LED lamp production injection molding device with cooling function
By designing an injection molding device for LED lamps with cooling function, the traditional injection molding device requires more manual operation and slow molding rate is solved, and rapid cooling and automatic production of injection molding materials is realized.
Patent Information
- Application Number
- CN202510201099.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2045-02-24
AI Technical Summary
Traditional injection molding devices require more manual operation after injection molding, which is less convenient, and the cooling and forming rate of injection molding materials is slow.
An injection molding device for the production of LED lamps with cooling functions is designed, including a workbench, mounting frame, injection molding assembly, material storage assembly, cooling assembly and injection coding assembly. The device controls the temperature in the storage box through an electric heating wire and a temperature sensor, uses a cooling mechanism to accelerate the cooling and molding of the injection molded material, and reduces manual operation through an automated inkjet system.
It realizes rapid cooling and forming of injection molded materials, reduces manual operation, and improves production efficiency and convenience.
Smart Images

Figure CN119682146A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of lamp production, and more specifically, particularly relates to an injection molding device for producing LED lamps with a cooling function. Background Art
[0002] In the modern lighting industry, LED lamps have an increasingly important position in the market due to their significant advantages such as energy saving, environmental protection and long life, and their market demand continues to grow. The production of LED lamps involves multiple links, among which injection molding is an important process for manufacturing key components such as lamp housings. However, after the injection molding is completed, the traditional injection molding device has a slow cooling rate for the injection molding material and often requires more manual operations, which is less convenient. Summary of the invention
[0003] In order to solve the above technical problems, the present invention provides an injection molding device for producing LED lamps with a cooling function to solve the technical problems in the prior art that traditional injection molding devices require more manual operations, are less convenient, and have a slow molding rate when the injection molding material is cooled and molded.
[0004] The purpose and effect of the LED lamp production injection molding device with cooling function of the present invention are achieved by the following specific technical means: A LED lamp production injection molding device with a cooling function comprises a workbench, a first mounting frame and a second mounting frame are arranged on the top of the workbench, an injection molding component is arranged at one end of the first mounting frame, two groups of material storage components for storing injection molding materials are arranged on both sides of the first mounting frame, the two groups of material storage components are connected to the injection molding components through multiple groups of export pipelines, multiple groups of electric heating wires are arranged between the two groups of material storage components and the first mounting frame, a cooling component for quickly cooling and molding the injection molding materials is arranged at the other end of the first mounting frame, a transfer component is arranged on the second mounting frame, a coding component is arranged on the top of the workbench, two groups of cameras are arranged on one side of the coding component, the coding component and the two groups of cameras are arranged directly below the transfer component, a distribution box and a control console are arranged on one side of the workbench, and an injection mold is arranged on the top of the workbench.
[0005] As a further solution of the present invention, the injection molding assembly includes two groups of injection molding pumps, four groups of non-contact flow sensors and four groups of injection molding parts. The two groups of injection molding pumps are symmetrically arranged on both sides of the top of the first mounting frame, and one side of the two groups of injection molding pumps is respectively connected to multiple groups of export pipelines. A first driving cylinder is arranged between the two groups of injection molding pumps. The pneumatic rod of the first driving cylinder passes through the first mounting frame, and an injection molding plate is connected to the pneumatic rod of the first driving cylinder. Four groups of injection molding parts are arranged on the injection molding plate, and the other sides of the two groups of injection molding pumps are respectively connected to the four groups of injection molding parts through four groups of material conveying pipelines. The four groups of non-contact flow sensors are respectively installed on the four groups of material conveying pipelines, and four groups of flow mounting frames are respectively arranged at the bottom of the four groups of non-contact flow sensors.
[0006] As a further solution of the present invention, the four groups of injection molded parts all include an injection molding shell, a conveying part and an injection molding port. Four groups of mounting through holes are opened on the top of the injection molding plate. The four groups of injection molding shells are respectively arranged in the four groups of mounting through holes. The four groups of injection molding shells are respectively arranged at the bottom of the four groups of injection molding ports. One side of the four groups of injection molding shells is provided with a conveying connection port. The tops of the four groups of injection molding shells are connected to injection molding covers. The tops of the four groups of injection molding covers are provided with injection molding motors. The main shafts of the four groups of injection molding motors pass through the four groups of injection molding covers respectively. The four groups of conveying parts are respectively arranged on the four groups of injection molding motors. The four groups of conveying parts are all in the shape of an auger. The four groups of injection molded parts all include multiple groups of heating plates, and the multiple groups of heating plates are respectively and evenly arranged in a ring shape on the surface of the four groups of injection molding shells.
[0007] As a further solution of the present invention, the two groups of material storage assemblies include a material storage box, multiple groups of stirring members, a temperature sensor and a liquid level sensor. The two groups of material storage boxes are respectively arranged on both sides of the first mounting frame, and a detachable material storage cover is arranged on the top of the two groups of material storage boxes. Multiple groups of stirring motors are arranged on the top of the two groups of material storage covers, and the main shafts of the multiple groups of stirring motors are respectively connected to the multiple groups of stirring members. Multiple groups of shear grooves are provided on the edges of the multiple groups of stirring members. Two groups of temperature sensors are respectively installed at the bottom of the two groups of material storage covers, two groups of liquid level sensors are respectively installed at the bottom of the two groups of material storage covers, and liquid level probes are installed at the bottom of the two groups of liquid level sensors. Injection pipes and injection plugs are arranged on the two groups of material storage covers, two groups of transparent scale glass plates are respectively installed on one side of the two groups of material storage boxes, and multiple groups of heat conduction plates are installed on the other side of the two groups of material storage boxes. The positions of the multiple groups of heat conduction plates correspond to the multiple groups of electric heating wires, and one end of the multiple groups of export pipelines is respectively penetrated in the two groups of material storage boxes.
[0008] As a further scheme of the present invention, the cooling assembly includes two groups of cooling mechanisms, a pressure switch and four groups of air injection heads. The two groups of cooling mechanisms are arranged on the top of one end of the first mounting frame, and two groups of air intake fans are arranged on the top of the two groups of cooling mechanisms. The tops of the four groups of air intake fans are arranged with dustproof nets. A second driving cylinder is arranged between the two groups of cooling mechanisms. The pneumatic rod of the second driving cylinder passes through the first mounting frame, and the pneumatic rod of the second driving cylinder is connected to a forming cover plate. Four groups of air injection heads are arranged at the bottom of the forming cover plate, and the pressure switch is arranged at the bottom of the forming cover plate. The air outlets of the two groups of cooling mechanisms are respectively connected to the four groups of air injection heads through four groups of air outlet pipes, and four groups of protective covers are respectively arranged on the four groups of air outlet pipes. Four groups of sealing rings are respectively arranged between the four groups of air outlet pipes and the air outlets of the two groups of cooling mechanisms.
[0009] As a further solution of the present invention, four groups of air duct connecting holes are provided on the top of the injection mold, and the four groups of air duct connecting holes respectively correspond to the positions of the four groups of injection heads; two groups of injection grooves are symmetrically provided on the top of the injection mold; two groups of cooling air ducts are provided in the injection mold, and the two groups of cooling air ducts respectively surround the sides of the two groups of injection grooves, and every two groups of air duct connecting holes are connected to each group of cooling air ducts; four groups of exhaust holes are provided on the top of the injection mold, and every two groups of exhaust holes are connected to each group of cooling air ducts.
[0010] As a further solution of the present invention, a second guide rail is installed on the inner side of the top of the second mounting frame, and the end of the second guide rail close to the cooling component is closed. A second electric slider is installed on the second guide rail, and three groups of mounting guide grooves are opened on the top of the second mounting frame. The transfer component includes two groups of vacuum generators, two groups of vacuum suction cups and two groups of vacuum sensors, one group of the mounting guide grooves is provided with a third driving cylinder, the pneumatic rod of the third driving cylinder passes through the second guide rail and the second electric slider, the pneumatic rod of the third driving cylinder is connected to a transfer plate, two groups of vacuum generators are installed on the top of the transfer plate, two groups of vacuum sensors are installed on the top of the two groups of vacuum generators, the two groups of vacuum suction cups are arranged at the bottom of the transfer plate, and the tops of the two groups of vacuum suction cups are respectively connected to the two groups of vacuum generators.
[0011] As a further solution of the present invention, a mounting groove is provided on the top of the workbench, the inkjet coding assembly includes an inkjet coding machine and an inkjet coding nozzle, a sponge protective pad is provided in the mounting groove, the inkjet coding machine is arranged in the mounting groove, two groups of inkjet coding electric push rods are provided on both sides of the mounting groove, the same group of adjustment frames are provided on the top of the two groups of inkjet coding electric push rods, an inkjet coding screw rod is passed through the adjustment frame, an inkjet coding motor is provided on one side of the adjustment frame, the inkjet coding motor main shaft is connected to the inkjet coding screw rod, an inkjet coding mounting frame is installed on the inkjet coding screw rod, an inkjet coding nozzle is installed in the inkjet coding mounting frame, the inkjet coding nozzle is connected to the inkjet coding machine through an inkjet coding pipeline, two groups of camera mounting frames are provided on one side of the inkjet coding machine, the two groups of cameras are respectively installed in the two groups of camera mounting frames, and a drop button is provided on one side of the two groups of camera mounting frames.
[0012] As a further solution of the present invention, a mold mounting part is provided at the bottom of the injection mold, four groups of ejection grooves are provided on the top of the workbench, push rod mounting parts are provided at the bottom of the four groups of ejection grooves, and ejection electric push rods are provided in the four groups of push rod mounting parts. Four groups of ejection through holes are provided at the bottom of the mold mounting part, and the four groups of ejection through holes correspond to the positions of the four groups of ejection electric push rods respectively. Four groups of protective silicone pads are installed at the bottom of the injection mold, and two groups of handles are symmetrically arranged on the top of the injection mold. A first guide rail is installed on the inner side surface of the bottom of the workbench, and a first electric slider is installed on the first guide rail. A connecting column is installed on the top of the first electric slider, and the top of the connecting column is connected to the mold mounting part. A laser receiver is clamped on one side of the connecting column, and three groups of laser transmitters are equidistantly arranged on the inner side surface of one side of the workbench in the horizontal direction. The console includes a control module, a manipulation module and a display module, and a display protection cover is arranged on the top of the display module.
[0013] As a further solution of the present invention, a mold mounting piece is provided at the bottom of the injection mold, and multiple groups of fixed slots are provided at the bottom of the injection mold. Four groups of cylindrical clamping posts are respectively provided at the four corners of the inner side surface of the bottom of the mold mounting piece, and two groups of rectangular clamping posts are symmetrically provided on the inner side surface of the bottom of the mold mounting piece. The four groups of cylindrical clamping posts and the two groups of rectangular clamping posts are respectively clamped in the multiple groups of fixed slots, two groups of connecting slots are respectively provided on both sides of the injection mold, and two groups of magnetic blocks are respectively clamped at the bottom of the two groups of connecting slots, two groups of mounting slots are respectively provided on both sides of the mold mounting piece, and two groups of connecting clamps are respectively provided in the two groups of mounting slots, and two groups of electromagnets are respectively clamped on one side of the two groups of connecting clamps, and two groups of rotating columns are respectively penetrated in the two groups of connecting clamps, and both ends of the two groups of rotating columns are penetrated in the mold mounting piece, and two groups of return springs are respectively provided at both ends of the two groups of rotating columns, and two groups of buckling parts are respectively provided on the other side of the two groups of connecting clamps, and two groups of handles are symmetrically provided on the top of the injection mold.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The user can pull out the injection plug from one end of the injection tube, and then connect the injection tube to the external pipeline to inject the injection material into the storage box for storage. The stirring motor drives the stirring member to rotate, so as to stir the injection material in the storage box. During stirring, the residual bubbles in the injection material can be broken by the shear groove on the stirring member, and the liquid level of the injection material in the storage box can be detected by the cooperation of the liquid level sensor and the liquid level probe. The user can also directly check the liquid level through the transparent scale glass plate to prevent the user from adding too much injection material during filling. The temperature sensor and the electric heating wire can be used to detect and control the temperature of the injection material in the storage box to prevent the injection material in the material box from solidifying due to too low temperature.
[0015] 2. When the injection molding material is injected, the pneumatic rod of the first driving cylinder drives the injection molding plate to move downward. The injection molding material in the storage box can be extracted through the outlet pipeline by the injection molding pump, and then enters the injection molding part through the material conveying pipeline. The user can control the flow rate of the injection molding material through the console. The flow rate in the material conveying pipeline can be detected by setting the non-contact flow sensor. After the injection molding material enters the injection molding part, the rotation of the injection molding motor main shaft can drive the conveying part to rotate together. The conveying part is in the shape of an auger, which can convey the injection molding material downward, so that the injection molding material is discharged from the injection molding port of the injection molding part for injection molding operation. The setting of the heating plate can prevent the residue of the injection molding material from solidifying at the injection molding port when the user does not use the device for a long time, resulting in the injection molding port being unable to discharge the injection molding material normally. The process can be fully automated, thereby reducing the user's manual operation and improving convenience.
[0016] 3. After the injection molding operation is completed, the second driving cylinder drives the molding cover plate to move downward, so that the molding cover plate contacts the injection mold, and the air injection head enters the air duct connecting hole. The external air can be discharged into the cooling mechanism through the air inlet fan. The discharged air can be cooled by the cooling mechanism. The cooled air is discharged from the air injection head through the air outlet duct, so that the cooled air enters the cooling air duct and is finally discharged from the exhaust hole. This continuous cycle accelerates the cooling of the injection molding material, making its injection molding speed faster.
[0017] 4. After the injection molding material is formed, the molded lamps can be transferred through the transfer component. The horizontal and vertical positions of the inkjet nozzle can be adjusted through the cooperation of the inkjet electric push rod, the inkjet motor and the inkjet screw. The molded lamps can be sprayed with QR codes through the cooperation of the console, the inkjet printer and the inkjet nozzle, so that users can directly scan the QR code to view the information of the molded lamps during the subsequent installation or maintenance process, which improves the convenience. After the spraying is completed, the molded lamps are driven by the transfer component and pass through the camera. The camera can scan the sprayed QR code, so that the user can check whether the sprayed QR code is sprayed correctly through the console. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a first embodiment of an injection molding device for producing LED lamps with a cooling function according to the present invention; Figure 2 It is a structural schematic diagram of a workbench in an injection molding device for producing LED lamps with a cooling function according to the present invention; Figure 3 It is a right view of Embodiment 1 of an injection molding device for producing LED lamps with cooling function according to the present invention; Figure 4 It is an exploded view of Embodiment 1 of an injection molding device for producing LED lamps with cooling function according to the present invention; Figure 5 It is a structural schematic diagram of a control console in an injection molding device for producing LED lamps with a cooling function according to the present invention; Figure 6 It is a structural schematic diagram of a laser emitter in an injection molding device for producing LED lamps with a cooling function according to the present invention; Figure 7 It is a structural schematic diagram of a first guide rail and a first electric slider in an injection molding device for producing LED lamps with a cooling function according to the present invention; Figure 8 It is a structural schematic diagram of an ejector groove in an injection molding device for producing LED lamps with a cooling function according to the present invention; Fig. 9 It is a structural schematic diagram of a camera and a camera mounting frame in an injection molding device for producing LED lamps with a cooling function according to the present invention; Fig.10 It is a structural schematic diagram of a coding component in an injection molding device for producing LED lamps with a cooling function according to the present invention; Fig.11 It is a structural schematic diagram of an injection mold in an injection molding device for producing LED lamps with cooling function according to the present invention; Fig.12 It is a cross-sectional view of an injection mold in an injection molding device for producing LED lamps with cooling function according to the present invention; Fig.13 It is a structural schematic diagram of a first mounting frame in an injection molding device for producing LED lamps with a cooling function according to the present invention; Fig.14 It is a structural schematic diagram of a first driving cylinder and a second driving cylinder in an injection molding device for producing LED lamps with a cooling function according to the present invention; Fig.15 It is a structural schematic diagram of a cooling component in an injection molding device for producing LED lamps with a cooling function according to the present invention; Fig.16 It is a structural schematic diagram of a molding cover plate in an injection molding device for producing LED lamps with a cooling function according to the present invention; Fig.17 It is a structural schematic diagram of an injection molding plate in an injection molding device for producing LED lamps with a cooling function according to the present invention; Fig.18 It is a schematic structural diagram of a disassembled material storage component in an injection molding device for producing LED lamps with a cooling function according to the present invention; Fig.19 yes Fig.18 Enlarged view of area a in the middle; Fig. 20 It is a structural schematic diagram of an injection molded part in an injection molding device for producing LED lamps with a cooling function according to the present invention; Fig.21 It is a right view of an injection molded part in an injection molding device for producing LED lamps with cooling function according to the present invention; Fig. 22 yes Fig.21 Cross-sectional view of the middle DD; Fig.23 It is a structural schematic diagram of a second mounting frame in an injection molding device for producing LED lamps with a cooling function according to the present invention; Fig.24 It is a schematic structural diagram of a disassembled transfer component in an injection molding device for producing LED lamps with a cooling function according to the present invention; Fig.25 This is a schematic diagram of the structure of a second embodiment of an injection molding device for producing LED lamps with a cooling function according to the present invention; Fig.26 It is a structural schematic diagram of a connecting clamp and a magnetic block in Embodiment 2 of an injection molding device for producing LED lamps with a cooling function according to the present invention; Fig. 27 It is a structural schematic diagram of a rectangular clamping column and a columnar clamping column in Embodiment 2 of an injection molding device for producing LED lamps with a cooling function of the present invention; Fig.28 It is a structural schematic diagram of a rotating column and a return spring in Embodiment 2 of an injection molding device for producing LED lamps with a cooling function according to the present invention.
[0019] In the figure, the corresponding relationship between the component names and the figure numbers is as follows: 100, workbench; 101, first mounting frame; 102, second mounting frame; 103, electric heating wire; 104, heat conducting plate; 105, material storage box; 106, transparent scale glass plate; 107, material storage cover; 108, stirring motor; 109, stirring element; 110, shear groove; 111, temperature sensor; 112, liquid level sensor; 113, liquid level probe; 114, injection pipe; 115, injection plug; 116, export pipeline; 117, injection pump; 118, material conveying pipeline; 119, flow mounting frame; 120, non-contact flow sensor; 121, first driving cylinder ; 122, injection molding plate; 123, injection molding part; 1230, injection molding shell; 1231, injection molding port; 1232, conveying connection port; 1233, injection molding cover; 1234, injection molding motor; 1235, conveying part; 1236, heating plate; 124, cooling mechanism; 125, air inlet fan; 126, dust screen; 127, second driving cylinder; 128, molding cover; 129, pressure switch; 130, injection head; 131, air outlet pipe; 132, protective cover; 133, sealing ring; 134, injection mold; 135, air duct connection hole; 136, injection molding groove; 137, cooling Air duct; 138, exhaust hole; 139, mold mounting part; 140, ejector slot; 141, push rod mounting part; 142, ejector electric push rod; 143, protective silicone pad; 144, connecting column; 145, first electric slider; 146, first guide rail; 147, laser receiver; 148, laser transmitter; 149, control console; 1491, control module; 1492, control module; 1493, display module; 1494, display protection cover; 150, second guide rail; 151, second electric slider; 152, vacuum generator; 153, vacuum suction cup; 154, third driving gas Cylinder; 155, transfer plate; 156, vacuum sensor; 157, inkjet printer; 158, inkjet nozzle; 159, sponge protection pad; 160, adjustment frame; 161, inkjet electric push rod; 162, inkjet motor; 163, inkjet screw; 164, inkjet mounting frame; 165, camera mounting frame; 166, camera; 167, drop button; 168, inkjet pipeline; 169, distribution box; 200, columnar clamp; 201, rectangular clamp; 202, magnetic block; 203, connecting clamp; 204, electromagnet; 205, rotating column; 206, reset spring; 207, buckling piece. DETAILED DESCRIPTION
[0020] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the technical solutions of the present invention, but cannot be used to limit the scope of protection of the present invention.
[0021] Embodiment 1: As shown in the attached Figures 1 to 24 As shown: The present invention provides an injection molding device for producing LED lamps with a cooling function, comprising a workbench 100, a first mounting frame 101 and a second mounting frame 102 are arranged on the top of the workbench 100, an injection molding component is arranged at one end of the first mounting frame 101, and the injection molding component can be used for injection molding operation, two groups of material storage components for storing injection molding materials are arranged on both sides of the first mounting frame 101, respectively, a user can store the injection molding materials in the material storage components, and the material storage components can prevent the injection molding materials from solidifying due to too low temperature, the two groups of material storage components are connected to the injection molding components through multiple groups of export pipelines 116, and the injection molding materials can be drawn out from the material storage components through the injection molding components and enter into the injection molding parts 123 in the injection molding components, multiple groups of electric heating wires 103 are arranged between the two groups of material storage components and the first mounting frame 101, respectively, and the electric heating wires 103 can heat and keep the injection molding materials stored in the material storage components warm, and the other end of the first mounting frame 101 is provided with a heating element for injection molding A cooling component is provided on the second mounting frame 102 for rapidly cooling and forming the material. A transfer component is provided on the second mounting frame 102. The transfer component can transfer the formed lamp. A coding component is provided on the top of the workbench 100. When the transfer component transfers the lamp and passes over the coding component, the coding component can spray a QR code on the coding component to facilitate the user to view the information of the lamp later. Two groups of cameras 166 are provided on one side of the coding component. The cameras 166 can scan the sprayed QR code, so that the user can check whether the QR code is sprayed correctly through the console 149. The coding component and the two groups of cameras 166 are both provided directly below the transfer component. A distribution box 169 and a console 149 are provided on one side of the workbench 100. The user can operate the device or view relevant work information through the console 149. The user can electrically connect the external power supply to the distribution box 169, so as to power the device through the distribution box 169. An injection mold 134 is provided on the top of the workbench 100.
[0022] The two groups of material storage components include a material storage box 105, multiple groups of stirring members 109, a temperature sensor 111 and a liquid level sensor 112. The two groups of material storage boxes 105 are respectively arranged on both sides of the first mounting frame 101. The first mounting frame 101 has protruding mounting parts on both sides. The protruding mounting parts are used to place the material storage box 105. The user does not need to install additional mounting brackets and other parts, which is convenient for the user to directly install the material storage box 105. The tops of the two groups of material storage boxes 105 are provided with detachable material storage covers 107. The tops of the two groups of material storage covers 107 are provided with multiple groups of stirring motors 108. The main shafts of the multiple groups of stirring motors 108 are respectively connected to the multiple groups of stirring members 109. When When the stirring motor 108 is working, the main shaft rotates, which can drive the stirring member 109 to rotate along with the rotation of the stirring motor 108, so as to stir the injection molding material in the storage box 105. During stirring, the injection molding material can be prevented from solidifying. Multiple groups of shear grooves 110 are provided on the edges of the multiple groups of stirring members 109. Through the setting of the shear grooves 110, the residual bubbles in the injection molding material can be cut when the stirring member 109 rotates. Two groups of temperature sensors 111 are respectively installed at the bottom of the two groups of storage covers 107. The temperature sensor 111 can select the DTH11 model. The temperature sensor 111 can detect the temperature of the injection molding material and send the temperature data to the control in real time. The control console 149 can heat or control the temperature of the injection molding material in the storage box 105 through the cooperation of the temperature sensor 111, the control console 149 and the electric heating wire 103 to prevent the injection molding material in the storage box 105 from solidifying due to too low temperature. Two groups of liquid level sensors 112 are respectively installed at the bottom of the two groups of storage covers 107. The liquid level sensor 112 can be selected from the CYYZ51DE model. The bottom of the two groups of liquid level sensors 112 are both installed with liquid level probes 113. Through the cooperation of the liquid level sensor 112 and the liquid level probe 113, the liquid level of the injection molding material in the storage box 105 can be detected, and the liquid level data can be sent to the control console 149 in real time. The user can use the control console 149 to detect the liquid level of the injection molding material in the storage box 105. 49 for inspection, both sets of material storage covers 107 are provided with injection tubes 114 and injection plugs 115, the user can pull out the injection plugs 115 and connect them to the injection tubes 114 through external pipelines, so as to inject the injection materials into the material storage boxes 105, and two sets of transparent scale glass plates 106 are respectively installed on one side of the two sets of material storage boxes 105, the user can also directly observe the remaining injection materials in the material storage boxes 105 through the transparent scale glass plates 106, and multiple sets of heat conducting plates 104 are installed on the other side of the two sets of material storage boxes 105, and the positions of the multiple sets of heat conducting plates 104 correspond to the multiple sets of electric heating wires 103, and one ends of the multiple sets of export pipelines 116 are respectively penetrated in the two sets of material storage boxes 105.
[0023] Specifically, when using the injection plug 115, the user can pull out one end of the injection tube 114, and then connect the injection tube 114 to the external pipeline to inject the injection material into the storage box 105 for storage, and drive the stirring member 109 to rotate by the stirring motor 108, so as to stir the injection material in the storage box 105. During stirring, the shear groove 110 on the stirring member 109 can break the residual bubbles in the injection material, and the liquid level sensor 112 and the liquid level probe 113 can cooperate to check the liquid level in the storage box 105. The liquid level of the injection molding material can be detected. The user can check the remaining injection molding material in the storage box 105 through the control console 149, and can also directly check the liquid level through the transparent scale glass plate 106 to prevent the user from adding too much injection molding material during filling. Through the cooperation of the temperature sensor 111 and the electric heating wire 103, the temperature of the injection molding material in the storage box 105 can be detected and controlled, which can prevent the injection molding material in the material box from solidifying due to too low temperature. The user can check the real-time temperature through the control console 149, and can set the heating temperature and the insulation temperature.
[0024] The injection molding assembly includes two groups of injection molding pumps 117, four groups of non-contact flow sensors 120 and four groups of injection molding parts 123. Two groups of injection molding pumps 117 are symmetrically arranged on both sides of the top of the first mounting frame 101. One side of the two groups of injection molding pumps 117 is respectively connected to multiple groups of export pipelines 116. The injection molding materials in the storage box 105 can be extracted through the injection molding pumps 117, and the injection molding materials can be exported through the export pipelines 116. A first driving cylinder 121 is arranged between the two groups of injection molding pumps 117. The pneumatic rod of the first driving cylinder 121 passes through the first mounting frame 101. The pneumatic rod of the first driving cylinder 121 is connected to an injection molding plate 122. The injection molding plate 122 can be driven to move in the vertical direction by the driving of the pneumatic rod of the first driving cylinder 121. Four groups of injection molding parts 123 are arranged on the injection molding plate 122, and each two groups of injection molding parts 1 23 pairs of injection plates 122 are injected into the injection grooves 136, and the injection rate can be improved by a two-to-one method. The other sides of the two injection pumps 117 are connected to the four injection parts 123 through four material conveying pipelines 118, respectively. Four non-contact flow sensors 120 are installed on the four material conveying pipelines 118, respectively. The non-contact flow sensor 120 can use the FD-X model. The non-contact flow sensor 120 can detect the injection material flow in the material conveying pipeline 118, and send the data to the control console 149 in real time. Through the flow detection of the non-contact flow sensor 120, the power adjustment of the injection pump 117 by the control console 149 is coordinated to achieve the control of the injection flow. Four flow mounting frames 119 are respectively arranged at the bottom of the four non-contact flow sensors 120.
[0025] The four groups of injection molding parts 123 each include an injection molding housing 1230, a conveying member 1235 and an injection molding port 1231. The top of the injection molding plate 122 is provided with four groups of mounting through holes. The four groups of injection molding housings 1230 are respectively arranged in the four groups of mounting through holes. The bottom of the four groups of injection molding housings 1230 are respectively provided with four groups of injection molding ports 1231. The injection molding materials can be discharged from the injection molding ports 1231, so as to perform the injection molding operation. One side of the four groups of injection molding housings 1230 is provided with a conveying connection port 1232. The conveying connection port 1232 is respectively connected to one end of the material conveying pipeline 118. The four groups of injection molding housings 1230 are respectively provided with a conveying connection port 1232. The tops of the four groups of injection molding covers 1233 are connected, and injection molding motors 1234 are arranged on the tops of the four groups of injection molding covers 1233. The main shafts of the four groups of injection molding motors 1234 pass through the four groups of injection molding covers 1233 respectively. Four groups of conveying parts 1235 are arranged on the four groups of injection molding motors 1234 respectively. The four groups of conveying parts 1235 are all in the shape of a screw dragon. The injection molding materials in the injection molding shell 1230 can be conveyed by the conveying parts 1235. The four groups of injection molding parts 123 also include multiple groups of heating plates 1236. The multiple groups of heating plates 1236 are respectively and evenly arranged on the surfaces of the four groups of injection molding shells 1230 in a ring shape.
[0026] Specifically, when the injection molding material is being injected, the first driving cylinder 121 driving rod drives the injection molding plate 122 to move downward, and the injection molding material in the storage box 105 can be extracted through the outlet pipe 116 through the injection molding pump 117, and then enters the injection molding part 123 through the material conveying pipe 118. The user can control the flow rate of the injection molding material through the control console 149, and can also check the real-time flow rate through the control console 149. Through the setting of the non-contact flow sensor 120, the flow rate in the material conveying pipe 118 can be detected. When the injection molding material enters the injection molding part After 123, the rotation of the main shaft of the injection molding motor 1234 can drive the conveying member 1235 to rotate together. The conveying member 1235 is in the shape of an auger, which can convey the injection molding material downward, so that the injection molding material is discharged from the injection molding port 1231 of the injection molding part 123 for injection molding operation. The setting of the heating plate 1236 can prevent the residue of the injection molding material from solidifying at the injection molding port 1231 when the user does not use the device for a long time, resulting in the injection molding port 1231 being unable to discharge the injection molding material normally. The process can be fully automated, thereby reducing the user's manual operation and improving convenience.
[0027] The cooling assembly includes two groups of cooling mechanisms 124, a pressure switch 129 and four groups of air injection heads 130. Two groups of cooling mechanisms 124 are arranged on the top of one end of the first mounting frame 101. The air exhausted by the air inlet fan 125 can be cooled once by the cooling mechanism 124. Two groups of air inlet fans 125 are arranged on the top of the two groups of cooling mechanisms 124. Dustproof nets 126 are arranged on the top of the four groups of air inlet fans 125. The service life of the cooling mechanisms 124 and the air inlet fans 125 can be extended by the provision of the dustproof nets 126. A second driving cylinder 127 is arranged between the two groups of cooling mechanisms 124. The pneumatic rod of the second driving cylinder 127 passes through the first mounting frame 101. The pneumatic rod of the second driving cylinder 127 is connected to a forming cover plate 128. The forming cover plate 128 can be driven to move in a vertical direction by the driving of the pneumatic rod of the second driving cylinder 127. Four groups of air injection heads 130 are arranged at the bottom of the forming cover plate 128. The air injection heads 130 The diameter of the air inlet end is greater than the diameter of the air outlet end, so that the air discharged from the air injection head 130 is cooled for the second time through the throttling effect. A pressure switch 129 is arranged at the bottom of the molding cover plate 128. When the second driving cylinder 127 drives the molding cover plate 128 to move downward, when the pressure switch 129 touches the injection mold 134, the pressure switch 129 is triggered, so that the second driving cylinder 127 stops working and maintains the current position, so that the cooling component can continuously cool the injection molding material. After the injection molding material is molded, the user can restart the second driving cylinder 127 through the console 149 to perform the next operation. The air outlets of the two groups of cooling mechanisms 124 are respectively connected to the four groups of air injection heads 130 through four groups of air outlet pipes 131, and four groups of protective covers 132 are respectively arranged on the four groups of air outlet pipes 131. Four groups of sealing rings 133 are respectively arranged between the four groups of air outlet pipes 131 and the air outlets of the two groups of cooling mechanisms 124.
[0028] Four groups of air duct connecting holes 135 are provided on the top of the injection mold 134, and the four groups of air duct connecting holes 135 correspond to the positions of the four groups of air injection heads 130 respectively. The air injection heads 130 can enter into the air duct connecting holes 135. Two groups of injection grooves 136 are symmetrically provided on the top of the injection mold 134. Two groups of cooling air ducts 137 are provided in the injection mold 134, and the two groups of cooling air ducts 137 surround the two groups of injection grooves 136 respectively. Every two groups of air duct connecting holes 135 are connected to each group of cooling air ducts 137. Four groups of exhaust holes 138 are provided on the top of the injection mold 134, and every two groups of exhaust holes 138 are connected to each group of cooling air ducts 137.
[0029] Specifically, after the injection molding operation is completed, the second driving cylinder 127 drives the molding cover plate 128 to move downward, so that the molding cover plate 128 contacts the injection mold 134, triggering the pressure switch 129, so that the second driving cylinder 127 stops working and maintains the current position, and the air injection head 130 enters the air duct connecting hole 135, and the external air can be discharged into the cooling mechanism 124 through the air inlet fan 125. The discharged air can be cooled by the cooling mechanism 124, and the cooled air is discharged from the air injection head 130 through the air outlet pipe 131, so that the cooled air enters the cooling air duct 137 and is finally discharged from the exhaust hole 138. This cycle is continuously circulated to accelerate the cooling of the injection molding material, so that its injection molding speed is faster. When the injection molding material is molded, the user can restart the second driving cylinder 127 through the control console 149 to continue the subsequent work steps.
[0030] A second guide rail 150 is installed on the inner side of the top of the second mounting frame 102. The end of the second guide rail 150 close to the cooling component is closed. The closed type can prevent the second electric slider 151 from sliding out from the end of the second guide rail 150 close to the cooling component when it is working. The second electric slider 151 is installed on the second guide rail 150. Three groups of mounting guide grooves are opened on the top of the second mounting frame 102. The transfer component includes two groups of vacuum generators 152, two groups of vacuum suction cups 153 and two groups of vacuum sensors 156. A third driving cylinder 154 is arranged in one group of mounting guide grooves. The pneumatic rod of the third driving cylinder 154 passes through the second guide rail 150 and the second electric slider 151. The pneumatic rod of the third driving cylinder 154 is connected to the transfer plate 155. The pneumatic rod of the third driving cylinder 154 can drive the transfer plate 155 in the vertical direction. The transfer plate 155 is moved in the vertical direction so that the vacuum suction cup 153 can also be moved in the vertical direction. Two groups of vacuum generators 152 are installed on the top of the transfer plate 155. The vacuum generator 152 can be of VA1 model. Two groups of vacuum sensors 156 are installed on the top of the two groups of vacuum generators 152. The vacuum sensor 156 can be CYYZ11D. The two groups of vacuum suction cups 153 are arranged at the bottom of the transfer plate 155. The tops of the two groups of vacuum suction cups 153 are respectively connected to the two groups of vacuum generators 152. Through the cooperation of the vacuum generator 152, the vacuum sensor 156 and the vacuum suction cup 153, the molded lamps in the injection mold 134 after molding can be adsorbed, so that the molded lamps can be transferred through the cooperation of the second guide rail 150 and the second electric slider 151.
[0031] A mounting groove is provided on the top of the workbench 100. The inkjet component includes an inkjet printer 157 and an inkjet nozzle 158. The inkjet printer 157 can be Videojet 1280. A sponge protective pad 159 is provided in the mounting groove. The sponge protective pad 159 can protect the outer shell of the inkjet printer 157. The inkjet printer 157 is electrically connected to the control console 149. The inkjet printer 157 is arranged in the mounting groove. Two groups of inkjet electric push rods 161 are respectively provided on both sides of the mounting groove. The adjustment frame 160 can be moved in the vertical direction by driving the inkjet electric push rods 161. The same group of adjustment frames 160 is provided on the top of the two groups of inkjet electric push rods 161. A inkjet screw rod 163 is inserted in the adjustment frame 160. A inkjet motor 162 is provided on one side of the adjustment frame 160. The inkjet motor 162 cooperates with the inkjet screw rod 163 to make the inkjet nozzle 158 move in the horizontal direction. The spindle is connected to the coding screw 163, and a coding mounting frame 164 is installed on the coding screw 163. A coding nozzle 158 is installed in the coding mounting frame 164. Through the cooperation of the coding nozzle 158 and the coding mounting frame 164, the two-dimensional code can be sprayed on the molded lamp. The coding nozzle 158 is connected to the coding machine 157 through the coding pipeline 168. Two sets of camera mounting frames 165 are set on one side of the coding machine 157. The two sets of cameras 166 are respectively installed on the two Inside the camera mounting bracket 165, a detaching button 167 is provided on one side of the two camera mounting brackets 165. After the coding and scanning operations are completed, the second electric slider 151 moves to one end of the second guide rail 150. The user can press the detaching button 167 to stop the vacuum generator 152 from working, thereby causing the molding mold to fall off. The user can place an external collection box at one end of the second guide rail 150 to prevent the molding mold from falling directly onto the surface of the device when it falls off.
[0032] Specifically, after the injection molding material is formed, the molded lamp can be transported through the transfer component. The horizontal and vertical positions of the inkjet nozzle 158 can be adjusted through the cooperation of the inkjet electric push rod 161, the inkjet motor 162 and the inkjet screw 163. The molded lamp can be sprayed with a QR code through the cooperation of the control console 149, the inkjet printer 157 and the inkjet nozzle 158. Therefore, during the subsequent installation or maintenance process, the user can directly scan the QR code to view the information of the molded lamp, thereby improving convenience. After the spraying is completed, the molded lamp is driven by the transfer component and passes through the camera 166. The camera 166 can scan the sprayed QR code, so that the user can check whether the sprayed QR code is sprayed correctly through the control console 149.
[0033] The bottom of the injection mold 134 is provided with a mold mounting part 139, and the top of the workbench 100 is provided with four groups of ejection grooves 140. The bottom of the four groups of ejection grooves 140 is provided with push rod mounting parts 141, and the four groups of push rod mounting parts 141 are provided with ejection electric push rods 142. The bottom of the mold mounting part 139 is provided with four groups of ejection through holes, and the four groups of ejection through holes correspond to the positions of the four groups of ejection electric push rods 142 respectively. The injection mold 134 is provided with four groups of ejection through holes. The four groups of ejection through holes correspond to the positions of the four groups of ejection electric push rods 142 respectively. The ejection electric push rods 142 can be driven by the main shaft of the ejection electric push rods 142. The injection mold 134 is ejected from the mold mounting part 139, which is convenient for the user to disassemble. Four sets of protective silicone pads 143 are installed at the bottom of the injection mold 134 to prevent the ejection electric push rod 142 from causing damage to the bottom of the injection mold 134 when the spindle is driven. Two sets of handles are symmetrically arranged on the top of the injection mold 134. A first guide rail 146 is installed on the inner side of the bottom of the workbench 100. A first electric slider 145 is installed on the first guide rail 146. A connecting column 144 is installed on the top of the electric slider 145, and the top of the connecting column 144 is connected to the mold mounting part 139. A laser receiver 147 is clamped on one side of the connecting column 144. The laser receiver 147 can be of model PT334-6B. Three groups of laser emitters 148 are equidistantly arranged on the inner side of one side of the workbench 100 in the horizontal direction. The three groups of laser emitters 148 and the laser receiver 147 are in the same horizontal plane. The laser emitter 148 can be of model QL94R6SA. The console 149 includes a control module 1491, a control module 1492 and a display module 1493. A display protection cover 1494 is arranged on the top of the display module 1493, and the display protection cover 1494 can protect the display module 1493. The control module 1491 can be of model STM32F405VGT6TR, and the control module 1492 includes an injection button, a cooling button, a relay button, a coding button, an ejection button, etc.
[0034] Specifically, when the user presses the ejection button, the ejection electric push rod 142 works to eject the injection mold 134 from the mold mounting member 139. When the user presses the injection button, the first electric slider 145 moves on the first guide rail 146 until the laser receiver 147 receives the laser emitted by the first group of laser emitters 148. The first electric slider 145 stops moving, and the device performs an injection molding operation. After the injection molding operation is completed, the user can press the cooling button, and the first electric slider 145 moves on the first guide rail 146 until the laser receiver 147 receives the laser emitted by the second group of laser emitters 148. The first electric slider 145 stops moving, and the cooling component performs a cooling molding operation on the injection molding material. After the cooling molding operation is completed, the user can press the relay button to restart and reset the second drive cylinder 127. The first electric slider 145 is in the first The first electric slider 145 moves on a guide rail 146 until the laser receiver 147 receives the laser emitted by the third group of laser emitters 148, and the first electric slider 145 stops moving. At this time, the first electric slider 145 is at one end of the first guide rail 146, waiting for the transfer component to transfer it. Then, the user can press the coding button. After pressing the coding button, the transfer component starts to transfer the molded lamp. When it moves above the coding component, the transfer component stops and waits for coding. After that, the coding component starts to code the molding component. After the coding operation is completed, the transfer component continues to work until it stops at one end of the second guide rail 150. The user can press the detachment button 167 to make the molded lamp fall off and the transfer component reset, which reduces manual operation and solves the technical problems that traditional injection molding devices require more manual operation, are less convenient, and have a slow molding rate when the injection molding material is cooled and molded.
[0035] Embodiment 2: Based on the LED lamp production injection molding device with cooling function provided in Embodiment 1 of the present application, Embodiment 2 of the present application proposes an LED lamp production injection molding device with cooling function. This Embodiment 2 is only a preferred mode of Embodiment 1, and the implementation of Embodiment 2 will not affect the independent implementation of Embodiment 1. The second Embodiment 2 of the present invention will be further described below.
[0036] Please refer to Fig.25 and Fig.28As shown, a mold mounting part 139 is provided at the bottom of the injection mold 134, and multiple groups of fixed slots are provided at the bottom of the injection mold 134. Four groups of columnar clamping columns 200 are respectively provided at the four corners of the inner side surface of the bottom of the mold mounting part 139, and two groups of rectangular clamping columns 201 are symmetrically provided on the inner side surface of the bottom of the mold mounting part 139. The four groups of columnar clamping columns 200 and the two groups of rectangular clamping columns 201 are respectively clamped in the multiple groups of fixed slots. Through the arrangement of the rectangular clamping columns 201 and the columnar clamping columns 200, the firmness of the injection mold 134 on the mold mounting part 139 can be increased to prevent it from moving and shaking under the drive of the first electric slider 145. Two groups of connecting slots are respectively provided on both sides of the injection mold 134, and two groups of magnetic blocks 202 are respectively clamped at the bottom of the two groups of connecting slots. Two groups of mounting slots are respectively provided on both sides of the mold mounting part 139, and two groups of connecting clamping parts 203 are respectively provided in the two groups of mounting slots. Two groups of connecting clamping parts 203 are respectively clamped on one side Two groups of electromagnets 204 are respectively provided in the two groups of connecting clamps 203, and two groups of rotating columns 205 are respectively penetrated in the mold mounting member 139 at both ends. Two groups of return springs 206 are respectively provided at the two ends of the two groups of rotating columns 205, and two groups of buckling members 207 are respectively provided on the other side of the two groups of connecting clamps 203. Two groups of handles are symmetrically provided on the top of the injection mold 134. The user can press the connecting clamps 203 downward through the buckling members 207, so that the electromagnet 204 is magnetically connected to the magnetic block 202 to prevent the user from accidentally touching the ejection button during the operation of the device, so that the injection mold 134 is ejected from the mold mounting member 139, thereby improving safety. When the device is not working, the electromagnet 204 is powered off, and the connecting clamp 203 is reset under the drive of the return spring 206 and the rotating column 205, so as to cancel the fixation of the injection mold 134, and the user can press the ejection button to disassemble the injection mold 134.
[0037] Compared with the method of merely fixing the injection mold 134 by clamping it into the mold mounting part 139 in the first embodiment, the second embodiment improves the firmness of the injection mold 134 installed on the mold mounting part 139 by setting a cylindrical clamping column 200 and a rectangular clamping column 201 on the inner side of the bottom of the mold mounting part 139. The main difference is that the user can press the clamping part 207 downward to make the magnetic block 202 on the clamping part 207 magnetically connected to the electromagnet 204 on the injection mold 134, and fix the injection mold 134 through the connecting clamp 203 to prevent the user from accidentally touching the ejection button, which causes the injection mold 134 to be ejected during the operation of the device, thereby improving safety and avoiding damage to the device due to accidental touch; the remaining conditions are consistent with the first embodiment, so they are not repeated in this embodiment.
[0038] The embodiments described above are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should all be included in the protection scope of the present invention.
Claims
1. An injection molding device for producing LED lamps with cooling function, characterized in that: The invention comprises a workbench (100), wherein a first mounting frame (101) and a second mounting frame (102) are arranged on the top of the workbench (100), an injection molding component is arranged at one end of the first mounting frame (101), two groups of material storage components for storing injection molding materials are arranged on both sides of the first mounting frame (101), the two groups of material storage components are connected to the injection molding component via multiple groups of outlet pipes (116), multiple groups of electric heating wires (103) are arranged between the two groups of material storage components and the first mounting frame (101), and the first mounting frame (101) is provided with a plurality of heating wires (103). A cooling component for rapidly cooling and molding the injection molding material is arranged at the other end of the frame (101); a transfer component is arranged on the second mounting frame (102); a coding component is arranged on the top of the workbench (100); two groups of cameras (166) are arranged on one side of the coding component; the coding component and the two groups of cameras (166) are arranged directly below the transfer component; a distribution box (169) and a control console (149) are arranged on one side of the workbench (100); and an injection mold (134) is arranged on the top of the workbench (100).
2. The LED lamp production injection molding device with cooling function according to claim 1, characterized in that: The injection molding assembly comprises two groups of injection molding pumps (117), four groups of non-contact flow sensors (120) and four groups of injection molding parts (123). Two groups of injection molding pumps (117) are symmetrically arranged on both sides of the top of the first mounting frame (101). One side of the two groups of injection molding pumps (117) is respectively connected to the plurality of groups of export pipelines (116). A first driving cylinder (121) is arranged between the two groups of injection molding pumps (117). The pneumatic rod of the first driving cylinder (121) passes through the first mounting frame (101). An injection molding plate (122) is connected to the pneumatic rod of a driving cylinder (121), and four groups of injection molding parts (123) are arranged on the injection molding plate (122). The other sides of the two groups of injection molding pumps (117) are connected to the four groups of injection molding parts (123) through four groups of material conveying pipelines (118), respectively. The four groups of non-contact flow sensors (120) are respectively installed on the four groups of material conveying pipelines (118), and four groups of flow mounting frames (119) are respectively arranged at the bottom of the four groups of non-contact flow sensors (120).
3. The LED lamp production injection molding device with cooling function according to claim 2, characterized in that: The four groups of injection molded parts (123) each include an injection molded shell (1230), a conveying member (1235) and an injection molding port (1231); the top of the injection molding plate (122) is provided with four groups of mounting through holes; the four groups of injection molded shells (1230) are respectively arranged in the four groups of mounting through holes; the bottoms of the four groups of injection molded shells (1230) are respectively provided with four groups of injection molding ports (1231); one side of the four groups of injection molded shells (1230) is provided with a conveying connection port (1232); the tops of the four groups of injection molded shells (1230) are each connected to an injection molding cover (1231); 233), the tops of the four groups of injection molding covers (1233) are each provided with an injection molding motor (1234), the main shafts of the four groups of injection molding motors (1234) respectively pass through the four groups of injection molding covers (1233), the four groups of injection molding motors (1234) are respectively provided with four groups of conveying members (1235), the four groups of conveying members (1235) are each in the shape of an auger, and the four groups of injection molding members (123) also include a plurality of groups of heating plates (1236), and the plurality of groups of heating plates (1236) are respectively and evenly arranged in a ring shape on the surface of the four groups of injection molding shells (1230).
4. The LED lamp production injection molding device with cooling function according to claim 1, characterized in that: The two groups of material storage components each comprise a material storage box (105), a plurality of stirring elements (109), a temperature sensor (111) and a liquid level sensor (112); the two groups of material storage boxes (105) are respectively arranged on both sides of the first mounting frame (101); a detachable material storage cover (107) is arranged on the top of the two groups of material storage boxes (105); a plurality of stirring motors (108) are arranged on the top of the two groups of material storage covers (107); the main shafts of the plurality of stirring motors (108) are respectively connected to the plurality of stirring elements (109); the edges of the plurality of stirring elements (109) are respectively provided with a plurality of shear grooves (110); and the bottoms of the two groups of material storage covers (107) are respectively provided with two groups of temperature sensors (111). 111), two groups of liquid level sensors (112) are respectively installed at the bottom of the two groups of material storage covers (107), and liquid level probes (113) are installed at the bottom of the two groups of liquid level sensors (112). Injection pipes (114) and injection plugs (115) are provided on the two groups of material storage covers (107). Two groups of transparent scale glass plates (106) are respectively installed on one side of the two groups of material storage boxes (105). Multiple groups of heat conduction plates (104) are installed on the other side of the two groups of material storage boxes (105). The positions of the multiple groups of heat conduction plates (104) correspond to the multiple groups of electric heating wires (103), and one end of the multiple groups of export pipelines (116) is respectively passed through the two groups of material storage boxes (105).
5. The LED lamp production injection molding device with cooling function according to claim 1, characterized in that: The cooling assembly comprises two groups of cooling mechanisms (124), a pressure switch (129) and four groups of air injection heads (130); two groups of cooling mechanisms (124) are arranged on the top of one end of the first mounting frame (101); two groups of air intake fans (125) are arranged on the top of the two groups of cooling mechanisms (124); dustproof nets (126) are arranged on the top of the four groups of air intake fans (125); a second driving cylinder (127) is arranged between the two groups of cooling mechanisms (124); a pneumatic rod of the second driving cylinder (127) passes through the first mounting frame (101); and the second driving cylinder (127) is arranged between the two groups of cooling mechanisms (124). (127) The pneumatic rod is connected to a forming cover plate (128), four groups of air injection heads (130) are arranged at the bottom of the forming cover plate (128), the pressure switch (129) is arranged at the bottom of the forming cover plate (128), the two groups of air outlets of the cooling mechanism (124) are respectively connected to the four groups of air injection heads (130) through four groups of air outlet pipes (131), four groups of protective covers (132) are respectively arranged on the four groups of air outlet pipes (131), and four groups of sealing rings (133) are respectively arranged between the four groups of air outlet pipes (131) and the two groups of air outlets of the cooling mechanism (124).
6. The LED lamp production injection molding device with cooling function according to claim 5, characterized in that: Four groups of air duct connection holes (135) are provided on the top of the injection mold (134), and the four groups of air duct connection holes (135) respectively correspond to the positions of the four groups of air injection heads (130). Two groups of injection grooves (136) are symmetrically provided on the top of the injection mold (134). Two groups of cooling air ducts (137) are provided in the injection mold (134), and the two groups of cooling air ducts (137) respectively surround the sides of the two groups of injection grooves (136). Every two groups of air duct connection holes (135) are connected to each group of cooling air ducts (137). Four groups of exhaust holes (138) are provided on the top of the injection mold (134), and every two groups of exhaust holes (138) are connected to each group of cooling air ducts (137).
7. The LED lamp production injection molding device with cooling function according to claim 1, characterized in that: A second guide rail (150) is installed on the inner side surface of the top of the second mounting frame (102); the second guide rail (150) is closed at one end close to the cooling component; a second electric slider (151) is installed on the second guide rail (150); three groups of mounting guide grooves are opened on the top of the second mounting frame (102); the transfer component includes two groups of vacuum generators (152), two groups of vacuum suction cups (153) and two groups of vacuum sensors (156); a third driving cylinder (154) is arranged in one group of the mounting guide grooves; the third driving cylinder (154) is 54) The pneumatic rod passes through the second guide rail (150) and the second electric slider (151), and the pneumatic rod of the third driving cylinder (154) is connected to the transfer plate (155). Two groups of vacuum generators (152) are installed on the top of the transfer plate (155), and two groups of vacuum sensors (156) are installed on the top of the two groups of vacuum generators (152). Two groups of vacuum suction cups (153) are arranged at the bottom of the transfer plate (155), and the tops of the two groups of vacuum suction cups (153) are respectively connected to the two groups of vacuum generators (152).
8. The LED lamp production injection molding device with cooling function according to claim 1, characterized in that: The workbench (100) is provided with a mounting groove on the top, the inkjet coding assembly comprises an inkjet coding machine (157) and an inkjet coding nozzle (158), a sponge protective pad (159) is provided in the mounting groove, the inkjet coding machine (157) is arranged in the mounting groove, two groups of inkjet coding electric push rods (161) are respectively provided on both sides of the mounting groove, the tops of the two groups of inkjet coding electric push rods (161) are provided with the same group of adjustment frames (160), the adjustment frames (160) are provided with inkjet coding screw rods (163), one side of the adjustment frames (160) is provided with an inkjet coding motor (162), and the inkjet coding machine (157) is provided with a plurality of adjustment frames (160). The main shaft of the motor (162) is connected to the coding screw rod (163), a coding mounting frame (164) is installed on the coding screw rod (163), a coding nozzle (158) is installed in the coding mounting frame (164), the coding nozzle (158) is connected to the coding machine (157) through a coding pipeline (168), two groups of camera mounting frames (165) are arranged on one side of the coding machine (157), two groups of cameras (166) are respectively installed in the two groups of camera mounting frames (165), and a drop button (167) is arranged on one side of the two groups of camera mounting frames (165).
9. The LED lamp production injection molding device with cooling function according to claim 1, characterized in that: The bottom of the injection mold (134) is provided with a mold mounting member (139); the top of the workbench (100) is provided with four groups of ejection grooves (140); the bottoms of the four groups of ejection grooves (140) are provided with push rod mounting members (141); the four groups of push rod mounting members (141) are provided with ejection electric push rods (142); the bottom of the mold mounting member (139) is provided with four groups of ejection through holes; the four groups of ejection through holes correspond to the positions of the four groups of ejection electric push rods (142), respectively; the bottom of the injection mold (134) is provided with four groups of protective silicone pads (143); the top of the injection mold (134) is symmetrically provided with two groups of handles; the inner side of the bottom of the workbench (100) A first guide rail (146) is installed on the surface, a first electric slider (145) is installed on the first guide rail (146), a connecting column (144) is installed on the top of the first electric slider (145), the top of the connecting column (144) is connected to the mold mounting component (139), a laser receiver (147) is clamped on one side of the connecting column (144), three groups of laser transmitters (148) are equidistantly arranged on the inner side surface of one side of the workbench (100) in the horizontal direction, and the control console (149) includes a control module (1491), a manipulation module (1492) and a display module (1493), and a display protection cover (1494) is arranged on the top of the display module (1493).
10. The LED lamp production injection molding device with cooling function according to claim 1, characterized in that: A mold mounting part (139) is provided at the bottom of the injection mold (134). A plurality of fixed slots are provided at the bottom of the injection mold (134). Four groups of columnar clamping posts (200) are provided at the four corners of the inner side surface at the bottom of the mold mounting part (139). Two groups of rectangular clamping posts (201) are symmetrically provided at the inner side surface at the bottom of the mold mounting part (139). The four groups of columnar clamping posts (200) and the two groups of rectangular clamping posts (201) are respectively clamped in the plurality of fixed slots. Two groups of connecting slots are respectively provided on both sides of the injection mold (134). Two groups of magnetic blocks (202) are respectively clamped at the bottom of the two groups of connecting slots. The mold mounting part Two groups of mounting grooves are respectively opened on both sides of the mold (139), and two groups of connecting clamps (203) are respectively arranged in the two groups of mounting grooves. Two groups of electromagnets (204) are respectively clamped on one side of the two groups of connecting clamps (203). Two groups of rotating columns (205) are respectively penetrated in the two groups of connecting clamps (203). Both ends of the two groups of rotating columns (205) are penetrated in the mold mounting part (139), and two groups of return springs (206) are respectively arranged at both ends of the two groups of rotating columns (205). Two groups of buckling parts (207) are respectively arranged on the other side of the two groups of connecting clamps (203), and two groups of handles are symmetrically arranged on the top of the injection mold (134).
Citation Information
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