A tail vegetable dehydration treatment device and method
By designing a dehydration treatment device for tail dishes with integrated cutting, crushing and dehydration functions, efficient treatment is performed using filter slag screen cylinder and cutting blade, and efficient dehydration is achieved through centrifugal force and ball clearing mechanism, the problem of inefficiency of existing dehydration treatment methods is solved, and the treatment efficiency and resource utilization are significantly improved.
Patent Information
- Application Number
- CN202510195656.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-02-21
AI Technical Summary
The existing dehydration treatment methods for dehydration of end dishes are cumbersome and inefficient, which increases the processing cost and leads to the abandonment of a large number of dehydrated dishes.
A dehydration treatment device for tail dishes is designed, integrating cutting, crushing and dehydration functions. It uses filter slag screen cylinder and cutting blade for efficient cutting and crushing, and dehydration is achieved through centrifugal force. At the same time, a clear ball is used to prevent the filter hole from being blocked.
It significantly improves the dehydration efficiency of the end dish, simplifies the processing process, reduces energy consumption and maintenance costs, and realizes the efficient recycling of the end dish resources.
Smart Images

Figure CN119655455B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field related to juice extraction, and in particular to a device and method for dehydrating waste vegetables. Background Art
[0002] Dehydration of waste vegetables is an extremely effective waste vegetable management method. Its core purpose is to significantly reduce the volume and weight of waste vegetables, thereby greatly facilitating the subsequent storage, transportation and resource utilization process. During the vegetable harvesting process, a large amount of waste vegetables are often abandoned in the fields, which not only causes a huge waste of resources, but also poses potential pressure on the environment. It is worth noting that waste vegetables contain a wealth of usable ingredients: their juice is rich in nutrients and can be converted into high-quality organic fertilizer after proper processing; and the remaining waste residue is a potential source of feed in animal husbandry.
[0003] However, in actual operation, the processing of waste vegetables usually involves a series of complex processes such as crushing, squeezing and dehydration. These steps are not only cumbersome, but also time-consuming and labor-intensive, increasing the processing cost. Due to the numerous operating procedures and low efficiency of traditional waste vegetable dehydration methods, coupled with the high cost of investment, many farmers are discouraged, and ultimately a large amount of waste vegetables are still helplessly abandoned in the fields.
[0004] In view of this, there is an urgent need to develop a lightweight and easy-to-maintain tail vegetable dehydration tool that can be operated efficiently directly in the field, simplify the processing process, and reduce energy consumption and maintenance costs. The ideal tail vegetable dehydration equipment should have the following characteristics: compact structure, easy to carry to the field for use; simple operation, reducing manpower requirements; high dehydration efficiency, can quickly reduce the water content of tail vegetables while retaining its valuable components; simple maintenance, reducing maintenance costs in long-term use. By introducing such innovative technologies, we can effectively promote the recycling of tail vegetable resources and reduce waste. Summary of the invention
[0005] The present invention provides a waste vegetable dehydration processing device and method, which have the advantage of direct centrifugal dehydration after cutting, and are used to solve the problem of multiple steps in the waste vegetable processing process mentioned in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a waste vegetable dehydration processing device, comprising: a chassis, a juice box is installed on the surface, and a support base is fixed inside the juice box; a filter residue screen cylinder is movably installed on the outside of the support base, and the outside of the filter residue screen cylinder is provided with filter holes for filtering the waste vegetable juice; a juice discharge pipe is fixed on the side of the chassis and is used to discharge the collected waste vegetable juice to the outside; a motor is regulated by a control console on the chassis, the motor is fixed on the top of the juice box, and a clearing cylinder rack is installed on the output shaft of the motor, and a clearing ball is provided on the outside of the clearing cylinder rack; a central shaft, one central shaft is coaxially fixed with the rotating shaft of the clearing cylinder rack, and the top of the other central shaft is fastened with a cutting blade located inside the filter residue screen cylinder, and the two central shafts are connected by a transmission assembly.
[0007] Furthermore, a slag discharge push cylinder is movably installed on the inner side of the support base, a circular ring-shaped boss is arranged on the outer top of the slag discharge push cylinder, and the cross-sectional shape of the boss is a right-angled trapezoid, the inclined surface of the right-angled trapezoid is set as a lifting inclined surface, and a guide rod is fixedly connected to the bottom of the boss, and a reset spring is arranged on the outer side of the guide rod, the top of the reset spring is fixed on the boss, and the bottom is fixed on the upper surface of the support base; the clearing ball arranged on the outer side of the clearing cylinder frame is hemispherical, and the clearing ball has two ball diameters, and the clearing balls with smaller and larger ball diameters are arranged alternately, and the clearing balls with larger ball diameters can pass through the filter holes and reach the lifting inclined surface at the same time, and the clearing balls with larger ball diameters are arranged obliquely upward on the outer side of the clearing cylinder frame.
[0008] Furthermore, a slag discharge channel is provided on the top of the juice extraction box.
[0009] Furthermore, a transmission plate is fastened to the top of the filter screen cylinder, a feeding cylinder is movably mounted in the transmission plate, a booster ring frame located above the slag discharge push cylinder is fixedly mounted at the bottom of the feeding cylinder, a booster push rod is movably mounted on the transmission plate and pressurizes against the top of the booster ring frame, and a spring is arranged between the booster push rod and the transmission plate.
[0010] Furthermore, the boost ring frame is an annular cylindrical shape, and a conical inclined surface is arranged at the bottom of the boost ring frame.
[0011] Furthermore, a slag sweeping block is fastened to the transmission disc.
[0012] Furthermore, an annular tooth row is arranged on the top of the boost ring frame, a material-shifting slider is movably installed on the top of the slag discharge push cylinder, and a tension spring is connected between the material-shifting slider and the slag discharge push cylinder, the top of the material-shifting slider is arranged as an inclined surface, and a stop groove is opened on the inner side of the boost ring frame.
[0013] Furthermore, the large-diameter clearing ball near the top of the clearing drum frame is provided with four straight line segments, and the four straight line segments are relatively parallel.
[0014] Furthermore, a slag discharge baffle is provided at the bottom of the booster ring frame.
[0015] A method for dehydrating tail vegetables comprises the following steps:
[0016] S1. Move the chassis to the field or the designated waste vegetable processing location to ensure that the equipment is stable and easy to operate.
[0017] S2. Control the motor to rotate through the console. This is the starting step of the entire workflow and provides power for subsequent equipment operation.
[0018] S3. The rotation of the motor drives the clearing drum frame to rotate accordingly. Driven by the clearing drum frame, the clearing balls cooperate with the filter holes on the filter sieve drum, and this cooperation causes the filter sieve drum to start rotating.
[0019] S4. Through the transmission action of the transmission assembly, the central shaft is driven, and then the cutting blades rotate synchronously. The rotation direction of the cutting blades is opposite to the rotation direction of the filter screen drum. This reverse rotation helps to cut and crush the tail vegetables more effectively.
[0020] S5. After the filter residue screen drum and the cutting blade are both in a rotating state, the waste vegetables to be processed are put into the filter residue screen drum; at this time, the cutting blade cuts and crushes the waste vegetables, breaking them into smaller particles.
[0021] S6. Under the action of centrifugal force, the juice in the cut and broken tail vegetables is squeezed out through the filter holes of the filter screen; the juice then flows along a specific path and finally flows out from the juice discharge pipe, thereby realizing the extraction of the juice in the tail vegetables.
[0022] S7. The vegetable residue filtered by the filter residue screen cylinder remains inside the screen cylinder.
[0023] The present invention has the following beneficial effects:
[0024] The present invention provides a waste vegetable dehydration treatment device and method, which integrates the cutting, crushing and dehydration functions. The device is characterized in that a filter residue screen cylinder is arranged inside the device, and a sharp cutting blade is installed in the screen cylinder for efficiently cutting and crushing the waste vegetables. In order to improve the dehydration efficiency and prevent the filter holes from being blocked, a clearing cylinder rack is specially provided, and clearing balls are installed on the outside of the clearing cylinder rack, and these clearing balls are tightly matched with the filter holes on the filter residue screen cylinder.
[0025] When working, the filter screen and the cutting blade rotate in opposite directions. This design not only promotes the uniform cutting of the waste, but also directly acts on the crushed waste through centrifugal force to achieve efficient dehydration. At the same time, the clearing cylinder rack drives the clearing ball to continuously reach the filter hole, effectively avoiding the accumulation and blockage of waste residue, significantly reducing the need for manual cleaning of the filter screen in the later stage, and reducing maintenance costs.
[0026] In addition, the device has an overall lightweight design, integrating the complex crushing and dehydration processes into a single device, greatly reducing the weight of the device, making it easier for operators to carry it to the fields and process the waste vegetables immediately. This design not only improves work efficiency, but also reduces the time and cost consumption during the equipment transportation process.
[0027] To sum up, the waste vegetable dehydration processing device and method, through innovative cutting and crushing and centrifugal dehydration technology, combined with the anti-blocking mechanism of the clearing ball, not only significantly improves the waste vegetable dehydration efficiency and quality, but also realizes the lightweight and portability of the equipment, providing a more efficient and convenient solution for waste vegetable processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The accompanying drawings, which constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, serve to explain the principles of the present disclosure.
[0029] The present invention may be more clearly understood from the following detailed description with reference to the accompanying drawings, in which:
[0030] Figure 1 It is a schematic diagram of the overall external three-dimensional structure of the present invention;
[0031] Figure 2 It is a schematic diagram of the overall internal three-dimensional structure of the present invention;
[0032] Figure 3 It is a schematic diagram of the overall front planar cross-sectional structure of the present invention;
[0033] Figure 4 for Figure 3 The enlarged structural diagram at E in the middle;
[0034] Figure 5 for Figure 3 The enlarged structural diagram at F in the middle;
[0035] Figure 6 This is a schematic diagram of the position and structure of the slag discharge push tube;
[0036] Figure 7 It is a schematic diagram of the three-dimensional structure of the boost ring frame;
[0037] Figure 8 It is a schematic diagram of the installation position of the material-shifting slider and its three-dimensional structure;
[0038] Fig. 9 for Figure 8 The schematic diagram of the structure at G in the middle is enlarged;
[0039] Fig.10 It is the side expansion of the clearing drum rack and the distribution path diagram of the clearing balls.
[0040] In the figure: 1. chassis; 101. juice discharge pipe; 2. juice extraction box; 201. slag discharge channel; 3. control console; 4. motor; 5. transmission plate; 501. slag sweeping block; 6. feeding barrel; 7. clearing barrel rack; 700. clearing ball; 8. transmission assembly; 9. center axis; 10. slag filter barrel; 11. cutting blade; 12. reset spring; 120. guide rod; 13. booster ring rack; 130. anti-rotation groove; 131. slag discharge baffle; 14. material discharging slider; 15. slag discharge push barrel; 150. lifting slope; 16. booster top rod; 17. support base. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] For example, see Figure 1 It can be seen that the four corners of the chassis 1 are provided with lifting ears to facilitate the lifting of the entire device. In addition, universal wheels can be installed on the four legs to facilitate the handling of the chassis 1. Figure 2 , Figure 3 and Figure 5 It can be seen that the juicer box 2 is fastened to the surface of the chassis 1 by bolts, a support base 17 is fixed inside the juicer box 2, and the residue screen cylinder 10 is movably installed on the outside of the support base 17. It can be seen that the support base 17 can provide support for the residue screen cylinder 10 on the one hand, and on the other hand, the support base 17 can limit the movement of the residue screen cylinder 10, so that the residue screen cylinder 10 can only rotate on the outside of the support base 17. Filter holes are arranged on the outside of the residue screen cylinder 10, and the filter holes can dehydrate the crushed waste vegetables. Figure 2 It can be seen that the dehydrated vegetable juice will flow into the interior of the chassis 1, and finally be discharged from the juice discharge pipe 101 fixedly installed on the side of the chassis 1. The discharged juice can be collected in a barrel.
[0043] The motor 4 is fixed on the top of the juice box 2. Figure 3It can be clearly seen that the output shaft of the motor 4 extends into the interior of the juicer box 2 and is tightly connected to a clearing cylinder frame 7 coaxial therewith. A plurality of clearing balls 700 corresponding to the filter holes on the filter sieve cylinder 10 are arranged on the outer side of the clearing cylinder frame 7. When the clearing cylinder frame 7 is driven by the motor 4 to rotate, the clearing balls 700 cooperate with the filter holes in the filter sieve cylinder 10, thereby driving the filter sieve cylinder 10 to rotate synchronously. In addition, a central axis 9 coaxial with the filter sieve cylinder 10 is movably arranged on the inner side of the chassis 1, and a transmission assembly 8 is used to connect the central axis 9 and the output shaft of the motor 4. Generally, the transmission assembly 8 can be set as a pulley or sprocket assembly to ensure that the output shaft of the motor 4 and the central axis 9 rotate synchronously in the same direction. In more detail, in actual application, combined with Figure 3 It can be clearly seen that there are two central shafts 9, one central shaft 9 is fastened to the rotating shaft of the clearing drum frame 7 by a flange, and the top of the other central shaft 9 is fastened to a cutting blade 11 by a flange, and the cutting blade 11 is located inside the filter residue screen cylinder 10. When the tail vegetables in the field are poured into the filter residue screen cylinder 10, the control console 3 on the chassis 1 is used to control the motor 4 to rotate, so that the motor 4 drives the cutting blade 11 and the filter residue screen cylinder 10 to rotate continuously in opposite directions. It should be noted that the power supply of the motor 4 can be a variety of ways such as a battery or an external power supply, and the power supply method can be selected as needed according to different use environments.
[0044] In terms of application, the chassis 1 is carried to the field, and the control console 3 drives the motor 4 to rotate. When the clearing drum frame 7 rotates, the clearing ball 700 and the filter hole are used to drive the filter residue screen drum 10 to rotate; at the same time, the central shaft 9 is driven by the transmission component 8 to drive the cutting blade 11 to rotate synchronously, but the rotation direction of the cutting blade 11 is opposite to that of the filter residue screen drum 10. In more detail, as Figure 3 As shown, when the motor 4 drives the clearing drum frame 7 and the central shaft 9 coaxial therewith to rotate clockwise, the clockwise rotating 7 forces the filter residue screen cylinder 10 to rotate counterclockwise, and the transmission assembly 8 is used to transmit the two central shafts 9, forcing the central shaft 9 connected to the cutting blade 11 to rotate clockwise synchronously, and the clockwise rotating cutting blade 11 is finally placed in the counterclockwise rotating filter residue screen cylinder 10, and then the waste vegetables to be processed are thrown into the filter residue screen cylinder 10, and the waste vegetables are cut and crushed by the cutting blade 11. Under the action of centrifugal force, the waste vegetable juice is discharged from the filter hole and finally discharged from the juice discharge pipe 101, completing the extraction of the juice in the waste vegetables; at the same time, the filtered waste vegetable residue remains in the filter residue screen cylinder 10.
[0045] It can be seen that the processing method of the first embodiment is more convenient for collecting the juice of the tail vegetables, and the cutting and centrifugal dehydration are carried out simultaneously, which greatly reduces the volume of the equipment, realizes the lightweight of the equipment, and is more convenient for the tail vegetable processing work in the field and other environments. More importantly, the coordinated transmission of the clearing ball 700 and the filter hole not only ensures that the filter residue screen drum 10 can rotate to complete the dehydration of the crushed tail vegetables, but also uses the clearing ball 700 to push the filter hole in the opposite direction to avoid the filter hole from being blocked, thereby ensuring that during the long-term tail vegetable processing process, the operator does not need to frequently clear the filter residue screen drum 10 for maintenance.
[0046] The second embodiment is further improved on the basis of the first embodiment. In the first embodiment, as the tail vegetables are continuously put into the filter residue screen cylinder 10, the tail vegetable residue in the filter residue screen cylinder 10 cannot be discharged in time, which causes the tail vegetable residue in the filter residue screen cylinder 10 to continuously accumulate, and finally the tail vegetables cannot be continuously processed. In order to solve this problem, the second embodiment of the present invention can refer to Figure 3-Figure 6 It can be seen that a slag discharge push cylinder 15 is movably mounted inside the support base 17; a protruding annular boss is arranged near the top of the outer side of the slag discharge push cylinder 15, and the cross-sectional shape of the boss is a right-angled trapezoid, wherein the inclined surface of the right-angled trapezoid is set as a lifting inclined surface 150. Figure 6 It can be seen in detail that the bottom of the boss is fixedly connected to a plurality of guide rods 120 passing through the support base 17, and the guide rods 120 can be used to limit the movement of the slag discharge push tube 15, forcing it to only reciprocate up and down. A reset spring 12 is arranged on the outside of each guide rod 120, the top of the reset spring 12 is fixed on the boss, and the bottom is fixed on the upper surface of the support base 17, so that the slag discharge push tube 15 is always forced to move downward under the elastic force of the reset spring 12.
[0047] Correspondingly, the combination Figure 4 and Fig.10 It can be seen that a plurality of equally spaced clearing balls 700 are arranged on the outside of the clearing drum frame 7. The clearing balls 700 are not of a single specification. Specifically, the clearing balls 700 are hemispherical but have two ball diameters. The clearing balls 700 of smaller and larger diameters are arranged alternately, so that when they cooperate with the filter holes, they can both drive the filter residue screen drum 10 to rotate. The difference is that the clearing balls 700 of smaller diameter cannot penetrate the depth of the filter holes when they cooperate with the filter holes; similarly, the clearing balls 700 of larger diameter can penetrate the filter holes and reach the lifting slope 150 at the same time. Reference Fig.10It can be seen that the clearing balls 700 with a larger ball diameter are arranged obliquely upward on the outside of the clearing drum rack 7. The advantage of this arrangement is that, under normal conditions, the slag discharge push cylinder 15 moves to the lowest position on the inside of the filter residue screen cylinder 10 under the elastic force of the reset tension spring 12. When the motor 4 drives the filter residue screen cylinder 10 and the cutting blade 11 to rotate, the cutting blade 11 cuts the tail vegetables into pieces, and under the action of centrifugal force, the juice in the tail vegetables is discharged from the filter holes to the inside of the chassis 1. At the same time, when the clearing drum rack 7 drives the clearing balls 700 to rotate, the clearing balls 700 with a larger ball diameter and located at the bottom of the clearing drum rack 7 rotate (this point can be referred to Fig.10 The lowest clearing ball 700 in the lower left corner), and then the clearing ball 700 with a larger diameter passes through the filter hole and hits the lifting slope 150, under the trend of the slope, the slag discharge push tube 15 is forced to have a tendency to move upward. As the clearing cylinder rack 7 drives the clearing balls 700 to rotate continuously, the clearing balls 700 with larger ball diameters successively hit the lifting slope 150, so that the slag discharge push tube 15 has a tendency to move upward. In this process, on the one hand, the slag discharge push tube 15 goes up and pulls and stretches the reset tension spring 12, and on the other hand, the inner side of the upward slag discharge push tube 15 will be wrapped around the outer side of the cutting blade 11, and the outer side of the cutting blade 11 is relatively close to the inner side of the slag discharge push tube 15, ensuring that the tail vegetables entering the filter residue screen cylinder 10 can be fully cut by the cutting blade 11, avoiding the problem of cutting dead corners of the cutting blade 11. When the residue pushing cylinder 15 moves upward, the vegetable residue in the area between the outer side of the cutting blade 11 and the inner side of the residue screen cylinder 10 will be pushed upward until the vegetable residue enters the residue discharge channel 201 set on the top of the juice box 2, so that the vegetable residue is discharged from the residue screen cylinder 10.
[0048] When the slag push cylinder 15 pushes the vegetable residue upward, since the distance between the outer side of the cutting blade 11 and the residue screen cylinder 10 is relatively constant, if the volume of the waste vegetables is larger than the distance, the cutting blade 11 will chop the larger volume of the vegetable residue again to further reduce the volume of the waste vegetables. Therefore, by using the slag push cylinder 15 to push the vegetable residue upward to discharge it, the volume of the vegetable residue can also be screened to ensure that the large volume of waste vegetables can be cut and crushed. However, in actual application, if the top of the slag push cylinder 15 is higher than the cutting blade 11, the large volume of waste vegetables above the slag push cylinder 15 will not be cut by the cutting blade 11. Moreover, although centrifugal dehydration can remove most of the juice in the vegetable residue, there is still a small amount of juice in the vegetable residue, which results in the output vegetable residue still containing juice. In order to further extract the remaining juice in the vegetable residue, combined with Figure 3 , Figure 4 and Figure 7It can be clearly seen that there is a transmission disc 5 fastened by a screw at the top of the filter residue screen cylinder 10, a feeding cylinder 6 is movably mounted in the transmission disc 5, and a booster ring frame 13 located above the slag discharge push cylinder 15 is fixedly mounted at the bottom of the feeding cylinder 6. Since the booster ring frame 13 is an annular cylindrical shape and a conical inclined surface is arranged at the bottom of the booster ring frame 13, when the slag discharge push cylinder 15 pushes the dehydrated vegetable residue to move upward, the booster push rod 16 movably mounted on the transmission disc 5 is pressed against the top of the booster ring frame 13. A spring is arranged between the booster push rod 16 and the transmission disc 5 and is sleeved on the outside of the booster push rod 16. Therefore, the booster ring frame 13 has a tendency to move downward. After the dehydrated vegetable residue is pushed upward by the slag discharge push cylinder 15, the dehydrated vegetable residue is pressed by the extrusion between the two, so that the remaining juice in the vegetable residue is squeezed out and discharged from the filter hole. As the clearing ball 700 with a larger ball diameter continues to push the lifting slope 150, it will eventually make the slag push tube 15 continue to move upward and press the spring outside the boost push rod 16 until the vegetable residue at the top of the slag push tube 15 and the slag discharge channel 201 are at the same height. Since the bottom of the boost ring frame 13 is a conical slope, it will further push the vegetable residue in the slag push tube 15 to be discharged into the slag discharge channel 201, so that the vegetable residue above the slag push tube 15 is easier to be discharged into the slag discharge channel 201. In addition, there is a slag sweeping block 501 fastened by bolts on the transmission disc 5. When the slag sweeping block 501 rotates with the transmission disc 5, it will sweep the vegetable residue in the slag discharge channel 201 outward to ensure that the vegetable residue will not accumulate in the slag discharge channel 201.
[0049] Furthermore, an annular tooth row is arranged on the top of the boost ring frame 13. When the boost push rod 16 is pressed against the tooth row by the spring force, the contact strength between the boost ring frame 13 and the boost push rod 16 can be increased, so that when the transmission plate 5 rotates, the boost ring frame 13 can be driven to rotate synchronously through the boost push rod 16; at the same time, combined with Figure 8 and Fig. 9 It can be seen that a material-pickup slider 14 is movably installed on the top of the slag-discharging push tube 15, and a tension spring is connected between the material-pickup slider 14 and the slag-discharging push tube 15. Under the action of the tension spring, the material-pickup slider 14 always has a tendency to be pushed out radially along the slag-discharging push tube 15. In addition, the top of the material-pickup slider 14 is set as an inclined surface. When the boost ring frame 13 presses on the inclined surface on the material-pickup slider 14, the material-pickup slider 14 can move radially along the slag-discharging push tube 15, and the material-pickup slider 14 has a tendency to move toward the center line direction of the slag-discharging push tube 15. Correspondingly, a rotation-stopping groove 130 is opened on the inner side of the boost ring frame 13. When the material-pickup slider 14 reaches the rotation-stopping groove 130, the boost ring frame 13 can be restricted from rotating.
[0050] refer to Fig.10 It can be seen that the large-diameter clearing ball 700 has a horizontal straight section after approaching the top of the clearing cylinder frame 7. The straight section has four sections. The specific application process is as follows:
[0051] by Fig.10 The maximum ball diameter in the lower left corner is the starting point. Under normal circumstances, under the pull of the reset tension spring 12, the slag discharge push cylinder 15 moves downward to the bottom limit, and the tail vegetables are fed into the filter residue screen cylinder 10 through the feeding cylinder 6. As the control console 3 controls the motor 4 to start, the clearing cylinder frame 7 drives the filter residue screen cylinder 10 to rotate through the clearing ball 700, and the transmission assembly 8 drives the central axis 9 to make the cutting blade 11 rotate synchronously. The cutting blade 11 is used to cut the tail vegetables, and the cut tail vegetable juice flows into the chassis 1 through the filter holes on the filter residue screen cylinder 10, and is finally discharged from the juice discharge pipe 101.
[0052] At the same time, as the clearing cylinder frame 7 drives the clearing ball 700 to rotate, the clearing ball 700 with a large diameter hits the lifting slope 150, forcing the slag discharge push cylinder 15 to move upward, and pushes the tail vegetable residue attached to the inner side of the filter residue screen cylinder 10 upward. At the same time, the upward movement of the slag discharge push cylinder 15 causes the distance between the cutting blade 11 and the inner side of the slag discharge push cylinder 15 to shorten, thereby reducing the cutting blind angle of the cutting blade 11.
[0053] When the slag discharge push cylinder 15 is upward and close to the boost ring frame 13, since there is a sufficient amount of tailings in the filter residue screen cylinder 10, this may cause the tailings to accumulate between the slag discharge push cylinder 15 and the boost ring frame 13, so that when the slag discharge push cylinder 15 is not close to the boost ring frame 13, the two have already squeezed the tailings, including the uncut tailings. In order to ensure that this part of the tailings can be cut, when the slag discharge push cylinder 15 is close to the boost ring frame 13, the material-dipping slider 14 is always pressed against the inner side of the filter residue screen cylinder 10 under the drive of the tension spring. Therefore, when the boost ring frame 13 and the slag discharge push cylinder 15 squeeze this part of the tailings due to the shortening of the spacing between them, the boost ring frame 13 has a tendency to drive the tailings between the two to follow the rotation of the filter residue screen cylinder 10, and is blocked by the material-dipping slider 14, so that the tailings are pushed out between the two to the top of the cutting blade 11.
[0054] As the slag discharge push cylinder 15 moves further upward, the booster ring frame 13 will first contact the material-discharging slider 14. During the upward movement of the slag discharge push cylinder 15, the inclined surface of the material-discharging slider 14 is pressed by the booster ring frame 13, causing it to move toward the center of the slag discharge push cylinder 15 until the booster ring frame 13 passes over the material-discharging slider 14 and reaches the top of the slag discharge push cylinder 15. At this time, Fig.10 The large ball diameter in the middle enters the first horizontal section. During this process, the slag removal push tube 15 maintains the original height. When the clearing cylinder frame 7 drives the booster ring frame 13 to rotate, since the booster ring frame 13 is relatively close to the top outer side of the slag removal push tube 15, the cutting between the two can cut the tail vegetables between the inside and outside of the slag removal push tube 15.
[0055] Afterwards, when the clearing cylinder frame 7 drives the second large-diameter clearing ball 700 to the lifting inclined plane 150, the lifting inclined plane 150 moves upward and maintains this position. At this time, the material-digging slider 14 enters the anti-rotation groove 130, thereby increasing the rotation resistance of the boosting ring frame 13, and the vegetable residue between the outer side of the slag discharge push cylinder 15 and the boosting ring frame 13 is dehydrated under pressure, and the juice is discharged from the filter holes on the filter residue screen cylinder 10. In addition, since the material-digging slider 14 limits the movement of the boosting ring frame 13, when the boosting push rod 16 rotates with the filter residue screen cylinder 10, the boosting push rod 16 will pass over the annular tooth row at the top of the boosting ring frame 13. In the process of passing, the boosting push rod 16 will further pressurize the spring, thereby further enhancing the extrusion strength between the boosting ring frame 13 and the slag discharge push cylinder 15. Secondly, when the clearing cylinder frame 7 drives the clearing ball 700 to enter the third horizontal section, the slag discharge push cylinder 15 moves upward again, thereby further enhancing the pressure on the vegetable residue.
[0056] When the large-diameter clearing ball 700 has completed the last horizontal section, the boss on the outside of the slag discharge push cylinder 15 will also reach the height of the slag discharge channel 201. Since the booster push rod 16 tends to move downward under the push of the spring, the vegetable residue squeezed on the slag discharge push cylinder 15 is pushed into the slag discharge channel 201 by the inclined surface of the booster ring frame 13. In order to prevent the vegetable residue from being easily separated after squeezing, the booster ring frame 13 is used to push the vegetable residue squeezed on the slag discharge push cylinder 15 into the slag discharge channel 201. Figure 7 It can be clearly seen that a plurality of slag discharge baffles 131 are arranged at the bottom of the boost ring frame 13. When the boost ring frame 13 descends, the slag discharge baffles 131 also abut against the vegetable residue at the outer top of the slag discharge push cylinder 15. As the boost ring frame 13 descends, the material discharging slider 14 will be relatively upward and disengaged from the anti-rotation groove 130, thereby releasing the movement lock of the boost ring frame 13. At this time, when the filter residue screen drum 10 drives the boost ring frame 13 to move through the boost push rod 16, the vegetable residue squeezed from the top of the slag discharge push cylinder 15 can be thrown into the slag discharge channel 201 through the slag discharge baffles 131 on the boost ring frame 13, thereby completing the discharge of the vegetable residue.
[0057] Finally, when the last section of the large-diameter clearing ball 700 movement is completed, the large-diameter clearing ball 700 no longer provides power for the slag discharge push cylinder 15 to move upward, and under the tension of the reset tension spring 12, the slag discharge push cylinder 15 will be driven to quickly descend to the normal position, waiting for the clearing cylinder frame 7 to drive the clearing ball 700 to rotate again, so that the slag discharge push cylinder 15 periodically moves up and down, so that the vegetable residue in the filter residue screen cylinder 10 is centrifugally dehydrated and then squeezed and dehydrated, so that the juice in the final vegetable residue can be discharged and collected as much as possible.
Claims
1. A waste vegetable dehydration treatment device, characterized in that: include: A chassis (1) having a juicer box (2) mounted on its surface, and a support base (17) fixed inside the juicer box (2); A filter residue sieve cylinder (10) is movably mounted on the outside of the support base (17), and filter holes for filtering the tail vegetable juice are arranged on the outside of the filter residue sieve cylinder (10); A juice discharge pipe (101) is fixed to the side of the chassis (1) and is used to discharge the collected tail vegetable juice to the outside; The motor (4) is controlled by the control console (3) on the chassis (1), the motor (4) is fixed on the top of the juice extraction box (2), and a clearing cylinder rack (7) is installed on the output shaft of the motor (4), and a clearing ball (700) is arranged on the outside of the clearing cylinder rack (7); Central shafts (9), one central shaft (9) is coaxially fixed to the rotating shaft of the blockage clearing drum frame (7), the top of the other central shaft (9) is fastened with a cutting blade (11) located inside the filter residue screen drum (10), and the two central shafts (9) are connected by transmission assembly (8); A slag discharge push cylinder (15) is movably mounted on the inner side of the support base (17); a circular boss is arranged on the outer top of the slag discharge push cylinder (15); the cross-sectional shape of the boss is a right-angled trapezoid; the inclined surface of the right-angled trapezoid is set as a lifting inclined surface (150); a guide rod (120) is fixedly connected to the bottom of the boss; a reset tension spring (12) is arranged on the outer side of the guide rod (120); the top of the reset tension spring (12) is fixed to the boss, and the bottom is fixed to the upper surface of the support base (17); The blockage clearing balls (700) arranged outside the blockage clearing drum frame (7) are hemispherical, and the blockage clearing balls (700) have two ball diameters. The blockage clearing balls (700) with smaller and larger ball diameters are arranged alternately. The blockage clearing balls (700) with the larger ball diameter can pass through the filter holes and abut against the lifting inclined surface (150). The blockage clearing balls (700) with the larger ball diameter are arranged obliquely upward outside the blockage clearing drum frame (7).
2. The tail vegetable dehydration processing device according to claim 1, characterized in that: A slag discharge channel (201) is provided on the top of the juice extraction box (2).
3. The tail vegetable dehydration processing device according to claim 1 is characterized in that: The top of the filter sieve cylinder (10) is tightly connected to a transmission disc (5), a feeding cylinder (6) is movably mounted in the transmission disc (5), a booster ring frame (13) located above the slag discharge push cylinder (15) is fixedly mounted at the bottom of the feeding cylinder (6), a booster push rod (16) is movably mounted on the transmission disc (5) and abuts against the top of the booster ring frame (13), and a spring is arranged between the booster push rod (16) and the transmission disc (5).
4. The tail vegetable dehydration processing device according to claim 3 is characterized in that: The boost ring frame (13) is annular and cylindrical, and a conical inclined surface is provided at the bottom of the boost ring frame (13).
5. The tail vegetable dehydration processing device according to claim 3 is characterized in that: A slag sweeping block (501) is fastened to the driving disc (5).
6. The tail vegetable dehydration processing device according to claim 3 is characterized in that: An annular tooth row is arranged on the top of the boost ring frame (13), a material-moving slider (14) is movably mounted on the top of the slag-moving push cylinder (15), a tension spring is connected between the material-moving slider (14) and the slag-moving push cylinder (15), the top of the material-moving slider (14) is arranged as an inclined surface, and a rotation-stop groove (130) is arranged on the inner side of the boost ring frame (13).
7. The waste vegetable dehydration treatment device according to claim 6, characterized in that: The large-diameter clearing ball (700) near the top of the clearing cylinder frame (7) is provided with four straight line segments, and the four straight line segments are relatively parallel.
8. The waste vegetable dehydration treatment device according to claim 6, characterized in that: A slag discharge baffle (131) is provided at the bottom of the booster ring frame (13).
9. A method for dehydrating waste vegetables, using the waste vegetable dehydration treatment device as claimed in claim 1, characterized in that: The following steps are involved: S1. Move the chassis (1) to the field or the designated waste vegetable processing location to ensure that the equipment is stable and easy to operate; S2, controlling the motor (4) to rotate through the control console (3), which is the starting step of the entire workflow and provides power for subsequent equipment operation; S3, the rotation of the motor (4) drives the clearing drum frame (7) to rotate accordingly, and the clearing balls (700) are driven by the clearing drum frame (7) to cooperate with the filter holes on the filter residue screen drum (10), and this cooperation causes the filter residue screen drum (10) to start rotating; S4. Through the transmission action of the transmission assembly (8), the central shaft (9) is driven, thereby causing the cutting blade (11) to rotate synchronously. The rotation direction of the cutting blade (11) is opposite to the rotation direction of the filter residue screen cylinder (10). This reverse rotation helps to cut and crush the tail vegetables more effectively. S5, after the filter residue screen drum (10) and the cutting blade (11) are both in a rotating state, the waste vegetables to be processed are put into the filter residue screen drum (10); at this time, the cutting blade (11) cuts and crushes the waste vegetables, breaking them into smaller particles; S6. Under the action of centrifugal force, the juice in the cut and broken tail vegetables is squeezed out through the filter holes of the filter residue screen cylinder (10); the juice then flows along a specific path and finally flows out from the juice discharge pipe (101), thereby achieving the extraction of the juice in the tail vegetables; S7. The vegetable residue filtered by the filter residue sieve cylinder (10) is retained inside the sieve cylinder.
Citation Information
Patent Citations
Fruit and vegetable dehydrator
CN103919251A
Cited By
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