Quality management method and system for single-port elastic test component, and terminal

Abstract

The invention relates to a quality management method and system of a single-port elastic test assembly and a terminal, and relates to the field of product quality detection.The quality management method comprises the steps that image detection information and ultrasonic detection information of a chip contact assembly in a preset detection area are obtained; selecting a chip contact assembly image from the image detection information box based on a preset chip contact assembly feature; determining model information from a preset model database according to the chip contact assembly image; determining fiber core reference information and cladding image reference information according to the model information; determining fiber core detection information according to the ultrasonic detection information; determining whether the fiber core reference information is consistent with the fiber core detection information or not and whether the image detection information is consistent with the cladding image reference information or not; and if the fiber core reference information is inconsistent with the fiber core detection information or the image detection information is inconsistent with the cladding image reference information, repairing by a preset repairing method. Therefore, the quality of the produced and manufactured chip contact assembly is improved.

Description

Technical Field

[0001] The present invention relates to the field of product quality inspection, and in particular to a quality management method, system and terminal for a single-port elastic testing component. Background Art

[0002] The chip contact component in the single-port elastic test component senses physical changes by acting as a strain and temperature sensor, uses its low-loss and anti-interference characteristics to transmit optical signals, and structurally supports and protects other components to ensure that the test component accurately and stably completes the elasticity test.

[0003] As a key transmission medium, the chip contact component in the single-port elastic test component has a very important quality control. The chip contact component includes a fiber head, a fiber cladding and a fiber core. In order to ensure the production quality of the chip contact component, it is necessary to manually inspect the fiber head, the fiber cladding and the fiber core of the chip contact component to see if they are qualified.

[0004] Currently, the quality of chip contact components is checked manually during the production process. Due to the small size of the optical fiber head, optical fiber cladding and optical fiber core, the inspection is done by human eyes, and some unqualified products are mistakenly judged as qualified, resulting in quality problems in the manufactured chip contact components. There is still room for improvement. Summary of the invention

[0005] In order to improve the quality of manufactured chip contact components, the present invention provides a quality management method, system and terminal for a single-port elastic testing component.

[0006] In a first aspect, the present invention provides a quality management method for a single-port elasticity test assembly, which adopts the following technical solution: A quality management method for a single-port elasticity test assembly, comprising: Obtaining image detection information and ultrasonic detection information of chip contact components in a preset detection area; Selecting a chip contact component image from the image detection information frame based on a preset chip contact component feature; Determining model information from a preset model database according to the chip contact component image; Determine the fiber core reference information and the cladding image reference information according to the model information; Determine fiber core detection information according to ultrasonic detection information; At the same time, determine whether the core reference information is consistent with the core detection information and whether the image detection information is consistent with the cladding image reference information; If they are consistent, the test is completed; If the core reference information is inconsistent with the core detection information or the image detection information is inconsistent with the cladding image reference information, repair is performed using a preset repair method.

[0007] By adopting the above technical scheme, the accuracy of detection is improved through image detection information and ultrasonic detection information. The model is determined by screening the component image, and it is determined whether the core reference information is consistent with the core detection information and whether the image detection information is consistent with the cladding image reference information. If they are consistent, it means there are no defects or breaks, and the detection is completed. If they are inconsistent, repairs are performed according to the preset repair method, thereby improving the quality of the manufactured chip contact components.

[0008] Optional, pre-set repair methods include: When the core reference information is inconsistent with the core detection information, the core detection abnormal value and the core abnormal position are determined according to the core reference information and the core detection information; Determine the core repair value according to the abnormal value of the core detection; Determine whether the abnormal position of the fiber core falls within the preset edge area; If the abnormal position of the fiber core falls into the edge area, cutting is performed according to the abnormal position of the fiber core; If the abnormal position of the fiber core does not fall into the edge area, determining whether the image detection information is consistent with the preset cladding image reference information; If the image detection information is inconsistent with the cladding image reference information, repair is performed using a preset synchronous repair method based on the image detection information and the abnormal position of the fiber core; If the image detection information is consistent with the cladding image reference information, determine whether the core detection abnormal value falls into a preset core repair interval; If the abnormal value of the fiber core detection does not fall into the fiber core repair interval, the preset clamping device is controlled to clamp the chip contact component to the preset waste area; If the abnormal value of the core detection falls into the core repair interval, the cladding cutting value is determined according to the abnormal value of the core detection; The preset cutting device is controlled to cut the abnormal position of the core with the cladding cutting value, and the preset repairing device is controlled to repair the core with the core repairing value, and the repairing device is controlled to repair the cladding with the cladding cutting value.

[0009] By adopting the above technical solution, when the core reference information is inconsistent with the core detection information, the abnormal position of the core and the cladding image reference information are analyzed, and the abnormal position of the core and the edge area are analyzed to determine whether to cut or repair, thereby facilitating the repair of the core and improving the quality of the chip contact components.

[0010] Optional, pre-set synchronization patching methods include: Determining cladding detection abnormality information according to the image detection information and preset cladding image reference information; Retrieve the fracture area and the abnormal position of the cladding based on the abnormal information of the cladding detection; Determine the distance difference and distance direction according to the abnormal position of the core and the abnormal position of the cladding; Determine whether the distance direction is consistent with the preset reference direction; If the distance direction is consistent with the reference direction, the splicing length value is determined based on the image detection information and the abnormal position of the fiber core; Selecting a patching optical fiber according to the patching length value and model information, and controlling a preset cutting device to cut the abnormal position of the fiber core, and controlling a preset repairing device to clamp the patching optical fiber to patch the abnormal position of the fiber core; If the distance direction is inconsistent with the reference direction, determining whether the distance difference falls within a preset synchronization reference interval; If the distance difference falls within the synchronization reference interval, the repair angle is determined according to the abnormal position of the core and the abnormal position of the cladding, and the preset repair injection device is controlled to perform injection repair at the repair angle, and the abnormal position of the cladding is repaired after the abnormal position of the core is repaired; If the distance difference does not fall within the synchronization reference interval, the cutting range is determined according to the distance difference; Determine the cladding repair value based on the fracture area and cutting range; The preset cutting device is controlled to cut the abnormal position of the cladding within the cutting range, the preset repairing device is controlled to repair the abnormal position of the core with the core repair value, and then the preset repairing device is controlled to repair the abnormal position of the cladding with the cladding repair value.

[0011] By adopting the above technical solution, when abnormalities occur in both the optical fiber core and the optical fiber cladding at the same time, the abnormal positions of the core and the cladding are analyzed through the abnormal cladding detection information, and it is determined whether to repair or cut and then reconnect according to different situations. This improves the accuracy of abnormal situation judgment during the detection process and the targeted treatment, thereby improving the quality of the manufactured chip contact components.

[0012] Optional, preset repair methods also include: If and only if the image detection information is inconsistent with the preset cladding image reference information, determining whether the fracture area falls within the preset cladding repair interval; If the fracture area does not fall within the cladding repair interval, the head diameter value, cladding length value and cladding diameter value are determined according to the model information; Determine the repair length value according to the abnormal position of the cladding and the cladding length value; Determine the thickness of the repair sleeve according to the head diameter and the cladding diameter; Obtaining the repair casing information from a preset casing database according to the repair casing thickness value and the repair length value, and selecting the casing corresponding to the repair casing information for repair; If the fracture area falls within the cladding repair interval, the repair liquid value is determined according to the fracture area, and the preset repair device is controlled to repair the abnormal position of the cladding with the repair liquid value, and the repair is detected with the preset repair detection method.

[0013] By adopting the above technical solution, when the image detection information is inconsistent with the cladding image reference information, the fracture area is analyzed. When the fracture area exceeds the repair range, the abnormal position of the cladding is analyzed and the corresponding casing is selected for repair. When the fracture area can be repaired, the abnormal position of the cladding is repaired, thereby facilitating repair and improving the quality of the chip contact components.

[0014] Optionally, fix the detection method: Determine the cladding bending force, cladding bending angle and cladding pulling force according to the repair fluid value and model information; Controlling a preset pulling device to pull with a cladding pulling force, and using image detection information during pulling as a pulling image; Determine whether there is a preset fitting abnormality feature in the pulling image; If there are abnormal lamination features in the pulling image, the abnormal lamination position and the abnormal lamination area are determined according to the pulling image; Determine the glue repair value according to the abnormal bonding area, and control the preset repair device to repair the abnormal bonding position with the glue repair value; If there is no abnormal lamination feature in the pulling image, the preset bending device is controlled to bend with the cladding bending force and cladding bending angle, and the image detection information during bending is used as the bending image; Determine a bending reference image according to the model information; determining whether the bending image is consistent with the bending reference image; If the bending image is consistent with the bending reference image, the detection is completed; If the bending image is inconsistent with the bending reference image, the bending abnormality position and the bending abnormality value are determined according to the bending image; Determine the bend repair fluid value according to the bend abnormality value; Control the preset repair injection device to repair the abnormal bending position with the bending repair liquid value.

[0015] By adopting the above technical solution, the repaired position is pulled. If the repaired position shows abnormality after pulling, it means that the repaired place is not fitted well enough. The glue repair value is determined by fitting the abnormal area and then the repaired position is bent. If the bending is abnormal, the degree of bending is determined by analysis and repair is performed, thereby improving the quality of the manufactured chip contact components.

[0016] Optionally, also include: Select the head image according to the image detection information and the preset fiber head feature frame; determining whether the head image contains a preset impurity feature; If the head image does not contain impurity features, the detection is completed; If the head image contains impurity features, the impurity image is selected based on the head image and the impurity features; Determine the impurity type information, impurity location and impurity thickness value according to the impurity image; When the impurity type information is a preset dust type, determining whether the image detection information includes a cladding abnormal position; If the image detection information includes the abnormal position of the cladding, the blowing direction and blowing position are determined according to the impurity position and the abnormal position of the cladding; Determine the blowing force and blowing temperature according to the blowing position, impurity thickness value and fiber core repair value, and control the preset blowing device to blow air at the blowing position with the blowing direction, blowing force and blowing temperature; If the image detection information does not contain the abnormal position of the cladding, the blowing position is determined according to the impurity position, the blowing force is determined according to the impurity thickness value, and the preset blowing device is controlled to blow the blowing position with the blowing force.

[0017] By adopting the above technical solution, the impurity characteristics are accurately identified through the head image. If it is dust that can be blown, the blowing parameters are determined by analyzing the impurity characteristics and the abnormal position of the cladding, and the dust is blown away, thereby effectively avoiding misjudgment and missed judgment, facilitating repairs, and improving the quality of chip contact components.

[0018] Optionally, also include: When the impurity type information is not the preset dust type, the protrusion position is determined according to the impurity image; Determine a rust value according to the impurity image, and define the impurity position as the rust position; Determine the protective liquid value and laser parameter value according to the rust value and model information; Determine the rotation path and rotation time according to the rust value and rust position; Determine the reference thickness value according to the model information; Determine the convex cutting value and the convex cutting position according to the image detection information and the reference thickness value; Determine whether the convex cutting value falls within a preset thickness influence interval; If the convex cutting value does not fall into the thickness influence interval, the preset spraying device is controlled to spray the rusted position with the protective liquid value, the laser rust removal device is controlled to adjust the parameters with the laser parameter value, and the rotation path and rotation time are operated; If the bump cutting value falls into the thickness influence range, the rotation path and rotation time are updated according to the bump cutting position, the laser parameter value is updated according to the bump cutting value, the preset spraying device is controlled to spray the rusted position with the protective liquid value, the laser rust removal device is controlled to adjust the parameters with the laser parameter value, and it is operated with the rotation path and rotation time.

[0019] By adopting the above technical solution, the convex position of the chip contact component is analyzed. If rust occurs, the adjustment parameters of the laser rust removal device are determined by analyzing the rust position, and whether there is an abnormality on the cladding and whether it needs to be cut. If there is no abnormality on the cladding, the laser rust removal device is controlled by the adjustment parameters to remove the rust. If there is an abnormality on the cladding, the rotation path, rotation time and adjustment parameters are updated, and the laser rust removal device is controlled to repair and eliminate the abnormal position on the cladding and the optical fiber head. Thereby improving the quality of the manufactured chip contact components.

[0020] Optionally, also include: Determine the reference pose image and the deformation repair interval according to the model information; Determine the abnormal deformation value and the abnormal deformation position according to the head image and the reference posture image; Determine whether the abnormal deformation value falls within a preset deformation repair interval; If the abnormal deformation value falls into the deformation repair interval, the repair pinch point is determined according to the abnormal deformation position; Determine a deformation repair value according to the abnormal deformation value; Controlling a preset shaping device to repair the abnormally deformed position with a deformation repair value; If the abnormal deformation value does not fall within the deformation repair interval, the preset clamping device is controlled to clamp the chip contact component into a preset waste area.

[0021] By adopting the above technical solution, when the chip contact component is deformed, the abnormal deformation value is analyzed to determine whether to repair or discard it. Through accurate judgment and effective processing, the quality of the manufactured chip contact component is improved.

[0022] In a second aspect, the present invention provides a quality management system for a single-port elasticity test assembly, which adopts the following technical solution: A quality management system for a single-port elastic testing assembly includes an acquisition module for acquiring image detection information and ultrasonic detection information; A memory, used to store a program of the quality management method of a single-port elasticity testing assembly; The processor is used to load the program stored in the memory.

[0023] In a third aspect, an intelligent terminal includes a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and execute the above-mentioned quality management method for a single-port elasticity testing component.

[0024] In summary, the present invention includes at least one of the following beneficial technical effects: Determine whether there is an abnormal position through image detection information and ultrasonic detection information. If there is an abnormality, select the corresponding method to handle and repair it, so as to improve the quality of the manufactured chip contact components; When the core reference information is inconsistent with the core detection information, first determine whether the abnormal position of the core is in the edge area. If so, cut it. If not, determine whether the abnormal position of the core can be repaired. If it can be repaired, analyze the abnormal position of the core, cut it and repair it, so as to improve the quality of the manufactured chip contact components. When both the fiber core and the fiber cladding are abnormal, the distance between their moving positions is analyzed to determine whether to cut and then reconnect or directly inject and reconnect, thereby improving the quality of the chip contact components. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a flow chart of a quality management method for a single-port elasticity testing assembly according to an embodiment of the present invention; Figure 2 It is a flow chart of the repair method according to an embodiment of the present invention. DETAILED DESCRIPTION

[0026] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0027] A quality management method for a single-port elastic test component, firstly obtains image detection information and ultrasonic detection information of a chip contact component, determines the position of an abnormality, analyzes according to the position of the abnormality, and when the core reference information is inconsistent with the core detection information or the image detection information is inconsistent with the cladding image reference information, repairs are performed according to a preset repair method. The preset repair method includes different situations, such as the inconsistency between the core reference information and the core detection information, and the inconsistency between the image detection information and the cladding image reference information. Through analysis, cutting, patching and injection repair measures are adopted; it also involves analyzing according to the fracture area and impurity characteristics, and processing in different processing methods. In order to detect whether the repaired position meets the standard, drawing and bending operations are used to determine whether there is an abnormality, and the abnormal part is repaired. If it does not meet the requirements, the component is clamped to the waste area, and the detection accuracy is improved through image detection information and ultrasonic detection information, and the unqualified chip contact component is repaired, thereby improving the quality of the manufactured chip contact component.

[0028] Reference Figure 1 The embodiment of the present invention discloses a quality management method for a single-port elasticity test assembly, comprising the following steps: Step 100: Obtain image detection information and ultrasonic detection information of chip contact components in a preset detection area.

[0029] The inspection area refers to the area where the chip contact component in the single-port elastic test component is inspected, which is pre-set by the staff. Image inspection information refers to the photo of the chip contact component, which is obtained by the camera preset in the inspection area. Ultrasonic inspection information refers to the inspection information obtained by ultrasonic inspection of the fiber core of the chip contact component, which is obtained by an ultrasonic detector.

[0030] Step 101: Select a chip contact component image from an image detection information frame based on preset chip contact component features.

[0031] The chip contact component feature refers to the appearance and shape feature of the chip contact component. The chip contact component image refers to a photo of the chip contact component. The chip contact component feature is framed out from the image detection information to obtain the chip contact component image.

[0032] Step 102: Determine model information from a preset model database according to the chip contact component image.

[0033] The model database stores model information corresponding to different chip contact component images. The model database is a database set by humans and will not be described in detail here. The model information refers to the model information of the chip contact component. The chip contact component image is input into the model database to obtain the model information.

[0034] Step 103: Determine the core reference information and the cladding image reference information according to the model information.

[0035] The core reference information refers to the standard amplitude change information of the normal core during ultrasonic testing. Different types of chip contact components correspond to different core reference information. The cladding image reference information refers to the reference image information of the cladding of the chip contact component. The model information contains the core reference information and the cladding image reference information, so that the core reference information and the cladding image reference information are determined by the model information.

[0036] Step 104: Determine the fiber core detection information according to the ultrasonic detection information.

[0037] The core detection information refers to the amplitude change information of the core detected by ultrasonic wave. The maximum distance information of the position change when the core vibrates is retrieved from the ultrasonic detection information as the core detection information.

[0038] Step 105: simultaneously determine whether the core reference information is consistent with the core detection information and whether the image detection information is consistent with the cladding image reference information.

[0039] By judging whether the core reference information is consistent with the core detection information and whether the image detection information is consistent with the cladding image reference information, it is determined whether there is an abnormality in the chip contact component.

[0040] Step 1050: If they are all consistent, the detection is completed.

[0041] If the core reference information is consistent with the core detection information and the image detection information is consistent with the cladding image reference information, it means that the chip contact component is not defective and the detection is completed.

[0042] Step 1051: If the core reference information is inconsistent with the core detection information or the image detection information is inconsistent with the cladding image reference information, repair is performed using a preset repair method.

[0043] If the core reference information is inconsistent with the core detection information, or the image detection information is inconsistent with the cladding image reference information, it means that the chip contact component is defective, and then it is repaired by a preset repair method, which refers to a method for repairing the abnormal position of the optical fiber core and the optical fiber cladding. The repair method includes steps 200 to 207.

[0044] Reference Figure 2 , the preset repair method includes the following steps: Step 200: When the core reference information and the core detection information are inconsistent, determining the core detection abnormal value and the core abnormal position according to the core reference information and the core detection information.

[0045] The abnormal value of the fiber core detection refers to the quantitative value of the difference between the current state of the fiber core and the normal reference state. The abnormal position of the fiber core refers to the specific spatial position where the abnormal condition occurs inside the fiber core.

[0046] When the core reference information is inconsistent with the core detection information, it means that there is a problem with the core in the chip contact component. By analyzing and comparing the core detection information and the core reference information, an abnormal value is obtained. This abnormal value is the core detection abnormal value. A coordinate system is established in the laser detection information, and the abnormal position of the core is determined by the position point covered by the core detection abnormal value in the coordinate system.

[0047] Step 201: Determine a core repair value according to a core detection abnormal value.

[0048] The core repair value refers to the amount of repair of the core in the chip contact component. The core detection abnormality value is input into the preset core repair database to obtain the core repair value. The core repair database stores the core repair values ​​corresponding to different core detection abnormality values. The core repair database is a manually set database and will not be described in detail here.

[0049] Step 202: Determine whether the abnormal position of the fiber core falls within a preset edge area.

[0050] The edge area refers to the edge position of the chip contact component away from the optical fiber head and does not affect the use of the chip contact component. The specific edge position area is pre-set by the staff. Determine whether the abnormal position of the fiber core falls into the edge area to determine whether it can be cut directly.

[0051] Step 2020: If the abnormal position of the fiber core falls into the edge area, cutting is performed according to the abnormal position of the fiber core.

[0052] The cutting device refers to a tool used for cutting materials, which is preset by the operator. If the abnormal position of the fiber core falls into the edge area, it means that it can be cut, and the cutting device is controlled to cut the abnormal position of the fiber core.

[0053] Step 2021: If the abnormal position of the fiber core does not fall into the edge area, determine whether the image detection information is consistent with the preset cladding image reference information.

[0054] The cladding image reference information refers to the standard appearance photo of the cladding. Different types of chip contact components correspond to different cladding image reference information. If the abnormal position of the fiber core does not fall into the edge area, it means that other repair methods are needed. The repair method is determined by judging whether the image detection information is consistent with the preset cladding image reference information.

[0055] Step 20210: If the image detection information is inconsistent with the cladding image reference information, repair is performed using a preset synchronous repair method based on the image detection information and the abnormal position of the fiber core.

[0056] If the image detection information is inconsistent with the cladding image reference information, it means that both the fiber core and the fiber cladding have defects, and then the synchronous repair method is used to repair them. The synchronous repair method refers to the repair method when the fiber core and the fiber cladding have problems at the same time. The synchronous repair method is steps 300 to 306.

[0057] Step 20211: If the image detection information is consistent with the cladding image reference information, determine whether the core detection abnormal value falls within a preset core repair interval.

[0058] The fiber core repair interval refers to the range within which the degree of damage to the fiber core can be repaired. If the image detection information is consistent with the cladding image reference information, it is determined whether the fiber core detection abnormal value falls into the preset fiber core repair interval to determine whether it can be repaired.

[0059] Step 202110: If the core detection abnormal value does not fall within the core repair interval, control the preset clamping device to clamp the chip contact assembly to the preset waste area.

[0060] The clamping device is a manipulator pre-set by the operator. The waste area refers to the area where discarded parts are stored. If the abnormal value of the core detection does not fall into the core repair interval, it means that the damaged part is not easy to repair, then the manipulator is controlled to clamp the chip contact component into the waste area.

[0061] Step 202111: If the core detection abnormal value falls into the core repair interval, the cladding cutting value is determined according to the core detection abnormal value.

[0062] If the core detection abnormal value falls within the core repair interval, it means that the core can be repaired, and the core detection abnormal value is input into the preset cladding cutting database to obtain the cladding cutting value. The cladding cutting database stores cladding cutting values ​​corresponding to different core detection abnormal values. The cladding cutting database is a manually set database and will not be described in detail here.

[0063] Step 203: Control the preset cutting device to cut the abnormal position of the core with the cladding cutting value, control the preset repairing device to repair the core with the core repairing value, and control the repairing device to repair the cladding with the cladding cutting value.

[0064] The repair device includes a fiber fusion splicer and two manipulators. The fiber fusion splicer is used to fuse the fiber core or cladding, and the two manipulators are used to fix or grasp, which are preset by the operator.

[0065] The cutting device is controlled to cut the abnormal core position of the optical fiber core with the cladding cutting value, and the two manipulators are controlled to fix the cut optical fiber, and then the optical fiber fusion splicer is controlled to repair the core at the abnormal core position. After the repair, the two manipulators are controlled to merge the cut optical fibers, and the optical fiber fusion splicer is controlled to repair the cladding with the cladding cutting value.

[0066] The default synchronous patching method includes the following steps: Step 300: Determine cladding detection abnormality information according to the image detection information and preset cladding image reference information.

[0067] The cladding image reference information refers to the standard appearance information of the cladding. Different types of chip contact components correspond to different cladding image reference information. Cladding detection abnormality information refers to the information that the state of the optical fiber cladding deviates from the standard. By analyzing the image detection information and the cladding image reference information, the difference information value is defined as the cladding detection abnormality information.

[0068] Step 301: Retrieve the fracture area and the cladding abnormality position based on the cladding detection abnormality information.

[0069] The fracture area refers to the area of ​​the fiber cladding fracture. The cladding abnormal position refers to the position where the fiber cladding abnormality occurs. The cladding abnormality detection information includes the fracture area and the cladding abnormal position, so the fracture area and the cladding abnormal position can be retrieved through the cladding abnormality detection information.

[0070] Step 302: Determine the distance difference and distance direction according to the abnormal position of the core and the abnormal position of the cladding.

[0071] The distance difference refers to the distance between the core abnormal position and the cladding abnormal position. The distance direction refers to the direction of the distance difference between the core abnormal position and the cladding abnormal position on the chip contact component. The distance value of the straight line between the core abnormal position and the cladding abnormal position is calculated as the distance difference, and the cladding abnormal position is used as the reference point, and the direction of the straight line corresponding to the distance difference between the cladding abnormal position and the core abnormal position is used as the distance direction.

[0072] Step 303: Determine whether the distance direction is consistent with a preset reference direction.

[0073] The reference direction refers to the side away from the fiber head. The specific reference direction is preset by the staff. The repair method is determined by judging whether the distance direction is consistent with the preset reference direction.

[0074] Step 3030: If the distance direction is consistent with the reference direction, the splicing length value is determined according to the image detection information and the abnormal position of the fiber core.

[0075] The patching length value refers to the length of the patching of the optical fiber of the chip contact component. If the distance direction is consistent with the reference direction, it means that the cutting can be performed, and then a coordinate system is established in the image detection information, and the position covered by the abnormal position of the fiber core in the coordinate system and the position covered by the tail of the optical fiber in the coordinate system are calculated and analyzed to obtain the patching length value.

[0076] Step 304: Select the patching optical fiber according to the patching length value and the model information, and control the preset cutting device to cut the abnormal position of the fiber core, and control the preset repairing device to clamp the patching optical fiber to patch the abnormal position of the fiber core.

[0077] The patched optical fiber refers to the optical fiber that is re-spliced ​​after cutting. The patched length value and model information are input into the preset optical fiber database to obtain the patched optical fiber. The optical fiber database stores patched optical fibers corresponding to different patched length values ​​and model information. The optical fiber database is a manually set database and will not be described here. The cutting device is controlled to cut the abnormal position of the fiber core, and the two manipulators are controlled to clamp the patched optical fiber and the chip contact component respectively for docking and control the optical fiber fusion splicer to perform patching.

[0078] Step 3031: If the distance direction is inconsistent with the reference direction, determine whether the distance difference falls within a preset synchronization reference interval.

[0079] The synchronous reference interval refers to the distance at which both the core and the cladding can be repaired together when both need to be repaired. Different types of chip contact components correspond to different synchronous reference intervals. If the distance direction is inconsistent with the reference direction, it means that the cutting cannot be performed directly. The repair method is determined by judging whether the distance difference falls into the preset synchronous reference interval.

[0080] Step 30310: If the distance difference falls within the synchronization reference interval, the repair angle is determined according to the abnormal position of the core and the abnormal position of the cladding, and the preset repair injection device is controlled to perform injection repair at the repair angle, and the abnormal position of the cladding is repaired after the abnormal position of the core is repaired.

[0081] The repair angle refers to the injection angle when repairing the optical fiber. The repair injection device is an injector, which is driven by a cylinder and preset by the operator. If the distance difference falls into the synchronization reference interval, it means that the repair can be performed at the same time. Then, the positional relationship between the abnormal position of the core and the abnormal position of the cladding is analyzed to determine the repair angle, and the repair is injected at the repair angle by controlling the repair injection device, and then the abnormal position of the core is repaired before the abnormal position of the cladding is repaired.

[0082] Step 30311: If the distance difference does not fall within the synchronization reference interval, the cutting range is determined based on the distance difference.

[0083] The cutting range refers to the range from the abnormal position of the cladding to the position where the core abnormal position is exposed. If the distance difference does not fall into the synchronization reference interval, it means that the distance between the abnormal position of the core and the abnormal position of the cladding cannot be directly repaired by injection. Then, the area that needs to be cut on the cladding is obtained by analyzing the range covered by the distance difference, the abnormal position of the core and the abnormal position of the cladding in the coordinate system of the image detection information. This area is the cutting range.

[0084] Step 305: Determine the cladding repair value according to the fracture area and the cutting range.

[0085] The fracture area and cutting range are input into a preset cladding repair database to obtain a cladding repair value. The cladding repair database stores cladding repair values ​​corresponding to fracture areas and cutting ranges of different claddings. The cladding repair database is a manually set database and will not be described in detail here.

[0086] Step 306: Control the preset cutting device to cut the abnormal cladding position with the cutting range, control the preset repairing device to repair the abnormal core position with the core repair value, and then control the preset repairing device to repair the abnormal cladding position with the cladding repair value.

[0087] The cutting device is controlled to cut the abnormal position of the cladding within the cutting range, the optical fiber fusion splicer is controlled to repair the abnormal position of the core with the core repair value, and then the cladding repair value of the optical fiber fusion splicer is controlled to repair the abnormal position of the cladding.

[0088] The preset repair method also includes the following steps: Step 204: If and only if the image detection information is inconsistent with the preset cladding image reference information, determine whether the fracture area falls within the preset cladding repair interval.

[0089] The cladding repair interval refers to the range of the cladding damage area that can be repaired. Different types of chip contact components correspond to different cladding repair intervals. If and only if the image detection information is inconsistent with the preset cladding image reference information, it means that only the cladding needs to be repaired. The repair method is determined by judging whether the fracture area falls into the preset cladding repair interval.

[0090] Step 2040: If the fracture area does not fall within the cladding repair interval, the head diameter value, cladding length value and cladding diameter value are determined according to the model information.

[0091] The head diameter value refers to the diameter of the optical fiber head of the chip contact component, the cladding length value refers to the length of the cladding of the chip contact component, and the cladding diameter value refers to the diameter of the cladding of the chip contact component. Different models of chip contact components correspond to different cladding diameter values, head diameter values ​​and cladding length values.

[0092] If the fracture area does not fall within the cladding repair interval, it means that the repair cannot be performed directly. Then the model information is input into the preset fiber head database to obtain the head diameter value, and the model information is input into the preset cladding size database to obtain the cladding length value and cladding diameter value. The fiber head database stores the head diameter values ​​of the fiber heads corresponding to different models. The fiber head database is a database set by humans and will not be described in detail here. The cladding size database stores the cladding length values ​​and cladding diameter values ​​corresponding to different model information. The cladding size database is a database set by humans and will not be described in detail here.

[0093] Step 205: Determine the repair length value according to the cladding abnormality position and the cladding length value.

[0094] The repair length value refers to the length value that needs to be repaired for the optical fiber cladding sleeve. The cladding abnormality position and the cladding length value are input into a preset repair length database to obtain the repair length value. The repair length database stores repair length values ​​corresponding to different cladding abnormality positions and cladding length values. The repair length database is a database set by humans and will not be described in detail here.

[0095] Step 206: Determine the thickness value of the repair sleeve according to the head diameter value and the cladding diameter value.

[0096] The repair sleeve thickness value refers to the thickness of the sleeve used to repair the abnormal position of the cladding. The head diameter value and the cladding diameter value are input into the preset repair sleeve database to obtain the repair sleeve thickness value. The repair sleeve database stores the repair sleeve thickness values ​​corresponding to different head diameter values ​​and cladding diameter values. The repair sleeve database is a manually set database and will not be described in detail here.

[0097] Step 207: Obtaining the repair casing information from a preset casing database according to the repair casing thickness value and the repair length value, and selecting the casing corresponding to the repair casing information for repair.

[0098] The casing database stores repair casing information corresponding to different repair casing thickness values ​​and repair length values. The casing database is a manually set database and will not be elaborated here. Repair casing information refers to the parameter information of the casing for repairing abnormal cladding positions. Different repair casing thickness values ​​and repair length values ​​have corresponding different repair casing information when repairing chip contact components. The repair casing thickness value and the repair length value are input into the casing database to obtain the repair casing information, and the manipulator is controlled to grab the corresponding casing in the preset repair casing storage area with the repair casing information, and the repair device is controlled to perform the repair. The repair casing storage area is an area set by the technician for storing repair casings.

[0099] Step 2041: If the fracture area falls within the cladding repair interval, determine the repair liquid value according to the fracture area, control the preset repair device to repair the abnormal position of the cladding with the repair liquid value, and perform detection with a preset repair detection method.

[0100] The repair liquid value refers to the amount of repair for the broken cladding position. If the fracture area falls within the cladding repair interval, it means that the repair can be performed directly. By analyzing the fracture area, the repair liquid value is obtained, and then the optical fiber fusion splicer is controlled to repair the abnormal cladding position with the repair liquid value, and then detected by a preset repair detection method. The repair detection method refers to the quality detection of the repaired position by pulling and bending. The repair detection method is steps 400-407.

[0101] The repair detection method includes the following steps: Step 400: Determine the cladding bending force, cladding bending angle and cladding pulling force according to the repair fluid value and model information.

[0102] The cladding bending force refers to the magnitude of the force that needs to be applied to cause the cladding to bend and deform when the repaired optical fiber cladding is bent. The cladding bending angle refers to the angle formed between the original plane and the plane after the optical fiber cladding is bent. The cladding pulling force refers to the magnitude of the force used to pull the optical fiber cladding. The repair fluid value and model information are input into the preset repair detection database to obtain the cladding bending force, cladding bending angle and cladding pulling force. The repair detection database stores the cladding bending force, cladding bending angle and cladding pulling force corresponding to different repair fluid values ​​and model information. The repair detection database is a manually set database and will not be elaborated here.

[0103] Step 401: Control a preset pulling device to pull with a cladding pulling force, and use image detection information during pulling as a pulling image.

[0104] The pulling device is a device that drives the manipulator to move by a cylinder and is preset by the operator. The pulling image refers to a photo of the optical fiber cladding being pulled. By controlling the pulling device to pull with the cladding pulling force, it is determined whether the repaired optical fiber is intact, and the image detection information during pulling is used as the pulling image.

[0105] Step 402: Determine whether there is a preset abnormal fitting feature in the pulling image.

[0106] The abnormal bonding feature refers to the state of non-bonding such as gaps or separations in the repaired optical fiber cladding after pulling. The specific standard features are pre-set by the staff and will not be described here. By judging whether there are abnormal bonding features in the pulling image, it is determined whether it needs to be repaired again.

[0107] Step 4020: If there are abnormal lamination features in the pulled image, determine the abnormal lamination position and the abnormal lamination area based on the pulled image.

[0108] The abnormal lamination position refers to the specific spatial coordinate position of the abnormal lamination in the pulled image. The abnormal lamination refers to the area occupied by the region where the abnormal lamination feature appears in the pulled image. If the abnormal lamination feature exists in the pulled image, it means that cracks or non-lamination have occurred after pulling. The abnormal lamination position and abnormal lamination area are determined by the position and area covered by the abnormal lamination feature in the coordinate system in the image detection information.

[0109] Step 403: Determine a glue repair value according to the abnormal lamination area, and control a preset repair device to repair the abnormal lamination position with the glue repair value.

[0110] The glue repair value refers to the amount of epoxy resin glue used to repair the abnormal bonding position. The repair device is a glue gun, which is preset by the operator. The glue gun is controlled to repair the abnormal bonding position with the glue repair value, thereby completing the repair.

[0111] Step 4021: If there is no abnormal fitting feature in the pulling image, control the preset bending device to bend with the cladding bending force and cladding bending angle, and use the image detection information during bending as the bending image.

[0112] The bending device is two manipulators, which are pre-set by the operator. The bending image refers to a photo of the optical fiber cladding being bent. If there is no abnormal bonding feature in the pulling image, it means that the bonding is intact, then the two manipulators are controlled to bend the repaired optical fiber cladding position with the cladding bending force and cladding bending angle, and the image detection information during the bending is used as the bending image.

[0113] Step 404: Determine a bending reference image according to the model information.

[0114] The bending reference image refers to the reference state of the optical fiber cladding after bending. Different types of chip contact components correspond to different bending reference images. The model information includes the bending reference image, so the bending reference image is determined by the model information.

[0115] Step 405: Determine whether the bending image is consistent with the bending reference image.

[0116] By judging whether the bending image is consistent with the bending reference image, it is determined whether the quality of the repaired optical fiber cladding position meets the standard.

[0117] Step 4050: If the bending image is consistent with the bending reference image, the detection is completed.

[0118] If the bending image is consistent with the bending reference image, it means that the quality of the repaired optical fiber cladding position meets the standard, and the detection is completed.

[0119] Step 4051: If the bending image is inconsistent with the bending reference image, the bending abnormality position and the bending abnormality value are determined according to the bending image.

[0120] The bending abnormal position refers to the specific position in the bending image of the optical fiber that does not conform to the bending condition compared with the bending reference image. The bending abnormal value refers to the degree of abnormality of the optical fiber bending condition compared with the reference image. If the bending image is inconsistent with the bending reference image, it means that the repaired optical fiber cladding position has a problem due to bending. Therefore, by comparing and analyzing the bending image and the bending reference image, the difference is obtained. This difference is the bending abnormal value, and the position covered by the bending abnormal value in the coordinate system of the image detection information is the bending abnormal position.

[0121] Step 406: Determine the bend repair fluid value according to the bend abnormality value.

[0122] The bend repair liquid value refers to the amount of repair required when an abnormality occurs after bending. The bend abnormality value is input into a preset bend repair database to obtain the bend repair liquid value. The bend repair database stores bend repair liquid values ​​corresponding to different bend abnormality values. The bend repair database is a manually set database and will not be described in detail here.

[0123] Step 407: Control the preset repair injection device to repair the abnormal bending position with the bending repair liquid.

[0124] The repair injection device is an injector, driven by a cylinder, and preset by an operator. The repair injection device is controlled to repair the abnormal bending position with a bending repair liquid value, thereby completing the repair to improve the quality of the manufactured chip contact components.

[0125] The impurity detection method of the optical fiber head of the chip contact assembly comprises the following steps: Step 500: Select a head image based on the image detection information and the preset optical fiber head feature frame.

[0126] The head image refers to a photo of the optical fiber head. The optical fiber head features refer to the shape and appearance features of the optical fiber head. The optical fiber head features are pre-entered and stored by the staff and will not be described here. The optical fiber head features are selected from the image detection information to obtain the head image.

[0127] Step 501: Determine whether the head image contains a preset impurity feature.

[0128] The impurity feature refers to the appearance feature of dust or stains, which is input and stored in advance by the staff and will not be described in detail here. By judging whether the head image contains the preset impurity feature, it is determined whether it needs to be cleaned.

[0129] Step 5010: If the head image does not contain impurity features, the detection is completed.

[0130] If the head image does not contain impurity features, it means that there is no foreign matter on the optical fiber head, and the detection is completed.

[0131] Step 5011: If the head image contains impurity features, the impurity image is selected based on the head image and the impurity features.

[0132] The impurity image refers to a photo of dust or stains. If the head image contains impurity features, it means there is dust or stains. The impurity features are selected through the head image to obtain the impurity image.

[0133] Step 502: Determine impurity type information, impurity location and impurity thickness value according to the impurity image.

[0134] The impurity type information refers to the specific data information of the impurities existing on the surface of the chip contact component after the impurity image is analyzed. The types of impurities include dust, stains, flaws and rust. The impurity position refers to the specific coordinate position of the impurity. The impurity thickness value refers to the thickness of the impurities on the chip contact component.

[0135] The impurity features selected by the impurity image are analyzed to obtain the impurity type information, and the impurity position is determined by the position covered by the impurity feature in the coordinate system in the image detection information.

[0136] Step 503: When the impurity type information is a preset dust type, determine whether the image detection information contains a cladding abnormality position.

[0137] The dust type refers to the type of dust that can be blown, which is pre-entered and stored by the staff. When the impurity type information is dust type, it means there is dust or stains. The image detection information is used to determine whether there is a repaired area on the optical fiber cladding, and the blowing parameters are determined. The treatment method is determined by judging whether the image detection information contains abnormal cladding locations.

[0138] Step 5030: If the image detection information includes the abnormal position of the cladding, the blowing direction and blowing position are determined according to the impurity position and the abnormal position of the cladding.

[0139] The blowing direction refers to the direction in which the airflow is blown out when the optical fiber is cleaned. The blowing position refers to the position where the airflow is blown out when the optical fiber is cleaned. If the image detection information contains the abnormal cladding position, it means that there is a repaired part on the optical fiber cladding. The repaired part on the optical fiber cladding can be cooled while blowing the dust. The blowing direction and blowing range are determined by analyzing the positional relationship between the impurity position and the abnormal cladding position. By analyzing the blowing direction and blowing range, the position where the blowing is carried out in the blowing direction and the blowing range can be affected by the blowing airflow is determined. This position is the blowing position. In this way, the repaired part on the abnormal cladding position is cooled while the dust is blown away.

[0140] Step 504: Determine the blowing force and blowing temperature according to the blowing position, impurity thickness value and core repair value, and control the preset blowing device to blow the blowing position with the blowing direction, blowing force and blowing temperature.

[0141] Blowing intensity refers to the intensity of the airflow blown out by the blowing device. Blowing temperature refers to the temperature of the airflow blown out by the blowing device. When there are repaired areas on the optical fiber cladding, the blowing temperature can be used to cool and fix them. The blowing device is a fan, which is preset by the operator. The blowing distance is determined based on the blowing position and the abnormal position of the fiber core. The blowing intensity is obtained by analyzing the blowing distance, impurity thickness value and fiber core repair value. The fiber core repair value is input into the preset temperature database to obtain the blowing temperature. The temperature database stores the blowing temperatures corresponding to different fiber core repair values. The temperature database is a manually set database and will not be described here.

[0142] Step 5031: If the image detection information does not contain the abnormal position of the cladding, the blowing position is determined according to the impurity position, the blowing force is determined according to the impurity thickness value, and the preset blowing device is controlled to blow the blowing position with the blowing force.

[0143] The blowing position is the position where the impurities are blown. If the image detection information does not contain the abnormal position of the cladding, it means that the blowing temperature does not need to be adjusted, and the blowing position is determined by analyzing the impurity position. The impurity thickness value is input into the blowing force database to obtain the blowing force. The blowing force database stores the blowing forces corresponding to different impurity thickness values. The blowing force database is a manually set database and will not be described here. The blowing device is controlled to blow the blowing position with the blowing force, thereby avoiding poor contact due to dust and improving the accuracy of the chip contact components.

[0144] The method after determining the impurity type information, impurity location and impurity thickness value comprises the following steps: Step 600: When the impurity type information is not a preset dust type, determining the protrusion position according to the impurity image.

[0145] The raised position refers to the position where the thickness of the optical fiber cladding or optical fiber head is abnormal. When the impurity type information is not the preset dust type, it means that there is a defect on the chip contact component. The impurity position is the raised position, and the raised position is determined by the position covered by the impurity position on the coordinate system in the image detection information.

[0146] Step 601: Determine a rust value according to the impurity image, and define the impurity position as the rust position.

[0147] The rust value refers to the degree of rust. When the protrusion position is in the preset head area, it means that the optical fiber head is rusted. The color of the protrusion position is analyzed through image detection information to obtain the rust value, and the impurity position is defined as the rust position.

[0148] Step 602: Determine the protection liquid value and the laser parameter value according to the rust value and the model information.

[0149] The protection liquid value refers to the amount of liquid corresponding to lubrication protection during laser rust removal. The laser parameter value refers to the parameter value of the laser beam. The rust value and model information are input into the preset lubrication database to obtain the protection liquid value. The rust value and model information are input into the preset laser parameter database to obtain the laser parameter value. The lubrication database stores protection liquid values ​​corresponding to different rust values ​​and model information. The lubrication database is a database set by humans and will not be described in detail here. The laser parameter database stores laser parameter values ​​corresponding to different rust values ​​and model information. The laser parameter database is a database set by humans and will not be described in detail here.

[0150] Step 603: Determine the rotation path and the rotation time according to the rust value and the rust position.

[0151] The rotation path refers to the trajectory of the laser's rotation when removing rust from the optical fiber head. The rotation time refers to the time the laser is emitted when the rust is removed. The rust area is determined by the area covered by the rust position in the coordinate system of the image detection information. The rotation path is obtained by analyzing the rust area and the rust position, and the rotation time is determined by the rust value and the rotation path.

[0152] Step 604: Determine a reference thickness value according to the model information.

[0153] The reference thickness value refers to the standard thickness of the cladding of the chip contact component. Different models of chip contact components correspond to different reference thickness values. The model information includes the reference thickness value of the cladding, so the reference thickness value is determined by the model information.

[0154] Step 605: Determine the convex cutting value and the convex cutting position according to the image detection information and the reference thickness value.

[0155] The raised cutting value refers to the amount of cutting required for the position with abnormal thickness of the cladding. The raised cutting position refers to the position with abnormal thickness on the cladding. The thickness of the cladding of the detected chip contact component at different positions is determined by image detection information, and the thickness of the detected chip contact component is analyzed and compared with the reference thickness value, so that the position corresponding to the value greater than the reference thickness is taken as the raised cutting position, and the difference between the thickness corresponding to the raised cutting position and the reference thickness value is taken as the raised cutting value.

[0156] Step 606: Determine whether the protrusion cutting value falls within a preset thickness influence interval.

[0157] The thickness impact range refers to the thickness range that will affect the normal use of the chip contact component. Different types of chip contact components correspond to different thickness impact ranges. By judging whether the raised cutting value falls into the thickness impact range, it can be determined whether the position where the fiber cladding is too thick has an impact.

[0158] Step 6060: If the protrusion cutting value does not fall into the thickness influence interval, the preset spraying device is controlled to spray the rusted position with the protective liquid value, the laser rust removal device is controlled to adjust the parameters with the laser parameter value, and the rotation path and rotation time are operated.

[0159] The spraying device includes a pump, a spray pot and a pipeline. The pump transports the lubricating liquid in the spray pot from the pipeline to the nozzle for spraying, which is pre-set by the staff. The laser rust removal device is a laser rust remover, which is pre-set by the staff. If the raised cutting value does not fall into the thickness influence range, it means that the position where the optical fiber cladding is too thick does not affect the use, then the spraying device is controlled to spray the rusted position on the optical fiber head with the protective liquid value, and the laser rust removal device is controlled to adjust with the laser parameter value, and run with the rotation path and rotation time.

[0160] Step 6061: If the protrusion cutting value falls into the thickness influence interval, the rotation path and the rotation time are updated according to the protrusion cutting position, the laser parameter value is updated according to the protrusion cutting value, the preset spraying device is controlled to spray the rusted position with the protective liquid value, the laser rust removal device is controlled to adjust the parameters with the laser parameter value, and the rotation path and rotation time are operated.

[0161] If the raised cutting value falls into the thickness influence interval, it means that the position of the optical fiber cladding is too thick and affects the use. Then, the raised cutting position is combined with the rotation path to form a new rotation path and update it. Then, the rotation time is adjusted according to the updated rotation path and raised cutting value to form a new rotation time and update it. The laser parameter value is updated by the raised cutting value, and then the spraying device is controlled to spray the rusted position on the optical fiber head with the protective liquid value. The laser rust removal device is controlled to adjust with the laser parameter value and run with the rotation path and rotation time.

[0162] The method after selecting the head image according to the image detection information and the preset optical fiber head feature frame includes the following steps: Step 700: Determine a reference pose image and a deformation repair interval according to the model information.

[0163] The reference posture image refers to a standard image of a chip contact component in a flawless state. The deformation repair interval refers to an interval in which the chip contact component can continue to be repaired after being bent. The model information includes the reference posture image and the deformation repair interval, so that the reference posture image and the deformation repair interval are determined by the model information.

[0164] Step 701: Determine an abnormal deformation value and an abnormal deformation position according to the head image and the reference posture image.

[0165] The abnormal deformation value refers to the degree of deformation of the chip contact component. The abnormal deformation position refers to the deformation position of the chip contact component. The deformation is obtained by analyzing the deviation between the head image and the reference posture image, thereby obtaining the abnormal deformation value, and the abnormal deformation position is determined by the position covered by the abnormal deformation value in the coordinate system of the image detection information.

[0166] Step 702: Determine whether the abnormal deformation value falls within a preset deformation repair interval.

[0167] The deformation repair interval refers to the interval in which the deformation of the chip contact component can be repaired, which is pre-set by the staff according to the actual situation. By judging whether the abnormal deformation value falls into the deformation repair interval, it is determined whether it can be repaired.

[0168] Step 7020: If the abnormal deformation value falls within the deformation repair interval, the repair pinch point is determined according to the abnormal deformation position.

[0169] The repair pinch point refers to the position where the splint is repaired. If the abnormal deformation value falls into the deformation repair interval, it means that repair can be performed, and the repair pinch point is determined by the abnormal deformation position.

[0170] Step 703: Determine a deformation repair value according to the abnormal deformation value.

[0171] The deformation repair value refers to the parameter required for the repair operation of the deformed object. The abnormal deformation value is input into the preset deformation database to obtain the deformation repair value. The deformation database stores the deformation repair values ​​corresponding to different abnormal deformation values. The deformation database is a database set by humans and will not be described in detail here.

[0172] Step 704: Control the preset shaping device to repair the abnormal deformation position with the deformation repair value.

[0173] The shaping device is a pressure clamp, which is pre-set by the staff. The shaping device is controlled to repair the abnormal deformation position of the chip contact component with the deformation repair value, so as to restore the deformed optical fiber head.

[0174] Step 7021: If the abnormal deformation value does not fall within the deformation repair interval, the preset clamping device is controlled to clamp the chip contact component into the preset waste area.

[0175] The clamping device is a preset manipulator, which is pre-set by the staff. If the abnormal deformation value does not fall into the deformation repair interval, it means that the deformed position is not easy to repair, and the manipulator is controlled to clamp the chip contact component into the waste area.

[0176] Based on the same inventive concept, an embodiment of the present invention provides a quality management system for a single-port elasticity testing assembly, comprising: An acquisition module, used to acquire image detection information and ultrasonic detection information; A memory, used to store a program of the quality management method of a single-port elasticity testing assembly; The processor is used to load the program stored in the memory.

[0177] Based on the same inventive concept, an embodiment of the present invention provides an intelligent terminal, including a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and execute a quality management method for a single-port elasticity testing component.

[0178] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A quality management method for a single-port elasticity test assembly, characterized in that: include: Obtaining image detection information and ultrasonic detection information of chip contact components in a preset detection area; Selecting a chip contact component image from the image detection information frame based on a preset chip contact component feature; Determining model information from a preset model database according to the chip contact component image; Determine the fiber core reference information and the cladding image reference information according to the model information; Determine fiber core detection information according to ultrasonic detection information; At the same time, determine whether the core reference information is consistent with the core detection information and whether the image detection information is consistent with the cladding image reference information; If they are consistent, the test is completed; If the core reference information is inconsistent with the core detection information or the image detection information is inconsistent with the cladding image reference information, a preset repair method is used for repair.

2. A quality management method for a single-port elasticity test assembly according to claim 1, characterized in that: The preset repair methods include: When the core reference information is inconsistent with the core detection information, the core detection abnormal value and the core abnormal position are determined according to the core reference information and the core detection information; Determine the core repair value according to the abnormal value of the core detection; Determine whether the abnormal position of the fiber core falls into a preset edge area; If the abnormal position of the fiber core falls into the edge area, cutting is performed according to the abnormal position of the fiber core; If the abnormal position of the fiber core does not fall into the edge area, determining whether the image detection information is consistent with the preset cladding image reference information; If the image detection information is inconsistent with the cladding image reference information, repair is performed using a preset synchronous repair method based on the image detection information and the abnormal position of the fiber core; If the image detection information is consistent with the cladding image reference information, determine whether the core detection abnormal value falls into a preset core repair interval; If the abnormal value of the fiber core detection does not fall into the fiber core repair interval, the preset clamping device is controlled to clamp the chip contact component to the preset waste area; If the abnormal value of the core detection falls into the core repair interval, the cladding cutting value is determined according to the abnormal value of the core detection; The preset cutting device is controlled to cut the abnormal position of the fiber core with the cladding cutting value, and the preset repairing device is controlled to repair the fiber core with the core repairing value, and the repairing device is controlled to repair the cladding with the cladding cutting value.

3. A quality management method for a single-port elasticity test assembly according to claim 2, characterized in that: The default synchronization patching methods include: Determining cladding detection abnormality information according to the image detection information and preset cladding image reference information; Retrieve the fracture area and the abnormal position of the cladding based on the abnormal information of the cladding detection; Determine the distance difference and distance direction according to the abnormal position of the core and the abnormal position of the cladding; Determine whether the distance direction is consistent with the preset reference direction; If the distance direction is consistent with the reference direction, the splicing length value is determined based on the image detection information and the abnormal position of the fiber core; Selecting a patching optical fiber according to the patching length value and model information, and controlling a preset cutting device to cut the abnormal position of the fiber core, and controlling a preset repairing device to clamp the patching optical fiber to patch the abnormal position of the fiber core; If the distance direction is inconsistent with the reference direction, determining whether the distance difference falls within a preset synchronization reference interval; If the distance difference falls within the synchronization reference interval, the repair angle is determined according to the abnormal position of the core and the abnormal position of the cladding, and the preset repair injection device is controlled to perform injection repair at the repair angle, and the abnormal position of the cladding is repaired after the abnormal position of the core is repaired; If the distance difference does not fall within the synchronization reference interval, the cutting range is determined according to the distance difference; Determine the cladding repair value based on the fracture area and cutting range; The preset cutting device is controlled to cut the abnormal position of the cladding within the cutting range, the preset repairing device is controlled to repair the abnormal position of the core with the core repair value, and then the preset repairing device is controlled to repair the abnormal position of the cladding with the cladding repair value.

4. A quality management method for a single-port elasticity test assembly according to claim 3, characterized in that: The default repair methods also include: If and only if the image detection information is inconsistent with the preset cladding image reference information, determining whether the fracture area falls within the preset cladding repair interval; If the fracture area does not fall within the cladding repair interval, the head diameter value, cladding length value and cladding diameter value are determined according to the model information; Determine the repair length value according to the abnormal position of the cladding and the cladding length value; Determine the thickness of the repair sleeve according to the head diameter and the cladding diameter; Obtaining the repair casing information from a preset casing database according to the repair casing thickness value and the repair length value, and selecting the casing corresponding to the repair casing information for repair; If the fracture area falls within the cladding repair interval, the repair liquid value is determined according to the fracture area, and the preset repair device is controlled to repair the abnormal position of the cladding with the repair liquid value, and the repair is detected with the preset repair detection method.

5. A quality management method for a single-port elasticity test assembly according to claim 4, characterized in that: Repair detection method: Determine the cladding bending force, cladding bending angle and cladding pulling force according to the repair fluid value and model information; Controlling a preset pulling device to pull with a cladding pulling force, and using image detection information during pulling as a pulling image; Determine whether there is a preset fitting abnormality feature in the pulling image; If there are abnormal lamination features in the pulling image, the abnormal lamination position and the abnormal lamination area are determined according to the pulling image; Determine the glue repair value according to the abnormal bonding area, and control the preset repair device to repair the abnormal bonding position with the glue repair value; If there is no abnormal lamination feature in the pulling image, the preset bending device is controlled to bend with the cladding bending force and cladding bending angle, and the image detection information during bending is used as the bending image; Determine a bending reference image according to the model information; determining whether the bending image is consistent with the bending reference image; If the bending image is consistent with the bending reference image, the detection is completed; If the bending image is inconsistent with the bending reference image, the bending abnormality position and the bending abnormality value are determined according to the bending image; Determine the bend repair fluid value according to the bend abnormality value; Control the preset repair injection device to repair the abnormal bending position with the bending repair liquid value.

6. A quality management method for a single-port elasticity test assembly according to claim 3, characterized in that: Also includes: Select the head image according to the image detection information and the preset fiber head feature frame; determining whether the head image contains a preset impurity feature; If the head image does not contain impurity features, the detection is completed; If the head image contains impurity features, the impurity image is selected based on the head image and the impurity features; Determine the impurity type information, impurity location and impurity thickness value according to the impurity image; When the impurity type information is a preset dust type, determining whether the image detection information includes a cladding abnormal position; If the image detection information includes the abnormal position of the cladding, the blowing direction and blowing position are determined according to the impurity position and the abnormal position of the cladding; Determine the blowing force and blowing temperature according to the blowing position, impurity thickness value and fiber core repair value, and control the preset blowing device to blow air at the blowing position with the blowing direction, blowing force and blowing temperature; If the image detection information does not contain the abnormal position of the cladding, the blowing position is determined according to the impurity position, the blowing force is determined according to the impurity thickness value, and the preset blowing device is controlled to blow the blowing position with the blowing force.

7. A quality management method for a single-port elasticity test assembly according to claim 6, characterized in that: Also includes: When the impurity type information is not the preset dust type, the protrusion position is determined according to the impurity image; Determine a rust value according to the impurity image, and define the impurity position as the rust position; Determine the protective liquid value and laser parameter value according to the rust value and model information; Determine the rotation path and rotation time according to the rust value and rust position; Determine the reference thickness value according to the model information; Determine the convex cutting value and the convex cutting position according to the image detection information and the reference thickness value; Determine whether the convex cutting value falls within a preset thickness influence interval; If the convex cutting value does not fall into the thickness influence interval, the preset spraying device is controlled to spray the rusted position with the protective liquid value, the laser rust removal device is controlled to adjust the parameters with the laser parameter value, and the rotation path and rotation time are operated; If the bump cutting value falls into the thickness influence range, the rotation path and rotation time are updated according to the bump cutting position, the laser parameter value is updated according to the bump cutting value, the preset spraying device is controlled to spray the rusted position with the protective liquid value, the laser rust removal device is controlled to adjust the parameters with the laser parameter value, and it is operated with the rotation path and rotation time.

8. A quality management method for a single-port elasticity test assembly according to claim 6, characterized in that: Also includes: Determine the reference pose image and the deformation repair interval according to the model information; Determine the abnormal deformation value and the abnormal deformation position according to the head image and the reference posture image; Determine whether the abnormal deformation value falls within a preset deformation repair interval; If the abnormal deformation value falls into the deformation repair interval, the repair pinch point is determined according to the abnormal deformation position; Determine a deformation repair value according to the abnormal deformation value; Controlling a preset shaping device to repair the abnormally deformed position with a deformation repair value; If the abnormal deformation value does not fall within the deformation repair interval, the preset clamping device is controlled to clamp the chip contact component into a preset waste area.

9. A quality management system for a single-port elastic test assembly, characterized in that: include: An acquisition module, used to acquire image detection information and ultrasonic detection information; A memory for storing a program of a quality management method for a single-port elastic test assembly according to any one of claims 1 to 8; The processor is used to load the program stored in the memory.

10. An intelligent terminal, characterized in that: The invention comprises a memory and a processor, wherein the memory stores a computer program which can be loaded by the processor and executes a quality management method for a single-port elasticity testing component as claimed in any one of claims 1 to 8.

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