Preparation device and preparation process of TPEE polyester material ABC three-layer co-extrusion cloth-plastic composite artificial leather

By designing the TPEE polyester ABC three-layer co-extruded cloth plastic composite artificial leather preparation device, the problem of uneven winding caused by loosening of artificial leather during traction is solved, high-quality winding is achieved, and the environmental protection and energy-saving effect of the process is improved through recycling and reuse.

CN119682271AInactive Publication Date: 2025-03-25CHANGZHOU JINFU COMPOUND MATERIAL CO LTD
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Patent Information

Application Number
CN202411872025.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-03-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the preparation of artificial leather, in the prior art, artificial leather is prone to loosening when traction, resulting in uneven winding and poor quality.

Method used

A TPEE polyester ABC three-layer co-extruded cloth plastic composite artificial leather preparation device was designed, including a T-shaped preparation production line, which uses refrigeration water unit, dehumidification and vacuum drying unit, screw, distribution frame, rubber roller, partition integrated distributor, anal roller section, peel roller section, traction roller section, edge cutting device station, online membrane surface detector, flattening expansion roller, constant expansion rack and double station winding gas expansion shaft and other equipment. The artificial leather is pulled through the traction roller section, and the detector and motor system are used to detect and adjust the tension of the artificial leather to ensure the winding quality.

Benefits of technology

The stability of artificial leather during the traction process is achieved, loosening is prevented, and the winding quality is ensured. It also achieves a more environmentally friendly and energy-saving process flow through the recycling and reuse of edge cutting and crushing materials.

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Abstract

The invention belongs to the technical field of artificial leather production, and particularly relates to a TPEE polyester material ABC three-layer co-extrusion cloth-plastic composite artificial leather preparation device and preparation process, and the TPEE polyester material ABC three-layer co-extrusion cloth-plastic composite artificial leather preparation device comprises a preparation production line, the device comprises a chilled water unit, a one-dragging-three dehumidification vacuum-pumping drying unit, three hoppers A, B and C, three sets of screws, a cloth spreading frame, a rubber roller, a partition plate integrated distributor and a pattern roller workshop section, when artificial leather is dragged in current artificial leather preparation, the device crushes materials through trimming and then feeds the materials through a fan, so that the trimming materials are recycled and applied on line, the flatness after rolling is ensured, and the production efficiency is improved. According to the invention, the process is simple, the constant tension is controlled, the problem of elastic retraction and wrinkling of leather is solved, the material is fully utilized by the process of recycling and reusing the trimmed and crushed material, no waste material is generated, more environment-friendly and energy-saving effects are realized, meanwhile, the raw material is saved, the TPEE polyester film is online compounded with PET and PBT polyester fabrics in a glue-free heat energy manner, and a way is paved for regeneration and reutilization of waste by terminal users.
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Description

Technical Field

[0001] The invention belongs to the technical field of artificial leather production, and specifically relates to a TPEE polyester material ABC three-layer co-extruded cloth-plastic composite artificial leather preparation device and a preparation process thereof. Background Art

[0002] Based on the anti-aging and high wear resistance of TPEE polyester heat shrinkable elastomer material, it is not easy to become brittle, crack or peel, and can be dissolved with polyester cloth, so it can be crushed and granulated for regeneration and reciprocating use, and it is durable and can achieve the real energy-saving and environmental protection effect;

[0003] This equipment is designed and manufactured according to the simplest process requirements into a corner T-shaped arrangement, divided into a cloth-plastic bonding thermal lamination, a three-layer co-extrusion online thermal lamination method of the interlayer and the outer tube layer to form a film composite process. There is no wastewater or waste oil discharge in the production process, and the daily production capacity is more than 20,000 meters, achieving low energy consumption, high efficiency, no emissions, energy saving, consumption reduction, emission reduction, environmental protection and solvent-free effects, opening up new materials, new processes, new equipment, and innovation. It has become a global first. TPEE elastomer artificial leather can be used in car seats, driving panels, home sofas, massage chairs, etc.

[0004] In addition to preparing TPEE elastomer artificial leather, this preparation device can also prepare TPU elastomer artificial leather, which can be online thermally compounded with various fabrics such as TPE polyester cloth, PBT woven cloth, nylon woven cloth, needle-punched cloth, microfiber nylon, polyester cloth, spunlace non-woven fabric, and hot-melt adhesive fabric-plastic compound, thus realizing the best new product with simple and efficient process, energy saving, environmental protection and low cost!

[0005] When preparing artificial leather, the artificial leather needs to be pulled and rolled. In the prior art, when the artificial leather is pulled, the artificial leather will become loose, resulting in uneven rolling and poor rolling quality of the artificial leather. This phenomenon has become a problem that needs to be solved urgently by people in this field. Summary of the invention

[0006] The purpose of the present invention is to provide a TPEE polyester material ABC three-layer co-extrusion cloth-plastic composite artificial leather preparation device and a preparation process thereof, so as to solve the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a TPEE polyester material ABC three-layer co-extruded cloth-plastic composite artificial leather preparation device and a preparation process thereof, including a preparation production line, the preparation production line is arranged in a T shape, and includes a chilled water unit, a one-to-three dehumidification vacuum drying unit, three ABC hoppers, three sets of screws, a cloth spreading frame, a rubber roller, a partition integrated distributor, a pattern roller section, a peeling roller section, a traction roller section, a trimming device station, an online film surface detector, a flattening expansion roller, a constant tension frame and a double-station winding air shaft, the double-station winding air shaft has automatic metering, automatic The winding function of automatic roll change is provided, and the three sets of screws are all provided with screen changers, and the raw materials of different indicators of the three screws are input into the special extrusion die through the partition integrated distributor to produce films; the one-to-three dehumidification vacuum drying unit is connected with the three hopper pipelines of ABC, and the chilled water unit is respectively connected with the stripping roller section, the pattern roller section and the rubber roller pipeline, and there are two pipelines, one is the water inlet pipe and the other is the water outlet pipe. The spreading frame is located on one side of the rubber roller, and the trimming device station is located on both sides of the traction roller section, and is used to cut off the excess edge material and crush the edge material, and the trimming device station is connected with the B hopper.

[0008] Preferably, the preparation process comprises the following steps: step S1, introducing the TPEE material into a one-to-three dehumidification vacuum drying unit, and continuously adding materials for drying, and then introducing the TPEE material into three hoppers ABC based on secondary hot air drying in real time and quantitatively and continuously; step S2, the material enters the electric heating screw, and the corresponding screw co-extrudes three layers, namely the bottom layer thermal composite high-polarity modified TPEE, the conventional middle layer TPEE and the surface layer modified colored TPEE, thereby extruding and molding; step S3, the extruded material enters the mold and the rubber roller step surface, and the chilled water unit adopts a one-to-three form to introduce cooling water into the stripping roller section, the pattern roller section and the rubber roller, and at the same time introduces the polyester fabric into the pattern roller section and the rubber roller. In the roller, the cloth and the film on the rubber roller surface are thermally compounded, thereby realizing the glue-free compounding and thermal compounding sections, that is, saving a glue compounding process, and the fabric is recycled, which is more energy-saving and environmentally friendly; step S4, using the heat energy of the film above 200 degrees to directly thermally compound into cloth-plastic patterned artificial leather; step S5, then the artificial leather is pulled through the traction roller section, and the edge material is cut off through the trimming device station, and then the edge material is crushed, and the crushed edge material is sent to the B hopper through the fan and the pipeline for reuse; step S6, then the artificial leather is introduced into the flattening expansion roller, flattened, and then introduced into the automatic double-station winding air shaft through the constant tension frame; step S7, automatic winding, online packaging, shelf, storage, and waiting for shipment.

[0009] Preferably, the traction roller section in step S5 includes two bases, a flattening roller shaft, a constant tension shaft, a detector, a support plate and a tension chamber; the flattening roller shaft and the constant tension shaft bearings are installed between the two bases, the detector is fixedly installed above the left base, the support plate is fixedly installed between the two bases, the tension chamber is fixedly installed above the support plate, a motor is fixedly installed on the inner wall of the tension chamber, and a slot is opened on the top, a buffer chamber is fixed at the bottom of the inner wall of the tension chamber, a buffer plate is slidably connected to the inner wall of the buffer chamber, and a motor is fixedly installed above the buffer plate. A buffer rod is provided, a telescopic joint is fixed on the upper end of the buffer rod, a support block is fixed on the upper end of the telescopic joint, a support rod is installed on the internal bearing of the support block, and a top plate is fixed on the upper end of the support rod; a tooth plate 1 is fixed on the right side of the buffer rod, a gear is fixed on the output end of the motor and meshes with the tooth plate 1, a loose detection module is arranged inside the detector, the loose detection module is electrically connected to the motor, and the loose detection module is used to detect whether the artificial leather is loose during the traction process through the detector, and control the rotation angle of the motor according to the reduction amplitude of the artificial leather plane.

[0010] Preferably, two through holes are provided on the surface of the buffer plate, and the buffer plate is connected to the upper part of the inner wall of the buffer cavity by a spring; a hydraulic cavity is fixed to the right side of the bottom of the inner wall of the tension cavity, a hydraulic plate is slidably connected to the inner wall of the hydraulic cavity, a hydraulic rod is fixed above the hydraulic plate, a tooth plate 2 is fixed to the upper end of the hydraulic rod, and the tooth plate 2 is meshed with the gear; a pipeline is connected between the bottom of the hydraulic cavity and the upper part of the buffer cavity.

[0011] Preferably, both front and rear sides of the inner wall of the tension chamber are pin-connected with telescopic rods, and the front ends of the two telescopic rods are pin-connected with the front and rear sides of the support rod respectively.

[0012] Preferably, a liquid inlet pipe and a liquid outlet pipe are connected between the telescopic rod on the rear side and the upper part of the hydraulic chamber, a pressure valve is arranged in the liquid inlet pipe, and a control valve is arranged in the liquid outlet pipe.

[0013] Preferably, a chamber is fixed on the left side of the inner wall of the tension chamber, a sliding plate is slidably connected to the inner wall of the chamber, a connecting plate is fixed on the left side of the bottom of the support block, and a connecting rod is fixed between the sliding plate and the connecting plate; the left side of the bottom of the chamber is connected to the right side of the bottom of the chamber by a pipeline.

[0014] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the equipment of the present invention is designed and manufactured according to the simplest process requirements into a corner T-shaped arrangement mode, and is divided into a process flow of three-layer co-extrusion online hot compounding of cloth-plastic bonding thermal lamination, interlayer, and outer tube layer. There is no waste water and waste oil discharge in the production process, and the daily production capacity is more than 20,000 meters, achieving the effects of low energy consumption, high efficiency, no emission, energy saving, consumption reduction, emission reduction, environmental protection and solvent-free;

[0015] The process of recycling and reusing trimmed and crushed materials makes full use of the materials, does not generate waste materials, achieves more environmental protection and energy saving, and saves raw materials at the same time. The online thermal energy compounding of TPEE polyester film with polyester PET and PBT polyester cloth without glue paves the way for the recycling and reuse of waste materials by end users;

[0016] When pulling the artificial leather, the top plate contacts the bottom surface of the artificial leather, pushes the bottom surface of the artificial leather upward, and provides tension, thereby preventing the winding quality from being affected by looseness. The looseness detection module detects the degree of looseness. The looser the artificial leather is, the greater the rotation angle of the motor is, so that the top plate moves upward to provide greater tension on the bottom surface of the artificial leather, thereby ensuring the winding quality. The movement of the buffer plate is doubly buffered, thereby improving the buffer strength, fully avoiding the artificial leather from being excessively stressed and breaking, and playing a role in protecting the artificial leather.

[0017] When the top plate moves upward a large distance, the force exerted on the bottom surface of the artificial leather is greater, so that when the top plate presses against the artificial leather, it scrapes the bottom surface of the artificial leather toward the rear side, which can flatten the artificial leather. When the artificial leather enters the flattening roller and the constant tension shaft, it is subjected to force toward the rear side, thereby tightening the artificial leather, making its surface flatter during traction and achieving higher winding quality. At the same time, when the top plate rotates toward the rear side, the artificial leather can be relatively loosened. At the same time, the top plate rotates toward the rear side and moves upward at the same time, thereby ensuring the tension and tightening force on the artificial leather and further improving the winding quality of the artificial leather. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 is a plan view of the artificial leather production line of the present invention;

[0020] Figure 2 It is a structural schematic diagram of the traction roller section of the present invention;

[0021] Figure 3 is a plan view of the tension chamber of the present invention;

[0022] Figure 4 It is a schematic diagram of the internal structure of the tension chamber of the present invention;

[0023] Figure 5 It is a schematic diagram of the internal structure of the buffer chamber and the hydraulic chamber of the present invention;

[0024] Figure 6 It is a schematic diagram of the connection relationship between the telescopic rod and the support rod of the present invention;

[0025] Figure 7 It is a schematic diagram of the pipeline connection between the hydraulic chamber and the telescopic rod of the present invention;

[0026] In the figure: 1. base; 2. flattening roller; 3. constant tension shaft; 4. detector; 5. support plate; 6. tension chamber; 61. motor; 611. gear; 62. buffer chamber; 621. buffer plate; 622. buffer rod; 623. telescopic joint; 624. support block; 625. support rod; 63. top plate; 64. tooth plate 1; 65. hydraulic chamber; 651. hydraulic plate; 652. hydraulic rod; 66. tooth plate 2; 67. telescopic rod; 68. chamber; 681. sliding plate; 69. connecting plate. DETAILED DESCRIPTION

[0027] The following is a further non-limiting detailed description of the technical solution of the present invention in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1-7 The present invention provides a technical solution: a TPEE polyester material ABC three-layer co-extrusion cloth-plastic composite artificial leather preparation device and a preparation process thereof, including a preparation production line, the preparation production line is arranged in a T shape, and includes a chilled water unit, a one-to-three dehumidification vacuum drying unit, three ABC hoppers, three sets of screws, a cloth spreading frame, a rubber roller, a partition integrated distributor, a pattern roller section, a peeling roller section, a traction roller section, a trimming device station, an online film surface detector, a flattening expansion roller, a constant tension frame and a double-station winding air shaft, the double-station winding air shaft has the winding functions of automatic meter counting and automatic roll changing, the three sets of screws are all provided with a screen changer, and the raw materials of different indicators of the three screws are input into a special extrusion mold through a partition integrated distributor to produce film;

[0029] The one-to-three dehumidification vacuum drying unit is connected to the three ABC hopper pipelines. The chilled water unit is connected to the stripping roller section, pattern roller section and rubber roller pipelines respectively. There are two pipelines, one is the water inlet pipe and the other is the water outlet pipe. The spreading frame is located on one side of the rubber roller. The trimming device station is located on both sides of the traction roller section and is used to cut off excess edge materials and crush them. The trimming device station is connected to the B hopper.

[0030] The preparation process includes the following steps:

[0031] Step S1, introduce the TPEE material into a one-to-three dehumidification vacuum drying unit, and continuously add material for drying, and then introduce it into the three hoppers ABC based on two-stage hot air drying in real time and quantitatively and continuously;

[0032] Step S2, the material enters the electric heating screw, and the corresponding screw co-extrudes three layers, namely the bottom layer thermal composite high polarity modified TPEE, the conventional middle layer TPEE and the surface layer modified colored TPEE, thereby extruding and molding;

[0033] Step S3, the extruded material enters the mold and the rubber roller step surface, and the chiller unit uses a one-to-three form to introduce cooling water into the stripping roller section, the pattern roller section and the rubber roller, and at the same time introduces the polyester fabric into the pattern roller section and the rubber roller, and the fabric and the film on the rubber roller surface are thermally laminated, thereby realizing the glue-free lamination and thermal lamination sections, that is, saving a glue lamination process, and the fabric is recycled, which is more energy-saving and environmentally friendly;

[0034] Step S4, using the heat energy of the film above 200 degrees to directly heat-repair the film into a cloth-plastic pattern artificial leather;

[0035] Step S5, the artificial leather is then pulled by the pulling roller section, and the edge material is cut off by the trimming device station, and then the edge material is crushed, and the crushed edge material is sent to the B hopper for reuse through the fan and the pipeline;

[0036] Step S6, the artificial leather is then introduced into the flattening expansion roller to be flattened, and then introduced into the automatic double-station winding air expansion shaft through the constant tension frame;

[0037] Step S7: Automatically reel in, package online, put on shelves, store in warehouse, and wait for shipment.

[0038] The traction roller section in step S5 includes two bases 1, a flattening roller shaft 2, a constant tension shaft 3, a detector 4, a support plate 5 and a tension chamber 6;

[0039] The flattening roller 2 and the constant tension shaft 3 bearings are installed between the two bases 1, the detector 4 is fixedly installed above the left base 1, the support plate 5 is fixedly installed between the two bases 1, the tension chamber 6 is fixedly installed above the support plate 5, the inner wall of the tension chamber 6 is fixedly installed with a motor 61, and a notch is opened on the top, a buffer chamber 62 is fixed at the bottom of the inner wall of the tension chamber 6, a buffer plate 621 is slidably connected to the inner wall of the buffer chamber 62, a buffer rod 622 is fixedly installed above the buffer plate 621, a telescopic joint 623 is fixed to the upper end of the buffer rod 622, a support block 624 is fixed to the upper end of the telescopic joint 623, a support rod 625 is installed on the internal bearing of the support block 624, and a top plate 63 is fixed to the upper end of the support rod 625;

[0040] A toothed plate 64 is fixed to the right side of the buffer rod 622, a gear 611 is fixed to the output end of the motor 61, and is meshed with the toothed plate 64. A loose detection module is provided inside the detector 4, and the loose detection module is electrically connected to the motor 61. The loose detection module is used to detect whether the artificial leather is loose during the traction process through the detector 4, and control the rotation angle of the motor 61 according to the reduction amplitude of the artificial leather plane;

[0041] The artificial leather is pulled through the pulling roller section, and the artificial leather first passes through the flattening roller 2, and then enters the subsequent process through the constant tension shaft 3. When pulling the artificial leather, the detector 4 detects whether the artificial leather is loose during the pulling process through the loose detection module. When looseness occurs, the driving motor 61 is operated, and the motor 61 drives the gear 611 to rotate. The gear 611 drives the tooth plate 64 to move upward through engagement, and the tooth plate 64 drives the telescopic joint 623 to move upward through the buffer rod 622. The telescopic joint 623 drives the support rod 625 to move upward through the support block 624, thereby driving the top plate 63 to move upward, and making the top plate 63 contact with the bottom surface of the artificial leather, holding the bottom surface of the artificial leather upward, providing tension, thereby preventing the winding quality from being affected by the looseness, and detecting the degree of looseness through the loose detection module. The looser the artificial leather is, the greater the rotation angle of the motor 61 is, so that the top plate 63 moves upward to provide greater tension to the bottom surface of the artificial leather, thereby ensuring the winding quality.

[0042] The surface of the buffer plate 621 is provided with two through holes, and the buffer plate 621 is connected to the upper part of the inner wall of the buffer cavity 62 by a spring;

[0043] A hydraulic chamber 65 is fixed on the right side of the bottom of the inner wall of the tension chamber 6, a hydraulic plate 651 is slidably connected to the inner wall of the hydraulic chamber 65, a hydraulic rod 652 is fixed above the hydraulic plate 651, a tooth plate 2 66 is fixed on the upper end of the hydraulic rod 652, and the tooth plate 2 66 is meshed with the gear 611;

[0044] The bottom of the hydraulic chamber 65 is connected to the top of the buffer chamber 62 by a pipeline;

[0045] When the buffer rod 622 moves upward, it drives the buffer plate 621 to slide upward along the inner wall of the buffer chamber 62, and the spring is deformed by force, providing initial buffering for the upward movement of the top plate 63, thereby preventing the artificial leather from being damaged by excessive force. When the gear 611 rotates, it drives the tooth plate 2 66 to move downward through meshing. The tooth plate 2 66 drives the hydraulic plate 651 to slide downward along the inner wall of the hydraulic chamber 65 through the hydraulic rod 652. The liquid under the hydraulic plate 651 is squeezed and enters the interior of the buffer chamber 62 through the pipeline. When the buffer plate 621 moves upward, the liquid is squeezed and flows between the buffer plates 621 through the through holes, thereby doubly buffering the movement of the buffer plate 621, improving the buffering strength, and fully avoiding the artificial leather from being excessively stressed and fractured, thereby protecting the artificial leather.

[0046] Telescopic rods 67 are pin-connected to the front and rear sides of the inner wall of the tension chamber 6 , and the front ends of the two telescopic rods 67 are pin-connected to the front and rear sides of the support rod 625 , respectively.

[0047] A liquid inlet pipe and a liquid outlet pipe are connected between the rear telescopic rod 67 and the upper part of the hydraulic chamber 65. A pressure valve is arranged in the liquid inlet pipe, and a control valve is arranged in the liquid outlet pipe.

[0048] When the top plate 63 moves upward a large distance, the force exerted on the bottom surface of the artificial leather is large. At this time, the angle of rotation of the motor 61 is large, so that the gear plate 2 66 is driven to move downward a large distance through the engagement of the gear 611 with the gear plate 2 66, and the hydraulic plate 651 moves downward a large distance. The negative pressure generated above it reaches the pressure bearing limit of the pressure valve, and the pressure valve opens. The gas in the telescopic rod 67 on the rear side is extracted, causing the telescopic rod 67 to shorten rapidly, thereby pulling the support rod 625 to rotate slightly to the rear side through the pin shaft, thereby driving the top plate 63 to move backward, so that when the top plate 63 pushes against the artificial leather, it scrapes the bottom surface of the artificial leather toward the rear side, which can play a role in flattening the artificial leather. When the artificial leather enters the flattening roller 2 and the constant tension shaft 3, it is subjected to a force toward the rear side, thereby tightening the artificial leather, making its surface flatter during traction and having a higher winding quality.

[0049] A chamber 68 is fixed to the left side of the inner wall of the tension chamber 6, a sliding plate 681 is slidably connected to the inner wall of the chamber 68, a connecting plate 69 is fixed to the left side of the bottom of the support block 624, and a connecting rod is fixed between the sliding plate 681 and the connecting plate 69;

[0050] The bottom left side of the chamber 68 is connected to the bottom right side of the chamber 68 by a pipeline;

[0051] Through the above steps, the hydraulic plate 651 moves downward a large distance, and the liquid under the hydraulic plate 651 is squeezed and fully enters the buffer chamber 62. The liquid in the buffer chamber 62 is large and filled. After filling, the excess liquid enters the chamber 68 through the pipeline, and the hydraulic pressure pushes the sliding plate 681 to move upward, and the connecting plate 69 is driven to move upward through the connecting rod, and the connecting plate 69 drives the support block 624 to move upward, so that the top plate 63 moves toward the rear side and moves upward at the same time. At the same time, because the motor 61 is in a stopped state, the telescopic joint 623 is stretched by the force, so that the top plate 63 moves upward. At this time, the top plate 63 has a greater force to support the bottom surface of the artificial leather. At the same time, when the top plate 63 rotates to the rear side, it can relatively loosen the artificial leather. At the same time, the top plate 63 rotates to the rear side and moves upward, ensuring the tension and tightening force on the artificial leather, and further improving the winding quality of the artificial leather.

[0052] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0053] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. TPEE polyester material ABC three-layer co-extrusion cloth-plastic composite artificial leather preparation device, including a preparation production line, characterized by: The preparation production line is arranged in a T shape, and includes a chilled water unit, a one-to-three dehumidification vacuum drying unit, three ABC hoppers, three sets of screws, a spreading frame, a rubber roller, a partition integrated distributor, a pattern roller section, a peeling roller section, a traction roller section, a trimming device station, an online film surface detector, a flattening expansion roller, a constant tension frame and a double-station winding air shaft. The double-station winding air shaft has the winding functions of automatic meter counting and automatic roll changing. The three sets of screws are all provided with a screen changer, and the raw materials of different indicators of the three screws are input into a special extrusion die through a partition integrated distributor to produce film; The one-to-three dehumidification vacuum drying unit is connected to the three hopper pipes of ABC. The chilled water unit is respectively connected to the stripping roller section, the pattern roller section and the rubber roller pipe, and there are two pipes, one is the water inlet pipe and the other is the water outlet pipe. The spreading frame is located on one side of the rubber roller. The trimming device station is located on both sides of the traction roller section and is used to cut off excess edge materials and crush the edge materials. The trimming device station is connected to the B hopper.

2. TPEE polyester material ABC three-layer co-extrusion cloth-plastic composite artificial leather preparation process, according to the TPEE polyester material ABC three-layer co-extrusion cloth-plastic composite artificial leather preparation device according to claim 1, characterized in that: The preparation process comprises the following steps: Step S1, introduce the TPEE material into a one-to-three dehumidification vacuum drying unit, and continuously add material for drying, and then introduce it into the three hoppers ABC based on two-stage hot air drying in real time and quantitatively and continuously; Step S2, the material enters the electric heating screw, and the corresponding screw co-extrudes three layers, namely the bottom layer thermal composite high polarity modified TPEE, the conventional middle layer TPEE and the surface layer modified colored TPEE, thereby extruding and molding; Step S3, the extruded material enters the mold and the rubber roller step surface, and the chiller unit uses a one-to-three form to introduce cooling water into the stripping roller section, the pattern roller section and the rubber roller, and at the same time introduces the polyester fabric into the pattern roller section and the rubber roller, and the fabric and the film on the rubber roller surface are thermally laminated, thereby realizing the glue-free lamination and thermal lamination sections, that is, saving a glue lamination process, and the fabric is recycled, which is more energy-saving and environmentally friendly; Step S4, using the heat energy of the film above 200 degrees to directly heat-repair the film into a cloth-plastic pattern artificial leather; Step S5, the artificial leather is then pulled by the pulling roller section, and the edge material is cut off by the trimming device station, and then the edge material is crushed, and the crushed edge material is sent to the B hopper for reuse through the fan and the pipeline; Step S6, the artificial leather is then introduced into the flattening expansion roller to be flattened, and then introduced into the automatic double-station winding air expansion shaft through the constant tension frame; Step S7: Automatically reel in, package online, put on shelves, store in warehouse, and wait for shipment.

3. The process for preparing the TPEE polyester material ABC three-layer co-extrusion cloth-plastic composite artificial leather according to claim 2, characterized in that: The pulling roller section in step S5 comprises two bases (1), a flattening roller shaft (2), a constant tension shaft (3), a detector (4), a support plate (5) and a tension chamber (6); The flattening roller (2) and the constant tension shaft (3) bearings are installed between the two bases (1), the detector (4) is fixedly installed above the left base (1), the support plate (5) is fixedly installed between the two bases (1), the tension chamber (6) is fixedly installed above the support plate (5), the inner wall of the tension chamber (6) is fixedly installed with a motor (61), and a notch is opened on the top, and the bottom of the inner wall of the tension chamber (6) is fixedly installed with a buffer chamber (6 2), a buffer plate (621) is slidably connected to the inner wall of the buffer cavity (62), a buffer rod (622) is fixedly installed above the buffer plate (621), a telescopic joint (623) is fixed to the upper end of the buffer rod (622), a support block (624) is fixed to the upper end of the telescopic joint (623), a support rod (625) is installed on the internal bearing of the support block (624), and a top plate (63) is fixed to the upper end of the support rod (625); A toothed plate (64) is fixed to the right side of the buffer rod (622); a gear (611) is fixed to the output end of the motor (61) and meshes with the toothed plate (64); a looseness detection module is provided inside the detector (4); the looseness detection module is electrically connected to the motor (61); the looseness detection module is used to detect whether the artificial leather is loose during the traction process through the detector (4), and control the rotation angle of the motor (61) according to the reduction amplitude of the artificial leather plane.

4. The process for preparing the TPEE polyester material ABC three-layer co-extrusion cloth-plastic composite artificial leather according to claim 3, characterized in that: The surface of the buffer plate (621) is provided with two through holes, and the buffer plate (621) is connected to the upper part of the inner wall of the buffer cavity (62) by a spring; A hydraulic chamber (65) is fixed on the right side of the bottom of the inner wall of the tension chamber (6), a hydraulic plate (651) is slidably connected to the inner wall of the hydraulic chamber (65), a hydraulic rod (652) is fixed above the hydraulic plate (651), a toothed plate 2 (66) is fixed at the upper end of the hydraulic rod (652), and the toothed plate 2 (66) and the gear (611) are meshed with each other; The bottom of the hydraulic chamber (65) is connected to the top of the buffer chamber (62) via a pipeline.

5. The process for preparing TPEE polyester material ABC three-layer co-extrusion cloth-plastic composite artificial leather according to claim 4, characterized in that: Telescopic rods (67) are pin-connected to the front and rear sides of the inner wall of the tension chamber (6), and the front ends of the two telescopic rods (67) are pin-connected to the front and rear sides of the support rod (625) respectively.

6. The process for preparing TPEE polyester material ABC three-layer co-extrusion cloth-plastic composite artificial leather according to claim 5, characterized in that: A liquid inlet pipe and a liquid outlet pipe are connected between the telescopic rod (67) at the rear side and the upper part of the hydraulic chamber (65), a pressure valve is arranged in the liquid inlet pipe, and a control valve is arranged in the liquid outlet pipe.

7. The process for preparing TPEE polyester material ABC three-layer co-extrusion cloth-plastic composite artificial leather according to claim 6, characterized in that: A chamber (68) is fixed on the left side of the inner wall of the tension chamber (6), a sliding plate (681) is slidably connected to the inner wall of the chamber (68), a connecting plate (69) is fixed on the left side of the bottom of the support block (624), and a connecting rod is fixed between the sliding plate (681) and the connecting plate (69); The bottom left side of the chamber (68) is connected to the bottom right side of the chamber (68) by a pipeline.

Citation Information

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