveyor belt 1-3, preventing damage to the roller 1-1 and thereby increasing the service life of the conveyor belt.
[0116] like Figure 9-15As shown, the breeding layer includes breeding side panels. The breeding side panels can be an integral structure, using two breeding side panels, or can be composed of multiple breeding side panels connected together, depending on the situation. This embodiment adopts a split structure, using multiple side panels connected together to form an integral structure.
[0117] like Figure 3 As shown, the breeding side plate includes an upper frame 2-1, a ventilation plate 2-2, a lower frame 2-4 and an elastic arc bottom plate 2-5 which are installed together in sequence, and the ventilation plate 2-2 is provided with air holes 2-3.
[0118] If ventilation is not required in a certain breeding stage, the breeding side plate can adopt the structure of upper frame 2-1, connecting plate, lower frame 2-4 and elastic arc bottom plate 2-5. The difference between this structure and ventilation is that the air holes 2-3 are not set on the connecting plate. The specific structure is not described here.
[0119] The above structure is simple and can be easily and quickly assembled and disassembled. At the same time, the elastic curved bottom plate 2-5 is in contact and sealed with the air-permeable conveyor belt 1-3, which can effectively improve the sealing effect. The elastic curved bottom plate 2-5 is generally made of plastic plate, which has good corrosion resistance. The breeding side plate can also adopt other structures, such as a square frame without a bottom or a surface, a box, etc., and is not limited to the structure of this embodiment. The shape of the air hole 2-3 can be set according to the specific situation, such as an elongated hole, a round hole, a square hole, etc. To prevent the escape of materials or insects, a net can also be set on the air hole 2-3.
[0120] like Figure 4 As shown, in order to improve the ventilation effect, a first air guide plate 2-6 can be provided at the upper end of the ventilation plate 2-2 of the breeding side plate, generally provided at the upper end of the ventilation plate 2-2 on the air inlet side. The width of the first air guide plate 2-6 is smaller than the breeding space, which can effectively improve the gas utilization rate.
[0121] The main function of the first air guide plate 2-6 above is to guide the wind to flow from the air inlet to the air outlet 8-9 to improve the ventilation effect. This equipment is mainly used for breeding.
[0122] The breeding space is divided into several breeding zones. Each zone is equipped with an environmental control mechanism, at least one material loosening mechanism, and at least one zone has isolation doors at both ends. The number of zones within the breeding space is primarily determined based on the growth and development patterns of the insects or plants being cultivated. Generally, one zone is assigned to each growth and development stage, but multiple zones can also be provided. For example, in this embodiment, the breeding space is divided into 4, 5, 6, or 12 zones.
[0123] The area of different breeding areas is determined according to the breeding conditions, and the area of different breeding areas is allowed to vary. During the insect breeding process, as the insects grow, the feed required and the insect body become larger, then the area of the breeding area used for early breeding will be much smaller than the area of the breeding area for later breeding. Therefore, the area of different breeding areas in the same zoned continuous breeding institution can be different. For example, the area of the first-level breeding area is 0.3m 2 The area of the secondary breeding area is 1m 2 ; The area of the first-level breeding area is 2m 2 Etc., using the later fabric method to add new materials to the rear breeding area.
[0124] Of course, the area of the breeding area in different partitioned continuous breeding institutions can also be different. For example, the area of each breeding area in the partitioned continuous breeding institution used for the early stage of insects is 0.6m 2 Each breeding area in the partitioned continuous breeding facility for the later stage of insects is 3m 2 wait.
[0125] The role of environmental control systems is to provide a favorable growth and development environment for cultured organisms, thereby improving their breeding efficiency. Each culture area's environmental control system needs to be configured based on the specific needs of the cultured organisms over time. These typically include one or more of the following: ventilation, temperature, humidity, light, and nutritional supplementation.
[0126] The function of the ventilation mechanism is to provide gas for aquaculture and for the growth and development of organisms. It is generally composed of 2-3 air holes set on the aquaculture side panels and a corresponding air supply mechanism.
[0127] like Figure 5 As shown, the temperature control mechanism is used to adjust the temperature of the breeding space. Generally, a combination of a heat exchange mechanism 2-7 and a heating frame 2-8 is used. The heat exchange mechanism 2-7 can be a water heating pipe, an electric heating rod, or other heat exchange mechanism 2-7. In this embodiment, a water heating pipe is used. Temperature control can also be achieved by introducing hot and cold air through a ventilation mechanism.
[0128] like Figure 8 As shown, the humidity control mechanism is used to adjust the humidity in the culture space to make it suitable for biological growth. This can generally be achieved by introducing gases with different humidity levels through a ventilation mechanism, or by setting up a separate spray pipe 2-12.
[0129] The lighting control mechanism can use lighting equipment that can promote the growth and development of organisms, such as fluorescent lamps, infrared lamps, etc.
[0130] like Figure 8 As shown, the main function of the nutritional supplement mechanism is to supplement the trace elements for biological growth, and generally a spray tube 2-12 can be used.
[0131] In order to achieve precise control, sensors for different purposes can also be set, such as temperature sensors, humidity sensors, dissolved oxygen sensors, trace element sensors, etc. You can choose the appropriate sensor according to the actual situation. I will not explain it in detail.
[0132] Of course, different equipment can be set up according to different organisms for precise control of the breeding environment.
[0133] like Figure 6 As shown, in a general breeding space, long-term accumulation of materials will lead to reduced air permeability. In order to improve the air permeability of the materials, a material loosening mechanism can be installed in the breeding area according to the different breeding times. Generally, at least one first material loosening mechanism is installed in a partitioned continuous breeding mechanism 2. Of course, the first material loosening mechanism can also be installed in different breeding areas as needed. The preferred solution is to install a first material loosening mechanism in each of the breeding areas. The specific structure of the first material loosening mechanism can be set according to actual needs. For example, the first material loosening mechanism includes a first fixed rod 2-9 and a plurality of plowshares or rake teeth 2-10 installed on the first fixed rod 2-9.
[0134] Or the first material loosening mechanism includes an inclined scraper 4-9, and the scraper 4-9 is fixed to the side plate;
[0135] Or the first material loosening mechanism is a flipping mechanism.
[0136] This embodiment adopts a solution where the first material loosening mechanism comprises a first fixing rod 2-9 and a plurality of rake teeth 2-10 disposed on the first fixing rod 2-9. Thus, during transportation by the air-permeable conveyor belt 1-3, the first material loosening mechanism loosens the material in the breeding area, effectively improving the material's air permeability.
[0137] like Figure 7 As shown, isolation doors are provided at both ends of the aquaculture layer, primarily for sealing. Manual doors or automatic aquaculture doors 2-11 can be used. This embodiment employs the automatic aquaculture door 2-11, which is conventional equipment and generally includes a door panel and a power mechanism. The door panel can be integral or split, with this embodiment employing a split structure. The power mechanism can be configured as desired and can typically include an electric push rod, hydraulic cylinder, or other suitable mechanism. This embodiment employs an electric push rod.
[0138] The two ends of the breeding area can be provided with breeding automatic doors 2-11 as needed. For example, the two ends of each breeding area are provided with breeding automatic doors 2-11, or the two ends of several breeding areas are provided with breeding automatic doors 2-11.
[0139] The breeding area of the present invention can be provided with different environmental control mechanisms, material loosening mechanisms and breeding automatic doors 2-11 according to the actual situation, for example, the following types can be provided:
[0140] like Figure 9 As shown, a partitioned continuous breeding mechanism 2 includes an automatic feeding and discharging mechanism 1, a breeding layer and an environmental control mechanism; the breeding layer includes 8 breeding side panels and 5 breeding automatic doors 2-11, and the breeding side panels and the breeding automatic doors 2-11 are in contact with the automatic feeding and discharging mechanism 1 to form a breeding space. The breeding space is divided into four breeding areas from left to right, namely the first breeding area, the second breeding area, the third breeding area and the fourth breeding area. The breeding automatic doors 2-11 are set at both ends of each breeding area. The specific structure is as follows:
[0141] The environmental control mechanism of the first-level breeding area to the third-level breeding area is the air holes 2-3 and the heat exchange mechanism 2-7 set on the breeding side plate. The air holes 2-3 pass wind with different temperatures, humidity and dissolved oxygen content to regulate the breeding environment, and the heat exchange mechanism 2-7 regulates the breeding environment temperature.
[0142] The environmental control mechanism of the fourth-level breeding area is the air holes 2-3 and the heat exchange mechanism 2-7 set on the breeding side panel. The breeding environment is regulated by the air holes 2-3 through the wind of different temperature, humidity and dissolved oxygen content and the heat exchange mechanism 2-7. At the same time, a material loosening mechanism is set to loosen the material in the breeding area to improve the air permeability of the discharged material.
[0143] like Figure 10 As shown, a partitioned continuous culture mechanism 2, with Figure 8 The structure is basically similar, but the difference is that the breeding space is divided into five breeding areas from left to right, namely the first breeding area, the second breeding area, the third breeding area, the fourth breeding area and the fifth breeding area. Automatic breeding doors 2-11 are set at both ends of each breeding area. The specific structure is as follows:
[0144] The environmental control mechanism of the first-level breeding area to the third-level breeding area is the air holes 2-3 and the heat exchange mechanism 2-7 set on the breeding side plate. The air holes 2-3 pass air with different temperatures, humidity and dissolved oxygen content to regulate the breeding environment, and the heat exchange mechanism 2-7 regulates the breeding environment temperature.
[0145] The environmental control mechanisms of the fourth-level breeding area and the fifth-level breeding area are the air holes 2-3 and the heat exchange mechanism 2-7 arranged on the breeding side panels. The breeding environment is regulated by the air holes 2-3 through the wind with different temperature, humidity and dissolved oxygen content and the heat exchange mechanism 2-7. At the same time, a first material loosening mechanism is provided to loosen the material in the breeding area to improve the air permeability of the material.
[0146] like Figure 11 As shown, a partitioned continuous culture mechanism 2, with Figure 9 The structure is basically similar, the difference is that the breeding space is divided into eight breeding areas from left to right, and automatic doors are set at both ends of each two breeding areas. The specific structure is as follows:
[0147] The eight breeding areas share a common structure, each equipped with an environmental control mechanism and a first material loosening mechanism. The environmental control mechanism consists of air holes 2-3 located on the breeding side panels. Air of varying temperature, humidity, and dissolved oxygen levels flows through these holes to regulate the breeding environment. The automatic feeding and discharging mechanism 1, when in motion, loosens the material, improving its breathability.
[0148] like Figure 12 As shown, a partitioned continuous culture mechanism 2, with Figure 9 The structure is basically similar to that of the above-mentioned breeding space, but the difference is that the breeding space is divided into ten breeding areas from left to right, and automatic doors are set at both ends of each of the three breeding areas. The specific structure is as follows:
[0149] The twelve breeding areas share a common structure, each equipped with an environmental control mechanism and a first material loosening mechanism. The environmental control mechanism consists of air holes 2-3 located on the breeding side panels. Air of varying temperature, humidity, and dissolved oxygen levels flows through these holes to regulate the breeding environment. The automatic feeding and discharging mechanism 1, when in motion, loosens the material, improving its breathability.
[0150] In this embodiment, a ventilation duct 2-16 is provided on each breeding area. The ventilation duct 2-16 can be provided on the side plate in a split manner, or can be provided as an integral structure duct and fixed on the frame.
[0151] like Figure 13 As shown, a partitioned continuous breeding mechanism 2 includes an automatic feeding and discharging mechanism 1, a breeding layer and an environmental control mechanism; the breeding layer includes 8 side panels and 5 automatic breeding doors 2-11, and the side panels and automatic doors are in contact with the automatic feeding and discharging mechanism 1 to form a breeding space. The breeding space is divided into four breeding areas from left to right, namely the first breeding area, the second breeding area, the third breeding area and the fourth breeding area. Automatic breeding doors 2-11 are set at both ends of each breeding area. The specific structure is as follows:
[0152] The environmental control mechanism of the first-level breeding area is the air holes 2-3 set on the breeding side panels, through which winds of different temperatures, humidity and dissolved oxygen content pass to regulate the breeding environment;
[0153] The environmental control mechanism of the secondary breeding area is the air holes 2-3 and the spray pipe 2-12 set on the breeding side panels. The air holes 2-3 pass air with different temperatures, humidity and dissolved oxygen levels to regulate the breeding environment; the spray pipe 2-12 can replenish nutrients and adjust temperature and humidity.
[0154] The environmental control mechanism of the third-level breeding area is the air holes 2-3 and the heat exchange mechanism 2-7 set on the breeding side plate. The air holes 2-3 pass wind with different temperatures, humidity and dissolved oxygen content and the heat exchange mechanism 2-7 to regulate the breeding environment;
[0155] The environmental control mechanism of the fourth-level breeding area is the air holes 2-3 and the material loosening mechanism set on the breeding side panel. The breeding environment is regulated by the air holes 2-3 through the wind with different temperature, humidity and dissolved oxygen content, and the material is loosened by the material loosening mechanism to improve the air permeability.
[0156] The environmental control mechanism, the first material loosening mechanism and the automatic breeding door 2-11 of the present invention can be flexibly adjusted according to the different breeding organisms, and precise control can be performed on each growth stage of the organisms, which can effectively improve equipment utilization and production efficiency.
[0157] The number of aquaculture zones of the present invention is not limited to the above embodiment. A zone can be set for each aquaculture stage according to the characteristics of the aquaculture organisms at different aquaculture stages. The size of each aquaculture zone can be set according to the actual situation and does not require that each aquaculture zone be of the same size.
[0158] like Figure 16 As shown in Table 1, a three-dimensional insect breeding system comprises a ten-layer, five-zone continuous breeding system 2 and breeding frames 2-13. The structure of each layer of the zoned continuous breeding system 2 is determined based on the breeding situation, and the structures of the zoned continuous breeding systems 2 on each layer are allowed to vary. The specific number of layers of the three-dimensional breeding system and the composition of the zoned continuous breeding system 2 are shown in Table 1.
[0159] like Figure 17 As shown in Table 2, a three-dimensional insect breeding system comprises twelve layers of four-zoned continuous breeding systems 2 and breeding frames 2-13. The structure of each layer of the zoned continuous breeding system 2 is determined based on the breeding conditions, and the structures of the zoned continuous breeding systems 2 on each layer are allowed to vary. The specific number of layers of the three-dimensional breeding system and the composition of the zoned continuous breeding system 2 are shown in Table 2.
[0160] The air holes on both sides of the partitioned continuous breeding mechanism need to be ventilated, so corresponding ventilation channels need to be set up in the partitioned continuous breeding mechanism according to the specific breeding environment. There are three ways to set up ventilation ducts: no ventilation ducts on both sides, ventilation ducts on one or both sides; this embodiment adopts ventilation ducts on both sides. The ventilation duct can be composed of several branch ventilation ducts installed together on both sides of each breeding area, or it can be a ventilation duct installed as a whole on the breeding frame, with one ventilation duct corresponding to each breeding area or one ventilation duct corresponding to several breeding areas.
[0161] The solution of this embodiment is as follows:
[0162] Each breeding area is provided with ventilation ducts 2-16 on both sides. Each layer of ventilation ducts 2-16 is sealed together to form an integral ventilation duct 2-16. Air valves 2-17 (not shown in the figure) are provided at the top and bottom of the integral ventilation duct 2-16. The air valves 2-17 are conventional structures and can be selected according to the actual situation. A breeding fan 2-18 is provided at the top of the integral ventilation duct 2-16. The air valves 2-17 used in this embodiment are as follows: Figure 22 and 23 shown.
[0163] The bottom and top of the breeding frame can be provided with a breeding sealing mechanism as needed, generally a breeding sealing plate 2-15 or a breeding sealing cover 2-14. In this embodiment, the top is a breeding sealing plate 2-15, which is sealed together with the breeding side plate, and the bottom is a breeding sealing cover 2-14, which seals the lower part of the breathable conveyor belt 1-3.
[0164] Table 1 Structural components of a three-dimensional insect breeding facility with ten floors and five zones
[0165]
[0166] Table 2 Structural components of the twelve-story, four-area three-dimensional insect breeding facility
[0167]
[0168] From Table 1-2 and Figure 16-17It can be seen that automatic breeding doors are installed at both ends of each breeding area of the three-dimensional insect breeding mechanism composed of four breeding areas and five breeding areas, and air valves are installed in each breeding area of the top and bottom floors. Heat exchange mechanisms are installed in the breeding areas of the fourth, seventh, tenth and twelfth floors, and first material loosening mechanisms are installed in the fourth breeding area and the fifth breeding area of each floor. The above-mentioned three-dimensional insect breeding mechanism is mainly designed based on the living habits of black soldier fly larvae. The black soldier fly larvae have a small appetite in the early stage and need to be heated. This is the transformation stage of the black soldier fly larvae from adapting to the environment to rapid growth. The structure of the partitioned continuous breeding mechanism 2 on each layer is determined according to the breeding situation, and the structure of the partitioned continuous breeding mechanism 2 on each layer is allowed to be different. The ten different breeding areas form a connected overall structure. In this overall structure, if the breeding environment needs to be controlled as a whole, then certain breeding layers can be heated, and the overall temperature and humidity can be controlled through the natural circulation of hot air.
[0169] The above structure is only an optimized design for the early breeding of black soldier fly larvae. We can also make targeted designs based on the growth habits of other insects.
[0170] like Figure 17 As shown, a three-dimensional insect breeding mechanism includes a partitioned continuous breeding mechanism 2 with ten breeding areas on ten floors. Automatic breeding doors are set at both ends of each two breeding areas. Air holes and a first material loosening mechanism are set in each breeding area. Air valves are set on each breeding area on the first and tenth floors.
[0171] like Figure 18 As shown, a three-dimensional insect breeding mechanism includes a partitioned continuous breeding mechanism 2 with eight breeding areas on twelve floors. Automatic breeding doors are set at both ends of every two or three breeding areas. Air holes and a first material loosening mechanism are set in each breeding area. Air valves are set on each breeding area on the first and twelfth floors.
[0172] The above structure is only an optimized design for the later breeding of black soldier fly larvae. We can also make targeted designs based on the growth habits of other insects.
[0173] Example 2
[0174] like Figure 24-36 As shown, a layered synchronous cloth feeding insect throwing device includes a cloth lifting mechanism 3, a cloth feeding mechanism, a small larvae collecting mechanism 4 and an insect throwing mechanism 7;
[0175] The layered synchronous feeding device is used to feed materials into the breeding equipment according to a certain thickness and width. You can choose a suitable feeding mechanism according to actual needs, such as the structure of patent 2022219688723.
[0176] like Figures 27-28As shown, the structure of this embodiment is as follows: the material distribution mechanism includes a material distribution frame, a material frame, a material conveying device and a material receiving mechanism, and the material frame, material conveying device and material receiving mechanism are arranged on the material distribution frame.
[0177] The material frame is a box with no bottom on the upper and lower sides. The material frame is provided with a discharge port, and the discharge port is provided with a second automatic door. The material conveying device is arranged below the material frame for conveying materials. The material receiving mechanism is arranged at the discharge end of the material conveying device for receiving the falling materials and conveying them to the breeding area of the three-dimensional insect breeding mechanism.
[0178] The material conveying device is a second belt conveyor, and the upper surface of the second belt conveyor is in contact with the periphery of the material frame;
[0179] like Figures 29-30 As shown, the material receiving mechanism includes a third belt conveyor, a support plate, a slide and a receiving hydraulic rod. The support plate is installed on both sides of the third belt conveyor. The bottom of the support plate is provided with a pulley, and the pulley is installed together with the slide. The slide is installed on the fabric frame. The rear end of the support plate is installed together with the receiving hydraulic rod, and the receiving hydraulic rod is fixed to the rear end of the slide.
[0180] like Figures 31-32 As shown, the small larvae collecting mechanism 4 is used to collect the small larvae that have been cultured for a certain period of time in the culture equipment.
[0181] The small larvae collecting mechanism 4 can be set according to actual conditions. The scheme adopted in this embodiment is as follows:
[0182] The small larvae collection mechanism 4 includes a first material conveying mechanism and a larvae transport track 4-4. The first material conveying mechanism is surrounded by baffles 4-1 and has a first automatic door 4-2 at one end. The first material conveying mechanism and the transport track are mounted together, while the larvae transport track 4-4 is mounted on the material distribution mechanism. The larvae transport track 4-4 can be a conventional linear track, comprising a slide, pulley, and motor. The motor drives the pulley to move horizontally along the slide.
[0183] The baffle 4-1 can be provided with inclined plates around it according to the requirements of material collection to facilitate contact with the conveyor belt.
[0184] The position of the first automatic door 4-2 can be set at either end of the first material conveying mechanism as needed, as long as the collected materials can be delivered to the material conveying device or material receiving mechanism of the fabric mechanism. This embodiment adopts the method of delivering the collected materials to the material conveying device of the fabric mechanism.
[0185] Of course, there can also be two first automatic doors 4-2, which are arranged at both ends of the first material conveying mechanism, and the collected small larvae can be transported into the insect throwing box 7-2, and the small larvae can be thrown into the breeding mechanism through the insect throwing box 7-2.
[0186] The first material conveying mechanism is the first belt conveyor 4 - 3 .
[0187] like Figures 33-34 As shown, the insect throwing mechanism 7 is used to simultaneously throw the small larvae into the breeding equipment while spreading the material. The specific structure of the insect throwing mechanism 7 can be set according to the specific situation, such as the structure of application number: CN202421042962.9.
[0188] The structure in this embodiment is as follows: the insect throwing mechanism 7 includes an insect throwing box 7-2, a feed bin 7-1, an insect throwing frame 7-4 and a third automatic door 7-5. The interior of the insect box is divided into several quantitative bins by a partition plate 7-3. The insect throwing box 7-2 and the feed bin 7-1 are installed together, and the insect throwing frame 7-4 is installed together with the feed bin 7-1 or the insect box; the insect throwing frame 7-4 in this embodiment is installed together with the feed bin 7-1, and the insect throwing frame 7-4 is installed together with the cloth frame.
[0189] The third automatic door 7-5 is arranged at the bottom of the quantitative bin.
[0190] The first automatic door 4-2, the second automatic door and the third automatic door 7-5 in this embodiment have the same structure, including an insect throwing door plate 4-2-1 and a power mechanism. The power mechanism is installed together with the insect throwing door plate 4-2-1. The power mechanism is an insect throwing electric push rod 4-2-2, a hydraulic cylinder or an air cylinder. In this embodiment, an insect throwing electric push rod 4-2-2 is used.
[0191] The cloth distributing mechanism is arranged on the cloth distributing lifting mechanism 3 , the insect throwing mechanism 7 is arranged at the discharging end of the cloth distributing mechanism, and the small larvae collecting mechanism 4 is connected to the insect throwing mechanism 7 .
[0192] like Figure 26 As shown, the material distribution lifting mechanism 3 is used to achieve the up and down movement of the equipment to achieve the distribution and insect feeding operations of different breeding layers. The material distribution lifting mechanism 3 can be selected from existing lifting mechanisms according to actual conditions, such as guide rail lifts, scissor lifts, cylinder lifts, and cable hydraulic lifts. This embodiment uses a chain guide rail lift, which includes a frame, loading platform, conveyor chain, and motor, and is not described in detail here.
[0193] In order to achieve more convenient and larger-scale cloth transportation, a cloth moving mechanism 6 can be provided on the cloth lifting mechanism 3. The cloth moving mechanism 6 is a moving track provided below the cloth lifting mechanism 3. This embodiment adopts a linear track.
[0194] like Figure 31 and 32 The structure of the small larvae collecting mechanism 4 shown is relatively complex. For a breeding environment where the small larvae breeding equipment and the insect breeding equipment are on the same side, a simpler small larvae collecting mechanism 4 can be used to collect the small larvae.
[0195] like Figure 33 As shown, this embodiment adopts the same structure as the first embodiment, with the following differences: the small larvae collecting mechanism 4 includes a receiving plate 4-8 and a first telescopic mechanism 4-6. The lower end of the receiving plate 4-8 is connected to the edge of the insect throwing mechanism 7, and the upper end is inclined outward. The first telescopic mechanism 4-6 is installed together with the receiving plate 4-8.
[0196] When collecting the larvae that have been cultured for a certain period of time, the upper end of the receiving plate 4-8 contacts the conveyor belt of the culture layer of the culture mechanism, and the conveyor belt runs to transport the cultured larvae and materials to the insect throwing mechanism 7, thereby realizing the collection of materials from different culture mechanisms.
[0197] The first telescopic mechanism 4-6 is used to achieve forward and backward movement of the receiving plate 4-8. A hydraulic lever is typically employed, although other mechanisms capable of linear motion may also be employed. In this embodiment, a hydraulic lever is employed, secured to the material frame, with its telescopic end secured to the receiving plate 4-8. Alternatively, auxiliary components, such as a movable track, may be provided below the receiving plate 4-8 to ensure stable operation of the receiving plate 4-8.
[0198] like Figure 35 and 36 As shown, during the breeding process, some materials may stick to the conveyor belt of the breeding platform. A scraper 4-9 or a brush 4-7 is provided inside the upper end of the receiving plate 4-8, or both mechanisms are provided, which can effectively clear the residual materials on the conveyor belt. In this embodiment, a scraper 4-9 and a brush 4-7 are provided inside the upper end of the receiving plate 4-8 to remove the residual materials on the conveyor belt, which can effectively extend the service life of the equipment.
[0199] When materials are stored in the material box for a long time, there is a problem that the material is squeezed and the air permeability becomes poor. In order to solve the above problem:
[0200] The discharging end of the third belt conveyor is provided with a second material loosening mechanism.
[0201] The second material loosening mechanism includes a fixed rod and a plurality of plowshares arranged on the fixed rod;
[0202] Or the second material loosening mechanism is an inclined scraper 4-9, and the scraper 4-9 is fixed on the cloth frame;
[0203] Or the second material loosening mechanism is a flipping mechanism.
[0204] The above-mentioned mechanism can effectively loosen the material and improve its air permeability. The material loosening mechanism used in this example includes a second fixed rod and a plurality of plowshares arranged on the fixed rod; there is only one plowshare.
[0205] The feeding mechanism is equipped with a metering mechanism for measuring the amount of material to be fed. Depending on the material, an appropriate metering mechanism can be selected, such as a volumetric or weight metering mechanism. This embodiment employs four weighing mechanisms 4-5 at the four corners of the feeding mechanism to measure the amount of material to be fed, achieving precise feeding. Metering mechanisms can also be installed on the larvae collection mechanism 4 and the insect-feeding mechanism 7 to control the amount of insects to be fed.
[0206] Example 3
[0207] like Figures 37-39 As shown, a multi-layer material synchronous penetration air-drying device 8 includes an air-drying frame 8-13, several layers of breathable material boxes, several breathable conveying mechanisms 8-5, several second air guide plates 8-6 and a ventilation mechanism. The bottom of the air-drying frame 8-13 is provided with an air-drying sealed lower cover 8-4, and the air-drying sealed lower cover 8-4 is provided with an air inlet 8-8. The lower end of the air inlet 8-8 is provided with a second air guide plate 8-6 for guiding the wind to flow upward.
[0208] The function of the air-drying frame 8-13 is to provide support for fixing and installing equipment, and a frame composed of I-beams can generally be used.
[0209] The function of the air-permeable material box is to provide storage space for the material to be dried, and a container with an air-permeable bottom can be used. The air-permeable material box used in this embodiment includes air-drying side panels 8-7 arranged on both sides of the air-permeable conveying mechanism 8-5 and air-drying sealing doors at both ends. The air-drying side panels 8-7 are connected to the belt conveyor. The air-drying side panels 8-7 are provided with air inlets 8-8 and air outlets 8-9. The air-drying sealing doors are in contact and sealed with the air-drying frame 8-13 or the air-permeable conveying mechanism 8-5. The shape and number of the air inlets 8-8 and the air outlets 8-9 can be set according to actual conditions, and are generally rectangular holes, elliptical or circular, etc. In this embodiment, the upper part of the air-drying side panel 8-7 is cut off as a whole to form an integral rectangular air inlet 8-8 and air outlet 8-9. This structure has high air inlet and outlet efficiency.
[0210] The number of layers of the breathable material box can be set as needed, such as 2, 3, 5, 6, 9, etc. In this embodiment, 11 layers are used.
[0211] It is not necessary to set air inlets 8-8 and air outlets 8-9 on each layer of the breathable box. According to the material humidity and air temperature, several layers are selected to share one air dryer. Therefore, it is sufficient to set air inlets 8-8 and air outlets 8-9 on the top and bottom layers of the breathable boxes that need to be dried. For example, if two layers share one air dryer, it is sufficient to set air inlets 8-8 and air outlets 8-9 on the first and third layers, and there is no need to set air inlets 8-8 and air outlets 8-9 on the second layer.
[0212] In this embodiment, each layer has an air inlet 8-8 and an air outlet 8-9.
[0213] In this embodiment, an air-drying sealing door is used to contact and seal with the air-permeable conveying mechanism 8-5 to form a sealing structure to prevent air circulation.
[0214] The air-dried sealed door can be set as a manual door or a fourth automatic door according to actual needs.
[0215] The air-drying sealed door of this embodiment adopts a fourth automatic door. The fourth automatic door can be a door that can realize automatic opening and closing. The structure adopted in this embodiment is as follows: the fourth automatic door includes an air-drying door panel 8-11 and a power mechanism. The power mechanism drives the opening and closing of the air-drying door panel 8-11. The power mechanism can be a hydraulic rod, an air-drying electric push rod 8-10, etc. In this embodiment, the air-drying electric push rod 8-10 is used.
[0216] Insulation layers and temperature and humidity sensor components can be set around and inside the breathable material box to improve its air drying efficiency.
[0217] The function of the permeable conveying mechanism 8-5 is to provide power for material transport and a channel for air. It is generally a belt conveyor, roller conveyor, or chain conveyor. Belt conveyors, roller conveyors, or chain conveyors are conventional conveying equipment, and the appropriate device can be selected based on actual needs. This will not be described in detail. If the permeable conveying mechanism 8-5 employed is a belt conveyor, the conveyor belt of the belt conveyor needs to be a permeable belt, such as a stainless steel mesh belt or a plastic mesh belt, to facilitate air circulation. This embodiment employs a belt conveyor.
[0218] The purpose of the second air deflector 8-6 is to change the direction of air flow and improve ventilation efficiency. Generally, a horizontal plate is sufficient. One side of the second air deflector 8-6 contacts and seals with the upper end of the air inlet 8-8 and is installed together with one side of the breathable material box. If the weight of the second air deflector 8-6 itself is greater than the thrust of the air, the second air deflector 8-6 can overlap the side of the breathable material box. If the weight of the second air deflector 8-6 itself is less than the thrust of the air, a locking structure can be used to secure them together, such as a magnetic lock. In this embodiment, the weight of the second air deflector 8-6 itself is greater than the thrust of the air, and the second air deflector 8-6 can overlap the side of the breathable material box.
[0219] The other side is in contact and sealed with the lower end of the air outlet 8-9. In this embodiment, the air guide plate passes through the air inlet and outlet 8-9 and is installed together with the frame air-drying rack. If the air-drying operation is performed separately, it can be directly fixed together. If you want to adjust the second air guide plate 8-6, you can use a movable connection. The other side of the second air guide plate 8-6 used in this embodiment can also adopt the following scheme: The other side of the second air guide plate 8-6 is provided with an air-drying lifting mechanism 8-12. The air-drying lifting mechanism 8-12 facilitates the adjustment of the position of the air guide plate 6, so that it can realize the transition between normal horizontal ventilation mode and convection ventilation mode, which can effectively improve the passability of the equipment, and can carry out animal and plant breeding under horizontal ventilation mode, and realize penetrating air-drying operation under convection ventilation mode.
[0220] The air-drying lifting mechanism 8-12 is an air-drying electric push rod 8-10, a hydraulic cylinder or a cylinder. This embodiment adopts the air-drying electric push rod 8-10.
[0221] The function of the ventilation mechanism is to provide power for air drying. If natural air drying is used, the ventilation mechanism can be installed on the air drying frame 8-13 on the side of the air outlet 8-9 of the breathable material box, using negative pressure ventilation for air drying. Of course, it can also be installed on the air drying frame 8-13 on the side of the air inlet 8-8 of the breathable material box, using positive pressure ventilation for air drying. In this embodiment, the ventilation mechanism is installed on the air drying frame 8-13 on the side of the air outlet 8-9 of the breathable material box. The ventilation mechanism is conventional equipment, and the appropriate equipment can be selected according to needs. It generally includes an air box 8-2 and an air drying fan 8-1 installed on the air box 8-2, a filter, a heater, and other components.
[0222] Ventilation mechanisms may also be provided on both sides of the breathable material box as needed to further improve the air drying efficiency.
[0223] The permeable conveying mechanism 8-5 is installed on the air-drying frame 8-13, and the permeable material box is set on the permeable conveying mechanism 8-5.
[0224] For some materials whose gas can be discharged directly after drying, the upper part of the equipment does not need to be sealed and an open type can be selected.
[0225] For materials that require waste heat utilization or subsequent exhaust gas processing, it is necessary to set an air-drying sealing cover 8-3 on the air-drying frame 8-13. The air-permeable material box on the top layer of the air-drying frame 8-13 is provided with an air outlet 8-9 for exhaust gas discharge.
[0226] For equipment that requires both breeding and air drying, the air-permeable material box on the top layer of the air-drying frame 8-13 is provided with an air inlet 8-8 and an air outlet 8-9 to facilitate ventilation for breeding. This example uses the air-permeable material box on the top layer of the air-drying frame 8-13 to facilitate ventilation for breeding.
[0227] Taking a three-tier structure as an example, the operation process of this embodiment is as follows:
[0228] like Figures 40-41 As shown, this embodiment uses a multi-layer material synchronous penetrating air-drying device 8 as a breeding device and an air-drying device. First, the breeding operation is carried out, and the air-permeable conveying mechanism 8-5 is started to evenly convey the breeding materials and animal and plant seeds (or larvae) into the device. Then, the environmental conditions are controlled to carry out the breeding of animals and plants.
[0229] After the breeding is completed, the air-drying lifting mechanism 8-12 is activated to seal one side of the second air guide plate 8-6 with the air outlet side of the breathable material box, and the ventilation mechanism is activated, allowing natural air to enter laterally from the air inlet end of the breathable material box. The natural air penetrates the material and flows upward, achieving through ventilation. The above structure can effectively improve ventilation efficiency and reduce energy consumption.
[0230] like Figures 37-39 As shown, in the three-layer structure, the air inlet 8-8 and the air outlet 8-9 are not provided on the air permeable box of the first and second layers, and therefore the second air guide plate 8-6 is not provided. The air inlet 8-8 and the air outlet 8-9 are provided on the third layer, and the second air guide plate 8-6 is provided. With the above structure, during air drying, air enters from the air inlet 8-8 of the air drying sealed lower cover 8-4, penetrates the 1-3 layers, and is discharged from the air outlet 8-9 of the third layer, completing the air drying. The above structure is mainly used for drying, and can also be used for breeding.
[0231] Example 4
[0232] A precision-controlled, streamlined, three-dimensional insect farming system includes two or more three-dimensional insect farming mechanisms and several layered, synchronized insect-feeding devices. The number of these mechanisms can be adjusted based on insect growth and development patterns, with one mechanism typically corresponding to each growth stage. This example uses the farming of black soldier fly larvae as an example to illustrate the specific structure.
[0233] like Figure 42 As shown, a precise control assembly line type three-dimensional insect breeding system includes four three-dimensional insect breeding mechanisms and two layered synchronous cloth feeding devices.
[0234] The four three-dimensional insect breeding institutions are divided into two three-dimensional insect breeding institutions for the early stage of black soldier fly larvae and two three-dimensional insect breeding institutions for the late stage of black soldier fly larvae. The three-dimensional insect breeding institutions for the early stage of black soldier fly larvae adopt Figure 17 The structure of the black soldier fly larvae in the late stage is adopted Figure 19 The structure of the layered synchronous cloth throwing insect device adopts Figure 24 and 25 structure.
[0235] Two three-dimensional insect breeding mechanisms for early-stage black soldier fly larvae and two three-dimensional insect breeding mechanisms for late-stage black soldier fly larvae are respectively arranged in parallel. The three-dimensional insect breeding mechanisms for early-stage black soldier fly larvae and the three-dimensional insect breeding mechanisms for late-stage black soldier fly larvae are arranged in series through a layered synchronous cloth insect throwing device, and the other is arranged in front of the three-dimensional insect breeding mechanism for early-stage black soldier fly larvae.
[0236] Specific operation process:
[0237] Taking the breeding of black soldier fly larvae as an example, the breeding time of black soldier fly larvae is 8 days, and the specific operation process is as follows:
[0238] Day 0: The livestock excrement and small larvae of the black soldier fly larvae are placed into the first breeding zone of the zoned continuous breeding system of the three-dimensional insect breeding mechanism for the early stage of the black soldier fly larvae through the distribution mechanism. The heat exchange mechanism 15 and ventilation of the first breeding zone are controlled to make the temperature and humidity in the first breeding zone suitable for the small black soldier fly larvae to quickly adapt to the environment and reduce the mortality rate;
[0239] Day 1: The automatic feeding and discharging mechanism is activated to transport the materials and the acclimated black soldier fly larvae from the first breeding area to the second breeding area. At the same time, new poultry and livestock manure and larvae are added to the first breeding area through the material distribution mechanism. The environmental conditions in the first breeding area are controlled to meet the temperature, humidity, dissolved oxygen and other requirements for the first day of using the black soldier fly larvae. The environmental conditions in the second breeding area are controlled to meet the temperature, humidity, dissolved oxygen and other requirements for the second day of using the black soldier fly larvae.
[0240] Day 2-3: Similar to the first day, new materials are added and the materials already in the breeding area are moved one breeding area back. The environmental conditions are controlled to meet the environmental requirements of the larvae at this stage. During the material movement process in the third and fourth areas;
[0241] 4 days: After 4 days of precisely controlled environment breeding, the black soldier fly larvae pass the early slow growth stage and enter the rapid growth stage. Then the layered synchronous feeding device is started to transport the materials and larvae in the fourth breeding area from the equipment, and new materials are added at the same time to carry out the early breeding of the next batch of black soldier fly larvae. The black soldier fly larvae bred in each breeding area of the three-dimensional insect breeding mechanism for the early stage of black soldier fly larvae provide black soldier fly larvae for the two breeding areas of the three-dimensional insect breeding mechanism for the late stage of black soldier fly larvae.
[0242] Day 5: The small larvae and materials that have been cultured for 4 days are placed together with fresh poultry and livestock manure through a layered synchronous distribution insect feeding device into the first and second culture areas of the three-dimensional insect culture mechanism for the late stage black soldier fly larvae. The culture environment of the first and second culture areas is controlled to meet the culture environment conditions of the six-day culture, so as to create the best culture environment;
[0243] 5-7 days; repeat the operation of 1-5 days to ensure that each breeding area has materials and black soldier fly larvae, and control the breeding environment of different breeding areas according to the environmental requirements of black soldier fly larvae on different days, so that it meets the breeding environment conditions on different days and creates the best breeding environment;
[0244] Day 8: The materials and black soldier fly larvae in the seventh and eighth breeding areas are cultivated and discharged. The operation of days 1 to 7 is repeated to complete the startup of the entire breeding system. The above operation is repeated in the future to realize the automatic breeding of black soldier fly larvae.
[0245] Repeating the above process can achieve the goal of adding new materials and small larvae every day, and collecting mature black soldier fly larvae every day. Compared with the breeding method of adding all materials for 8 days into the equipment at one time, this method has the following advantages:
[0246] (1) The equipment of the present invention adopts zoned farming, which can accurately control the farming environment and improve the nutrient conversion efficiency;
[0247] (2) At the same time, the amount of livestock manure required by the black soldier fly larvae in the first five days is much greater than that required in the last five days. Therefore, compared with the one-time feeding method, the above-mentioned breeding method shortens the time that livestock manure stays in the breeding system by half, which can effectively reduce the problems of hardening, mildew, and odor caused by excessive feed feeding at one time;
[0248] (3) Newly collected animal manure should be promptly processed for breeding every day to avoid problems such as animal manure piling up outside, occupying a large area, and polluting the environment.
[0249] The equipment layout in the present invention can also be taken as follows Figure 37 The structure shown in the figure has four three-dimensional insect breeding mechanisms arranged in parallel, sharing a layered synchronous feeding device, which saves equipment investment. The layered synchronous feeding device adopts Figure 29 structure, Figure 29 The lifting mechanism and moving track are not shown in the figure, and these components need to be added in actual use.
[0250] Example 5
[0251] like Figure 43 As shown, it is basically the same as Example 4, a precise control assembly line type three-dimensional insect breeding system, including four three-dimensional insect breeding mechanisms, two layered synchronous cloth feeding devices and two multi-layer material synchronous penetration drying devices 8.
[0252] The four three-dimensional insect breeding institutions are divided into two three-dimensional insect breeding institutions for the early stage of black soldier fly larvae and two three-dimensional insect breeding institutions for the late stage of black soldier fly larvae. The three-dimensional insect breeding institutions for the early stage of black soldier fly larvae adopt Figure 16 The structure of the black soldier fly larvae in the late stage is adopted Figure 18 The structure of the layered synchronous cloth throwing insect device adopts Figure 35 The structure of multi-layer material synchronous penetration drying device 8 adopts Figures 33-35 structure.
[0253] Two three-dimensional insect breeding mechanisms for the early stage of black soldier fly larvae, two three-dimensional insect breeding mechanisms for the late stage of black soldier fly larvae and two multi-layer material synchronous penetration and air-drying devices 8 are respectively arranged in parallel. The three-dimensional insect breeding mechanism for the early stage of black soldier fly larvae and the three-dimensional insect breeding mechanism for the late stage of black soldier fly larvae are arranged in series through a layered synchronous cloth-feeding insect throwing device. The three-dimensional insect breeding mechanism for the late stage of black soldier fly larvae is arranged in series with the multi-layer material synchronous penetration and air-drying device 8 through a layered synchronous cloth-feeding insect throwing device. The last layered synchronous cloth-feeding insect throwing device is arranged in front of the three-dimensional insect breeding mechanism for the early stage of black soldier fly larvae.
[0254] This embodiment is suitable for the breeding and air-drying of insects with a growth cycle of 10 days or more. The specific breeding process of insects is divided into two stages, each stage is bred for 5 days, and then air-dried. The specific breeding process is similar to that of Example 4 and will not be described again.
[0255] The structure of the present invention is also suitable for insect farming with a three-stage breeding period of more than 10 days, such as 12 days. The breeding operation for the first 10 days is similar to that of Example 4 and will not be described here. After 10 days of breeding, the insects and materials in the three-dimensional insect breeding structure are distributed through the layered synchronous distribution and insect throwing device to the multi-layer material synchronous penetration air-drying device 8. After two days of breeding, the air-drying operation is carried out. The specific breeding and air-drying process is shown in Example 3.
[0256] Example 6
[0257] The structures of the three-dimensional insect breeding mechanisms described above in Examples 1-4 and 5 are all sealed structures, which are suitable for insect feeds with odor, such as livestock waste and feces, kitchen waste and other raw materials, which need to be deodorized.
[0258] If there is no odor in the feed or during the breeding process, a ventilation duct 2-16 can be set on one side of the breeding area of the three-dimensional insect breeding mechanism to improve the ventilation efficiency. It can be set on the air inlet side and adopt positive pressure ventilation, or it can be set on the air outlet side and adopt negative pressure ventilation.
[0259] If the breeding area is tropical and there is no waste gas that needs to be treated during the breeding process, the three-dimensional insect breeding system can also be used without installing ventilation ducts 2-16 on both sides of the breeding area. In this case, natural ventilation can be used to meet the needs of insect breeding, and the ventilation holes are retained as air passages. The environmental control mechanism is set according to the actual situation. Generally, in this case, the hot air will cause the materials at different breeding stages to evaporate, resulting in a moisture content that is not suitable for insect breeding. In this case, spray pipes 2-12 can be installed in each breeding area or in certain breeding areas. The spray pipes 2-12 are connected to the relevant valves and water sources to adjust the humidity of the materials.
[0260] In this case, the bottom and top of the frame generally do not require a sealing mechanism, or a sealing cover 2-14 is selected to be set at the bottom of the frame. The sealing cover 2-14 does not contact and seal with the breathable conveyor belt 1-3, and mainly serves to prevent the material from falling during the breeding process.
[0261] like Figure 14 As shown, a partitioned continuous breeding mechanism 2 includes an automatic feeding and discharging mechanism 1, a breeding layer and an environmental control mechanism; the breeding layer includes 8 side panels and 5 automatic breeding doors 2-11, and the breeding side panels and the automatic breeding doors are in contact with the automatic feeding and discharging mechanism 1 to form a breeding space. The breeding space is divided into four breeding areas from left to right, namely the first breeding area, the second breeding area, the third breeding area and the fourth breeding area. Automatic breeding doors 2-11 are set at both ends of each breeding area. The specific structure is as follows:
[0262] The environmental control mechanisms of the first-level to third-level breeding areas are the same, including air holes 2-3, heat exchange mechanisms and spray pipes 2-12 arranged on the breeding side panels. Air with different temperatures, humidity and dissolved oxygen contents is passed through the air holes 2-3 and heat exchange mechanisms, and the spray pipes 2-12 can replenish nutrients and adjust temperature and humidity to regulate the breeding environment.
[0263] The environmental control mechanism of the fourth-level breeding area includes air holes 2-3, heat exchange mechanism and spray pipe 2-12 arranged on the breeding side panel. Wind with different temperature, humidity and dissolved oxygen content passes through the air holes 2-3 and heat exchange mechanism, and nutrients can be supplemented and temperature and humidity can be adjusted through the spray pipe 2-12 to regulate the breeding environment; at the same time, a first material loosening mechanism is provided, and the material is loosened by the material loosening mechanism to improve air permeability.
[0264] like Figure 15 As shown, a partitioned continuous breeding mechanism 2 includes an automatic feeding and discharging mechanism 1, a breeding layer, and an environmental control mechanism; the breeding layer includes 16 side panels and 5 automatic breeding doors 2-11. The breeding side panels and the automatic breeding doors are in contact with the automatic feeding and discharging mechanism 1 to form a breeding space. The breeding space is divided into four breeding areas from left to right, namely the first breeding area, the second breeding area, the third breeding area, and so on. The two ends of each breeding area are provided with automatic breeding doors 2-11. The specific structure is as follows:
[0265] The environmental control mechanisms of the first-level breeding area to the eighth-level breeding area are the same, including air holes 2-3 and spray pipes 2-12 arranged on the breeding side panels. Wind with different temperature, humidity and dissolved oxygen content passes through the air holes 2-3 and the heat exchange mechanism, and nutrients can be supplemented and the temperature and humidity can be adjusted through the spray pipes 2-12 to regulate the breeding environment. At the same time, a first material loosening mechanism is provided to loosen the material through the material loosening mechanism to improve air permeability.
[0266] The environmental control mechanism, the first material loosening mechanism and the automatic breeding door 2-11 of the present invention can be flexibly adjusted according to the different breeding organisms, and precise control can be performed on each growth stage of the organisms, which can effectively improve equipment utilization and production efficiency.
[0267] The number of aquaculture zones of the present invention is not limited to the above embodiment. A zone can be set for each aquaculture stage according to the characteristics of the aquaculture organisms at different aquaculture stages. The size of each aquaculture zone can be set according to the actual situation and does not require that each aquaculture zone be of the same size.
[0268] like Figure 20As shown, a three-dimensional insect breeding mechanism is composed of twelve layers of four-zone continuous breeding mechanisms 2 and breeding frames 2-13. The structure of each layer of the zoned continuous breeding mechanism 2 is determined according to the breeding situation, and the structure of each layer of the zoned continuous breeding mechanism 2 is allowed to be different. The composition structure of each breeding layer used in this embodiment is the same, and the structure of the zoned continuous breeding mechanism 2 is used. Figure 14 The structure will not be described in detail.
[0269] In this embodiment, ventilation ducts 2-16 are provided on both sides of the first to third level breeding areas. The ventilation ducts are composed of several branch ventilation ducts installed together on both sides of each breeding area. Air valves are provided on the ventilation ducts on the top and bottom floors.
[0270] There are no ventilation ducts on both sides of the fourth-level breeding area, and natural ventilation or overall environmental ventilation is used.
[0271] The bottom and top of the breeding frame can be provided with a breeding sealing mechanism as needed, generally a breeding sealing plate 2-15 or a breeding sealing cover 2-14. In this embodiment, a breeding sealing cover 2-14 is provided at the bottom to seal the lower part of the air-permeable conveyor belt 1-3. No breeding sealing mechanism is provided on the top.
[0272] like Figure 21 As shown, a three-dimensional insect breeding mechanism is composed of twelve layers and eight zones of continuous breeding mechanism 2 and breeding frames 2-13. The structure of each layer of the continuous breeding mechanism 2 is determined according to the breeding situation, and the structure of each layer of the continuous breeding mechanism 2 is allowed to be different. The composition structure of each breeding layer used in this embodiment is the same. Figure 15 The structure will not be described in detail.
[0273] There are no ventilation ducts on both sides of each breeding area, and natural ventilation or overall environmental ventilation is used.
[0274] The bottom and top of the breeding frame can be provided with a breeding sealing mechanism as needed, generally a breeding sealing plate 2-15 or a breeding sealing cover 2-14. In this embodiment, a breeding sealing cover 2-14 is provided at the bottom to seal the lower part of the air-permeable conveyor belt 1-3. No breeding sealing mechanism is provided on the top.
[0275] The above structure is suitable for breeding in places where hot air has a constant temperature all year round.
[0276] The above structures all adopt the mode of setting ventilation ducts on both sides or not setting ventilation ducts on both sides. The mode of setting ventilation ducts on one side can also be adopted as needed. On the basis of the existing double-sided ventilation ducts, one side of the ventilation duct can be removed, and no detailed explanation will be given.
[0277] The operation process of the above equipment is basically the same as that of Example 4 and will not be described in detail.
[0278] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A precise control assembly line type three-dimensional insect culture system, characterized by: It includes two or more three-dimensional insect breeding mechanisms and several layered synchronous cloth feeding devices. The three-dimensional insect breeding mechanism includes a breeding frame and several layers of partitioned continuous breeding mechanisms, and the partitioned continuous breeding mechanisms are installed on the breeding frame; The partitioned continuous breeding mechanism includes an automatic feeding and discharging mechanism, a breeding layer, and an environmental control mechanism. The breeding layer includes breeding side panels and at least three isolation doors. The breeding side panels are arranged on both sides of the automatic feeding and discharging mechanism. Isolation doors are arranged at both ends of the breeding side panels. The breeding side panels, isolation doors, and automatic feeding and discharging mechanism are in contact and sealed to form a breeding space. The breeding space is divided into at least two breeding areas. Each breeding area is provided with an environmental control mechanism, and at least one breeding area is provided with a first material loosening mechanism. Isolation doors are arranged at both ends of at least one breeding area. The structure of the partitioned continuous breeding mechanism on each layer is determined according to the breeding conditions, and the structures of the partitioned continuous breeding mechanisms on each layer are allowed to differ. The layered synchronous feeding and insect throwing device can collect the insect larvae in the three-dimensional insect breeding mechanism and feed the collected insect larvae and other materials into the breeding layer of the three-dimensional insect breeding mechanism at the same time.
2. The three-dimensional aquaculture system according to claim 1, characterized in that: The areas of the different breeding areas are determined according to the breeding conditions, and differences in the areas of different breeding areas are allowed.
3. The three-dimensional farming system according to claim 1, characterized in that: One side or both sides of the partitioned continuous culture mechanism are provided with ventilation ducts; And / or a sealing mechanism is provided on the top of the breeding frame; And / or a sealing mechanism is provided at the bottom of the breeding frame.
4. The three-dimensional farming system according to claim 1, characterized in that: The environmental control mechanism includes one or more of a ventilation mechanism, a temperature control mechanism, a humidity control mechanism, a light control mechanism, a dissolved oxygen control mechanism and a nutrition supplement mechanism.
5. The three-dimensional farming system according to claim 1, characterized in that: The first material loosening mechanism includes a first fixed rod and a plurality of plowshares or rake teeth arranged on the first fixed rod; Or the first material loosening mechanism includes an inclined scraper; Or the first material loosening mechanism is a flipping mechanism.
6. The three-dimensional farming system according to claim 1, characterized in that: The automatic feeding and discharging mechanism includes a roller, a breathable conveyor belt, a breathable support mechanism and sealing support mechanisms at both ends. The breathable conveyor belt is installed on the roller, the breathable support mechanism is arranged between the breathable conveyor belts, and the sealing support mechanism is arranged at both ends of the breathable conveyor belt.
7. The three-dimensional aquaculture system according to claim 6, characterized in that: The air permeable support mechanism is a plurality of support rollers or air permeable support plates.
8. The three-dimensional aquaculture system according to claim 6, characterized in that: The automatic feeding and discharging mechanism further includes at least one of a scraper plate and a blocking strip; The scraper plate is arranged at one end or both ends of the air permeable conveyor belt; The material blocking strip is arranged at one end or both ends of the air permeable conveyor belt, and the material blocking strip is arranged at the position where the air permeable conveyor belt is connected to the roller.
9. The three-dimensional aquaculture system according to claim 1, characterized in that: The breeding side plate is an integral structure or is composed of several separate structures, including an upper frame, a ventilation plate, a lower frame and an elastic arc bottom plate installed together in sequence, and the ventilation plate is provided with air holes.
10. The three-dimensional aquaculture system according to claim 9, characterized in that: The upper end of the ventilation plate at the air inlet end is provided with a first air guide plate.
11. The three-dimensional aquaculture system according to any one of claims 1 to 10, characterized in that: The layered synchronous material distribution and insect throwing device includes a material distribution lifting mechanism, a material distribution mechanism, a small larvae collection mechanism and an insect throwing mechanism; The material distribution mechanism is used to place the material into the breeding equipment according to a certain thickness and width; The small larvae collecting mechanism is used to collect small larvae that have been cultured for a certain period of time; The insect throwing mechanism is used to throw the small larvae into the breeding equipment simultaneously with the spreading of the materials; The material distributing mechanism is arranged on the material distributing lifting mechanism, the insect throwing mechanism is arranged at the material discharging end of the material distributing mechanism, and the small larvae collecting mechanism is connected with the insect throwing mechanism or the material distributing mechanism.
12. The three-dimensional farming system according to claim 11, characterized in that: The small larvae collecting mechanism includes a receiving plate and a cloth retractable mechanism. The lower end of the receiving plate is connected to the edge of the insect throwing mechanism or the cloth distributing mechanism, and the upper end is inclined outward. The cloth retractable mechanism is installed together with the receiving plate. and / or the material distributing mechanism comprises a material distributing frame, a material frame, a material conveying device and a material receiving mechanism, the material frame, the material conveying device and the material receiving mechanism are arranged on the material distributing frame, the material frame is provided with a material discharge port, the material discharge port is provided with a second automatic door, the material conveying device is arranged below the material frame for conveying materials, the material receiving mechanism is arranged at the unloading end of the material conveying device for receiving the falling materials and conveying them to the breeding platform, the material frame is a box body without a bottom on both the upper and lower sides, the material conveying device is a second belt conveyor, the upper surface of the second belt conveyor is in contact with the four sides of the material frame; the material receiving mechanism comprises a third belt conveyor, a support plate, a slide and a receiving hydraulic rod, the support plate is installed on both sides of the third belt conveyor, the bottom of the support plate is provided with a pulley, the pulley is installed together with the slide, the slide is installed on the material frame, the rear end of the support plate is installed together with the receiving hydraulic rod, and the receiving hydraulic rod is fixed to the rear end of the slide; And / or the insect throwing mechanism includes an insect throwing box, a feeding bin, an insect throwing frame and a third automatic door, the interior of the insect box is divided into several quantitative bins by a partition plate, the insect box and the feeding bin are installed together, and the insect throwing frame is installed together with the feeding bin or the insect box; the third automatic door is arranged on the top of the quantitative bin.
13. The three-dimensional aquaculture system according to claim 12, characterized in that: The small larvae collection mechanism includes a first material conveying mechanism and a larvae moving track. The first material conveying mechanism is provided with baffles around it. One end or both ends of the first material conveying mechanism is provided with a first automatic door. The first material conveying mechanism is installed together with the larvae moving track, and the larvae moving track is installed on the cloth mechanism. The first material conveying mechanism is a first belt conveyor.
14. The three-dimensional aquaculture system according to claim 12, characterized in that: A scraper and / or a brush is provided inside the upper end of the receiving plate; And / or the discharge end of the third belt conveyor is provided with a second material loosening mechanism.
15. The three-dimensional aquaculture system according to claim 14, characterized in that: The second material loosening mechanism includes a second fixed rod and a plurality of plowshares or rake teeth arranged on the second fixed rod; Or the second material loosening mechanism is an inclined scraper, and the scraper is fixed on the main frame; Or the second material loosening mechanism is a flipping mechanism.
16. The three-dimensional aquaculture system according to claim 13, characterized in that: The first automatic door comprises an insect throwing door plate and a power mechanism, wherein the power mechanism is installed together with the insect throwing door plate, and the power mechanism is an insect throwing electric push rod, a hydraulic cylinder or an air cylinder.
17. The three-dimensional aquaculture system according to claim 11, characterized in that: The cloth lifting mechanism is provided with a cloth moving mechanism.
18. The three-dimensional aquaculture system according to claim 17, characterized in that: The cloth moving mechanism is a moving wheel or track arranged below the cloth lifting mechanism.
19. The three-dimensional aquaculture system according to claim 11, characterized in that: A stirring mechanism and / or a metering mechanism is provided on the material distributing mechanism.
20. The three-dimensional aquaculture system according to any one of claims 1 to 19, characterized in that: The three-dimensional farming system also includes a multi-layer material synchronous penetration air-drying device, which includes an air-drying frame, several layers of breathable material boxes, several breathable conveying mechanisms, several second air guide plates and a ventilation mechanism. The bottom of the air-drying frame is provided with an air-drying sealed lower cover, the air-drying sealed lower cover is provided with an air inlet, and the lower end of the air inlet is provided with a second air guide plate for guiding the upward flow of air. The breathable conveying mechanism is installed on the air-drying frame, and the breathable material box is provided on the breathable conveying mechanism. Both ends of the breathable material box are in contact and sealed with the air-drying frame or the breathable conveying mechanism. The permeable conveying mechanism is a belt conveyor, the belt of the belt conveyor is a permeable belt, the permeable material box includes air-drying side panels arranged on both sides of the belt conveyor and sealed doors at both ends, the air-drying side panels are connected to the belt conveyor; the air-drying side panels are provided with air inlets and air outlets, and the sealed doors are in contact and sealed with the frame or the permeable conveying mechanism; One side of the second air guide plate is in contact and sealed with the lower end of the air inlet, and the other side is in contact and sealed with the upper end of the air outlet. The ventilation mechanism is arranged on one side or both sides of the frame of the breathable material box. One side of the second air guide plate is movably connected to the frame, and the other side of the air guide plate is provided with an air-drying telescopic mechanism.
21. The three-dimensional aquaculture system according to claim 20, characterized in that: The ventilation mechanism comprises a bellows covering the air-drying frame, and the bellows is provided with an air-drying fan.
22. The three-dimensional aquaculture system according to claim 20, characterized in that: The top of the air-drying frame is provided with an air-drying sealed upper cover, and / or the air-drying sealed lower cover is provided with an air outlet.
Citation Information
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