Manila hemp paper yarn dyeing device and process thereof
By designing the Manila hemp yarn dyeing device, using a dyeing box, paper feeder, cutting mechanism and driving structure, the problem of uneven dyeing in the prior art is solved, and uniform dyeing and forming of Manila hemp yarn is achieved.
Patent Information
- Application Number
- CN202411950926.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-25
AI Technical Summary
The existing Manila hemp yarn dyeing process cannot ensure uniformity of dyeing.
A Manila hemp yarn dyeing device is designed, including a dyeing box, a paper feeder, a feeding mechanism and a driving structure, and uniform dyeing and forming of Manila hemp paper is achieved through X-shaped rotary parts and electric telescopic rods.
The uniform dyeing of Manila hemp yarn is achieved, which improves the dyeing effect and ensures the consistency of the quality of the product.
Smart Images
Figure CN119686159A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of abaca paper yarn dyeing and relates to an abaca paper yarn dyeing device and a process thereof. Background Art
[0002] Manila paper yarn is a paper yarn product made from Manila hemp fiber, which has a unique texture and durability. This paper yarn is often used in various handicrafts such as weaving, embroidery and paper art, and is favored by craftsmen for its natural fiber texture and good strength. Manila paper yarn is not only environmentally friendly, but also can show a rustic beauty during use, adding a unique charm to handicrafts. In addition, due to its good air permeability and moisture absorption, Manila paper yarn is also widely used in making home decorations, bringing a natural and comfortable atmosphere to the home environment.
[0003] In the existing technology, the uniformity of dyeing of Manila hemp paper yarn cannot be guaranteed during the dyeing process. Therefore, it is necessary to design a Manila hemp paper yarn dyeing device and a process thereof. Summary of the invention
[0004] In view of the problems in the related art, the present invention proposes a Manila hemp paper yarn dyeing device and a process thereof to overcome the above technical problems existing in the existing related art.
[0005] To this end, the specific technical solution adopted by the present invention is as follows: A Manila hemp paper yarn dyeing device comprises a frame, characterized in that the frame is provided with a dyeing box, the dyeing box is provided with a plurality of heating tubes, a paper feeder for outputting Manila hemp paper one by one is installed on one side of the frame, a feeding mechanism for feeding Manila hemp paper yarn is provided on the other side of the frame, a vertical plate is fixed in the middle of the frame, an X-shaped rotating member is rotatably provided on the vertical plate, the X-shaped rotating member is connected to a driving structure that can make it rotate intermittently, an electric telescopic rod 1 is respectively installed at the ends of the X-shaped rotating member, the push rod end of the electric telescopic rod 1 is connected to an L-shaped plate body, a protective shell is installed on the L-shaped plate body, a rotating motor is installed in the protective shell, the output shaft of the rotating motor is connected to an electric clamp, and the long clamp arm of the electric clamp passes through the L-shaped plate body and is located outside the protective shell, a rotating ring is installed on the L-shaped plate body, an elastic sealing sheet is provided on the rotating ring, and the elastic sealing sheet is also connected to the end of the long clamp arm, and a forming auxiliary plate for forming Manila hemp paper is also obliquely installed in the dyeing box.
[0006] The driving structure includes a power motor, a driving wheel and a driven wheel, the power motor is installed on the vertical plate, the driving wheel is installed on the output shaft of the power motor, the driven wheel is installed in the middle of the X-shaped rotating part, the driving wheel is provided with a driving column and a semicircular body, the driven wheel is provided with four U-shaped grooves matched with the driving column, the driven wheel is provided with four semicircular notches matched with the semicircular body, and a semicircular notch is arranged between two adjacent U-shaped grooves.
[0007] The frame is detachably connected with a dye supply box, which is connected to the dye box through a pipeline and is located below the dye box.
[0008] The blanking mechanism includes a vertical pole, a second electric telescopic rod, a fixed semicircular blanking piece, a movable semicircular blanking piece, a Z-shaped linkage piece, a connecting piece, a guide block and a guide rod. The vertical pole is installed on the other side of the frame, the second electric telescopic rod is installed on the vertical pole through a mounting plate, the push rod end of the second electric telescopic rod is connected to a connecting fork, the guide block is installed on the mounting plate, the guide rod is horizontally slidably connected to the guide block, an L-shaped piece is fixed on the guide rod, the fixed semicircular blanking piece is fixedly connected to the L-shaped piece through a connecting rod, one end of the Z-shaped linkage piece is rotatably connected to the connecting fork, the middle part of the Z-shaped linkage piece is rotatably connected to the L-shaped piece, and the other end of the Z-shaped linkage piece is fixedly connected to the movable semicircular blanking piece.
[0009] The end of the fixed semicircular blanking piece is also provided with a plurality of flexible baffles.
[0010] The unloading mechanism also includes a collecting box installed on the other side of the frame, the bottom of the collecting box is inclined, a liquid return pipe is provided between the collecting box and the dyeing box, and a filter plate is also installed in the collecting box in an inclined direction opposite to the inclination direction of the bottom.
[0011] An electric control box is also installed on the frame.
[0012] According to another aspect of the present invention, a process for dyeing an abaca paper yarn is provided, comprising the following steps: S1, move the dye supply box to the bottom of the dyeing box, connect the pipeline between the two, add the required dye into the dyeing box, and at the same time, turn on the heating pipe to heat the temperature of the dye in the dyeing box to the set value; S2, putting a stack of Manila paper into the paper feeder, and outputting the paper one by one through the paper feeder; S3, by rotating the X-shaped rotating part, the long clamp arm clamps the end of the Manila hemp paper and transfers it to the dyeing box for dyeing. After the dyeing is completed, the Manila hemp paper is rotated by the long clamp arm at the same time with the cooperation of the forming auxiliary plate to form a rolled Manila hemp paper yarn; S4. Use the fixed semicircular blanking piece and the movable semicircular blanking piece to blank the formed Manila hemp paper yarn and collect it in a collecting box to obtain the required Manila hemp paper yarn.
[0013] Compared with the prior art, the present abaca paper yarn dyeing device and process have the following advantages: The device and process used in the present invention can conveniently dye Manila hemp paper, obtain evenly dyed Manila hemp paper yarn, and achieve good dyeing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the planar structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention with the removed parts; Figure 3 is an exploded schematic diagram of the driving structure of the present invention; Figure 4 It is a schematic diagram of the planar structure of the feeding mechanism in the present invention; Figure 5 It is a three-dimensional structural schematic diagram of the feeding mechanism in the present invention; Figure 6 It is a schematic diagram of the planar structure of the present invention with the removed parts; In the figure, 1, frame; 2, dye supply box; 3, dye box; 4, collection box; 5, vertical pole; 6, movable semicircular material discharge piece; 7, fixed semicircular material discharge piece; 7a, flexible baffle; 8, vertical plate; 9, driven wheel; 9a, semicircular notch; 9b, U-shaped trough; 10, electric telescopic rod 1; 11, L-shaped plate; 12, X-shaped rotating piece; 13, driving wheel; 13a, semicircular body; 13b, toggle column; 14, paper supply machine; 15, electric control box; 16, filter plate; 17, forming auxiliary plate; 18, heating tube; 19, power motor; 20, electric telescopic rod 2; 21, connecting fork; 22, Z-type linkage; 23, connecting piece; 24, L-type piece; 25, guide block; 26, guide rod; 27, return pipe; 28, protective shell; 29, rotating motor; 30, electric clamp; 31, elastic sealing sheet; 32, long clamp arm; 33, rotating ring; 34, mounting sheet. DETAILED DESCRIPTION
[0015] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0016] like Figure 1-Figure 6As shown, the Manila hemp paper yarn dyeing device includes a frame 1, the frame 1 is provided with a dyeing box 3, the dyeing box 3 is provided with a plurality of heating tubes 18, in this embodiment, the dyeing liquid in the dyeing box 3 is heated by the heating tubes 18, which adopts the existing technology; a paper feeder 14 for outputting Manila hemp paper one by one is installed on one side of the frame 1, and the paper feeder 14 adopts the existing product; a feeding mechanism for feeding Manila hemp paper yarn is arranged on the other side of the frame 1, a vertical plate 8 is fixed in the middle of the frame 1, an X-shaped rotating member 12 is rotatably arranged on the vertical plate 8, the X-shaped rotating member 12 is connected to a driving structure that can make it rotate intermittently, and the ends of the X-shaped rotating member 12 are respectively provided with electric telescopic rods 10, and the push rod ends of the electric telescopic rods 10 are connected to the L-shaped plate body 11. With this structure, the position of the L-shaped plate body 11 can be adjusted by the electric telescopic rod 10, so that during its grasping, dyeing, forming and unloading When the material is added, it can be placed in the corresponding position; a protective shell 28 is installed on the L-shaped plate 11, and a rotating motor 29 is installed in the protective shell 28. The output shaft of the rotating motor 29 is connected to the electric clamp 30, and the long clamp arm 32 of the electric clamp 30 passes through the L-shaped plate 11 and is located outside the protective shell 28. A rotating ring 33 is installed on the L-shaped plate 11, and an elastic sealing sheet 31 is provided on the rotating ring 33, and the elastic sealing sheet 31 is also connected to the end of the long clamp arm 32. In this embodiment, the use of the existing elastic sealing sheet 31 and the rotating ring 32 can not affect the normal movement of the long clamp arm 32, and at the same time, it can achieve the desired sealing connection effect; a forming auxiliary plate 17 for forming Manila hemp paper is also installed obliquely in the dyeing box 3. After completion, the long clamp arm 32 is rotated by the rotating motor 29. With the cooperation of the forming auxiliary plate 17, the Manila hemp paper can be made into a rolled Manila hemp paper yarn.
[0017] The driving structure includes a power motor 19, a driving wheel disc 13 and a driven wheel disc 9. The power motor 19 is installed on the vertical plate 8, the driving wheel disc 13 is installed on the output shaft of the power motor 19, and the driven wheel disc 9 is installed in the middle of the X-shaped rotating member 12. The driving wheel disc 13 has a toggle column 13b and a semicircular body 13a, and the driven wheel disc 9 has four U-shaped groove bodies 9b matched with the toggle column 13b, and the driven wheel disc 9 has four semicircular notch portions 9a matched with the semicircular body 13a, and a semicircular notch portion 9a is arranged between two adjacent U-shaped groove bodies 9b; in this embodiment, the driving wheel disc 13 is driven to rotate by the power motor 19, and the driving wheel disc 13 drives the driven wheel disc 9 to rotate, thereby making the X-shaped rotating member 12 rotate intermittently, which adopts the existing technology.
[0018] The frame 1 is detachably connected with a dye supply box 2, which is connected to the dye box 3 through a pipeline, and the dye supply box 2 is located below the dye box 3. In this embodiment, the pipeline adopts the existing connection method, and the dye supply box 2 can transport dye to the dye box 3.
[0019] The blanking mechanism includes a vertical pole 5, an electric telescopic rod 20, a fixed semicircular blanking piece 7, a movable semicircular blanking piece 6, a Z-shaped linkage piece 22, a connecting piece 23, a guide block 25 and a guide rod 26. The vertical pole is installed on the other side of the frame 1. The electric telescopic rod 20 is installed on the vertical pole through a mounting plate 34. The push rod end of the electric telescopic rod 20 is connected to the connecting fork 21. The guide block 25 is installed on the mounting plate 34. The guide rod 26 is horizontally slidably connected to the guide block 25. An L-shaped piece 24 is fixed on the guide rod 26. The fixed semicircular blanking piece 7 is fixedly connected to the L-shaped piece 24 through a connecting rod. One end of the Z-shaped linkage piece 22 is rotatably connected to the connecting fork 21. The middle part of the Z-shaped linkage piece 22 is rotatably connected to the L-shaped piece 24. The other end of the Z-shaped linkage piece 22 is fixedly connected to the movable semicircular blanking piece 6; the end of the fixed semicircular blanking piece 7 also has a plurality of flexible baffles 7a. With this structure, in the early stage of material discharge, the movable semicircular material discharge piece 6 is in a downward tilt, that is, the movable semicircular material discharge piece 6 is in a downward open state relative to the fixed semicircular material discharge piece 7, which is convenient for the long clamping arm 32 to enter between the two. When material discharge starts, the electric telescopic rod 20 extends outward, and the movable semicircular material discharge piece 6 is upwardly engaged with the fixed semicircular material discharge piece 7, that is, the two are horizontal to each other. At this time, the long clamping arm 32 drives the Manila hemp paper yarn to continue to rotate a certain number of circles, and the long clamping arm 32 is loosened. As the electric telescopic rod 20 is successively extended outward, the Manila hemp paper yarn is separated from the long clamping arm 32 and is located directly above the collection box 4. At this time, the electric telescopic rod 20 retracts inward, the movable semicircular material discharge piece 6 is tilted downward and opened, and the Manila hemp paper yarn falls into the collection box 4 along the movable semicircular material discharge piece 6, which is convenient for material discharge.
[0020] The unloading mechanism also includes a collecting box 4 installed on the other side of the frame 1. The bottom of the collecting box 4 is inclined. There is a liquid return pipe 27 between the collecting box 4 and the dyeing box 3. A filter plate 16 is also installed in the collecting box 4 in an inclined direction opposite to the bottom inclination direction.
[0021] An electric control box 15 is also installed on the frame 1, which adopts the existing technology, and the circuit connected with other power components does not need to be redesigned.
[0022] According to another aspect of the present invention, a process for dyeing an abaca paper yarn is provided, comprising the following steps: S1, move the dye supply box 2 to the bottom of the dye box 3, connect the pipeline between the two, add the required dye into the dye box 3, and at the same time, turn on the heating pipe 18 to heat the temperature of the dye in the dye box 3 to the set value; S2, putting a stack of Manila paper into the paper feeder 14, and outputting them one by one through the paper feeder 14; S3, by rotating the X-shaped rotating member 12, the long clamping arm 32 clamps the end of the Manila paper and transfers it to the dyeing box 3 for dyeing. After the dyeing is completed, the Manila paper is rotated by the long clamping arm 32 with the cooperation of the forming auxiliary plate 17 to form a rolled Manila paper yarn; S4, using the fixed semicircular blanking piece 7 and the movable semicircular blanking piece 6 to blank the formed Manila hemp paper yarn, and collecting it in the collecting box 4, the required Manila hemp paper yarn can be obtained.
[0023] In this embodiment, the dyeing solution, dyeing temperature and dyeing time can all adopt the existing technology.
[0024] The above components are all common standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0025] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. An abaca paper yarn dyeing device, comprising a frame (1), characterized in that: The frame (1) is provided with a dyeing box (3), wherein the dyeing box (3) has a plurality of heating tubes (18). A paper feeder (14) for discharging Manila hemp paper one by one is installed on one side of the frame (1), and a feeding mechanism for discharging Manila hemp paper yarn is installed on the other side of the frame (1). A vertical plate (8) is fixed in the middle of the frame (1), and an X-shaped rotating member (12) is rotatably arranged on the vertical plate (8). The X-shaped rotating member (12) is connected to a driving structure capable of intermittently rotating the X-shaped rotating member (12). The ends of the X-shaped rotating member (12) are respectively provided with electric telescopic rods (10), and the push rod ends of the electric telescopic rods (10) and the L-shaped The L-shaped plate (11) is connected to a plate body (11), a protective shell (28) is installed on the L-shaped plate body (11), a rotating motor (29) is installed in the protective shell (28), the output shaft of the rotating motor (29) is connected to the electric clamp (30), and the long clamp arm (32) of the electric clamp (30) passes through the L-shaped plate body (11) and is located outside the protective shell (28), a rotating ring (33) is installed on the L-shaped plate body (11), the rotating ring (33) has an elastic sealing sheet (31), and the elastic sealing sheet (31) is also connected to the end of the long clamp arm (32), and a forming auxiliary plate (17) for forming Manila hemp paper is also installed obliquely in the dyeing box (3).
2. The abaca paper yarn dyeing device according to claim 1, characterized in that: The driving structure comprises a power motor (19), a driving wheel disc (13) and a driven wheel disc (9); the power motor (19) is mounted on a vertical plate (8); the driving wheel disc (13) is mounted on an output shaft of the power motor (19); the driven wheel disc (9) is mounted on the middle part of an X-shaped rotating member (12); the driving wheel disc (13) has a toggle column (13b) and a semicircular body (13a); the driven wheel disc (9) has four U-shaped grooves (9b) matched with the toggle column (13b); the driven wheel disc (9) has four semicircular notch portions (9a) matched with the semicircular body (13a); and a semicircular notch portion (9a) is arranged between two adjacent U-shaped grooves (9b).
3. The abaca paper yarn dyeing device according to claim 1, characterized in that: The frame (1) is detachably connected to a dye supply box (2), the dye supply box (2) is connected to a dyeing box (3) via a pipeline, and the dye supply box (2) is located below the dyeing box (3).
4. The abaca paper yarn dyeing device according to claim 1, characterized in that: The material discharging mechanism comprises a vertical column (5), a second electric telescopic rod (20), a fixed semicircular material discharging member (7), a movable semicircular material discharging member (6), a Z-shaped linkage member (22), a connecting member (23), a guide block (25) and a guide rod (26); the vertical column is mounted on the other side of the frame (1); the second electric telescopic rod (20) is mounted on the vertical column via a mounting plate (34); the push rod end of the second electric telescopic rod (20) is connected to a connecting fork (21); the guide block (25) is mounted On the mounting plate (34), the guide rod (26) is horizontally slidably connected to the guide block (25), an L-shaped member (24) is fixed to the guide rod (26), the fixed semicircular blanking member (7) is fixedly connected to the L-shaped member (24) via a connecting rod, one end of the Z-shaped linkage member (22) is rotatably connected to the connecting fork (21), the middle part of the Z-shaped linkage member (22) is rotatably connected to the L-shaped member (24), and the other end of the Z-shaped linkage member (22) is fixedly connected to the movable semicircular blanking member (6).
5. The abaca paper yarn dyeing device according to claim 4, characterized in that: The end of the fixed semicircular blanking piece (7) is also provided with a plurality of flexible baffles (7a).
6. The abaca paper yarn dyeing device according to claim 1, characterized in that: The unloading mechanism further comprises a collecting box (4) mounted on the other side of the frame (1); the bottom of the collecting box (4) is inclined; a liquid return pipe (27) is provided between the collecting box (4) and the dyeing box (3); and a filter plate (16) is also installed in an inclined direction in the opposite direction to the inclination of the bottom of the collecting box (4).
7. The abaca paper yarn dyeing device according to claim 1, characterized in that: An electric control box (15) is also installed on the frame (1).
8. A process for dyeing abaca paper yarn, characterized in that: The following steps are involved: S1, moving the dye supply box (2) to the bottom of the dye box (3), connecting the pipelines between the two, adding the required dye into the dye box (3), and at the same time, turning on the heating pipe (18) to heat the temperature of the dye in the dye box (3) to a set value; S2, placing a stack of Manila paper into the paper feeder (14), and outputting the paper one by one through the paper feeder (14); S3, by rotating the X-shaped rotating member (12), the long clamping arm (32) clamps the end of the Manila paper and transfers it to the dyeing box (3) for dyeing. After the dyeing is completed, the Manila paper is rotated by the long clamping arm (32) with the cooperation of the forming auxiliary plate (17) to form a rolled Manila paper yarn; S4. The formed Manila hemp paper yarn is cut by using the fixed semicircular cutting piece (7) and the movable semicircular cutting piece (6) and collected in the collecting box (4), thereby obtaining the desired Manila hemp paper yarn.