Combined type dehydration and mixing granulation equipment

By designing composite dehydration and mixing granulation equipment, and using multiple dehydration and mixing treatments, the problems of low dehydration efficiency and poor granulation quality of medium and low strength and high random SBC rubber particles in the prior art have been solved, and efficient dehydration and high-quality granulation are achieved.

CN119682166APending Publication Date: 2025-03-25CHINA PETROLEUM & CHEMICAL CORP +1
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Patent Information

Application Number
CN202311239286.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-09-25
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

In the prior art, when dehydrating low-strength and high random SBC polymer elastomer colloids, there are problems such as damage to the dehydration screen and failure of the dehydration function, which affects the dehydration efficiency and granulation quality.

Method used

A composite dehydration and mixing granulation equipment is designed, including a spindle motor, reducer, pushing spindle, feeding dehydration mechanism, feed inclined screen dehydration mechanism, rotary dehydration mechanism, conical extrusion dehydration mechanism, mixing homogenization mechanism and pelletizing mechanism. Through multiple dehydration and mixing treatments, the dehydration efficiency and granulation quality are improved.

Benefits of technology

Through multiple dehydration treatments, the equipment significantly improves the dehydration efficiency, ensures the quality of subsequent mixing and granulation, and avoids the problems of damage to the dehydration screen and functional failure.

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Abstract

The invention relates to the technical field of material dehydration and granulation, and provides composite dehydration and mixing granulation equipment which comprises a main shaft motor, a speed reducer, a material pushing main shaft, a feeding dehydration mechanism, a feeding inclined screen dehydration mechanism, a rotary dehydration mechanism, a conical extrusion dehydration mechanism, a mixing homogenization mechanism and a grain cutting mechanism, the main shaft motor is connected with the material pushing main shaft through a speed reducer, the feeding dehydration mechanism, the rotary dehydration mechanism, the conical extrusion dehydration mechanism and the mixing homogenization mechanism are in butt joint and are arranged around the material pushing main shaft, and the pelletizing mechanism is arranged at the tail end of the material pushing main shaft. The feeding inclined screen dewatering mechanism is arranged on the feeding dewatering mechanism, and a feeding port is formed in the feeding inclined screen dewatering mechanism. The combined type dehydration and mixing granulation equipment has the advantages of high dehydration efficiency and good mixing granulation quality.
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Description

Technical Field

[0001] The present application belongs to the technical field of material dehydration and granulation, and more specifically, to a composite dehydration and mixing granulation equipment. Background Art

[0002] The particle size of the colloid particles formed by the low-strength, high-randomness SBC polymer elastomer during the coagulation process is about 2 mm. When the colloid particles of this size enter the currently used dewatering machine, the dewatering screen will lose its dewatering function in a short period of time, thus affecting the performance of the entire dewatering granulation unit.

[0003] At present, the post-processing dehydration process of SBC production is: pre-dehydration by vibrating dehydration screen + deep dehydration by extrusion dehydration machine. This dehydration method is not suitable for the dehydration of low-strength and high-random SBC polymer elastomer particles. There are a lot of particles that are lost in the vibrating dehydration screen area, which affects the cost and increases VOC. S Secondly, due to the small particle size of the colloid particles, when the material enters the dehydration area of ​​the extrusion dehydrator, the sieve holes of the dehydrating body are easily blocked by the colloid particles, which causes the dehydration function of the dehydrating body to fail and reduces the efficiency of the unit.

[0004] Therefore, based on this technical background, developing a dehydration and granulation equipment suitable for low-strength, high-randomness SBC granules has great industrial application significance. Summary of the invention

[0005] In view of the above-mentioned deficiencies in the prior art, the purpose of the embodiments of the present application is to provide a composite dehydration and mixing granulation equipment, aiming to improve the dehydration efficiency and mixing granulation quality of the dehydration granulation equipment.

[0006] To achieve the above-mentioned purpose, the technical solution adopted in the present application is: to provide a composite dehydration and mixing granulation equipment, including: a spindle motor, a reducer, a pushing spindle, a feeding dehydration mechanism, a feeding inclined screen dehydration mechanism, a rotating dehydration mechanism, a conical extrusion dehydration mechanism, a mixing homogenization mechanism and a pelletizing mechanism; the spindle motor is connected to the pushing spindle through a reducer, the feeding dehydration mechanism, the rotating dehydration mechanism, the conical extrusion dehydration mechanism and the mixing homogenization mechanism are connected and arranged around the pushing spindle, the pelletizing mechanism is arranged at the end of the pushing spindle, the feeding inclined screen dehydration mechanism is arranged on the feeding dehydration mechanism, and the feeding inclined screen dehydration mechanism is provided with a feed port.

[0007] In one embodiment, the feeding dehydration mechanism includes a feeding shell, a feeding dehydration plate is provided at the bottom of the feeding shell, the feeding dehydration plate is located below the pushing spindle, and the aperture of the dehydration holes on the feeding dehydration plate is smaller than the size of the rubber particles.

[0008] In one embodiment, the feed inclined screen dewatering mechanism includes a feed box, a dewatering shell and a dewatering screen plate, the dewatering shell is arranged obliquely, the upper end of the dewatering shell is connected with the feed box, the lower end of the dewatering shell is provided with a discharge port and a water outlet, the discharge port is connected with the feeding shell, and the dewatering screen plate is arranged obliquely in the dewatering shell and separates the discharge port and the water outlet.

[0009] In one embodiment, the rotary dehydration mechanism includes: a rotating cylindrical shell, an online cleaning component, a rotary drive component and an outer cylinder, the two ends of the rotating cylindrical shell are respectively connected to the feeding dehydration mechanism and the conical extrusion dehydration mechanism, the rotating cylindrical shell is rotatably arranged in the outer cylinder and driven to rotate by the rotary drive component, a plurality of arc-shaped sieve plates are provided on the rotating cylindrical shell, a drainage window is provided at the bottom of the outer cylinder, an inverted cone water receiving bucket is installed at the drainage window, and the online cleaning component is arranged on the upper part of the outer cylinder and supplies air to the rotating cylindrical shell.

[0010] In one embodiment, the rotary drive assembly includes a bearing seat, a gear and a frequency modulation drive motor, the two ends of the rotating cylindrical shell are rotatably arranged through the bearing seat, the gear is arranged on the outside of one end of the rotating cylindrical shell, and the frequency modulation drive motor is engaged with the gear.

[0011] In one embodiment, the online cleaning assembly includes an air supply device and an arc-shaped air distribution plate. The arc-shaped air distribution plate is hollow, and a plurality of strip-shaped air flow channels are provided on one side of the arc-shaped air distribution plate close to the rotating cylinder shell.

[0012] In one embodiment, the conical extrusion dehydration mechanism includes a conical barrel, a conical screw sleeve and a dehydration pipe screen. The two ends of the conical barrel are respectively connected to the rotating cylindrical shell and the mixing and homogenizing mechanism. The conical screw sleeve is arranged on the pushing spindle. A drainage pipe barrel is provided at the bottom of the conical barrel, and the dehydration pipe screen is arranged in the drainage pipe barrel.

[0013] In one embodiment, the mixing and homogenizing mechanism includes: a mixing barrel, an inner sleeve, a mixing screw sleeve and two feeding screw sleeves, the mixing screw sleeve is arranged between the two feeding screw sleeves, the inner sleeve is arranged in the mixing barrel, and the two ends of the mixing barrel are respectively connected to the conical barrel and the pelletizing mechanism.

[0014] In one embodiment, the pelletizing mechanism includes a cutter disc and a knife integrated structure, a discharge template and a pelletizing chamber integrated structure and an axial displacement adjustment structure, one end of the discharge template and the pelletizing chamber integrated structure is docked with the mixing cylinder, and the other end is movably provided with the cutter disc and the knife integrated structure, and the axial displacement adjustment structure adjusts the position of the cutter disc and the knife integrated structure.

[0015] In one embodiment, the pushing spindle includes a shaft core and a pushing screw sleeve, the pushing screw sleeve is located in the feeding shell and the rotating cylinder shell, the pushing screw sleeve, the conical screw sleeve, the feeding screw sleeve, the mixing screw sleeve and the feeding screw sleeve are arranged on the shaft core in sequence, and the shaft core is connected to the reducer through a combined coupling.

[0016] The beneficial effects of the composite dehydration and mixing granulation equipment provided by the present application are:

[0017] The material enters the feed inclined screen dehydration mechanism through the feed port for the first dehydration. After the first dehydration, the material falls into the feed dehydration mechanism for the second dehydration. Under the push of the push spindle, it enters the rotary dehydration mechanism for the third dehydration, enters the cone extrusion dehydration mechanism for the fourth dehydration, enters the mixing and homogenizing mechanism for mixing and homogenizing, and finally is cut into the required particle size by the pelletizing mechanism. After multiple dehydration, the equipment improves the dehydration efficiency and ensures the quality of subsequent mixing and granulation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 A schematic diagram of the overall structure of the composite dehydration and mixing granulation equipment provided in the embodiment of the present application;

[0020] Figure 2 A schematic diagram of the structure of a feed inclined screen dehydration mechanism in a composite dehydration and mixing granulation equipment provided in an embodiment of the present application;

[0021] Figure 3 A partial structural schematic diagram of a dehydration screen plate of a feed inclined screen dehydration mechanism in a composite dehydration and mixing granulation equipment provided in an embodiment of the present application;

[0022] Figure 4 A schematic diagram of the structure of a rotary dehydration mechanism in a composite dehydration and mixing granulation device provided in an embodiment of the present application;

[0023] Figure 5 A schematic diagram of the structure of a rotating cylinder housing, gears and a bearing seat in the composite dehydration and mixing granulation equipment provided in an embodiment of the present application;

[0024] Figure 6A schematic diagram of the mechanism of the rotary drive assembly in the composite dehydration and mixing granulation equipment provided in an embodiment of the present application;

[0025] Figure 7 A schematic diagram of the structure of a rotating cylindrical shell and an arc-shaped sieve plate in a composite dehydration and mixing granulation equipment provided in an embodiment of the present application;

[0026] Figure 8 A schematic diagram of the structure of the arc sieve plate in the composite dehydration and mixing granulation equipment provided in the embodiment of the present application;

[0027] Fig. 9 A schematic diagram of the structure of a conical extrusion dehydration mechanism in a composite dehydration and mixing granulation equipment provided in an embodiment of the present application;

[0028] Fig.10 A schematic diagram of the structure of a pusher main shaft and a pusher screw sleeve, a conical screw sleeve, a feeding screw sleeve and a mixing screw sleeve installed thereon in the composite dehydration and mixing granulation equipment provided in an embodiment of the present application;

[0029] Fig.11 A schematic diagram of the structure of a mixing and homogenizing mechanism in a composite dehydration and mixing and granulation equipment provided in an embodiment of the present application;

[0030] Fig.12 A schematic cross-sectional view of a mixing screw sleeve in a composite dehydration and mixing granulation equipment provided in an embodiment of the present application;

[0031] Fig.13 A schematic diagram of the structure of a coupling used at one end of a material pushing main shaft in a composite dehydration and mixing granulation device provided in an embodiment of the present application;

[0032] Fig.14 A schematic diagram of the structure of a pelletizing mechanism in a composite dehydration and mixing granulation device provided in an embodiment of the present application;

[0033] Fig.15 This is a schematic structural diagram of the integrated structure of the discharge template and the pelletizing chamber in the composite dehydration and mixing granulation equipment provided in an embodiment of the present application.

[0034] Among them, the reference numerals in the figure are:

[0035] 1. Spindle motor; 2. Speed ​​reducer; 21. Bearing box; 3. Pushing spindle; 31. Shaft core; 32. Pushing screw sleeve; 33. Semi-tooth coupling; 34. Short shaft; 35. Flange coupling; 36. Half-moon flap; 4. Feeding dehydration mechanism; 41. Feeding shell; 42. Feeding dehydration plate; 5. Feeding inclined screen dehydration mechanism; 51. Feeding box; 52. Dehydration shell; 53. Dehydration screen plate; 54. Discharge port; 55. Water outlet; 56. Feeding port; 6. Rotary dehydration mechanism; 61. Rotating cylinder shell; 611. Arc screen plate; 62. Online cleaning component; 63. Rotary drive component; 631. Bearing seat; 6 32. Gear; 633. Frequency modulation drive motor; 634. Driving wheel; 64. Outer cylinder; 65. Inverted cone water receiving bucket; 7. Conical extrusion dehydration mechanism; 71. Conical cylinder; 72. Conical screw sleeve; 73. Dehydration pipe screen; 74. Drain pipe tube; 8. Mixing and homogenizing mechanism; 81. Mixing cylinder; 82. Inner liner; 83. Mixing screw sleeve; 84. Feeding screw sleeve; 9. Pelletizing mechanism; 91. Knife disc and knife integrated structure; 92. Discharge template and pelletizing chamber integrated structure; 921. Discharge channel; 922. Pelletizing chamber; 923. Mounting groove; 93. Axial displacement adjustment structure; 94. Adjustment motor; 10. Frame. DETAILED DESCRIPTION

[0036] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0037] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0038] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0039] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0040] like Figure 1-Figure 15 As shown, a composite dehydration and mixing granulation equipment provided in an embodiment of the present application is now described. The composite dehydration and mixing granulation equipment includes: a frame 10, a spindle motor 1, a reducer 2, a pusher spindle 3, a feeding dehydration mechanism 4, a feed inclined screen dehydration mechanism 5, a rotary dehydration mechanism 6, a conical extrusion dehydration mechanism 7, a mixing homogenization mechanism 8 and a pelletizing mechanism 9 arranged on the frame 10. Among them, the spindle motor 1 is connected to the pusher spindle 3 through the reducer 2. Specifically, the spindle motor 1 is a variable frequency motor. The spindle motor 1 and the reducer 2 are connected by a coupling. A bearing box 21 is provided between the reducer 2 and the pusher spindle 3. The reducer 2 and the bearing box 21 are connected by a coupling. The coupling can be a snake spring coupling or a tooth coupling. As shown in FIG. Figure 1 , Fig.10 and Fig.13 As shown, a combined coupling is provided at the bearing box 21 and the input end of the pusher spindle 3. The combined coupling includes a semi-tooth coupling 33, a flange coupling 35 and a semi-lunar petal 36, which is used to transform the cantilever shaft into a flexible shaft and change the stress state of the pusher spindle 3 when the pusher spindle 3 is in the working state.

[0041] like Figure 1 As shown, the feeding dehydration mechanism 4, the rotary dehydration mechanism 6, the conical extrusion dehydration mechanism 7 and the mixing and homogenizing mechanism 8 are connected and connected in sequence and arranged around the pusher main shaft 3. The pelletizing mechanism 9 is arranged at the end of the pusher main shaft 3. The feeding inclined screen dehydration mechanism 5 is arranged on the feeding dehydration mechanism 4. The feeding inclined screen dehydration mechanism 5 is provided with a feed port 56. During operation, the spindle motor 1 drives the pusher main shaft 3 to rotate through the reducer 2, and continuously pushes the material toward the pelletizing mechanism 9. The material enters the feeding inclined screen dehydration mechanism 5 through the feed port 56 for the first dehydration. After the first dehydration, the material falls into the feeding dehydration mechanism 4 for the second dehydration. Under the push of the pusher main shaft 3, it enters the rotary dehydration mechanism 6 for the third dehydration, enters the conical extrusion dehydration mechanism 7 for the fourth dehydration, enters the mixing and homogenizing mechanism 8 for mixing and homogenizing, and is finally cut into the required particle size by the pelletizing mechanism 9. After multiple dehydrations, the equipment improves the dehydration efficiency and ensures the quality of subsequent mixing and granulation.

[0042] In this embodiment, the feeding dehydration mechanism 4 includes a feeding shell 41, which is a cylindrical structure. The top of the feeding shell 41 is provided with a docking port for docking with the feed inclined screen dehydration mechanism 5; the bottom of the feeding shell 41 is provided with a dehydration window, and the dehydration window is provided with a feeding dehydration plate 42, the feeding dehydration plate 42 is located below the pusher spindle 3, the aperture of the dehydration hole on the feeding dehydration plate 42 is smaller than the size of the material particles, and the shape of the dehydration hole can be circular or long. In this embodiment, the dehydration window is an arc window, the feeding dehydration plate 42 is an arc plate and is fixed to the bottom of the feeding shell 41 by bolts, and one end of the feeding shell 41 is docked with the rotary dehydration mechanism 6.

[0043] like Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment, the feed inclined screen dehydration structure includes a feed box 51, a dehydration shell 52 and a dehydration screen plate 53. Among them, the dehydration shell 52 is inclined, the upper end of the dehydration shell 52 is connected to the feed box 51, the feed port 56 is arranged on the feed box 51, the lower end of the dehydration shell 52 is provided with a discharge port 54 and a water outlet 55, the discharge port 54 is connected to the docking port at the top of the feeding shell 41, the dehydration screen plate 53 is inclinedly arranged in the dehydration shell 52 and separates the discharge port 54 and the water outlet 55, and the water outlet 55 is located below the discharge port 54. The material enters the feed box 51 through the feed port 56, and then enters the dehydration screen plate 53. After passing through the dehydration screen plate 53, the water is separated from the material particles and falls into the water outlet 55 for discharge. The material particles roll down on the dehydration screen plate 53, realize the first dehydration and enter the feeding shell 41 through the discharge port 54.

[0044] In this embodiment, the dehydration housing 52 has an inclination angle of 40°-60°. Similarly, the dehydration screen plate 53 has an inclination angle of 40°-60°, so that the material particles can be rolled and dehydrated on the dehydration screen plate 53. The inclination angle is preferably 45°-50°. In this embodiment, the sieve holes on the dehydration screen plate 53 are long holes or round holes, and the hole diameters are smaller than the size of the material particles. The size of the sieve holes is 0.3-1.0 mm, preferably 0.5-0.7 mm; the dehydration screen plate 53 is fixed in the dehydration housing 52 by bolts.

[0045] In this embodiment, if Figure 1 , such as 4- Figure 8As shown, the rotary dehydration mechanism 6 includes: a rotary cylinder shell 61, an online cleaning component 62, a rotary drive component 63 and an outer cylinder 64. In this embodiment, the two ends of the rotary cylinder shell 61 are respectively connected to the feeding dehydration mechanism 4 and the conical extrusion dehydration mechanism 7, so that the material particles enter and exit the rotary cylinder shell 61. The rotary cylinder shell 61 is rotatably arranged in the outer cylinder 64 and driven to rotate by the rotary drive component 63 to realize the rotary dehydration of the material. The rotary cylinder shell 61 is provided with a plurality of arc sieve plates 611, and the arc sieve plates 611 are used to separate water. The bottom of the outer cylinder 64 is provided with a drainage window, and an inverted cone water receiving bucket 65 is installed at the drainage window to discharge the separated water. The online cleaning component 62 is arranged on the upper part of the outer cylinder 64 and supplies air to the rotary cylinder shell 61, and the arc sieve plates 611 are cleaned online by airflow to maintain the dehydration effect of the arc sieve plates 611. Specifically, 3-6 dehydration windows are provided at equal arc distances on the rotating cylinder shell 61, and the arc-shaped screen plate 611 is fixed at each dehydration window by bolts.

[0046] In this embodiment, the rotating drive assembly 63 includes a bearing seat 631, a gear 632 and a frequency-modulated drive motor 633. The two ends of the rotating cylindrical shell 61 are rotatably arranged through the bearing seat 631. The gear 632 is arranged on the outer side of one end of the rotating cylindrical shell 61. The frequency-modulated drive motor 633 is meshed with the gear 632. Specifically, a driving wheel 634 is provided on the output shaft of the frequency-modulated drive motor 633. The driving wheel 634 is meshed with the gear 632. The driving motor is adjusted to work and the gear 632 is driven to rotate through the driving wheel 634. When the gear 632 rotates, it drives the rotating cylindrical shell 61 to rotate, thereby driving the material particles in the rotating cylindrical shell 61 to roll, which is beneficial to water separation during rolling. At the same time, the blowing effect of the online cleaning assembly 62 is cooperated to further ensure the dehydration effect.

[0047] In this embodiment, the online cleaning assembly 62 includes an air supply device and an arc-shaped air distribution plate. The air supply device can be a conventional air supply pump. The arc-shaped air distribution plate is hollow inside. The arc-shaped air distribution plate is arranged on the inner side of the outer cylinder 64 by welding or bolts. A plurality of strip-shaped air flow channels are arranged on the side of the arc-shaped air distribution plate close to the rotating cylinder shell 61. The air flow generated by the air supply device flows into the arc-shaped air distribution plate, and then blows to the inside of the rotating cylinder shell 61 through the plurality of strip-shaped air flow channels to perform online cleaning on the arc-shaped sieve plate 611, thereby maintaining the dehydration effect of the arc-shaped sieve plate 611. In this embodiment, the gas medium provided by the air supply device is air or nitrogen.

[0048] like Figure 1 and Fig. 9As shown, the conical extrusion dehydration mechanism 7 includes a conical cylinder 71, a conical screw sleeve 72 and a dehydration pipe screen 73. Among them, the two ends of the conical cylinder 71 are respectively connected to the rotating cylindrical shell 61 and the mixing and homogenizing mechanism 8, the larger diameter end of the conical cylinder 71 is connected to the rotating cylindrical shell 61, and the smaller diameter end of the conical cylinder 71 is connected to the mixing and homogenizing mechanism 8. The conical screw sleeve 72 is arranged on the pusher spindle 3, and the pitch of the conical screw sleeve 72 is gradually reduced, which is used to squeeze and remove the bag water in the material particles. The bottom of the conical cylinder is provided with a drainage tube 74, and the dehydration pipe screen 73 is arranged in the drainage tube 74 to discharge the extruded particles. The mesh size of the dehydration pipe screen 73 is 0.3-0.7mm.

[0049] like Figure 1 , Fig.11 and Fig.12 As shown, in this embodiment, the mixing and homogenizing mechanism 8 includes: a mixing barrel 81, an inner sleeve 82, a mixing screw sleeve 83 and two feeding screw sleeves 84. Among them, the mixing screw sleeve 83 is arranged between the two feeding screw sleeves 84, and the inner sleeve 82 is arranged in the mixing barrel 81. The inner sleeve 82 plays a protective role. The two ends of the mixing barrel 81 are respectively connected to the conical barrel 71 and the pelletizing mechanism 9. The feeding screw sleeve 84 and the mixing screw sleeve 83 are both arranged on the pusher spindle 3. The inner sleeve 82 is set to be slotted and non-slotted, and is selected according to needs. In this embodiment, the mixing screw sleeve 83 is used to accelerate the conversion of the unit energy and improve the homogenization degree of the material; and according to the physical properties of the material, the mixing screw sleeve 83 can be set to multiple groups and combined with the feeding screw sleeve 84 for use, and the mixing screw sleeve 83 and the feeding screw sleeve 84 can be staggered.

[0050] like Figure 1 , Fig.14 and Fig.15 As shown, the pelletizing mechanism 9 includes a cutter disc and a knife integrated structure 91, a discharge template and a pelletizing chamber integrated structure 92, and an axial displacement adjustment structure 93. Among them, one end of the discharge template and the pelletizing chamber integrated structure 92 is connected to the mixing cylinder 81, and the other end is movably provided with a cutter disc and a knife integrated structure 91, and the axial displacement adjustment structure 93 adjusts the position of the cutter disc and the knife integrated structure 91. Specifically, the cutter disc and the knife integrated structure 91 are driven by the adjustment motor 94 to achieve pelletizing, and the discharge template and the pelletizing chamber integrated structure 92 includes a plurality of discharge channels 921, one side of the discharge channel 921 is connected to the mixing cylinder 81, and the other side is connected to the cutting chamber, the cutter disc and the knife integrated structure 91 rotate in the pelletizing chamber 922, and the axial displacement adjustment structure 93 is used to adjust the distance between the cutter disc and the knife integrated structure 91 and the discharge channel 921, thereby adjusting the pelletizing size. The adjustment motor 94 is a frequency modulation motor.

[0051] In this embodiment, the pusher spindle 3 includes a shaft core 31 and a pusher screw sleeve 32. The pusher screw sleeve 32 is located in the feeding shell 41 and the rotating cylinder shell 61. The pusher screw sleeve 32, the conical screw sleeve 72, the feeding screw sleeve 84, the mixing screw sleeve 83 and the feeding screw sleeve 84 are sequentially arranged on the shaft core 31. The shaft core 31 is connected to the reducer 2 through a combined coupling. As can be seen from the above description, the combined coupling is composed of a semi-toothed coupling 33, a flange coupling 35, and a semi-lunar disc 36. This combined coupling is aimed at turning the cantilever shaft into a flexible shaft when the pusher spindle 3 is in the working state, thereby changing the stress state of the pusher spindle 3. In this embodiment, a short shaft 34 is provided at the output end of the shaft core, and a mounting groove 923 for mounting the short shaft 34 is provided on the integrated structure 92 of the discharge template and the pelletizing chamber.

[0052] In this embodiment, the feed inclined screen dewatering mechanism 5 can remove most of the free water in the material particles and solve the problem of leakage of fine-particle materials.

[0053] In this embodiment, the rotary dehydration mechanism 6 is provided with a rotating drum shell 61 for dehydration and an online cleaning component 62 for providing a gas medium for online cleaning of the arc sieve plate 611, so as to maintain the effectiveness and timeliness of the rotary drum dehydration and improve the efficiency of removing free water from the material.

[0054] In this embodiment, the conical extrusion dehydration mechanism 7 is composed of a conical screw sleeve 72 and a conical movable body. This mechanism is used to remove the burden water in the material under the extrusion effect of the conical screw sleeve 72.

[0055] In this embodiment, the pushing spindle 3 is provided with a pushing screw sleeve 32, a conical screw sleeve 72, a mixing screw sleeve 83, and a feeding screw sleeve 84. This combination of screw sleeves is used to push the material forward in the barrel structure and generate high shear heat to improve the homogenization degree and temperature of the material.

[0056] In this embodiment, a combined coupling is provided at the input end of the pusher spindle 3 and a short shaft 34 is provided at the output end. This structure is used to transform the cantilever shaft into a flexible shaft when the pusher spindle 3 is in working state, thereby changing the stress state of the pusher spindle 3.

[0057] In this embodiment, the pelletizing mechanism 9 is provided with a cutter disc and a knife integrated structure 91, a discharge template and a pelletizing chamber integrated structure 92, and an axial displacement adjustment structure 93; this pelletizing mechanism 9 is beneficial to the control of the parallelism between the cutting knife surface and the discharge template surface and the axial displacement, thereby improving the uniformity of the pelletizing particle size.

[0058] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A composite dehydration and mixing granulation equipment, characterized in that: include: A spindle motor (1), a reducer (2), a push spindle (3), a feeding dehydration mechanism (4), a feeding inclined screen dehydration mechanism (5), a rotary dehydration mechanism (6), a conical extrusion dehydration mechanism (7), a mixing and homogenizing mechanism (8) and a pelletizing mechanism (9); the spindle motor (1) is connected to the push spindle (3) through the reducer (2); the feeding dehydration mechanism (4), the rotary dehydration mechanism (6), the conical extrusion dehydration mechanism (7) and the mixing and homogenizing mechanism (8) are connected and arranged around the push spindle (3); the pelletizing mechanism (9) is arranged at the end of the push spindle (3); the feeding inclined screen dehydration mechanism (5) is arranged on the feeding dehydration mechanism (4); and the feeding inclined screen dehydration mechanism (5) is provided with a feeding port (56).

2. The composite dehydration and mixing granulation equipment according to claim 1, characterized in that: The feeding dehydration mechanism (4) comprises a feeding shell (41), a feeding dehydration plate (42) is provided at the bottom of the feeding shell (41), the feeding dehydration plate (42) is located below the pushing spindle (3), and the aperture of the dehydration hole on the feeding dehydration plate (42) is smaller than the size of the rubber particles.

3. The composite dehydration and mixing granulation equipment according to claim 2, characterized in that: The feed inclined screen dewatering mechanism (5) comprises a feed box (51), a dewatering shell (52) and a dewatering screen plate (53); the dewatering shell (52) is arranged obliquely; the upper end of the dewatering shell (52) is communicated with the feed box (51); the lower end of the dewatering shell (52) is provided with a discharge port (54) and a water outlet (55); the discharge port (54) is communicated with the feed shell (41); the dewatering screen plate (53) is arranged obliquely in the dewatering shell (52) and separates the discharge port (54) from the water outlet (55).

4. The composite dehydration and mixing granulation equipment according to claim 2, characterized in that: The rotary dehydration mechanism (6) comprises: a rotary cylinder shell (61), an online cleaning component (62), a rotary drive component (63) and an outer cylinder (64); the two ends of the rotary cylinder shell (61) are respectively connected to the feeding dehydration mechanism (4) and the conical extrusion dehydration mechanism (7); the rotary cylinder shell (61) is rotatably arranged in the outer cylinder (64) and driven to rotate by the rotary drive component (63); a plurality of arc-shaped sieve plates (611) are arranged on the rotary cylinder shell (61); a drainage window is arranged at the bottom of the outer cylinder (64); an inverted cone-shaped water receiving bucket (65) is installed at the drainage window; the online cleaning component (62) is arranged on the upper part of the outer cylinder (64) and supplies air to the rotary cylinder shell (61).

5. The composite dehydration and mixing granulation equipment according to claim 4, characterized in that: The rotating drive assembly (63) comprises a bearing seat (631), a gear (632) and a frequency modulation drive motor (633); the two ends of the rotating cylindrical shell (61) are rotatably arranged through the bearing seat (631); the gear (632) is arranged on the outer side of one end of the rotating cylindrical shell (61); and the frequency modulation drive motor (633) is meshed with the gear (632).

6. The composite dehydration and mixing granulation equipment according to claim 4, characterized in that: The online cleaning component (62) comprises an air supply device and an arc-shaped air distribution plate. The arc-shaped air distribution plate is hollow inside, and a plurality of strip-shaped air flow channels are provided on one side of the arc-shaped air distribution plate close to the rotating cylindrical shell (61).

7. The composite dehydration and mixing granulation equipment according to claim 4, characterized in that: The conical extrusion dehydration mechanism (7) comprises a conical barrel (71), a conical screw sleeve (72) and a dehydration pipe screen (73). The two ends of the conical barrel (71) are respectively connected to the rotating cylindrical shell (61) and the mixing and homogenizing mechanism (8). The conical screw sleeve (72) is arranged on the pushing spindle (3). A drainage pipe barrel (74) is arranged at the bottom of the conical barrel. The dehydration pipe screen (73) is arranged in the drainage pipe barrel (74).

8. The composite dehydration and mixing granulation equipment according to claim 7, characterized in that: The mixing and homogenizing mechanism (8) comprises: a mixing barrel (81), an inner sleeve (82), a mixing screw sleeve (83) and two feeding screw sleeves (84); the mixing screw sleeve (83) is arranged between the two feeding screw sleeves (84); the inner sleeve (82) is arranged in the mixing barrel (81); and the two ends of the mixing barrel (81) are respectively connected to the conical barrel (71) and the pelletizing mechanism (9).

9. The composite dehydration and mixing granulation equipment according to claim 8, characterized in that: The pelletizing mechanism (9) comprises a cutter disc and a cutter integrated structure (91), a discharge template and a pelletizing chamber integrated structure (92) and an axial displacement adjustment structure (93); one end of the discharge template and a pelletizing chamber integrated structure (92) is butted against the mixing cylinder (81), and the other end is movably provided with the cutter disc and a cutter integrated structure (91); and the axial displacement adjustment structure (93) adjusts the position of the cutter disc and a cutter integrated structure (91).

10. The composite dehydration and mixing granulation equipment according to claim 8, characterized in that: The pusher spindle (3) comprises a shaft core (31) and a pusher screw sleeve (32); the pusher screw sleeve (32) is located in the feeding shell (41) and the rotating cylinder shell (61); the pusher screw sleeve (32), the conical screw sleeve (72), the feeding screw sleeve (84), the mixing screw sleeve (83) and the feeding screw sleeve (84) are sequentially arranged on the shaft core (31); the shaft core (31) is connected to the reducer (2) via a combined coupling.

Citation Information

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