Flare release electronic flame incandescent lamp
By using electronic flame eternal lights and PLC control boxes in the venting torch system, the problems of large fuel consumption, high carbon emissions and high failure rates in traditional systems are solved, and environmentally friendly, simple maintenance and efficient ignition effects are achieved.
Patent Information
- Application Number
- CN202411201909.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-03-25
AI Technical Summary
During long-term operation, the existing venting torch system consumes too much fuel gas and has high carbon emissions. The automatic ignition system has increased the failure rate and decreased the ignition success rate due to frequent ignition, resulting in safety hazards of combustible gas leakage.
An electronic flame eternal lamp is used to supply high-voltage pulsed DC power to the ignition electrode through a high-voltage generator, which generates an electronic flame to ignite the combustible gas discharged from the venting torch, avoids fuel consumption and carbon emissions, and achieves multi-stage ignition and fault diagnosis through the PLC control box and exhaust constraining device.
It realizes fuel-free auxiliary ignition, long-term continuous flame injection, environmentally friendly and simple maintenance, not easy to fail, avoids combustible gas leakage, and improves the ignition success rate and the service life of the equipment.
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Figure CN119687478A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of venting torch ever-burning lamps, and in particular relates to an venting torch electronic flame ever-burning lamp. Background Art
[0002] As a key facility for treating waste gas in the industrial field, the flare stack plays a vital role, especially in oil fields and chemical plants. Its core function is to convert harmful substances in the waste gas into carbon dioxide and water vapor with relatively small impact on the environment through the combustion process.
[0003] During this process, the gas pilot lamp plays the role of an ignition device, using gas as fuel to form a stable flame at the top of the torch, ensuring the continuity and stability of the torch combustion.
[0004] Faced with the global call for controlling the peak of carbon emissions and reducing carbon emissions, many petrochemical companies have begun to take effective measures to reduce emissions. In the use of venting torches, this is usually reflected in turning off the long-burning lamps that continuously consume gas and switching to a more environmentally friendly automatic ignition system. The system uses venting detection components such as flow switches, pressure switches, flow meters and pressure transmitters to monitor gas emissions in the venting pipeline in real time. Once emissions are detected, the system will automatically ignite and ignite the flare gas, realizing the so-called "venting first and then igniting" ignition method.
[0005] Although the automatic ignition system has obvious advantages in saving gas, the performance of this system depends largely on the sensitivity and reliability of the venting detection element. For example, under low flow rate conditions, the flow switch may malfunction; and in the detection of gas pressure in the pipeline, the pressure switch and pressure transmitter may not be completely accurate. In addition, in the case of large pipe diameter and low flow, the measurement accuracy of the flow meter may be affected, resulting in failure to trigger ignition in time, causing the leakage of combustible gas to pollute the environment. The instability of the venting air may also interfere with the reading of the flow meter. At the same time, the high cost of large-caliber flow meters is also an issue that cannot be ignored. It is neither economical nor practical. Frequent ignition operations may also increase the failure rate of the ignition device, reduce the success rate of ignition, and in some cases may cause combustible gas to leak from the venting torch, posing a safety hazard. Summary of the invention
[0006] In order to solve the problem in the above-mentioned prior art that when using traditional gas-fired ever-burning lamps, the long-term operation of the ever-burning lamps leads to excessive fuel gas consumption and high carbon emissions, and when using automatic ignition gas lamps, the failure rate increases and the ignition success rate decreases due to repeated and frequent ignition of the ignition device, which further leads to the leakage of combustible gas, the present invention proposes a venting torch electronic flame ever-burning lamp, which can generate an electronic flame to ignite the combustible gas discharged by the venting torch, does not need to consume fuel to maintain the flame, is more environmentally friendly and simple to maintain, is not prone to failure, and avoids the leakage of combustible gas.
[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is as follows: an electronic flame ever-burning lamp for a venting torch, comprising a ever-burning lamp body, an exhaust restraint device, a cable, a PLC control box and a high-voltage generator, wherein the ever-burning lamp body comprises an ignition electrode and a mounting bracket, wherein the ignition electrode is mounted on the mounting bracket, and the end of the ignition electrode is an ignition nozzle; the cable comprises a power supply cable and a high-voltage cable, wherein the power supply cable is connected to the power grid and the PLC control box, wherein the power supply cable supplies 220V industrial frequency AC power to the PLC control box, and the PLC control box transmits the power to the PLC control box. To the high-voltage generator, the high-voltage generator converts the alternating current into high-frequency pulse direct current, and the high-voltage generator transmits the high-frequency pulse direct current to the ignition electrode through the high-voltage cable; the high-voltage generator converts the AC220V industrial frequency alternating current into high-frequency pulse direct current, and then transmits it to the ignition electrode installed on the top of the venting torch through the high-voltage cable, so that the ignition nozzle of the ignition electrode continuously sprays out an electronic flame with a temperature exceeding 1200°C and an arc length exceeding 120mm, and when combustible gas passes through the ignition nozzle, it can be directly ignited by the electronic flame;
[0008] The exhaust restraint device is installed on the top of the venting torch, and the gas discharged from the venting torch enters the exhaust restraint device, and the mounting bracket is installed on the exhaust restraint device; the exhaust restraint device includes a first tube body, a first electrode part, a second tube body, a second electrode part and a gas distribution pipe which are connected in sequence from bottom to top; the first electrode part and the second electrode part are both provided with the ignition electrode, and the ignition electrode passes through the tube wall at the first electrode part and the second electrode part to extend the ignition nozzle into the exhaust restraint device, and the combustible gas is ignited when passing through the first electrode part, and the unignited combustible gas and the combustion products are still restrained inside the exhaust restraint device, and are ignited again when passing through the second electrode part, so as to avoid the combustible gas from being unsafely burned out; the gas distribution pipe includes a main tube and a gas distribution branch tube, and the gas distribution branch tubes are all connected above the main tube, and the ignition nozzle is provided above the pipe mouth of each gas distribution branch tube, and the inner diameter of the pipe of each gas distribution branch tube does not exceed five centimeters.
[0009] Further, the first electrode part is provided with more than two ignition nozzles, the second electrode part is provided with more than two ignition nozzles, each ignition electrode is connected to an independent high-voltage generator, the PLC control box is provided with a circuit on-off control module and a timing module, the circuit on-off control module is used to control the on-off of the circuit connected to each high-voltage generator, the timing module is used to send a switching circuit signal to the circuit on-off control module at a fixed time, so that the ignition electrodes are ignited and extinguished alternately at a fixed time, and the first electrode part keeps more than one ignition nozzle in the ignition state. The circuit on-off control module controls the on-off of the circuit connected to each high-voltage generator, and then controls the ignition and extinguishing of each ignition electrode. The timing module sends a switching circuit signal to the circuit on-off control module every two hours, controls the two ignition electrodes to ignite and extinguish alternately at a fixed time, and ensures that more than one ignition electrode is in the ignition state, the ignition electrodes are used alternately, the service life is extended, and the ignition nozzle is prevented from being damaged due to excessive temperature.
[0010] Furthermore, it also includes a flow switch, which is arranged on the gas pipeline of the venting torch, and the flow switch is electrically connected to the PLC control box through the control cable. The PLC control box is provided with an exhaust flow monitoring module, and the exhaust flow monitoring module is used to monitor the gas flow of the gas pipeline. The flow switch is used to detect the gas flow value of the gas pipeline of the venting torch, and the exhaust flow monitoring module can judge whether the venting torch has gas discharge according to the monitored gas flow change; when no gas release is detected, only one or more ignition nozzles at the first electrode part are in the ignition state, and the other ignition nozzles are in the extinguished state to save energy; when gas release is detected, the circuit on-off control module temporarily connects the other ignition electrodes in the extinguished state, so that all the ignition electrodes are temporarily ignited, and multiple ignition electrodes are ignited at the same time, ensuring the ignition of combustible gas, and the effect of preventing gas leakage is safer and more reliable; after the timing module counts for five minutes, the circuit on-off control module controls the ignition electrode that is temporarily ignited to extinguish, saving energy.
[0011] Furthermore, it also includes an armored thermocouple and an RTU (Remote Terminal Unit, which is a device for remote monitoring and control. The RTU is usually installed at a remote location and is used to collect and process field data). The armored thermocouple is arranged on the top of the ignition electrode, and the armored thermocouple is connected to the RTU. The RTU is connected to the PLC control box through the control cable. The armored thermocouple is used to detect the temperature of the ignition electrode and feed it back to the PLC control box. The armored thermocouple can detect the temperature at the ignition nozzle. If the ignition electrode is started and the temperature of the ignition nozzle is abnormal, the ignition electrode is judged to be faulty. The armored thermocouple uploads the measured flame state to the RTU, and the RTU feeds back the flame state to the PLC control box through the control cable to avoid ignition failure.
[0012] Furthermore, each of the gas branch pipes is provided with an electric control valve, and the electric control valve is connected to the PLC control box through the control cable; the PLC control box is also provided with a valve control module, and the valve control module is used to control the electric control valve. When a failure of the ignition electrode of a gas branch pipe is detected, the electric control valve of the gas branch pipe is closed.
[0013] Furthermore, it also includes an interactive device, the interactive device includes a display screen and a speaker, the cable also includes a communication cable, the display screen is connected to the PLC control box through the communication cable, the PLC control box also includes an alarm module, the alarm module can set the alarm temperature, and the speaker can emit an audio alarm. The display screen displays the circuit on-off state of the ignition electrode and the temperature measured by the armored thermocouple. If the circuit of the ignition electrode is connected and the armored thermocouple measures that the temperature of the ignition electrode is lower than the low temperature alarm temperature, the alarm module can issue an ignition fault alarm and display it on the display screen, and emit an ignition fault alarm audio through the speaker; when the armored thermocouple measures that the temperature of the ignition electrode is higher than the high temperature alarm temperature, a high temperature alarm can be issued and displayed on the display screen, and a high temperature alarm audio can be emitted through the speaker.
[0014] Furthermore, the PLC control box also includes a high-temperature power-off protection module, through which the automatic power-off temperature can be set, the temperature at the ignition electrode measured by the armored thermocouple is sent to the high-temperature power-off protection module, and when the temperature detected by the armored thermocouple at a certain ignition electrode is higher than the automatic power-off temperature, the high-temperature power-off protection module cuts off the circuit of the ignition electrode through the circuit on-off control module to extinguish the ignition electrode, thereby preventing the ignition nozzle of the ignition electrode from burning out due to excessive temperature.
[0015] Furthermore, the PLC control box and the high-voltage generator adopt an integral skid design, the PLC control box and the high-voltage generator are fixed on the same base, the PLC control box and the high-voltage generator constitute an ignition control panel, the ignition control panel is fixed to the ground foundation by pre-buried anchor bolts, and a canopy is provided above the ignition control panel. When the installation position needs to be changed, it is convenient to carry the PLC control box and the high-voltage generator as a whole without having to remove them individually and reconnect the circuits.
[0016] Furthermore, it also includes a UPS power supply (UPS, Uninterruptible Power Supply, an uninterruptible power supply is a device for providing power backup. UPS can provide continuous and stable power supply when the power grid is out of power or the voltage is unstable). The UPS power supply is arranged at the connection between the power supply cable and the power grid. When the power grid supplies power to the PLC control box through the power supply cable normally, the power grid charges the UPS power supply at the same time. Once the power grid is out of power or the voltage is unstable, it will immediately switch to using the UPS power supply to supply power to the PLC control box to keep the PLC control box running and ensure the normal operation of the ignition electrode.
[0017] Furthermore, the exhaust restraint device also includes an air intake device, which includes a fan, a three-way joint, a one-way valve and an air intake pipe. The first tube body and the second tube body are both provided with the air intake pipe, and the two air intake pipes are both provided with the one-way valve. The fan is connected to the three-way joint through a pipeline, and the three-way joint is connected to the two one-way valves through two pipelines. The fan delivers external air into the exhaust restraint device; the cable also includes a control cable, and the fan is electrically connected to the PLC control box through the control cable. The PLC control box is provided with an air intake control module, and the air intake control module is used to control the fan. The valve control module is also used to control the one-way valve. Ensure that there is enough oxygen in the exhaust restraint device to support combustion, burn and consume the combustible gas, and set a one-way valve to prevent the leakage of combustible gas.
[0018] Furthermore, the first pipe body includes a shunt pipe, a connecting pipe, a confluence pipe and a dust tank, the bottom end of the shunt pipe is connected to the venting torch, the top of the shunt pipe is divided into two branches connected to two connecting pipes, the two connecting pipes are connected to the confluence pipe, the top of the confluence pipe is connected to the first electrode part, and the bottom of the confluence pipe is connected to the dust tank; the air inlet pipe of the first pipe body is arranged at the confluence pipe. Dust and combustion products may fall into the exhaust restraint device, which may affect the normal use of the exhaust restraint device after long-term use, and the dust tank is arranged to facilitate collection and cleaning.
[0019] The beneficial effects of the electronic flame ever-burning lamp for a venting torch of the present invention are as follows: without using any fuel to assist in ignition, a high-voltage generator supplies high-voltage pulse direct current to the ignition electrode, so that the ignition nozzle on the top of the ignition electrode sprays an electronic flame to ignite the combustible gas discharged from the venting torch. The flame generated by the electric ignition electrode is an electronic flame rather than a gas flame, which does not consume fuel, does not increase carbon emissions, and is more environmentally friendly; flames can be sprayed continuously for a long time by simply turning on the power, and there is no need to consider the fuel supply problem; an exhaust restraint device is provided, and the first electrode part, the second electrode part and the gas branch pipe are all provided with ignition nozzles to generate electronic flames, and multi-stage ignition consumes combustible gas to avoid leakage of incompletely burned combustible gas; the electronic flame ever-burning lamp can not only replace Traditional gas-fired lamps can work for a long time, and can also work for a short time under conditions such as the exhaust air does not contain sulfur or the exhaust gap is large. That is, the ignition is stopped as soon as the torch is lit, and it will automatically ignite when the torch goes out. Moreover, since electronic flame is used, the ignition device is not easily damaged even if the ignition is repeated and frequent, thus reducing the repair and maintenance work. The PLC control box is also equipped with complete fault diagnosis and protection functions. For example, an alarm module can be provided to issue an alarm through the display screen and speaker when the armored thermocouple measures that the ignition electrode ignition fails and the temperature is too high; a high-temperature power-off protection module is provided, which can disconnect the circuit of the ignition electrode through the circuit on-off control module when the armored thermocouple measures that the temperature of the ignition electrode is too high, so as to avoid burning of the ignition electrode. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of an electronic flame ever-burning lamp of a venting torch of the present invention;
[0021] Figure 2 It is a schematic diagram of the installation of a first embodiment of an electronic flame pilot lamp for a venting torch according to the present invention;
[0022] Figure 3 This is a system architecture diagram of a PLC control box of a first embodiment of a venting torch electronic flame ever-burning lamp of the present invention;
[0023] Figure 4 It is a schematic diagram of the installation of a second embodiment of the venting torch electronic flame pilot lamp of the present invention;
[0024] Figure 5 This is a system architecture diagram of a PLC control box of a second embodiment of a venting torch electronic flame ever-burning lamp of the present invention.
[0025] Among them, 1-long-lasting lamp body, 11-ignition electrode, 111-ignition nozzle, 12-mounting bracket, 2-exhaust restraint device, 21-first pipe body, 211-diverter pipe, 212-connecting pipe, 213-collector pipe, 214-dust storage tank, 22-first electrode part, 23-second pipe body, 24-second electrode part, 25-gas distribution pipe, 251-main pipe, 252-gas distribution branch pipe, 253-electric control valve, 26-air intake device, 261-fan, 262-three-way connector, 263-check valve, 264-intake pipe, 3-cable line, 31-power supply cable, 32-high voltage cable, 33-control cable, 34-communication cable, 4-ignition control panel, 41-PLC control box, 411-air intake control module, 412-circuit on-off control module, 413-timing module, 414-exhaust flow monitoring module, 415-valve control module, 416-alarm module, 417-high temperature power-off protection module, 42-high voltage generator, 43-display screen, 5-venting torch, 51-gas pipeline, 6-armored thermocouple, 7-RTU, 8-flow switch, 9-UPS power supply. DETAILED DESCRIPTION
[0026] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] Embodiment 1: Figure 1-3As shown, the present invention is a venting torch electronic flame ever-burning lamp, comprising a ever-burning lamp body 1, an exhaust restraint device 2, a cable 3, a PLC control box 41 and a high-voltage generator 42, wherein the ever-burning lamp body 1 comprises an ignition electrode 11 and a mounting bracket 12, wherein the ignition electrode 11 is mounted on the mounting bracket 12, and the end of the ignition electrode 11 is an ignition nozzle 111; the cable 3 comprises a power supply cable 31 and a high-voltage cable 32, wherein the power supply cable 31 is connected to the power grid and the PLC control box 41, wherein the power supply cable 31 supplies 220V industrial frequency AC power to the PLC control box 41, and the PLC control box 41 transmits power to the A high-voltage generator 42, which converts AC power into high-frequency pulsed DC power, and transmits the high-frequency pulsed DC power to the ignition electrode 11 through the high-voltage cable 32; the high-voltage generator 42 converts AC220V industrial frequency AC power into high-frequency pulsed DC power, and then transmits the high-frequency pulsed DC power to the ignition electrode 11 installed on the top of the venting torch 5 through the high-voltage cable 32, so that the ignition nozzle 111 of the ignition electrode 11 continuously sprays an electronic flame with a temperature exceeding 1200°C and an arc length exceeding 120mm, and when combustible gas passes through the ignition nozzle 111, it can be directly ignited by the electronic flame;
[0028] The exhaust restraint device 2 is installed on the top of the venting torch 5, and the gas discharged from the venting torch 5 enters the exhaust restraint device 2. The mounting bracket 12 is installed on the exhaust restraint device 2; the exhaust restraint device 2 includes a first tube body 21, a first electrode part 22, a second tube body 23, a second electrode part 24 and a gas distribution pipe 25 which are connected in sequence from bottom to top; the first electrode part 22 and the second electrode part 24 are both provided with the ignition electrode 11, and the ignition electrode 11 passes through the tube walls at the first electrode part 22 and the second electrode part 24 to ignite the ignition nozzle 111 extends into the exhaust restraint device 2, and the combustible gas is ignited when passing through the first electrode part 22. The unignited combustible gas and the combustion products are still restrained inside the exhaust restraint device 2, and are ignited again when passing through the second electrode part 24, so as to avoid the combustible gas from being unsafely burned out; the gas distribution pipe 25 includes a main pipe 251 and a gas distribution branch pipe 252, and the gas distribution branch pipes 252 are all connected to the top of the main pipe 251, and the ignition nozzle 111 is provided above the pipe mouth of each of the gas distribution branch pipes 252, and the inner diameter of each of the gas distribution branch pipes 252 does not exceed five centimeters.
[0029] Furthermore, more than two ignition nozzles 111 are provided at the first electrode portion 22, and more than two ignition nozzles 111 are provided at the second electrode portion 24, each of the ignition electrodes 11 is connected to an independent high-voltage generator 42, and the PLC control box 41 is provided with a circuit on-off control module 412 and a timing module 413, the circuit on-off control module 412 is used to control the on-off of the circuit connected to each of the high-voltage generators 42, and the timing module 413 is used to periodically send a switching circuit signal to the circuit on-off control module 412, so that the ignition electrode 11 is periodically alternately ignited and extinguished, and the first electrode portion 22 maintains more than one ignition nozzle 111 in an ignition state. The circuit on-off control module 412 controls the on-off of the circuit connecting each of the high-voltage generators 42, and further controls the ignition and extinction of each of the ignition electrodes 11. The timing module 413 sends a switching circuit signal to the circuit on-off control module 412 every two hours, controls the two ignition electrodes 11 to be ignited and extinguished alternately at regular intervals, and ensures that at least one of the ignition electrodes 11 is in the ignition state. The ignition electrodes 11 are used alternately to extend their service life and prevent the ignition nozzle 111 from being damaged due to excessive temperature.
[0030] Furthermore, it also includes a flow switch 8, which is arranged on the gas pipeline 51 of the venting torch 5. The flow switch 8 is electrically connected to the PLC control box 41 through the control cable 33. The PLC control box 41 is provided with an exhaust flow monitoring module 414, and the exhaust flow monitoring module 414 is used to monitor the gas flow of the gas pipeline 51. The flow switch 8 is used to detect the gas flow value of the gas pipeline 51 of the venting torch 5, and the exhaust flow monitoring module 414 can determine whether the venting torch 5 has gas discharge according to the monitored gas flow change; when no gas release is detected, only one or more of the ignition nozzles 111 at the first electrode part 22 is in a ignited state, and the other ignition nozzles 111 are in an extinguished state to save energy; when gas release is detected, the circuit on-off control module 412 temporarily connects the other ignition electrodes 11 in the extinguished state, so that all the ignition electrodes 11 are temporarily ignited, and multiple ignition electrodes 11 are ignited at the same time to ensure the ignition of combustible gas, and the effect of preventing gas leakage is safer and more reliable; after the timing module 413 counts for five minutes, the circuit on-off control module 412 controls the temporarily ignited ignition electrode 11 to extinguish, saving energy.
[0031] Furthermore, it also includes an armored thermocouple 6 and an RTU7 (Remote Terminal Unit, which is a device for remote monitoring and control. The RTU is usually installed at a remote location and is used to collect and process field data). The armored thermocouple 6 is arranged on the top of the ignition electrode 11. The armored thermocouple 6 is connected to the RTU7. The RTU7 is connected to the PLC control box 41 through the control cable 33. The armored thermocouple 6 is used to detect the temperature of the ignition electrode 11 and feed it back to the PLC control box 41. The armored thermocouple 6 can detect the temperature at the ignition nozzle 111. If the ignition electrode 11 is started and the temperature of the ignition nozzle 111 is abnormal, it is judged that the ignition electrode 11 is faulty. The armored thermocouple 6 uploads the measured flame state to the RTU7. The RTU7 feeds back the flame state to the PLC control box 41 through the control cable 33 to avoid ignition failure.
[0032] Furthermore, each of the gas branch pipes 252 is provided with an electric control valve 253, and the electric control valve 253 is connected to the PLC control box 41 through the control cable 33; the PLC control box 41 is also provided with a valve control module 415, and the valve control module 415 is used to control the electric control valve 253. When a failure of the ignition electrode 11 of a gas branch pipe 252 is detected, the electric control valve 253 of the gas branch pipe 252 is closed.
[0033] Furthermore, it also includes an interactive device 43, which includes a display screen 431 and a speaker 432. The cable 3 also includes a communication cable 34. The display screen 431 is connected to the PLC control box 41 through the communication cable 34. The PLC control box 41 also includes an alarm module 416. The alarm module 416 can set the alarm temperature, and the speaker 432 can issue an audio alarm. The display screen 431 displays the circuit on / off state of the ignition electrode 11 and the temperature measured by the armored thermocouple 6. If the circuit of the ignition electrode 11 is connected and the armored thermocouple 6 measures that the temperature of the ignition electrode 11 is lower than the low temperature alarm temperature, the alarm module 416 can issue an ignition fault alarm and display it on the display screen 431, and issue an ignition fault alarm audio through the speaker; when the armored thermocouple 6 measures that the temperature of the ignition electrode 11 is higher than the high temperature alarm temperature, a high temperature alarm can be issued and displayed on the display screen 431, and a high temperature alarm audio can be issued through the speaker.
[0034] Furthermore, the PLC control box 41 also includes a high-temperature power-off protection module 417, through which the automatic power-off temperature can be set, and the temperature at the ignition electrode 11 measured by the armored thermocouple 6 is sent to the high-temperature power-off protection module 417. When the temperature detected by the armored thermocouple 6 at a certain ignition electrode 11 is higher than the automatic power-off temperature, the high-temperature power-off protection module 417 cuts off the circuit of the ignition electrode 11 through the circuit on-off control module 412 to extinguish the ignition electrode 11, thereby preventing the ignition nozzle 111 of the ignition electrode 11 from burning out due to excessive temperature.
[0035] Furthermore, the PLC control box 41 and the high-voltage generator 42 adopt an integral skid design, the PLC control box 41 and the high-voltage generator 42 are fixed on the same base, the PLC control box 41 and the high-voltage generator 42 constitute an ignition control panel 4, the ignition control panel 4 is fixed to the ground foundation by pre-buried anchor bolts, and a canopy is provided above the ignition control panel 4. When the installation position needs to be changed, the PLC control box 41 and the high-voltage generator 42 can be conveniently carried as a whole without having to remove them individually and reconnect the circuits.
[0036] Furthermore, a UPS power supply 9 (UPS, Uninterruptible Power Supply, is a device for providing power backup. UPS can provide continuous and stable power supply when the power grid is out of power or the voltage is unstable), is included. The UPS power supply 9 is arranged at the connection between the power supply cable 31 and the power grid. When the power grid supplies power to the PLC control box 41 through the power supply cable 31 normally, the power grid charges the UPS power supply 9 at the same time. Once the power grid is out of power or the voltage is unstable, it will immediately switch to using the UPS power supply 9 to supply power to the PLC control box 41 to keep the PLC control box 41 running and ensure the normal operation of the ignition electrode 11.
[0037] Embodiment 2: Figure 4-5As shown, compared with the first embodiment, the exhaust restraint device 2 also includes an air intake device 26, which includes a fan 261, a three-way joint 262, a one-way valve 263 and an intake pipe 264, the first tube body 21 and the second tube body 23 are both provided with the intake pipe 264, the two intake pipes 264 are both provided with the one-way valve 263, the fan 261 is connected to the three-way joint 262 through a pipeline, the three-way joint 262 is connected to the two one-way valves 263 through two pipelines, and the fan 261 delivers external air into the exhaust restraint device 2; the cable 3 also includes a control cable 33, the fan 261 is electrically connected to the PLC control box 41 through the control cable 33, the PLC control box 41 is provided with an intake control module 411, the intake control module 411 is used to control the fan 261, and the valve control module 415 is also used to control the one-way valve 263. Ensure that there is enough oxygen in the exhaust restraint device 2 to support combustion and consume the combustible gas, and set a one-way valve 263 to prevent the combustible gas from leaking.
[0038] Further, the first tube body 21 includes a shunt pipe 211, a connecting pipe 212, a confluence pipe 213 and a dust tank 214. The bottom end of the shunt pipe 211 is connected to the venting torch. The top of the shunt pipe 211 is divided into two branches connected to two connecting pipes 212. The two connecting pipes 212 are connected to the confluence pipe 213. The top of the confluence pipe 213 is connected to the first electrode part. The bottom of the confluence pipe 213 is connected to the dust tank 214. The air inlet pipe of the first tube body 21 is arranged at the confluence pipe 213. Dust and combustion products may fall into the exhaust restraint device 2, which may affect the normal use of the exhaust restraint device 2 after long-term use. The dust tank 214 is arranged to facilitate collection and cleaning.
[0039] The beneficial effects of the electronic flame ever-burning lamp for a venting torch of the present invention are as follows: without using any fuel to assist in ignition, a high-voltage generator supplies high-voltage pulse direct current to the ignition electrode, so that the ignition nozzle on the top of the ignition electrode sprays an electronic flame to ignite the combustible gas discharged from the venting torch. The flame generated by the electric ignition electrode is an electronic flame rather than a gas flame, which does not consume fuel, does not increase carbon emissions, and is more environmentally friendly; flames can be sprayed continuously for a long time by simply turning on the power, and there is no need to consider the fuel supply problem; an exhaust restraint device is provided, and the first electrode part, the second electrode part and the gas branch pipe are all provided with ignition nozzles to generate electronic flames, and multi-stage ignition consumes combustible gas to avoid leakage of incompletely burned combustible gas; the electronic flame ever-burning lamp can not only replace Traditional gas-fired lamps can work for a long time, and can also work for a short time under conditions such as the exhaust air does not contain sulfur or the exhaust gap is large. That is, the ignition is stopped as soon as the torch is lit, and it will automatically ignite when the torch goes out. Moreover, since electronic flame is used, the ignition device is not easily damaged even if the ignition is repeated and frequent, thus reducing the repair and maintenance work. The PLC control box is also equipped with complete fault diagnosis and protection functions. For example, an alarm module can be provided to issue an alarm through the display screen and speaker when the armored thermocouple measures that the ignition electrode ignition fails and the temperature is too high; a high-temperature power-off protection module is provided, which can disconnect the circuit of the ignition electrode through the circuit on-off control module when the armored thermocouple measures that the temperature of the ignition electrode is too high, so as to avoid burning of the ignition electrode.
[0040] The present invention and its embodiments are described above, which is not restrictive. What is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and do not deviate from the purpose of the invention, they can creatively design structural methods and embodiments similar to the technical scheme, which should all fall within the scope of protection of the present invention.
Claims
1. A venting torch electronic flame long-burning lamp, characterized in that: The invention comprises a main body of a long-burning lamp (1), an exhaust restraining device (2), a cable (3), a PLC control box (41) and a high-voltage generator (42). The main body of the long-burning lamp (1) comprises an ignition electrode (11) and a mounting bracket (12). The ignition electrode (11) is mounted on the mounting bracket (12). The end of the ignition electrode (11) is an ignition nozzle (111). The cable (3) comprises a power supply cable (31) and a high-voltage cable (32). The power supply cable (31) is connected to a power grid and the PLC control box (41). The power supply cable (31) supplies 220V industrial frequency alternating current to the PLC control box (41). The PLC control box (41) transmits power to the high-voltage generator (42). The high-voltage generator (42) converts the alternating current into high-frequency pulse direct current. The high-voltage generator (42) transmits the high-frequency pulse direct current to the ignition electrode (11) through the high-voltage cable (32). The exhaust restriction device (2) is installed on the top of the venting torch (5), the gas discharged from the venting torch (5) enters the exhaust restriction device (2), and the mounting bracket (12) is installed on the exhaust restriction device (2); the exhaust restriction device (2) comprises a first tube body (21), a first electrode part (22), a second tube body (23), a second electrode part (24) and a gas distribution pipe (25) which are connected in sequence from bottom to top; the first electrode part (22) and the second electrode part (24) The ignition electrode (11) is provided at each of the first and second electrode portions (22 and 24), and the ignition electrode (11) passes through the tube wall at the first electrode portion (22) and the second electrode portion (24) to extend the ignition nozzle (111) into the exhaust restraint device (2); the gas distribution pipe (25) includes a main pipe (251) and a gas distribution branch pipe (252), and the gas distribution branch pipes (252) are connected to the top of the main pipe (251), and the ignition nozzle (111) is provided above the pipe opening of each gas distribution branch pipe (252).
2. The electronic flame lighting lamp for venting torch according to claim 1, characterized in that: The first electrode portion (22) is provided with more than two ignition nozzles (111), the second electrode portion (24) is provided with more than two ignition nozzles (111), each of the ignition electrodes (11) is connected to an independent high-voltage generator (42), the PLC control box (41) is provided with a circuit on-off control module (412) and a timing module (413), the circuit on-off control module (412) is used to control the on-off of the circuit connected to each of the high-voltage generators (42), the timing module (413) is used to send a switching circuit signal to the circuit on-off control module (412) at a fixed time, so that the ignition electrodes (11) are regularly alternately ignited and extinguished, and the first electrode portion (22) maintains more than one ignition nozzle (111) in an ignition state.
3. The electronic flame lighting lamp for venting torch according to claim 2, characterized in that: It also includes a flow switch (8), which is arranged on the gas pipeline (51) of the venting torch (5), and the flow switch (8) is electrically connected to the PLC control box (41) through the control cable (33). The PLC control box (41) is provided with an exhaust flow monitoring module (414), and the exhaust flow monitoring module (414) is used to monitor the gas flow of the gas pipeline (51).
4. The electronic flame pilot lamp for venting torch according to claim 3, characterized in that: It also includes an armored thermocouple (6) and an RTU (7), wherein the armored thermocouple (6) is arranged on the top of the ignition electrode (11), the armored thermocouple (6) is connected to the RTU (7), and the RTU (7) is connected to the PLC control box (41) via the control cable (33).
5. The electronic flame pilot lamp for venting torch according to claim 4, characterized in that: Each of the gas branch pipes (252) is provided with an electric control valve (253), and the electric control valve (253) is connected to the PLC control box (41) via the control cable (33); the PLC control box (41) is also provided with a valve control module (415), and the valve control module (415) is used to control the electric control valve (253).
6. The electronic flame pilot lamp for venting torch according to claim 5, characterized in that: The invention also comprises an interactive device (43), wherein the interactive device (43) comprises a display screen (431) and a speaker (432), wherein the cable (3) further comprises a communication cable (34), wherein the display screen (431) is connected to the PLC control box (41) via the communication cable (34), and wherein the PLC control box (41) further comprises an alarm module (416), wherein the alarm module (416) can set an alarm temperature, and wherein the speaker (432) can emit an audio alarm.
7. The electronic flame pilot lamp for venting torch according to claim 6, characterized in that: The PLC control box (41) further comprises a high-temperature power-off protection module (417), through which an automatic power-off temperature can be set. The temperature at the ignition electrode (11) measured by the armored thermocouple (6) is sent to the high-temperature power-off protection module (417). When the temperature detected by the armored thermocouple (6) at a certain ignition electrode (11) is higher than the automatic power-off temperature, the high-temperature power-off protection module (417) cuts off the circuit of the ignition electrode (11) through the circuit on-off control module (412) to extinguish the ignition electrode (11).
8. The electronic flame pilot lamp for venting torch according to claim 1, characterized in that: It also comprises a UPS power supply (9), wherein the UPS power supply (9) is arranged at the connection point between the power supply cable (31) and the power grid.
9. The electronic flame pilot lamp for venting torch according to claim 2, characterized in that: The exhaust restraint device (2) further comprises an air intake device (26), the air intake device (26) comprising a fan (261), a three-way joint (262), a one-way valve (263) and an air intake pipe (264), the first pipe body (21) and the second pipe body (23) are both provided with the air intake pipe (264), the two air intake pipes (264) are both provided with the one-way valve (263), the fan (261) is connected to the three-way joint (262) via a pipeline, and the three-way joint (262) is connected to the two pipes via two pipelines. The two one-way valves (263) are connected to the fan (261) to deliver external air into the exhaust restraint device (2); the cable (3) also includes a control cable (33), and the fan (261) is electrically connected to the PLC control box (41) via the control cable (33); the PLC control box (41) is provided with an air intake control module (411), and the air intake control module (411) is used to control the fan (261); the valve control module (415) is also used to control the one-way valve (263).
10. The electronic flame pilot lamp for venting torch according to claim 9, characterized in that: The first tube body (21) comprises a shunt pipe (211), a connecting pipe (212), a confluence pipe (213) and a dust storage tank (214); the bottom end of the shunt pipe (211) is connected to the venting torch; the top of the shunt pipe (211) is divided into two branch pipes connected to two connecting pipes (212); the two connecting pipes (212) are connected to the confluence pipe (213); the top of the confluence pipe (213) is connected to the first electrode part; the bottom of the confluence pipe (213) is connected to the dust storage tank (214); the air inlet pipe of the first tube body (21) is arranged at the confluence pipe (213).
Citation Information
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