MES-based production scheduling interaction control system generation method and related equipment

Abstract

The invention provides an MES-based production scheduling interaction control system generation method and related equipment, and the method comprises the steps: integrating an MES system with an APS system, an ERP system and a WMS system, obtaining a production scheduling interaction control system, and achieving company-level production scheduling plan, project-level technology and minimum operation unit-level material set data interaction; constructing a construction structured flow in the supplier factory in the production scheduling interaction control system, and realizing data flow communication with the supplier factory and construction closed-loop tracking in the supplier factory; setting process management and notification execution management in the MES system; docking the production scheduling interaction control system with a plurality of production association systems; and creating a minimum operation unit in the production scheduling interaction control system, and connecting the process, the plan production scheduling, the production execution and the quality management in series through the minimum operation unit. According to the invention, on the basis of the MES, data intercommunication of production associated data among the systems is realized, construction closed-loop tracking is realized, and inaccurate acquisition or errors of multi-party data are avoided.

Description

Technical Field

[0001] The present invention relates to the field of production, and provides a method for generating a production scheduling interactive control system based on MES and related equipment. Background Art

[0002] Scheduling is a production planning strategy that requires the collection of data from multiple parties to formulate a corresponding production scheduling plan. When data collection is inaccurate or there are errors, the generated production scheduling plan may be inaccurate or infeasible. It takes a lot of time, manpower and resources to establish and maintain an intelligent production scheduling interactive intelligent system based on MES. For some small and medium-sized enterprises, it may be difficult to bear such costs. Summary of the invention

[0003] The embodiment of the present invention provides a method for generating an interactive production scheduling control system based on MES and related equipment, so as to solve the defect in the related technology that when data from multiple parties is collected inaccurately or erroneously, the production scheduling plan may be inaccurate or unfeasible, thereby avoiding inaccurate data collection or errors.

[0004] The present invention provides a method for generating a production scheduling interactive control system based on MES, comprising: Integrate the MES system with the APS system, the ERP system and the WMS system to obtain a production scheduling interactive control system, so as to realize the interaction of company-level production scheduling, project-level process and minimum operation unit-level material set data according to the data in the MES system, the APS system, the ERP system and the WMS system; A structured construction process within the supplier's factory is established in the production scheduling interactive control system to achieve data flow communication with the supplier's factory and closed-loop tracking of construction within the supplier's factory; Process management and notification execution management are set in the MES system; wherein the process management is used to manage the processes used in the production process in the MES system, and the notification execution management is used to manage the notifications in the production process in the MES system; Connecting the production scheduling interactive control system with multiple production-related systems to achieve data interaction of production-related data; A minimum operation unit is created in the production scheduling interactive control system, and the process, production planning, production execution and quality management are connected in series through the minimum operation unit.

[0005] According to a method for generating a production scheduling interactive control system based on MES of the present invention, the production scheduling interactive control system is connected with multiple production-related systems, including: The production scheduling interactive control system is connected to the EAM system, LIMS system, CAA system, single-vehicle test system, and EPE system respectively; among them, it is integrated with the QMS system to realize the data interaction of self-inspection and reporting of quality confirmation forms and resume collection; it is connected to the EAM system and LIMS system to realize the collection of information on special tools and measuring tools used in the production process, and to realize card control; it is connected to the CAA system, single-vehicle test system, and EPE system to realize the information collection of detection data.

[0006] According to a method for generating a production scheduling interactive control system based on MES of the present invention, the production scheduling interactive control system is connected with multiple production-related systems, and further includes: It is respectively connected with the intelligent production scheduling project APS, the digital debugging platform DMS, the digital maintenance platform S-MRO and the human resources data center HMDM.

[0007] According to a method for generating a production scheduling interactive control system based on MES of the present invention, after creating a minimum operation unit in the production scheduling interactive control system and connecting process, production planning, production execution and quality management through the minimum operation unit, the method further includes: After the work report is completed, self-inspection, mutual inspection and special inspection are carried out based on the minimum work unit; After the team has completed the construction, the inspection and verification points set by the inspection plan are transmitted to the internal quality inspection module of the MES system through the MES system. The quality inspection organization conducts inspection and verification on the special inspection points, and automatically triggers the completion of the minimum operation unit after the inspection and verification are qualified; Based on the set process card control, the switch status is set according to the vehicle model; wherein the process card control is used to set the card control for the production process; In the MES system, a quality confirmation form is generated according to the project model, serial number, vehicle number, and minimum operation unit.

[0008] According to a method for generating a production scheduling interactive control system based on MES of the present invention, the process card control based on settings, setting the switch status according to the vehicle model, includes: Set production stop points based on MES work orders to implement card control on subsequent production processes; Based on the production stop point, the emergency exception release stop point is linked to the MES work order for card control.

[0009] According to a method for generating a production scheduling interactive control system based on MES of the present invention, setting process management and notification execution management in the MES system includes: Setting technical notification management in the MES system; Set up temporary notifications for rework and repair, testing and verification, after-sales modification, and sales of accessories and spare parts in the MES system, build structured data in the TC system, and send the structured data to the MES system and ERP system through the data integration interface; Technical document management is set up in the MES system to realize data interconnection between the MES system and the TC system, and vehicle drawings and details, as well as notification tasks corresponding to the document list and process are formed according to the technical notifications, drawings, and file information of the TC system; wherein the notification task is used to notify the formed document list and process in the production scheduling interactive control system.

[0010] According to a method for generating a production scheduling interactive control system based on MES of the present invention, after creating a minimum operation unit and connecting process, production planning, production execution and quality management through the minimum operation unit, the method further includes: Collect production abnormality data during the production process, and perform data analysis and processing on the production abnormality data from the production plan execution dimension, material dimension, abnormality dimension, quality dimension, working time dimension, personnel management dimension, and technical notification execution dimension; Based on the processed production exception data, experience optimization, PDA demand optimization and function item optimization are performed.

[0011] The present invention also provides a production scheduling interactive control system generation device based on MES, comprising: An integration module is configured to integrate the MES system with the APS system, the ERP system and the WMS system to obtain a production scheduling interactive control system, so as to realize the interaction of company-level production scheduling, project-level process and minimum operation unit-level material set data according to the data in the MES system, the APS system, the ERP system and the WMS system; A building module configured to build a structured construction process in the supplier's factory in the production scheduling interactive control system to achieve data flow communication with the supplier's factory and closed-loop tracking of construction in the supplier's factory; A first setting module is configured to set process management and notification execution management in the MES system; wherein the process management is used to manage the processes used in the production process in the MES system, and the notification execution management is used to manage notifications in the production process in the MES system; A docking module, configured to dock the production scheduling interactive control system with multiple production-related systems to achieve data interaction of production-related data; A creation module is configured to create a minimum operation unit in the production scheduling interactive control system, and to connect processes, production planning, production execution and quality management in series through the minimum operation unit.

[0012] The present invention also provides an electronic device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein when the processor executes the program, the method for generating an interactive production scheduling control system based on MES as described in any one of the above items is implemented.

[0013] The present invention also provides a non-transitory computer-readable storage medium having a computer program stored thereon, and when the computer program is executed by a processor, the method for generating a production scheduling interactive control system based on MES as described in any one of the above items is implemented.

[0014] According to a method and related equipment for generating a production scheduling interactive control system based on MES of the present invention, a production scheduling interactive control system based on MES is built to realize the management of elements such as quality management, supplier factory construction management, technical notification management, configuration management, and resume collection. On the basis of MES, the basic functions are improved, the data intercommunication of production-related data between various systems is opened up, and the production factors of the supplier factory construction control are completed, the construction closed-loop tracking is realized, and the system is connected with multiple production-related systems to realize the data interaction of production-related data, so as to avoid inaccurate or erroneous data collection from multiple parties. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic flow chart of the method for generating a production scheduling interactive control system based on MES provided by the present invention.

[0017] Figure 2 It is a schematic structural diagram of the MES-based production scheduling interactive control system generation device provided by the present invention.

[0018] Figure 3 It is a schematic structural diagram of the electronic device provided by the present invention. DETAILED DESCRIPTION

[0019] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0020] Figure 1 FIG. 1 is a flow chart of a method for evaluating the achievement of a highway maintenance decision-making target according to an exemplary embodiment of the present invention. Figure 1As shown, in an exemplary embodiment, the method for evaluating the achievement of a highway maintenance decision target includes steps 110 to 150, which are described in detail as follows.

[0021] Step 110, integrate the MES system with the APS system, the ERP system and the WMS system to obtain a production scheduling interactive control system to realize the interaction of company-level production scheduling, project-level process and minimum operation unit-level material set data based on the data in the MES system, the APS system, the ERP system and the WMS system.

[0022] In the embodiment of the present invention, the MES system (Manufacturing Execution System) is a production information management system for the execution layer of the workshop of a manufacturing enterprise. The main functions of the MES system include manufacturing data management, planning and scheduling management, production scheduling management, inventory management, quality management, human resources management, work center / equipment management, tool and fixture management, procurement management, cost management, project kanban management, production process control, bottom-level data integration analysis, and upper-level data integration decomposition.

[0023] The APS system (Advanced Planning and Scheduling System) is a planning and scheduling management software system designed to help enterprises optimize production planning and resource scheduling, improve production efficiency and responsiveness. The main functions of the APS system include order management, production planning, resource scheduling, material management, progress tracking, data analysis, etc.

[0024] ERP system (Enterprise Resource Planning) is an integrated enterprise resource management system that aims to improve the operational efficiency and management level of an enterprise by optimizing its internal business processes. The main functions of the ERP system include supply chain management (SCM), sales and marketing, distribution, customer service, financial management, manufacturing management, inventory management, plant and equipment maintenance, human resources, reporting, manufacturing execution system (MES), workflow services and enterprise information systems.

[0025] WMS (Warehouse Management System) is a software system specifically used to manage and optimize warehouse operations. It aims to improve warehouse efficiency, accuracy and visual management by automating and optimizing warehouse management processes. The main functions of the WMS system include warehouse in and out management, inventory management, procurement and supplier management, picking management, daily management, etc.

[0026] The MES system is integrated with the APS system, ERP system and WMS system to obtain the production scheduling interactive control system. The production scheduling interactive control system can realize the company-level production scheduling plan, project-level process and minimum operation unit-level material set data interaction based on the data in the MES system, APS system, ERP system and WMS system. The company-level production schedule is the production schedule formulated by the enterprise. The project-level process is the production process designed for each production project. The minimum operation unit is created in the production scheduling interactive control system to execute the production schedule. Through the integrated systems, data interaction at different levels is realized.

[0027] Step 120, building a structured construction process within the supplier's factory in the production scheduling interactive control system to achieve data flow interconnection with the supplier's factory and closed-loop tracking of construction within the supplier's factory.

[0028] In the embodiment of the present invention, a structured process for construction within the supplier's factory is established in the production scheduling interactive control system, the data flow between the factory and the supplier's factory is connected, the entire process of construction planning, application, entry, inspection, operation, inspection, and evaluation within the supplier's factory is recorded and traced, and closed-loop tracking of construction within the supplier's factory is carried out.

[0029] Step 130, setting process management and notification execution management in the MES system; wherein the process management is used to manage the processes used in the production process in the MES system, and the notification execution management is used to manage notifications in the production process in the MES system.

[0030] In the embodiment of the present invention, process management is operated in the MES system, and notification execution management is integrated into the MES system.

[0031] Step 140: interconnect the production scheduling interactive control system with a plurality of production-related systems to achieve data interaction of production-related data.

[0032] In the embodiment of the present invention, the production scheduling interactive control system is interconnected with multiple systems to perform data interaction of production-related data, which are production-related data generated by various production-related systems.

[0033] Step 150, creating a minimum operation unit in the production scheduling interactive control system, and connecting the process, production planning, production execution and quality management through the minimum operation unit.

[0034] In the embodiment of the present invention, by connecting the process, production planning, production execution and quality management in series through the minimum operation unit, various abnormal data of the production process can be analyzed in multiple dimensions, the optimization data can be output, and cyclic optimization can be performed.

[0035] In the embodiment of the present invention, a production scheduling interactive control system based on MES is built to realize the management of quality management, supplier factory construction management, technical notification management, configuration management, resume collection and other elements. On the basis of MES, the basic functions are improved, the data intercommunication of production-related data between various systems is opened up, and the production factors of the supplier factory construction control are completed, the construction closed-loop tracking is realized, and the connection with multiple production-related systems is realized to realize the data interaction of key production elements, so as to avoid inaccurate or erroneous data collection from multiple parties.

[0036] The present invention achieves management coverage of all elements of the production site through a unified interactive production scheduling control system based on MES, breaks down barriers between systems, and promotes the collection of production data to the MES system. It improves the granularity of human-machine-material-method-environment-measurement management downward, and strengthens support for on-site operations with the smallest operation unit as the core. It also fills in the gaps in process data collection upward, solidifies source data, and supports business management decision-making analysis.

[0037] In an exemplary embodiment of the present invention, the interconnection of the production scheduling interactive control system with multiple production-related systems includes the following steps, which are described in detail as follows.

[0038] The production scheduling interactive control system is connected with the QMS system, S-MRO system, EAM system, LIMS system, CAA system, single-vehicle test system and EPE system respectively; among them, it is integrated with the QMS system to realize the data interaction of self-inspection and reporting of quality confirmation forms and resume collection; it is connected with the EAM system and LIMS system to realize the collection of information on special tools and measuring tools used in the production process, and to realize card control; it is connected with the CAA system, single-vehicle test system and EPE system to realize the information collection of detection data.

[0039] In the embodiment of the present invention, through the planning of quality inspection items, data is automatically collected and calculated in real time during the execution process, quality inspection items are automatically filled in, and completion is automatically triggered after the special inspection is completed. Items refer to specific details or key points in a plan, project or task, and correspondingly, quality inspection items are items that need to be inspected.

[0040] The information of special tools and measuring tools used in the production process is collected and card controlled by connecting with the EAM system (Enterprise Asset Management) and LIMS system (Laboratory Information Management System).

[0041] QMS (Quality Management Systema) is an integrated system used to manage and control the quality of an enterprise's products or services. It aims to ensure consistency in product quality, improve customer satisfaction, optimize production processes, enhance corporate competitiveness, reduce costs, promote continuous improvement, meet regulatory requirements, promote cross-departmental collaboration, and establish a quality culture.

[0042] Integrate the MES system with the QMS system to conduct self-inspection and mutual inspection reporting of quality confirmation forms and data exchange of resume collection. Self-inspection and mutual inspection reporting refers to the inspection of product quality through three steps of self-inspection, mutual inspection and special inspection during the production or construction process, and filling in the corresponding inspection form to record the inspection results. Through the combination of self-inspection, mutual inspection and special inspection, it can ensure that each production link is strictly controlled by quality, reduce the production of defective products, and improve production efficiency and product quality. The S-MRO system (Maintenance, Repair, and Operations) is an enterprise resource planning (ERP) system designed to manage the maintenance, repair and operation activities of an enterprise. The main functions of the S-MRO system include equipment management, procurement and inventory management, preventive maintenance, fault reporting and maintenance records, quality management and cost analysis.

[0043] The EAM system is a software platform for integrated information management based on the core resources of asset-intensive enterprises - assets. The LIMS system is a professional information management system based on computer hardware and database technology, integrating sample management, resource management, transaction management, data management and report management.

[0044] Connect with the CAA system (Component Application Architecture), bicycle test system, and EPE system (Learning Management System) to collect information on smart device detection data.

[0045] The CAA system is a secondary development environment provided by Dassault Systemes for its series of products (such as CATIA, ENOVIA, etc.). Through this architecture, users can expand the functions of the software to meet specific needs. The single vehicle test system refers to a system that performs performance tests on a single vehicle, usually used in the railway industry to test the braking performance of trains. The LMS system is a software platform for managing, delivering and tracking education and training programs. It is widely used in various environments, including schools, universities, corporate training and online learning environments.

[0046] In an exemplary embodiment of the present invention, the interconnection of the production scheduling interactive control system with multiple production-related systems further includes the following steps, which are described in detail as follows.

[0047] The production scheduling interactive control system is connected to the intelligent production scheduling project APS, the debugging digital platform DMS, the digital maintenance platform S-MRO and the human resources data center HMDM respectively.

[0048] In the embodiment of the present invention, the planning and scheduling module of the MES system interacts with the intelligent scheduling project APS, and the monthly plan of the intelligent scheduling project guides the MES three-day plan. At the same time, if omissions occur, it guides the supply chain collaboration.

[0049] Debug the digital platform DMS and integrate the final assembly MES data to build organizational personnel management, planning management, and work time management modules.

[0050] Interact with the digital maintenance platform S-MRO to organize personnel management and work time management.

[0051] Integration with the human resources data center HMDM ensures that the organizational structure information of the branch personnel is consistent with the company's personnel information; based on the training results of the project team members on new vehicle models, the MES system restricts the start-up and reporting operations of the vehicle model, and sets the switch status according to the vehicle model.

[0052] In the embodiment of the present invention, the MES system team homepage is used to form a digital on-site management dashboard through information collection to support the daily management of the team, and the production information is transmitted and displayed in a digital manner. The branch factory quality management platform function is transferred to the MES system.

[0053] In an exemplary embodiment of the present invention, after creating a minimum operation unit in the production scheduling interactive control system and connecting processes, production planning, production execution and quality management through the minimum operation unit, the method also includes the following steps, which are described in detail as follows.

[0054] After the work report is completed, self-inspection, mutual inspection and special inspection are carried out based on the minimum work unit; After the team has completed the construction, the inspection and verification points set by the inspection plan are transmitted to the internal quality inspection module of the MES system through the MES system. The quality inspection organization conducts inspection and verification on the special inspection points, and automatically triggers the completion of the minimum operation unit after the inspection and verification are qualified; Based on the set process card control, the switch status is set according to the vehicle model; wherein the process card control is used to set the card control for the production process; In the MES system, a quality confirmation form is generated according to the project model, serial number, vehicle number, and minimum operation unit.

[0055] In the embodiment of the present invention, reporting is the act of recording and submitting relevant information of the production process during the production process so that managers can understand the production progress and production efficiency. After the reporting is completed, the smallest operation unit is automatically triggered to perform self-inspection, and mutual inspection is performed by punching in. The mutual inspection personnel are configured according to the personnel authority in the system. In the branch factory, the mutual inspection is performed by personnel who have obtained mutual inspection qualifications. After the mutual inspection is completed, the MES system is automatically triggered and automatically transmitted to the quality engineer operation module. The quality engineer module is notified, and after the inspection is qualified, the process completion is automatically triggered.

[0056] After the team completes the construction, the inspection and verification points set in the inspection plan are transmitted to the quality inspection module in the MES through the MES system, and are automatically submitted through the clock-in reporting method or manually submitted with one click. The items that need special inspection are submitted to the quality inspection organization for inspection and verification. After the inspection and verification are qualified, the completion of the minimum work unit is automatically triggered; if the inspection and verification are unqualified, the relevant unqualified information is automatically sent back to the team, and the team queries and updates the problem in the system.

[0057] For the set process card control, set the switch status according to the vehicle model. The TC system transmits the quality confirmation form, and the MES system generates the quality confirmation form according to the project vehicle model, series number, vehicle number, and minimum operation unit; quality inspection is batch processed and counted according to different dimensions of team, vehicle model, and quality engineer.

[0058] In an exemplary embodiment of the present invention, the process card control based on the setting sets the switch status according to the vehicle model, including the following steps, which are described in detail as follows.

[0059] Set production stop points based on MES work orders to implement card control on subsequent production processes; Based on the production stop point, the emergency exception release stop point is linked to the MES work order for card control.

[0060] In the embodiment of the present invention, a production stop point is set based on an MES work order to form a card control for the subsequent production process; through BPM, QMS or MES system integration, the emergency exception release stop point is linked to the MES work order card control, and the related MES work orders that have not been released cannot continue to execute operations.

[0061] In an exemplary embodiment of the present invention, setting process management and notification execution management in the MES system includes the following steps, which are described in detail as follows.

[0062] Setting technical notification management in the MES system; Set up temporary notifications for rework and repair, testing and verification, after-sales modification, and sales of accessories and spare parts in the MES system, build structured data in the TC system, and send the structured data to the MES system and ERP system through the data integration interface; Technical document management is set up in the MES system to realize data interconnection between the MES system and the TC system, and vehicle drawings and details, as well as notification tasks corresponding to the document list and process are formed according to the technical notifications, drawings, and file information of the TC system; wherein the notification task is used to notify the formed document list and process in the production scheduling interactive control system.

[0063] In the embodiment of the present invention, the whole process control is put into operation on the MES system, and notification tasks and minimum operation units are associated by taking the work teams as the link. The notification tasks are directly closed when the process is reported. At the same time, the execution status of the notification is presented according to the specific train.

[0064] Incorporate rework and repair, testing and verification, after-sales modification, and temporary notifications for sales of accessories and spare parts into the MES system management. Temporary notifications are included in the business managed by MES. The structured data built in the TC system is sent to the MES system and ERP system through the data integration interface. The downstream system will generate work orders and organize production based on this.

[0065] Technical document management is to connect the MES system with the TC system data, and generate vehicle use drawings and details, file lists and notification tasks corresponding to the process based on the TC system technical notifications, drawings, and file information; for drawings used on site, based on the minimum operating unit, bill of materials, drawings, and vehicle models and work teams, generate drawings and details, delete duplicates for production drawings and details, and manually configure drawings based on the minimum operating unit according to the vehicle model for drawings that cannot be automatically associated with the minimum operating unit.

[0066] In an exemplary embodiment of the present invention, after creating the minimum operation unit in the production scheduling interactive control system and connecting the process, production planning, production execution and quality management through the minimum operation unit, the method also includes the following steps, which are described in detail as follows.

[0067] Collect production abnormality data during the production process, and perform data analysis and processing on the production abnormality data from the production plan execution dimension, material dimension, abnormality dimension, quality dimension, working time dimension, personnel management dimension, and technical notification execution dimension; Based on the processed production exception data, experience optimization, PDA demand optimization and function item optimization are performed.

[0068] In the embodiment of the present invention, the production abnormality data is analyzed and processed from the production plan execution dimension, material dimension, abnormality dimension, quality dimension, working time dimension, personnel management dimension, and technical notification execution dimension, and the processed production abnormality data is displayed on-site in a paperless general manner, and a paperless, interactive, explicit, and easy-to-use management display interface for on-site management is realized through the workstation display screen. During data analysis, analysis is performed on the three aspects of experience optimization, PDA requirements, and function item optimization, and then optimization is performed.

[0069] In an exemplary embodiment of the present invention, various data in the production process, such as equipment status, process progress, material consumption, etc., are collected in real time by connecting with production equipment, sensors, etc. Then, artificial intelligence algorithms are used to analyze and process these data to extract valuable information. Production scheduling is automatically performed based on the collected data and historical data. By analyzing factors such as production resources, order requirements, and process flow, the optimal production plan is determined, and the corresponding production scheduling plan is generated. At the same time, the production scheduling plan can be adjusted and optimized in real time according to actual conditions. When abnormal situations such as equipment failure and material shortage occur, the production plan can be automatically adjusted and task allocation can be rearranged to ensure production progress and efficiency.

[0070] In the embodiment of the present invention, a friendly interactive interface is provided for users to operate and monitor. Users can view real-time production status, adjust production scheduling, query historical data, etc. through the interface. At the same time, relevant prompts and suggestions can also be provided to users through the interface. Historical data can be analyzed and mined to find potential problems and optimization space in the production process. At the same time, machine learning and other technologies can be used for prediction, to find possible problems in advance, and take corresponding measures.

[0071] Through the technical solution provided by the present invention, enterprises can realize intelligent management and optimization of production scheduling, improve production efficiency and quality, and reduce costs and risks.

[0072] The following is a description of the highway maintenance decision target achievement evaluation device provided by the present invention. The highway maintenance decision target achievement evaluation device described below and the highway maintenance decision target achievement evaluation method described above can be referred to each other. It should be noted that the device provided in the following embodiment and the method provided in the above embodiment belong to the same concept, and the specific manner in which each module and unit performs the operation has been described in detail in the method embodiment, which will not be repeated here.

[0073] In an exemplary embodiment of the present invention, see Figure 2 , Figure 2 A highway maintenance decision target achievement evaluation device is shown according to an exemplary embodiment, including the following modules.

[0074] The integration module 210 is configured to integrate the MES system with the APS system, the ERP system and the WMS system to obtain a production scheduling interactive control system, so as to realize the interaction of company-level production scheduling, project-level process and minimum operation unit-level material set data according to the data in the MES system, the APS system, the ERP system and the WMS system; A building module 220 is configured to build a structured construction process in the supplier's factory in the production scheduling interactive control system to achieve data flow communication with the supplier's factory and closed-loop tracking of construction in the supplier's factory; A first setting module 230 is configured to set process management and notification execution management in the MES system; wherein the process management is used to manage the processes used in the production process in the MES system, and the notification execution management is used to manage notifications in the production process in the MES system; A docking module 240 is configured to dock the production scheduling interactive control system with multiple production-related systems to achieve data interaction of production-related data; The creation module 250 is configured to create a minimum operation unit in the scheduling interactive control system, and connect the process, production planning, production execution and quality management in series through the minimum operation unit.

[0075] In an exemplary implementation of the present invention, the docking module 240 includes: The first docking submodule is configured to dock the production scheduling interactive control system with the QMS system, S-MRO system, EAM system, LIMS system, CAA system, single-vehicle test system, and EPE system respectively; wherein, it is integrated with the QMS system to realize data interaction of self-inspection and reporting of quality confirmation forms and resume collection; it is docked with the EAM system and the LIMS system to realize the collection of information on special tools and measuring tools used in the production process, and to realize card control; it is docked with the CAA system, the single-vehicle test system, and the EPE system to realize the information collection of detection data.

[0076] In an exemplary implementation of the present invention, the docking module 240 further includes: The second docking submodule is configured to dock the production scheduling interactive control system with the intelligent production scheduling project APS, the debugging digital platform DMS, the digital maintenance platform S-MRO and the human resources data center HMDM respectively.

[0077] In an exemplary implementation of the present invention, the MES-based production scheduling interactive control system generation device further includes: The self-inspection, mutual inspection and special inspection modules are configured to perform self-inspection, mutual inspection and special inspection based on the minimum operation unit after the work report is completed; The transfer module is configured to transfer the inspection and verification points set by the inspection plan to the internal quality inspection module of the MES system through the MES system after the team construction is completed, and the special inspection points are inspected and verified by the quality inspection organization, and the completion of the minimum operation unit is automatically triggered after the inspection and verification are qualified; A second setting module is configured to set the switch state according to the vehicle model based on the set process card control; wherein the process card control is used to set the card control for the production process; The generation module is configured to generate a quality confirmation form in the MES system according to the project model, series number, vehicle number, and minimum operation unit.

[0078] In an exemplary implementation of the present invention, the second setting module includes: The first setting submodule is configured to set a production stop point based on the MES work order to form a card control for the subsequent production process; The card control linkage submodule is configured to perform card control linkage between the emergency exception release stop point and the MES work order based on the production stop point.

[0079] In an exemplary implementation of the present invention, the first setting module 230 includes: A second setting submodule is configured to set technical notification management in the MES system; The third setting submodule is configured to set temporary notifications for rework and repair, testing and verification, after-sales modification, and sales of accessories and spare parts in the MES system, and to build structured data in the TC system, and send the structured data to the MES system and the ERP system through the data integration interface; The fourth setting submodule is configured to set the technical document management in the MES system to realize the data connection between the MES system and the TC system, and to form the vehicle drawings and details, as well as the notification tasks corresponding to the document list and the process according to the technical notification, drawings, and file information of the TC system; wherein, the notification task is used to notify the formed document list and process in the production scheduling interactive control system.

[0080] In an exemplary implementation of the present invention, the MES-based production scheduling interactive control system generation device further includes: A collection module is configured to collect production abnormality data in the production process, and perform data analysis and processing on the production abnormality data from the production plan execution dimension, material dimension, abnormality dimension, quality dimension, working hour dimension, personnel management dimension, and technical notification execution dimension; The optimization module is configured to perform experience optimization, PDA demand optimization and function item optimization based on the processed production abnormality data.

[0081] Figure 3An example of a physical structure diagram of an electronic device is shown in FIG. Figure 3 As shown, the electronic device may include: a processor 310, a communications interface 320, a memory 330 and a communication bus 340, wherein the processor 310, the communications interface 320 and the memory 330 communicate with each other through the communication bus 340. The processor 310 may call the logic instructions in the memory 330 to execute a method for generating a production scheduling interactive control system based on MES, the method comprising: integrating the MES system with the APS system, the ERP system and the WMS system to obtain a production scheduling interactive control system, so as to realize the company-level production scheduling plan, project-level process and minimum operation unit-level material set data interaction according to the data in the MES system, the APS system, the ERP system and the WMS system; A structured construction process within the supplier's factory is established in the production scheduling interactive control system to achieve data flow communication with the supplier's factory and closed-loop tracking of construction within the supplier's factory; Process management and notification execution management are set in the MES system; wherein the process management is used to manage the processes used in the production process in the MES system, and the notification execution management is used to manage the notifications in the production process in the MES system; Connecting the production scheduling interactive control system with multiple production-related systems to achieve data interaction of production-related data; A minimum operation unit is created in the production scheduling interactive control system, and the process, production planning, production execution and quality management are connected in series through the minimum operation unit.

[0082] In addition, the logic instructions in the above-mentioned memory 330 can be implemented in the form of a software functional unit and can be stored in a computer-readable storage medium when it is sold or used as an independent product. Based on such an understanding, the technical solution of the present invention, in essence, or the part that contributes to the relevant technology or the part of the technical solution, can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including a number of instructions to enable a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the methods of each embodiment of the present invention. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), disk or optical disk, etc. Various media that can store program codes.

[0083] The embodiment of the present invention discloses a computer program product, which includes a computer program stored on a non-transitory computer-readable storage medium. The computer program includes program instructions. When the program instructions are executed by a computer, the computer can execute the method for generating a production scheduling interactive control system based on MES provided by the above-mentioned method embodiments, for example, including: Integrate the MES system with the APS system, the ERP system and the WMS system to obtain a production scheduling interactive control system, so as to realize the interaction of company-level production scheduling, project-level process and minimum operation unit-level material set data according to the data in the MES system, the APS system, the ERP system and the WMS system; A structured construction process within the supplier's factory is established in the production scheduling interactive control system to achieve data flow communication with the supplier's factory and closed-loop tracking of construction within the supplier's factory; Process management and notification execution management are set in the MES system; wherein the process management is used to manage the processes used in the production process in the MES system, and the notification execution management is used to manage the notifications in the production process in the MES system; Connecting the production scheduling interactive control system with multiple production-related systems to achieve data interaction of production-related data; A minimum operation unit is created in the production scheduling interactive control system, and the process, production planning, production execution and quality management are connected in series through the minimum operation unit.

[0084] On the other hand, an embodiment of the present invention further provides a non-transitory computer-readable storage medium on which a computer program is stored. When the computer program is executed by a processor, the method for generating a production scheduling interactive control system based on MES provided in the above embodiments is implemented, for example, including: Integrate the MES system with the APS system, the ERP system and the WMS system to obtain a production scheduling interactive control system, so as to realize the interaction of company-level production scheduling, project-level process and minimum operation unit-level material set data according to the data in the MES system, the APS system, the ERP system and the WMS system; A structured construction process within the supplier's factory is established in the production scheduling interactive control system to achieve data flow communication with the supplier's factory and closed-loop tracking of construction within the supplier's factory; Process management and notification execution management are set in the MES system; wherein the process management is used to manage the processes used in the production process in the MES system, and the notification execution management is used to manage the notifications in the production process in the MES system; Connecting the production scheduling interactive control system with multiple production-related systems to achieve data interaction of production-related data; A minimum operation unit is created in the production scheduling interactive control system, and the process, production planning, production execution and quality management are connected in series through the minimum operation unit.

[0085] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0086] Through the description of the above implementation methods, those skilled in the art can clearly understand that each implementation method can be implemented by means of software plus a necessary general hardware platform, and of course, can also be implemented by hardware. Based on this understanding, the above technical solution is essentially or the part that contributes to the relevant technology can be embodied in the form of a software product, and the computer software product can be stored in a computer-readable storage medium, such as ROM / RAM, a disk, an optical disk, etc., including a number of instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the methods described in each embodiment or some parts of the embodiment.

[0087] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A method for generating a production scheduling interactive control system based on MES, characterized in that: include: Integrate the MES system with the APS system, the ERP system and the WMS system to obtain a production scheduling interactive control system, so as to realize the interaction of company-level production scheduling, project-level process and minimum operation unit-level material set data according to the data in the MES system, the APS system, the ERP system and the WMS system; A structured construction process within the supplier's factory is established in the production scheduling interactive control system to achieve data flow communication with the supplier's factory and closed-loop tracking of construction within the supplier's factory; Process management and notification execution management are set in the MES system; wherein the process management is used to manage the processes used in the production process in the MES system, and the notification execution management is used to manage the notifications in the production process in the MES system; Connecting the production scheduling interactive control system with multiple production-related systems to achieve data interaction of production-related data; A minimum operation unit is created in the production scheduling interactive control system, and the process, production planning, production execution and quality management are connected in series through the minimum operation unit.

2. The method for generating a production scheduling interactive control system based on MES according to claim 1, characterized in that: The interconnecting the production scheduling interactive control system with a plurality of production-related systems includes: The production scheduling interactive control system is connected with the QMS system, S-MRO system, EAM system, LIMS system, CAA system, single-vehicle test system and EPE system respectively; among them, it is integrated with the QMS system to realize the data interaction of self-inspection and reporting of quality confirmation forms and resume collection; it is connected with the EAM system and LIMS system to realize the collection of information on special tools and measuring tools used in the production process, and to realize card control; it is connected with the CAA system, single-vehicle test system and EPE system to realize the information collection of detection data.

3. The method for generating a production scheduling interactive control system based on MES according to claim 2, characterized in that: The interconnecting the production scheduling interactive control system with a plurality of production-related systems further includes: The production scheduling interactive control system is connected to the intelligent production scheduling project APS, the debugging digital platform DMS, the digital maintenance platform S-MRO and the human resources data center HMDM respectively.

4. The method for generating a production scheduling interactive control system based on MES according to claim 1, characterized in that: After creating a minimum operation unit in the production scheduling interactive control system and connecting processes, production planning, production execution and quality management through the minimum operation unit, the method further includes: After the work report is completed, self-inspection, mutual inspection and special inspection are carried out based on the minimum work unit; After the team has completed the construction, the inspection and verification points set by the inspection plan are transmitted to the internal quality inspection module of the MES system through the MES system. The quality inspection organization conducts inspection and verification on the special inspection points, and automatically triggers the completion of the minimum operation unit after the inspection and verification are qualified; Based on the set process card control, the switch status is set according to the vehicle model; wherein the process card control is used to set the card control for the production process; In the MES system, a quality confirmation form is generated according to the project model, serial number, vehicle number, and minimum operation unit.

5. The method for generating a production scheduling interactive control system based on MES according to claim 4, characterized in that: The process card control based on the setting sets the switch status according to the vehicle model, including: Set production stop points based on MES work orders to implement card control on subsequent production processes; Based on the production stop point, the emergency exception release stop point is linked to the MES work order for card control.

6. The method for generating a production scheduling interactive control system based on MES according to claim 1, characterized in that: The process management and notification execution management are set in the MES system, including: Setting technical notification management in the MES system; Set up temporary notifications for rework and repair, testing and verification, after-sales modification, and sales of accessories and spare parts in the MES system, build structured data in the TC system, and send the structured data to the MES system and ERP system through the data integration interface; Technical document management is set up in the MES system to realize data interconnection between the MES system and the TC system, and vehicle drawings and details, as well as notification tasks corresponding to the document list and process are formed according to the technical notifications, drawings, and file information of the TC system; wherein the notification task is used to notify the formed document list and process in the production scheduling interactive control system.

7. The method for generating a production scheduling interactive control system based on MES according to any one of claims 1 to 6, characterized in that: After creating the minimum operation unit in the production scheduling interactive control system and connecting the process, production planning, production execution and quality management through the minimum operation unit, the method further includes: Collect production abnormality data during the production process, and perform data analysis and processing on the production abnormality data from the production plan execution dimension, material dimension, abnormality dimension, quality dimension, working time dimension, personnel management dimension, and technical notification execution dimension; Based on the processed production exception data, experience optimization, PDA demand optimization and function item optimization are performed.

8. A production scheduling interactive control system generation device based on MES, characterized in that: include: An integration module is configured to integrate the MES system with the APS system, the ERP system and the WMS system to obtain a production scheduling interactive control system, so as to realize the interaction of company-level production scheduling, project-level process and minimum operation unit-level material set data according to the data in the MES system, the APS system, the ERP system and the WMS system; A building module configured to build a structured construction process in the supplier's factory in the production scheduling interactive control system to achieve data flow communication with the supplier's factory and closed-loop tracking of construction in the supplier's factory; A first setting module is configured to set process management and notification execution management in the MES system; wherein the process management is used to manage the processes used in the production process in the MES system, and the notification execution management is used to manage notifications in the production process in the MES system; A docking module, configured to dock the production scheduling interactive control system with multiple production-related systems to achieve data interaction of production-related data; A creation module is configured to create a minimum operation unit in the production scheduling interactive control system, and to connect processes, production planning, production execution and quality management in series through the minimum operation unit.

9. An electronic device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein: When the processor executes the program, the method for generating a production scheduling interactive control system based on MES as described in any one of claims 1 to 7 is implemented.

10. A non-transitory computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the method for generating a production scheduling interactive control system based on MES as described in any one of claims 1 to 7 is implemented.

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