Fan intelligent control device, control system and control method
By integrating electromagnetic components and controllers on the fan, the fan can be safely started and high-precision control in the case of snow or freezing, solving the problems of damage to the fan and safety hazards.
Patent Information
- Application Number
- CN202510199838.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2045-02-24
AI Technical Summary
When the fan is used in the north or in cold environments, the fan blades are easily covered or frozen, causing the fan to be unable to start safely, and continuous high current operation can easily cause damage to the fan.
An intelligent fan control device is designed, including a controller and an electromagnetic component, which is located between the fan unit and the housing, for power-on heating when the fan fails to start, melting the attachments, and preventing the fan unit from rotating by electromagnetic suction until the fan assembly starts normally.
Through the heating and suction function of the electromagnetic component, the problem of the fan being unable to start under snow or freezing is solved, the fan being damaged under high currents is avoided, and the control accuracy and operation safety are improved.
Smart Images

Figure CN119687022B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of air conditioning, and particularly relates to equipment for introducing air indoors, and more particularly to an intelligent fan control device, a control system and a control method. Background Art
[0002] When the fan is used in the north or cold environment, the fan blades are easily covered with snow or frozen.
[0003] The traditional fan starts directly in a large-current mode. However, even if the fan is driven to operate in a large-current mode, the fan may not be able to break the ice. And if the fan continues to operate in a large-current mode, it is easy to cause damage to the fan. Even if the fan starts to break the ice in a large-current mode, there will still be snow remaining on the fan blades, resulting in an increase in the weight of the fan blades. On the one hand, it affects the accurate control of the fan. On the other hand, the inertia of the fan blades increases, and the fan blades get out of control directly during the deceleration process, posing a safety hazard.
[0004] Therefore, there is an urgent need to develop a new intelligent fan control device, a control system and a control method to solve the technical problem of how to safely start the fan when it is covered with snow or frozen.
[0005] It should be noted that the above information disclosed in this background art section is only used to understand the background art of the concept of this application. Therefore, the above description is not considered as information of the prior art. Summary of the Invention
[0006] The embodiments of the present disclosure provide at least an intelligent fan control device, a control system and a control method.
[0007] In a first aspect, the embodiments of the present disclosure provide an intelligent fan control device, which includes: a controller and an electromagnetic component; wherein the electromagnetic component is located between the fan unit and the housing in the fan assembly, and the electromagnetic component is connected to the fan unit; the electromagnetic component is electrically connected to the controller; when the startup of the fan assembly fails, the controller drives the electromagnetic component to be energized to heat the fan assembly to melt the attachments on the fan unit and the obstacles on the inner side wall of the housing, and the controller drives the motor unit in the fan assembly to swing the fan unit reciprocally within a set angle range until the output signal of the controller is consistent with the feedback signal, and then the controller drives the motor unit to rotate the fan unit normally.
[0008] In an optional embodiment, when the startup of the fan assembly is blocked, the controller drives the motor unit to rotate the fan unit at an accelerated speed to clean the attachments on the fan unit and the obstacles on the inner side wall of the housing; when the controller drives the motor unit to rotate the fan unit at a reduced speed, the controller drives the electromagnetic component to be energized so that the electromagnetic component generates a suction force on the housing, thereby hindering the rotation of the fan unit until a set rotational speed is reached.
[0009] In an optional embodiment, the electromagnetic component includes: a plurality of electromagnetic modules; each of the electromagnetic modules is respectively arranged on the fan unit, and each of the electromagnetic modules is electrically connected to the controller; when the controller obtains a feedback signal and senses that the motor unit fails to start, the controller drives each electromagnetic module to be energized for heating to melt the attachments on the fan unit and the obstacles on the inner wall of the shell; when the controller drives the motor unit to slow down the fan unit, the controller drives each electromagnetic module to be energized so that each of the electromagnetic modules generates suction to the shell.
[0010] In an optional embodiment, each electromagnetic module is electrically connected to a slip ring in the motor unit; when the motor unit and each electromagnetic module are powered on at the same time, the motor unit is voltage-divided by each electromagnetic module to reduce the rotation speed of the motor unit.
[0011] In an optional embodiment, the electromagnetic module includes: an electromagnet; the electromagnet is arranged in a strip or sheet shape, the electromagnet is connected to the fan unit, and the electromagnet is electrically connected to the controller; a magnetic metal layer is arranged on the inner wall of the shell, and the electromagnet is located next to the magnetic metal layer.
[0012] In a second aspect, an embodiment of the present disclosure further provides a control system, which includes: a controller, a fan assembly and an electromagnetic assembly; wherein the electromagnetic assembly is located between the fan unit and the shell in the fan assembly, and the electromagnetic assembly is connected to the fan unit; the electromagnetic assembly is electrically connected to the controller; when the fan assembly fails to start, the controller drives the electromagnetic assembly to energize to heat the fan assembly to melt the attachments on the fan unit and the obstacles on the inner wall of the shell, and the controller drives the motor unit in the fan assembly to reciprocate and swing the fan unit within a set angle range until the output signal of the controller is consistent with the feedback signal, and the controller drives the motor unit to rotate the fan unit normally; when the fan assembly is blocked from starting, the controller drives the motor unit to accelerate the rotation of the fan unit to clean the attachments on the fan unit and the obstacles on the inner wall of the shell; when the controller drives the motor unit to reduce the speed of the fan unit, the controller drives the electromagnetic assembly to energize so that the electromagnetic assembly generates suction to the shell, thereby hindering the rotation of the fan unit until the set speed is reached.
[0013] In an optional embodiment, the fan assembly includes: a shell, a motor unit and a fan unit; the motor unit is installed in the shell, the fan unit is movably connected to the motor unit, and the motor unit is electrically connected to a controller; the controller sends a corresponding output signal to the motor unit to make the motor unit rotate according to the output signal; the motor unit obtains rotation data and forms a corresponding feedback signal to send to the controller.
[0014] In an alternative embodiment, the motor unit includes: a motor drive module and a rotating motor; the rotating motor is electrically connected to the motor drive module, and the rotating motor is installed in the housing; the motor drive module is electrically connected to the controller; the controller sends a corresponding output signal to the motor drive module so that the motor drive module drives the rotating motor to rotate according to the output signal; the motor drive module collects the rotation data of the rotating motor to form a corresponding feedback signal and sends it to the controller; the fan unit includes: a rotating shaft and a plurality of fan blades; one side of the rotating shaft is connected to the rotating motor, and each of the fan blades is circumferentially distributed around the other side of the rotating shaft; the rotating motor drives the rotating shaft and each of the fan blades to rotate.
[0015] In an alternative embodiment, the electromagnetic assembly includes: a plurality of electromagnetic modules; each of the electromagnetic modules is respectively arranged at the distal shaft end of the corresponding fan blade, and each of the electromagnetic modules is electrically connected to the controller; when the controller obtains the feedback signal and senses that the rotating motor fails to start, the controller drives each of the electromagnetic modules to be energized for heating to melt the attachments on each of the fan blades and the obstacles on the inner side wall of the housing; when the controller drives the rotating motor to drive the fan blades to rotate at a reduced speed through the motor drive module, the controller drives each of the electromagnetic modules to be energized so that each of the electromagnetic modules generates a suction force on the housing; each of the electromagnetic modules is electrically connected to the slip ring in the rotating motor; when the rotating motor and each of the electromagnetic modules are simultaneously energized, the rotating motor is voltage-divided through each of the electromagnetic modules to reduce the rotation speed of the rotating motor; the electromagnetic module includes: an electromagnet; the electromagnet is arranged in a strip or sheet shape, the electromagnet is connected to the distal shaft end of the fan blade, and the electromagnet is electrically connected to the controller; a magnetic metal layer is arranged on the inner side wall of the housing, and the electromagnet is located beside the magnetic metal layer.
[0016] In a third aspect, the embodiments of the present disclosure further provide a control method using the control system as described above, which includes: when the fan assembly fails to start, the controller drives the electromagnetic assembly to be energized to heat the fan assembly to melt the attachments on the fan unit and the obstacles on the inner side wall of the housing, and the controller drives the motor unit in the fan assembly to swing the fan unit reciprocally within a set angle range until the output signal of the controller is consistent with the feedback signal, and the controller drives the motor unit to rotate the fan unit normally; when the fan assembly starts to be blocked, the controller drives the motor unit to accelerate the rotation of the fan unit to clean the attachments on the fan unit and the obstacles on the inner side wall of the housing; when the controller drives the motor unit to drive the fan unit to rotate at a reduced speed, the controller drives the electromagnetic assembly to be energized so that the electromagnetic assembly generates a suction force on the housing, thereby hindering the rotation of the fan unit until the set rotation speed is reached.
[0017] The beneficial effects of the present invention are as follows. By providing an electromagnetic component on the fan assembly, when the fan assembly is covered with snow or frozen, heat is generated by the electromagnetic component, which can melt the attachments on the fan unit and the obstacles on the inner side wall of the housing, overcome the problem of damage to the fan under continuous large current, and repeatedly debug before the fan assembly is normally started until the fan assembly meets the control accuracy and then starts normally, improving the control accuracy and operation safety.
[0018] Other features and advantages of the present invention will be described in the following specification, and partly will become obvious from the specification, or will be understood by implementing the present invention. The objectives and other advantages of the present invention are achieved and obtained by the structures specifically pointed out in the specification, claims and drawings.
[0019] To make the above objectives, features and advantages of the present invention more obvious and understandable, the following specifically provides preferred embodiments and, in conjunction with the accompanying drawings, the detailed description is as follows. Description of the Drawings
[0020] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0021] Figure 1 External structure diagram of a fan intelligent control device provided by an embodiment of the present disclosure;
[0022] Figure 2 Internal structure diagram of a fan intelligent control device provided by an embodiment of the present disclosure;
[0023] Figure 3 Flowchart of operations of a fan intelligent control device provided by an embodiment of the present disclosure when the fan assembly fails to start;
[0024] Figure 4 Flowchart of operations of a fan intelligent control device provided by an embodiment of the present disclosure when the start of the fan assembly is blocked;
[0025] Figure 5 Flowchart of operations of a fan intelligent control device provided by an embodiment of the present disclosure when the fan assembly decelerates;
[0026] Figure 6 Principle block diagram of a fan intelligent control device provided by an embodiment of the present disclosure.
[0027] In the figure:
[0028] 1. Electromagnetic component; 11. Electromagnetic module; 111. Electromagnet;
[0029] 2. Fan component; 21. Housing; 211. Magnetic metal layer; 22. Motor unit; 221. Rotating motor; 23. Fan unit; 231. Rotating shaft; 232. Fan blade. Detailed implementation manners
[0030] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.
[0031] The terms used herein are only for describing specific exemplary configurations and are not intended to be limiting. As used herein, the singular articles "a", "an", and "the" may also be intended to include the plural forms, unless it is clearly stated otherwise in the context. The terms "comprising", "including", and "having" are inclusive, and thus specify the presence of the specified features, steps, operations, elements, and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, elements, components, and / or their combinations. The method steps, processes, and operations described herein should not be construed as necessarily requiring them to be executed in the specific order discussed or shown, unless specifically identified as the order of execution. Additional or alternative steps may be employed.
[0032] As used herein, phrases such as "in one embodiment", "according to one embodiment", "in some embodiments", etc. generally refer to the fact that the specific feature, structure, or characteristic after the phrase can be included in at least one embodiment of the present disclosure. Therefore, a specific feature, structure, or characteristic may be included in more than one embodiment of the present disclosure, such that these phrases do not necessarily refer to the same embodiment. As used herein, the terms "example", "exemplary", etc. are used "as an example, instance, or illustration. Any embodiment, aspect, or design described herein as "example" or "exemplary" is not necessarily construed as being preferred or superior to other embodiments, aspects, or designs. Instead, the use of the terms "example", "exemplary", etc. is intended to present concepts in a specific manner.
[0033] It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0034] The following will describe in detail some embodiments of the present invention with reference to the accompanying drawings. Without conflict, the following embodiments and the features in the embodiments may be combined with each other.
[0035] As Figures 1 to 6 , at least one embodiment provides an intelligent control device for a fan, which includes: a controller and an electromagnetic component 1; wherein the electromagnetic component 1 is located between the fan unit 23 and the housing 21 in the fan assembly 2, and the electromagnetic component 1 is connected to the fan unit 23; the electromagnetic component 1 is electrically connected to the controller; when the fan assembly 2 fails to start, the controller drives the electromagnetic component 1 to be energized to heat the fan assembly 2, so as to melt the attachments on the fan unit 23 and the obstacles on the inner side wall of the housing 21, and the controller drives the motor unit 22 in the fan assembly 2 to swing the fan unit 23 reciprocally within a set angle range until the output signal of the controller is consistent with the feedback signal, and then the controller drives the motor unit 22 to rotate the fan unit 23 normally.
[0036] Specifically, when most of the fan unit 23 in the fan assembly 2 is covered or frozen, the motor unit 22 cannot drive the fan unit 23 to rotate. At this time, the motor unit 22 sends a feedback signal to the controller, that is, the fan assembly 2 fails to start. At this time, the controller drives the electromagnetic component 1 to be continuously energized, and the electromagnetic component 1 will generate heat, thereby heating the fan unit 23 and the housing 21, so that the attachments on the fan unit 23 and the obstacles on the inner side wall of the housing 21 gradually melt. When the controller drives the motor unit 22 to attempt to drive the fan unit 23 to rotate, the controller sends an output signal to the motor unit 22, that is, to rotate a set angle within a set time. Then the motor unit 22 sends a feedback signal to the controller, the actual rotation angle within the set time, and gradually increases the set angle until the rotation angle set within the set time is equal to the actual rotation angle within the set time, that is, the output signal of the controller is consistent with the feedback signal. Then the controller can accurately control the motor unit 22, and finally the controller drives the motor unit 22 to rotate the fan unit 23 normally.
[0037] In at least one embodiment, by arranging the electromagnetic component 1 on the fan assembly 2, when the fan assembly 2 is covered with snow or frozen, heat is generated by the electromagnetic component 1, which can melt the attachments on the fan unit 23 and the obstacles on the inner side wall of the housing 21, overcome the problem that the fan is damaged under continuous large current, and repeatedly debug before the fan assembly 2 starts normally until the fan assembly 2 meets the control accuracy and then starts normally, improving the control accuracy and operation safety.
[0038] In at least one embodiment, when the start of the fan assembly 2 is blocked, the controller drives the motor unit 22 to accelerate the rotation of the fan unit 23 to clean the attachments on the fan unit 23 and the obstacles on the inner side wall of the housing 21; when the controller drives the motor unit 22 to decelerate the rotation of the fan unit 23, the controller drives the electromagnetic assembly 1 to be energized so that the electromagnetic assembly 1 generates a suction force on the housing 21, thereby hindering the rotation of the fan unit 23 until the set rotational speed is reached.
[0039] Specifically, when a small part of the fan unit 23 in the fan assembly 2 is covered, the motor unit 22 can drive the fan unit 23 to rotate. That is, at this time, the controller sends an output signal to the motor unit 22, that is, sets the set rotational speed of the motor unit 22. At this time, the motor unit 22 sends a feedback signal to the controller, that is, the actual rotational speed of the motor unit 22. However, the actual rotational speed is not equal to the set rotational speed. At this time, the controller determines that the start of the fan assembly 2 is blocked. By driving the motor unit 22 to accelerate the rotation of the fan unit 23 through the controller, the attachments on the fan unit 23 can be thrown out or scraped off the obstacles on the inner side wall of the housing 21.
[0040] Specifically, due to the possible existence of attachments on the fan unit 23, the controller cannot accurately control the motor unit 22 to drive the fan unit 23 to rotate. When the controller drives the motor unit 22 to decelerate, the fan unit 23 is definitely overweight due to the attachments. If only relying on the controller to drive the motor unit 22, there is a risk of out-of-control. By driving the electromagnetic assembly 1 to be continuously energized through the controller, the electromagnetic assembly 1 will generate a magnetic field, that is, the electromagnetic assembly 1 generates a suction force on the housing 21, which can provide an additional resistance to the fan unit 23, offset the additional gravity on the fan unit 23, and thus eliminate the risk of out-of-control.
[0041] In at least one embodiment, the electromagnetic assembly 1 includes: a plurality of electromagnetic modules 11; each of the electromagnetic modules 11 is respectively arranged on the fan unit 23, and each of the electromagnetic modules 11 is electrically connected to the controller; when the controller obtains a feedback signal and senses that the start of the motor unit 22 fails, the controller drives each of the electromagnetic modules 11 to be energized for heating to melt the attachments on the fan unit 23 and the obstacles on the inner side wall of the housing 21; when the controller drives the motor unit 22 to decelerate the rotation of the fan unit 23, the controller drives each of the electromagnetic modules 11 to be energized so that each of the electromagnetic modules 11 generates a suction force on the housing 21.
[0042] Specifically, when the electromagnetic module 11 is energized, heat is generated, which can melt the attachments on the fan unit 23 and the obstacles on the inner side wall of the housing 21.
[0043] Specifically, when the electromagnetic module 11 is energized, a magnetic field is generated, and the fan unit 23 is braked by the suction force.
[0044] In at least one embodiment, each electromagnetic module 11 is electrically connected to the slip ring inside the motor unit 22; when the motor unit 22 and each electromagnetic module 11 are powered on at the same time, the motor unit 22 is divided by each electromagnetic module 11 to reduce the rotation speed of the motor unit 22.
[0045] Specifically, the electromagnetic module 11 and the motor unit 22 are powered by slip rings, so that each electromagnetic module 11 is connected in series with the motor unit 22. When the motor unit 22 is decelerating, each electromagnetic module 11 can divide the voltage, thereby reducing the voltage on the motor unit 22 and improving the speed reduction effect of the motor unit 22.
[0046] In at least one embodiment, the electromagnetic module 11 includes: an electromagnet 111; the electromagnet 111 is arranged in a strip or sheet shape, the electromagnet 111 is connected to the fan unit 23, and the electromagnet 111 is electrically connected to the controller; a magnetic metal layer 211 is arranged on the inner wall of the shell 21, and the electromagnet 111 is located next to the magnetic metal layer 211.
[0047] Specifically, the electromagnet 111 can generate heat and a magnetic field when powered on, and cooperate with the magnetic metal layer 211 to provide a braking force on the fan unit 23 .
[0048] Based on the same technical concept, at least one embodiment also provides a control system, which includes: a controller, a fan assembly 2 and an electromagnetic assembly 1; wherein the electromagnetic assembly 1 is located between the fan unit 23 and the shell 21 in the fan assembly 2, and the electromagnetic assembly 1 is connected to the fan unit 23; the electromagnetic assembly 1 is electrically connected to the controller; when the fan assembly 2 fails to start, the controller drives the electromagnetic assembly 1 to energize and heat the fan assembly 2 to melt the attachments on the fan unit 23 and the obstacles on the inner wall of the shell 21, and the controller drives the motor unit 22 in the fan assembly 2 within a set angle range The fan unit 23 is swung back and forth until the output signal of the controller is consistent with the feedback signal, and the controller drives the motor unit 22 to rotate the fan unit 23 normally; when the start-up of the fan assembly 2 is blocked, the controller drives the motor unit 22 to accelerate the rotation of the fan unit 23 to clean the attachments on the fan unit 23 and the obstructions on the inner wall of the shell 21; when the controller drives the motor unit 22 to reduce the speed of the fan unit 23, the controller drives the electromagnetic assembly 1 to energize, so that the electromagnetic assembly 1 generates suction to the shell 21, thereby hindering the rotation of the fan unit 23 until the set speed is reached.
[0049] Specifically, the controller cooperates with the fan assembly 2 and the electromagnetic assembly 1 to achieve closed-loop control.
[0050] In at least one embodiment, the fan assembly 2 includes: a housing 21, a motor unit 22, and a fan unit 23; the motor unit 22 is installed in the housing 21, the fan unit 23 is movably connected to the motor unit 22, and the motor unit 22 is electrically connected to a controller; the controller sends a corresponding output signal to the motor unit 22 to cause the motor unit 22 to rotate according to the output signal; the motor unit 22 obtains rotation data and forms a corresponding feedback signal and sends it to the controller.
[0051] In at least one embodiment, the motor unit 22 includes: a motor drive module and a rotating motor 221; the rotating motor 221 is electrically connected to the motor drive module, and the rotating motor 221 is installed in the housing 21; the motor drive module is electrically connected to the controller; the controller sends a corresponding output signal to the motor drive module to cause the motor drive module to drive the rotating motor 221 to rotate according to the output signal; the motor drive module collects the rotation data of the rotating motor 221 to form a corresponding feedback signal and sends it to the controller; the fan unit 23 includes: a rotating shaft 231 and a plurality of fan blades 232; one side of the rotating shaft 231 is connected to the rotating motor 221, and the fan blades 232 are circumferentially distributed around the other side of the rotating shaft 231; the rotating motor 221 drives the rotating shaft 231 and the fan blades 232 to rotate.
[0052] Specifically, on the one hand, the motor drive module functions to drive the rotating motor 221, and on the other hand, it can feedback the state of the rotating motor 221 to the controller.
[0053] In at least one embodiment, the electromagnetic assembly 1 includes: a plurality of electromagnetic modules 11; each of the electromagnetic modules 11 is respectively disposed at the distal shaft end of the corresponding fan blade 232, and each of the electromagnetic modules 11 is electrically connected to the controller; when the controller obtains a feedback signal and senses that the rotation motor 221 fails to start, the controller drives each electromagnetic module 11 to be energized to heat the fan assembly 2, so as to melt the attachments on each fan blade 232 and the obstacles on the inner side wall of the housing 21; when the controller drives the rotation motor 221 to drive each fan blade 232 to rotate at a reduced speed through the motor drive module, the controller drives each electromagnetic module 11 to be energized, so that each electromagnetic module 11 generates a suction force on the housing 21; each of the electromagnetic modules 11 is electrically connected to the slip ring in the rotation motor 221; when the rotation motor 221 and each electromagnetic module 11 are energized simultaneously, the rotation motor 221 is voltage-divided by each electromagnetic module 11 to reduce the rotation speed of the rotation motor 221; the electromagnetic module 11 includes: an electromagnet 111; the electromagnet 111 is arranged in a strip shape or a sheet shape, the electromagnet 111 is connected to the distal shaft end of the fan blade 232, and the electromagnet 111 is electrically connected to the controller; a magnetic metal layer 211 is arranged on the inner side wall of the housing 21, and the electromagnet 111 is located beside the magnetic metal layer 211.
[0054] Based on the same inventive concept, at least one embodiment further provides a control method using the control system as described above, which includes: when the fan assembly 2 fails to start, the controller drives the electromagnetic assembly 1 to be energized for heating, so as to melt the attachments on the fan unit 23 and the obstacles on the inner side wall of the housing 21, and the controller drives the motor unit 22 in the fan assembly 2 to swing the fan unit 23 reciprocally within a set angle range until the output signal of the controller is consistent with the feedback signal, and then the controller drives the motor unit 22 to rotate the fan unit 23 normally; when the start of the fan assembly 2 is blocked, the controller drives the motor unit 22 to rotate the fan unit 23 at an accelerated speed, so as to clean the attachments on the fan unit 23 and the obstacles on the inner side wall of the housing 21; when the controller drives the motor unit 22 to rotate the fan unit 23 at a reduced speed, the controller drives the electromagnetic assembly 1 to be energized, so that the electromagnetic assembly 1 generates a suction force on the housing 21, thereby hindering the rotation of the fan unit 23 until the set rotation speed is reached.
[0055] In summary, by arranging an electromagnetic assembly on the fan assembly, the present invention can generate heat through the electromagnetic assembly when the fan assembly is covered with snow or frozen, melt the attachments on the fan unit and the obstacles on the inner side wall of the housing, overcome the problem that the fan is damaged under continuous large current, and repeatedly debug before the fan assembly starts normally until the fan assembly meets the control accuracy and then starts normally, improving the control accuracy and operation safety.
[0056] The disclosures and other solutions, examples, embodiments, modules, and functional operations described in this document may be implemented in digital electronic circuitry, or in computer software, firmware, or hardware, including the structures disclosed in this document and their structural equivalents, or in combinations of one or more of them. The disclosed content and other embodiments may be implemented as one or more computer program products, i.e., modules of computer program instructions encoded on a tangible and non-transitory computer-readable medium for execution by, or to control the operation of, a data processing apparatus. The computer-readable medium may be a machine-readable storage device, a machine-readable storage substrate, a storage device, a substance composition affecting a machine-readable propagated signal, or a combination of one or more of them. The term "data processing unit" or "data processing apparatus" includes all apparatus, devices, and machines for processing data, including, for example, programmable processors, computers, or multiprocessors or groups of computers. In addition to hardware, the apparatus may also include code that creates an execution environment for the computer program, for example, code constituting processor firmware, a protocol stack, a database management system, an operating system, or a combination of one or more of them. A propagated signal is an artificially generated signal, for example, a machine-generated electrical, optical, or electromagnetic signal, which is generated to encode information for transmission to a suitable receiver device.
[0057] A computer program (also known as a program, software, software application, script, or code) may be written in any form of programming language (including a compiled language or an interpreted language) and may be deployed in any form, including as a stand-alone program or as a module, component, subroutine, or other unit suitable for use in a computing environment. A computer program does not necessarily correspond to a file in a file system. The program may be stored in a portion of a file that holds other programs or data (for example, one or more scripts in a markup language document), in a single file dedicated to the program, or in multiple coordinated files (for example, files that store one or more modules, subroutines, or portions of code). A computer program may be deployed to be executed on one or more computers that are located at one site or distributed across multiple sites and interconnected by a communication network.
[0058] The processing and logic flows described in this document may be performed by one or more programmable processors that execute one or more computer programs to perform functions by operating on input data and generating output. The processing and logic flows may also be performed by special-purpose logic circuitry, and the apparatus may also be implemented as special-purpose logic circuitry, for example, an FPGA (Field Programmable Gate Array) or an ASIC (Application Specific Integrated Circuit).
[0059] For example, a processor suitable for executing a computer program includes general and special-purpose microprocessors, and any one or more of any type of digital computer. Generally, a processor will receive instructions and data from a read-only memory or a random access memory or both. The basic components of a computer are a processor that executes instructions and one or more storage devices that store the instructions and data. Generally, a computer will also include one or more mass storage devices for storing data, such as, for example, magnetic disks, magneto-optical disks, or optical disks, or is operatively coupled to receive data from a mass storage device or to transfer data to a mass storage device, or both. However, a computer does not necessarily have such devices. Computer-readable media suitable for storing computer program instructions and data include all forms of non-volatile memory, media, and memory devices, including, for example, semiconductor memory devices such as erasable programmable read-only memory (EPROM), electrically erasable programmable read-only memory (EEPROM), and flash memory devices; magnetic disks, such as internal hard disks or removable disks; magneto-optical disks; and compact disc read-only memory (CD ROM) and digital versatile disc read-only memory (DVD-ROM) discs. The processor and memory may be supplemented by, or incorporated in, special purpose logic circuitry.
[0060] Although this patent document contains many details, it should not be construed as limiting any invention or the scope of any claims, but rather as describing features of particular embodiments of a particular invention. Certain features described in the context of separate embodiments of this patent document may also be implemented in combination in a single embodiment. Conversely, the various functions described in the context of a single embodiment may also be implemented separately in multiple embodiments, or in any suitable sub-combination. Additionally, although the above features may be described as acting in certain combinations and even initially claimed as such, in some cases, one or more features from a claimed combination may be removed from the combination, and the claimed combination may be directed to a sub-combination or a variant of a sub-combination.
[0061] Similarly, although operations are depicted in the figures in a particular order, this should not be understood to mean that such operations must be performed in the particular order shown or in sequential order to achieve a desired result, or that all illustrated operations must be performed. Additionally, the separation of various system components in the embodiments of this patent document should not be understood to mean that such separation is required in all embodiments.
[0062] Only some implementations and examples have been described, and other implementations, enhancements, and variations can be made based on what is described and illustrated in this patent document.
[0063] When there is no intermediate component other than a wire, trace, or another medium between a first component and a second component, the first component is directly coupled to the second component. When there is an intermediate component between the first component and the second component other than a wire, trace, or another medium, the first component is indirectly coupled to the second component. The term "coupled" and its variants include both direct coupling and indirect coupling. Unless otherwise specified, the use of the term "about" means including a range of plus or minus 10% of the numerical value.
[0064] Although several embodiments are provided in the present disclosure, it should be understood that the disclosed systems and methods may be embodied in many other specific forms without departing from the spirit or scope of the present disclosure. The current examples are considered illustrative rather than restrictive and are not limited to the details given. For example, various elements or components may be combined or integrated into another system, or some features may be omitted or not implemented.
[0065] In several embodiments provided herein, it should be understood that the disclosed apparatus and methods may also be implemented in other ways. The apparatus embodiments described above are merely illustrative. For example, the flowcharts and block diagrams in the figures show the possible architectures, functions, and operations of apparatus, methods, and computer program products according to multiple embodiments of the present invention. In this regard, each block in the flowchart or block diagram may represent a module, a program segment, or a part of code that contains one or more executable instructions for implementing a specified logical function. It should also be noted that in some alternative implementations, the functions marked in the blocks may occur in a different order than marked in the figures. For example, two consecutive blocks may actually be executed substantially in parallel, and they may sometimes be executed in the reverse order, depending on the functions involved. It should also be noted that each block in the block diagram and / or flowchart, and combinations of blocks in the block diagram and / or flowchart, may be implemented by a dedicated hardware-based system for performing the specified functions or actions, or may be implemented by a combination of dedicated hardware and computer instructions.
[0066] In addition, without departing from the scope of the present disclosure, the discrete or separate technologies, systems, subsystems, and methods described and illustrated in various embodiments may be combined or integrated with other systems, modules, technologies, or methods. Other items shown or discussed as being coupled may be directly connected, or may be indirectly coupled or communicate electrically, mechanically, or otherwise through some interface, device, or intermediate component. Those skilled in the art can determine other examples of changes, substitutions, and alterations without departing from the spirit and scope disclosed herein.
Claims
1. A fan intelligent control device, characterized in that: include: Controller and electromagnetic assembly (1); in The electromagnetic component (1) is located between the fan unit (23) and the housing (21) in the fan component (2), and the electromagnetic component (1) is connected to the fan unit (23); The electromagnetic component (1) is electrically connected to the controller; When the fan assembly (2) fails to start, the controller drives the electromagnetic assembly (1) to energize and heat the fan assembly (2) to melt the attachments on the fan unit (23) and the obstructions on the inner wall of the housing (21), and the controller drives the motor unit (22) in the fan assembly (2) to reciprocate and swing the fan unit (23) within a set angle range until the output signal of the controller is consistent with the feedback signal, and the controller drives the motor unit (22) to rotate the fan unit (23) normally; When the controller drives the motor unit (22) to reduce the speed of the fan unit (23), the controller drives the electromagnetic component (1) to be energized, so that the electromagnetic component (1) generates a suction force on the housing (21), thereby hindering the rotation of the fan unit (23) until a set rotation speed is reached; A magnetic metal layer (211) is provided on the inner side wall of the shell (21), and the electromagnet (111) in the electromagnetic component (1) is located next to the magnetic metal layer (211).
2. The intelligent control device for a fan according to claim 1, characterized in that: When the fan assembly (2) is blocked from starting, the controller drives the motor unit (22) to accelerate the rotation of the fan unit (23) to clear the attached objects on the fan unit (23) and the obstructions on the inner wall of the housing (21).
3. The intelligent control device for a fan according to claim 2, characterized in that: The electromagnetic assembly (1) comprises: a plurality of electromagnetic modules (11); Each of the electromagnetic modules (11) is respectively arranged on the fan unit (23), and each of the electromagnetic modules (11) is electrically connected to the controller; When the controller obtains a feedback signal and senses that the motor unit (22) fails to start, the controller drives each electromagnetic module (11) to be powered on for heating, so as to melt the attachments on the fan unit (23) and the obstructions on the inner wall of the housing (21); When the controller drives the motor unit (22) to reduce the speed of the fan unit (23), the controller drives each electromagnetic module (11) to be energized, so that each electromagnetic module (11) generates a suction force on the housing (21).
4. The intelligent control device for wind turbine according to claim 3, characterized in that: Each of the electromagnetic modules (11) is electrically connected to a slip ring inside the motor unit (22); When the motor unit (22) and each electromagnetic module (11) are powered on simultaneously, the motor unit (22) is divided in voltage by each electromagnetic module (11) to reduce the rotation speed of the motor unit (22).
5. The intelligent control device for a wind turbine according to claim 4, characterized in that: The electromagnetic module (11) comprises: an electromagnet (111); The electromagnet (111) is arranged in a strip or sheet shape, the electromagnet (111) is connected to the fan unit (23), and the electromagnet (111) is electrically connected to a controller.
6. A control system, characterized in that: include: A controller, a fan assembly (2) and an electromagnetic assembly (1); in The electromagnetic component (1) is located between the fan unit (23) and the housing (21) in the fan component (2), and the electromagnetic component (1) is connected to the fan unit (23); The electromagnetic component (1) is electrically connected to the controller; When the fan assembly (2) fails to start, the controller drives the electromagnetic assembly (1) to energize and heat the fan assembly (2) to melt the attachments on the fan unit (23) and the obstructions on the inner wall of the housing (21), and the controller drives the motor unit (22) in the fan assembly (2) to reciprocate and swing the fan unit (23) within a set angle range until the output signal of the controller is consistent with the feedback signal, and the controller drives the motor unit (22) to rotate the fan unit (23) normally; When the fan assembly (2) is blocked from starting, the controller drives the motor unit (22) to accelerate the rotation of the fan unit (23) to clear the attached objects on the fan unit (23) and the obstructions on the inner wall of the housing (21); When the controller drives the motor unit (22) to reduce the speed of the fan unit (23), the controller drives the electromagnetic component (1) to be energized, so that the electromagnetic component (1) generates a suction force on the housing (21), thereby hindering the rotation of the fan unit (23) until a set rotation speed is reached; A magnetic metal layer (211) is provided on the inner side wall of the shell (21), and the electromagnet (111) in the electromagnetic component (1) is located next to the magnetic metal layer (211).
7. The control system according to claim 6, characterized in that: The fan assembly (2) comprises: a housing (21), a motor unit (22) and a fan unit (23); The motor unit (22) is installed in the housing (21), the fan unit (23) is movably connected to the motor unit (22), and the motor unit (22) is electrically connected to the controller; The controller sends a corresponding output signal to the motor unit (22), so that the motor unit (22) rotates according to the output signal; The motor unit (22) acquires rotation data and generates a corresponding feedback signal which is sent to the controller.
8. The control system according to claim 7, characterized in that: The motor unit (22) comprises: a motor drive module and a rotating motor (221); The rotating motor (221) is electrically connected to the motor drive module, and the rotating motor (221) is installed in the housing (21); The motor drive module is electrically connected to the controller; The controller sends a corresponding output signal to the motor drive module, so that the motor drive module drives the rotating motor (221) to rotate according to the output signal; The motor drive module collects rotation data of the rotating motor (221) to form a corresponding feedback signal and sends it to the controller; The fan unit (23) comprises: a rotating shaft (231) and a plurality of fan blades (232); One side of the rotating shaft (231) is connected to the rotating motor (221), and the fan blades (232) are circumferentially arranged on the other side of the rotating shaft (231); The rotating motor (221) drives the rotating shaft (231) and each fan blade (232) to rotate.
9. The control system according to claim 8, characterized in that: The electromagnetic assembly (1) comprises: a plurality of electromagnetic modules (11); Each electromagnetic module (11) is respectively arranged at the distal end of the corresponding fan blade (232), and each electromagnetic module (11) is electrically connected to the controller; When the controller obtains a feedback signal and senses that the rotating motor (221) fails to start, the controller drives each electromagnetic module (11) to be energized for heating, so as to melt the attachments on each of the fan blades (232) and the obstructions on the inner wall of the housing (21); When the controller drives the rotating motor (221) to reduce the speed of the fan blades (232) through the motor drive module, the controller drives each electromagnetic module (11) to be energized so that each electromagnetic module (11) generates a suction force on the housing (21); Each of the electromagnetic modules (11) is electrically connected to a slip ring inside the rotating motor (221); When the rotating motor (221) and each electromagnetic module (11) are powered on simultaneously, the rotating motor (221) is divided into two voltages through each electromagnetic module (11) to reduce the rotation speed of the rotating motor (221); The electromagnetic module (11) comprises: an electromagnet (111); The electromagnet (111) is arranged in a strip or sheet shape, the electromagnet (111) is connected to the distal end of the fan blade (232), and the electromagnet (111) is electrically connected to a controller.
10. A control method using the control system according to any one of claims 6 to 9, characterized in that: include: When the fan assembly (2) fails to start, the controller drives the electromagnetic assembly (1) to energize and heat the fan assembly (2) to melt the attachments on the fan unit (23) and the obstructions on the inner wall of the housing (21), and the controller drives the motor unit (22) in the fan assembly (2) to reciprocate and swing the fan unit (23) within a set angle range until the output signal of the controller is consistent with the feedback signal, and the controller drives the motor unit (22) to rotate the fan unit (23) normally; When the fan assembly (2) is blocked from starting, the controller drives the motor unit (22) to accelerate the rotation of the fan unit (23) to clear the attached objects on the fan unit (23) and the obstructions on the inner wall of the housing (21); When the controller drives the motor unit (22) to reduce the speed to rotate the fan unit (23), the controller drives the electromagnetic component (1) to be energized, so that the electromagnetic component (1) generates a suction force on the housing (21), thereby hindering the rotation of the fan unit (23).
Citation Information
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