Boiler four-tube monitoring device based on unmanned aerial vehicle

By designing wind-resistant mechanisms and guidance mechanisms in the four-pipe monitoring device of the UAV boiler, the problem of low detection efficiency of UAV in a wind environment is solved, stable flight and effective detection of UAV in a wind environment is achieved, and boiler operation risks are reduced.

CN119683045APending Publication Date: 2025-03-25HUADIAN POWER INTERNATIONAL CORPORATION LTD
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Patent Information

Application Number
CN202411947550.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

In the case of high wind force, due to the poor wind resistance of the drone detection device, the drone cannot effectively detect the four pipes near the boiler, resulting in delays in the detection process and the potential problems of the four pipes of the boiler are not detected in time, increasing the operating risks of the boiler.

Method used

A four-pipe boiler monitoring device based on drones was designed, and a wind resistance mechanism and a guidance mechanism were used to improve the stability and wind resistance of the drone. The wind resistance mechanism includes fixing bolts, nuts, spring sheets and connecting boxes. Through the deformation of the spring sheet and the threaded connection of the nuts, the connecting box is driven to rotate, increasing the overall weight and stability of the drone. The guide mechanism guides the airflow through the first gear and the second cylinder to reduce shaking and shaking caused by the direct impact of the wind force on the main structure of the drone.

Benefits of technology

In the case of strong winds, the monitoring device can maintain the flight stability of the drone, ensure that the drone can effectively detect the four boiler pipes, promptly detect potential problems, and reduce the operating risks of the boiler.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of boiler four-tube monitoring, in particular to a boiler four-tube monitoring device based on an unmanned aerial vehicle, which comprises an unmanned aerial vehicle body, a camera is arranged on the surface of the unmanned aerial vehicle body, a sensor is arranged on the surface of the unmanned aerial vehicle body, and wings are arranged on the surface of the unmanned aerial vehicle body. A landing frame is arranged on the surface of the unmanned aerial vehicle body, and a wind-resistant mechanism is arranged on the surface of the unmanned aerial vehicle body. The overall weight of the unmanned aerial vehicle is increased through the anti-wind mechanism, and in the flying process of the unmanned aerial vehicle, the fan blades are adjusted to rotate to provide thrust in the opposite direction for the unmanned aerial vehicle body, so that the unmanned aerial vehicle body is prevented from inclining, and the stability of the unmanned aerial vehicle body in the flying process is guaranteed; the unmanned aerial vehicle body can detect the four tubes of the boiler in a strong wind environment, so that the monitoring device can detect potential problems of the four tubes of the boiler in time, and the operation risk of the boiler is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of boiler four-tube monitoring, and in particular to a boiler four-tube monitoring device based on an unmanned aerial vehicle. Background Art

[0002] Boiler four tubes refer to the four key heat exchange components in the boiler of a thermal power plant, namely the water wall, superheater, reheater and economizer. Since the four tubes of the boiler are under the pressure and chemical composition of the working fluid inside and face the high temperature, erosion and wear environment outside, it is easy to leak. Leakage will lead to unplanned downtime, increase maintenance workload and operating costs, and may even cause safety accidents in serious cases. In order to avoid leakage in the four tubes of the boiler, it is necessary to regularly inspect the four tubes of the boiler.

[0003] The existing four-tube boilers are inspected by drones to improve the efficiency of inspection. However, in strong winds, due to the poor wind resistance of the drone inspection device, the drone cannot effectively inspect the four tubes near the boiler, which delays the inspection process and fails to detect potential problems with the four-tube boiler in time, increasing the operational risk of the boiler. Summary of the invention

[0004] The purpose of the present invention is to provide a boiler four-tube monitoring device based on a drone, so as to solve the problem raised in the above background technology that in the case of strong winds, due to the poor wind resistance of the drone detection device, the drone cannot effectively detect the four tubes near the boiler, thereby delaying the detection process, and cannot detect potential problems of the boiler four tubes in time, increasing the operational risk of the boiler.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a boiler four-tube monitoring device based on an unmanned aerial vehicle: comprising an unmanned aerial vehicle body, a camera is arranged on the surface of the unmanned aerial vehicle body, a sensor is arranged on the surface of the unmanned aerial vehicle body, a wing is arranged on the surface of the unmanned aerial vehicle body, a landing frame is arranged on the surface of the unmanned aerial vehicle body, and a wind-resistant mechanism is arranged on the surface of the unmanned aerial vehicle body, wherein the wind-resistant mechanism comprises a fixing bolt, wherein the fixing bolt is fixedly connected to the surface of the unmanned aerial vehicle body, a nut is threadedly connected to the surface of the fixing bolt, a spring sheet is rotatably connected to the surface of the fixing bolt, a connecting box is fixedly connected to the bottom of the spring sheet, a first motor is fixedly connected to the inside of the connecting box, an adjusting fan blade is fixedly connected to the output shaft of the first motor, a power supply is fixedly installed inside the connecting box, a fixing block is fixedly connected to the bottom of the unmanned aerial vehicle body, a reset spring is fixedly connected to the surface of the fixing block, a limit rod is fixedly connected to the surface of the reset spring, an operating rod is fixedly connected to the bottom of the limit rod, a first cylinder is rotatably connected to the surface of the connecting box, and a connecting ring is fixedly connected to the piston rod of the first cylinder.

[0006] Preferably, a guiding mechanism is provided on the surface of the drone body, and the guiding mechanism includes a first gear, the first gear is rotatably connected to the surface of the drone body, a second cylinder is rotatably connected to the surface of the first gear, an air guide plate is rotatably connected to the surface of the first gear, a piston rod of the air guide plate is rotatably connected to the surface of the second cylinder, a second motor is fixedly connected to the surface of the drone body, and a second gear is fixedly connected to the output shaft of the second motor.

[0007] Preferably, two groups of spring sheets are provided and fixedly connected to both sides of the connection box. A circular hole is provided on the surface of the spring sheet. The spring sheet is deformed so that the fixing bolt passes through the circular hole of the spring sheet. The spring sheet rotates on the drone body through the fixing bolt, and the spring sheet drives the connection box to rotate at the bottom of the drone body.

[0008] Preferably, a cavity is provided inside the drone body, the first motor and the power supply are located on the cavity of the connection box, the first motor drives the adjusting blades to rotate via the output shaft, and the adjusting blades are provided in two groups.

[0009] Preferably, a guide groove is provided on the surface of the fixed block, the operating rod and the limit rod slide on the guide groove of the fixed block, the elastic force of the return spring acts on the limit rod, and the limit rod is connected to the connecting ring through a sliding through hole.

[0010] Preferably, the first gear and the second gear are meshed with each other, the second motor drives the second gear to rotate via the output shaft, the second gear drives the second cylinder to rotate via the first gear, and the diameter of the first gear is greater than the diameter of the second gear.

[0011] Preferably, the second cylinder is in the shape of a fish fin, and the air guide plate drives the second cylinder to rotate on the surface of the first gear through a piston rod.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. In the monitoring device, when the wind is strong, the spring sheet deforms to allow the fixing bolt to pass through the circular hole of the fixing bolt, and then the nut is threadedly connected to the fixing bolt. At this time, the spring sheet drives the connection box to rotate at the bottom of the drone body. The connection box increases the overall weight of the drone body and improves the stability of the drone body. The first cylinder is rotated on the connection box, and the limit rod is connected to the connecting ring of the piston rod of the first cylinder through the elastic force of the reset spring. The first cylinder drives the connecting ring to move through the piston rod. Under the restriction of the limit rod, the first cylinder drives the connection box to rotate at the bottom of the drone body, thereby changing the angle of the adjusting fan blade at the bottom of the drone body. The first motor drives the adjusting fan blade to rotate through the output shaft. The adjusting fan blade provides a thrust in the opposite direction to the drone body through rotation, thereby avoiding the tilt of the drone body and ensuring the stability of the drone body during flight. The drone body can detect the four tubes of the boiler in a windy environment, so that the monitoring device can detect potential problems of the four tubes of the boiler in time, reducing the operating risk of the boiler.

[0014] 2. The monitoring device drives the second cylinder to rotate on the first gear through the piston rod of the wind guide plate, so that the second cylinder is perpendicular to the surface of the first gear, and then drives the second gear to rotate through the output shaft of the second motor. The second gear drives the first gear to rotate on the surface of the drone body, and the first gear drives the second cylinder to rotate on the surface of the drone body, so that the second cylinder can guide the wind flow on the surface of the drone body, reduce the jitter and shaking caused by the direct impact of wind on the main structure of the drone, and thus improve the flight stability of the drone. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front perspective schematic diagram of the structure of the present invention;

[0016] Figure 2 It is a three-dimensional schematic diagram of the structure of the present invention, viewed from the front and looking upward;

[0017] Figure 3 It is a front view and bottom view of the cross-section stereoscopic diagram of the connection box structure of the present invention;

[0018] Figure 4 For the present invention Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0019] Figure 5 For the present invention Figure 2 A schematic diagram of the enlarged structure at B in the middle;

[0020] Figure 6 For the present invention Figure 3 Schematic diagram of the enlarged structure at C in the middle;

[0021] Figure 7 It is a back stereoscopic schematic diagram of the guiding mechanism of the present invention.

[0022] In the figure: 1. UAV body; 11. Camera; 12. Sensor; 13. Wing; 14. Landing stand; 2. Fixing bolt; 21. Nut; 22. Spring sheet; 23. Connection box; 24. First motor; 25. Adjusting fan blade; 26. Power supply; 3. Fixing block; 31. Reset spring; 32. Limit rod; 33. First cylinder; 34. Connecting ring; 35. Operating rod; 4. First gear; 41. Second cylinder; 42. Wind guide plate; 43. Second motor; 44. Second gear. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-7 , an embodiment provided by the present invention:

[0025] A four-tube boiler monitoring device based on an unmanned aerial vehicle comprises an unmanned aerial vehicle body 1, a camera 11 is arranged on the surface of the unmanned aerial vehicle body 1, a sensor 12 is arranged on the surface of the unmanned aerial vehicle body 1, the sensor 12 comprises a laser radar, an infrared sensor and an ultrasonic detector, etc., a wing 13 is arranged on the surface of the unmanned aerial vehicle body 1, a landing frame 14 is arranged on the surface of the unmanned aerial vehicle body 1, a wind-resistant mechanism is arranged on the surface of the unmanned aerial vehicle body 1, and the wind-resistant mechanism comprises a fixing bolt 2, the fixing bolt 2 is fixedly connected to the surface of the unmanned aerial vehicle body 1, a nut 21 is threadedly connected to the surface of the fixing bolt 2, a spring sheet 22 is rotatably connected to the surface of the fixing bolt 2, a connection box 23 is fixedly connected to the bottom of the spring sheet 22, a first motor 24 is fixedly connected to the interior of the connection box 23, an adjusting fan blade 25 is fixedly connected to the output shaft of the first motor 24, and a power supply circuit 25 is fixedly installed inside the connection box 23. Source 26, a fixed block 3 is fixedly connected to the bottom of the drone body 1, a return spring 31 is fixedly connected to the surface of the fixed block 3, a limit rod 32 is fixedly connected to the surface of the return spring 31, an operating rod 35 is fixedly connected to the bottom of the limit rod 32, a first cylinder 33 is rotatably connected to the surface of the connecting box 23, a connecting ring 34 is fixedly connected to the piston rod of the first cylinder 33, the wind-resistant mechanism installs the connecting box 23 on the bottom of the drone body 1 through the spring sheet 22, counterweights the drone body 1, improves the stability of the drone, and the two sets of adjusting blades 25 at the bottom of the connecting box 23 can adjust the rotation angle, so that the adjusting blades 25 provide a wind-resistant opposite force to the drone body 1 during rotation, avoids the tilting phenomenon of the drone body 1 during flight, makes the drone body 1 fly smoothly, and avoids the drone body 1 being unable to fly in strong winds.

[0026] Furthermore, a guiding mechanism is provided on the surface of the UAV body 1, and the guiding mechanism includes a first gear 4, the first gear 4 is rotatably connected to the surface of the UAV body 1, a second cylinder 41 is rotatably connected to the surface of the first gear 4, a wind guide plate 42 is rotatably connected to the surface of the first gear 4, a piston rod of the wind guide plate 42 is rotatably connected to the surface of the second cylinder 41, a second motor 43 is fixedly connected to the surface of the UAV body 1, and a second gear 44 is fixedly connected to the output shaft of the second motor 43. The guiding mechanism can use the second cylinder 41 to guide wind flow, reduce the jitter and shaking caused by the direct impact of wind on the main structure of the UAV, thereby improving the flight stability of the UAV.

[0027] Furthermore, two groups of spring sheets 22 are provided and fixedly connected to both sides of the connection box 23. A circular hole is opened on the surface of the spring sheet 22. The spring sheet 22 deforms so that the fixing bolt 2 passes through the circular hole of the spring sheet 22. The spring sheet 22 rotates on the drone body 1 through the fixing bolt 2. The spring sheet 22 drives the connection box 23 to rotate at the bottom of the drone body 1. The nut 21 limits the position of the spring sheet 22 to ensure the stability of the rotation of the spring sheet 22 and the connection box 23 at the bottom of the drone body 1.

[0028] Furthermore, a cavity is provided inside the drone body 1, and the first motor 24 and the power supply 26 are located on the cavity of the connection box 23. The power supply 26 directly supplies power to the first motor 24 and the first cylinder 33, thereby reducing the power consumption of the power supply inside the drone body 1 and ensuring the flight time of the drone body 1. At the same time, the power supply 26 inside the connection box 23 can provide counterweight for the drone body 1 to ensure the stability of the drone body 1 during flight. The first motor 24 drives the adjusting blades 25 to rotate via the output shaft. The adjusting blades 25 are provided with two groups. The adjusting blades 25 can form an anti-wind force on the drone body 1 during rotation, thereby preventing the drone body 1 from being blown tilted.

[0029] Furthermore, a guide groove is opened on the surface of the fixed block 3, and the operating rod 35 and the limit rod 32 slide on the guide groove of the fixed block 3, and the elastic force of the reset spring 31 acts on the limit rod 32, and the limit rod 32 is connected to the connecting ring 34 through a sliding perforation, and the first cylinder 33 drives the connecting ring 34 to move through the piston rod. Since the limit rod 32 is restricted by the limit rod 32, the first cylinder 33 will drive the connecting box 23 to rotate at the bottom of the drone body 1, thereby changing the angle of the adjustment fan blade 25 at the bottom of the drone body 1.

[0030] Furthermore, the first gear 4 and the second gear 44 are meshed with each other, the second motor 43 drives the second gear 44 to rotate through the output shaft, and the second gear 44 drives the second cylinder 41 to rotate through the first gear 4. The diameter of the first gear 4 is greater than the diameter of the second gear 44. The second cylinder 41 changes its direction on the drone body 1 by rotating, thereby facilitating the guidance of wind in any wind direction.

[0031] Furthermore, the second cylinder 41 is in the shape of a fish fin, and the wind guide plate 42 drives the second cylinder 41 to rotate on the surface of the first gear 4 through the piston rod. The second cylinder 41 can be rotated to the surface of the first gear 4 to form a fold, thereby reducing the impact in a windless environment.

[0032] Working principle: In the case of strong wind, the spring sheet 22 deforms to allow the fixing bolt 2 to penetrate the circular hole of the fixing bolt 2, and then the nut 21 is threadedly connected to the fixing bolt 2. The spring sheet 22 drives the connecting box 23 to rotate at the bottom of the drone body 1. The connecting box 23 increases the overall weight of the drone body 1 and improves the stability of the drone body 1. The first cylinder 33 is rotated on the connecting box 23, and the limit rod 32 is connected to the connecting ring 34 of the piston rod of the first cylinder 33 through the elastic force of the reset spring 31. The first cylinder 33 drives the connecting ring 34 to move through the piston rod. Under the restriction, the first cylinder 33 will drive the connecting box 23 to rotate at the bottom of the drone body 1, thereby changing the angle of the adjusting blades 25 at the bottom of the drone body 1, and the first motor 24 drives the adjusting blades 25 to rotate through the output shaft. The adjusting blades 25 provide a reverse thrust to the drone body 1 through rotation, thereby avoiding the tilt of the drone body 1 and ensuring the stability of the drone body 1 during flight, so that the drone body 1 can detect the four tubes of the boiler in a windy environment, so that the monitoring device can detect potential problems with the four tubes of the boiler in time, reducing the operating risk of the boiler.

[0033] The second cylinder 41 is driven to rotate on the first gear 4 by the piston rod of the wind guide plate 42, so that the second cylinder 41 is perpendicular to the surface of the first gear 4, and then the second gear 44 is driven to rotate by the output shaft of the second motor 43. The second gear 44 drives the first gear 4 to rotate on the surface of the drone body 1, and the first gear 4 drives the second cylinder 41 to rotate on the surface of the drone body 1, so that the second cylinder 41 can guide the wind flow on the surface of the drone body 1, reduce the shaking and shaking caused by the direct impact of wind on the main structure of the drone, and thus improve the flight stability of the drone.

[0034] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A four-tube boiler monitoring device based on drone, characterized by: The invention comprises an unmanned aerial vehicle body (1), a camera (11) is arranged on the surface of the unmanned aerial vehicle body (1), a sensor (12) is arranged on the surface of the unmanned aerial vehicle body (1), a wing (13) is arranged on the surface of the unmanned aerial vehicle body (1), a landing frame (14) is arranged on the surface of the unmanned aerial vehicle body (1), and a wind-resistant mechanism is arranged on the surface of the unmanned aerial vehicle body (1), wherein the wind-resistant mechanism comprises a fixing bolt (2), wherein the fixing bolt (2) is fixedly connected to the surface of the unmanned aerial vehicle body (1), a nut (21) is threadedly connected to the surface of the fixing bolt (2), a spring sheet (22) is rotatably connected to the surface of the fixing bolt (2), and the bottom of the spring sheet (22) is fixedly connected to a connecting member. A box (23) is provided, wherein a first motor (24) is fixedly connected to the interior of the connection box (23), an adjusting fan blade (25) is fixedly connected to the output shaft of the first motor (24), a power supply (26) is fixedly installed inside the connection box (23), a fixing block (3) is fixedly connected to the bottom of the drone body (1), a return spring (31) is fixedly connected to the surface of the fixing block (3), a limit rod (32) is fixedly connected to the surface of the return spring (31), an operating rod (35) is fixedly connected to the bottom of the limit rod (32), a first cylinder (33) is rotatably connected to the surface of the connection box (23), and a connecting ring (34) is fixedly connected to the piston rod of the first cylinder (33).

2. The boiler four-tube monitoring device based on an unmanned aerial vehicle according to claim 1 is characterized in that: A guide mechanism is provided on the surface of the drone body (1), and the guide mechanism comprises a first gear (4), the first gear (4) is rotatably connected to the surface of the drone body (1), a second cylinder (41) is rotatably connected to the surface of the first gear (4), a wind guide plate (42) is rotatably connected to the surface of the first gear (4), a piston rod of the wind guide plate (42) is rotatably connected to the surface of the second cylinder (41), a second motor (43) is fixedly connected to the surface of the drone body (1), and a second gear (44) is fixedly connected to the output shaft of the second motor (43).

3. The boiler four-tube monitoring device based on drone according to claim 1 is characterized in that: The spring sheets (22) are provided in two groups and are fixedly connected to both sides of the connection box (23). A circular hole is provided on the surface of the spring sheets (22). The spring sheets (22) are deformed so that the fixing bolts (2) pass through the circular holes of the spring sheets (22). The spring sheets (22) rotate on the drone body (1) through the fixing bolts (2). The spring sheets (22) drive the connection box (23) to rotate at the bottom of the drone body (1).

4. The four-tube boiler monitoring device based on drone according to claim 3 is characterized in that: A cavity is provided inside the drone body (1); the first motor (24) and the power supply (26) are located in the cavity of the connection box (23); the first motor (24) drives the adjusting blades (25) to rotate via an output shaft; and the adjusting blades (25) are provided in two groups.

5. The boiler four-tube monitoring device based on drone according to claim 4 is characterized in that: A guide groove is provided on the surface of the fixed block (3), the operating rod (35) and the limiting rod (32) slide on the guide groove of the fixed block (3), the elastic force of the return spring (31) acts on the limiting rod (32), and the limiting rod (32) is connected to the connecting ring (34) through a sliding through hole.

6. The boiler four-tube monitoring device based on drone according to claim 2 is characterized by: The first gear (4) and the second gear (44) are meshed with each other; the second motor (43) drives the second gear (44) to rotate via an output shaft; the second gear (44) drives the second cylinder (41) to rotate via the first gear (4); and the diameter of the first gear (4) is greater than the diameter of the second gear (44).

7. The boiler four-tube monitoring device based on drone according to claim 6 is characterized by: The second cylinder (41) is in the shape of a fish fin, and the air guide plate (42) drives the second cylinder (41) to rotate on the surface of the first gear (4) via a piston rod.