Automatic chip mounter for LED lamp string

By designing an LED string automatic patch machine with a limited plug-in mechanism and component replacement mechanism, the problem of circuit board deformation and suction cup replacement during welding is solved, and higher patch accuracy and production efficiency are achieved.

CN119697984APending Publication Date: 2025-03-25SHANGYU SUNHE ELECTRIC FOR ILLUMINATION APPLIANCECO
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Patent Information

Application Number
CN202411881870.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The existing LED string automatic patch machine can easily cause local deformation of the circuit board during welding, affecting the stability of the string fixation. In addition, traditional patch machine requires personnel to manually replace the suction cup, which consumes time and effort and reduces production efficiency.

Method used

An LED string automatic patch machine including a patch mechanism, a clamping mechanism, a position replacement mechanism, a vibration disc, a limit plug-in mechanism and a component replacement mechanism is designed. By setting up the circular tube and the ring gear for sliding connection, limiting and quick replacement of suction cups can be achieved, improving working stability and efficiency.

Benefits of technology

It effectively prevents the position of the suction or plugging, improves the accuracy and stability of the patch, reduces the time for suction cup replacement, and improves production efficiency and operation convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of lamp manufacturing, in particular to an LED lamp string automatic chip mounter, which comprises a position changing mechanism fixed on the outer wall of a transmission unit; the vibrating disc is fixed on one side of the position changing mechanism; the limiting and inserting mechanism is fixed on the position changing mechanism and is used for sucking and inserting the lamp beads; the part replacement mechanism is fixed to the other side of the position replacement mechanism and can quickly replace the limiting insertion mechanism part; the square holes are formed in the outer wall of the circuit board at equal intervals; and the arc-shaped hole is formed in the outer wall of the circuit board, is positioned on one side of the square hole and is communicated with the square hole. According to the device, the second circular tube and the third circular tube are slidably connected with the gear ring in an inserted mode, effective limiting can be carried out when the first circular tube moves at a high speed, the situation that when lamp beads are sucked or inserted, the first circular tube shakes, and consequently the sucking or inserting position deviates is prevented, and the working stability and the chip mounting precision are effectively improved.
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Description

Technical Field

[0001] The invention relates to the technical field of lamp manufacturing, in particular to an automatic chip mounting machine for LED lamp strings. Background Art

[0002] In the field of modern electronic manufacturing, the production scale of LED light strings continues to expand, and LED light string automatic placement machines have become key production equipment. As the demand for production efficiency continues to rise, the application of robotic arms in placement machines is becoming more and more extensive. Their high-speed operation can greatly increase the placement speed and meet the production capacity requirements of large-scale production.

[0003] The existing welding method usually adopts reflow soldering, in which solder paste is printed on the circuit board in advance. Through reflow soldering, the solder paste is melted at high temperature to form solder joints, and the light string and the circuit board are welded together. However, high temperature will be generated during the welding process, which may cause local deformation of the circuit board, affect the fixation of nearby light strings, and cause cold soldering or poor welding. In addition, the solder paste is easy to adhere to the suction cup, making the suction cup easy to be blocked, and it is easy to cause the light string to be unstable or due to impurities on the suction cup, the fixing position of the light string will be changed when the light string is sucked, causing the installation position to change.

[0004] In addition, when facing different types of lamp beads, traditional placement machines often require personnel to perform tedious suction cup replacement operations. This not only consumes a lot of time and manpower, reduces production efficiency, but also increases equipment downtime. Summary of the invention

[0005] The purpose of the present invention is to provide an automatic placement machine for LED light strings to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions: An automatic LED light string placement machine, comprising: A patch mechanism, including a transmission unit and a circuit board; A clamping mechanism, fixed to the outer wall of the transmission unit; Also includes: A position changing mechanism is fixed on the outer wall of the transmission unit; A vibration plate, fixed to one side of the position changing mechanism; The position limiting plug-in mechanism is fixed on the position changing mechanism and is used to absorb and insert the lamp beads; A component replacement mechanism is fixed at the other side of the position replacement mechanism, and can quickly replace the limit plug-in mechanism components; A plurality of square holes are provided and are opened on the outer wall of the circuit board at equal intervals; The arc-shaped hole is arranged on the outer wall of the circuit board at one side of the square hole and communicates with the square hole.

[0007] Further, the position changing mechanism comprises: A workbench is fixed to the outer wall of the transmission unit, and a plurality of square plates are fixedly connected to the outer wall of the workbench at equal intervals; A U-shaped frame fixed to the outer wall of the workbench at one side of the square plate; An electric push rod 1 is fixed between the outer walls of several square plates 1, one end of the electric push rod 1 is fixedly connected to a square frame, and the outer wall of the square frame is slidably plugged with the top wall of the square plate 1; A plurality of electric push rods are provided and fixed on the square frame at equal intervals. A circular groove is provided at one end of the electric push rods.

[0008] Preferably: the position limiting plug-in mechanism comprises: The first circular tube is rotatably connected to the inner wall of the circular groove, and a coil spring is fixedly connected between the outer wall of the first circular tube and the inner wall of the circular groove.

[0009] Preferably: the position limiting plug-in mechanism comprises: A gear ring is fixed at one end of the round tube; Two semicircular frames are provided, which slide on both sides of the round tube, respectively, and the outer wall of the semicircular frame is fixedly connected with a slide rail; An iron block slides inside a slide rail; The suction cup is inserted between the two semicircular frames.

[0010] Preferably: the position limiting plug-in mechanism comprises: There are two groups of fixed seats, which are fixed at equal angles on an outer wall of one of the semicircular frames, and a third inclined block is slidably inserted between the fixed seats of one group; Spring 1, fixed between the outer wall of the inclined block 3 and the inner wall of the fixed seat; Two tooth plates are provided and fixed at equal angles on an outer wall of another semicircular frame. The outer wall of the tooth plate is plugged and matched with the outer wall of the inclined block.

[0011] Preferably: the position limiting plug-in mechanism comprises: The circular tube 2 is fixed between the outer walls of the two adjacent square plates 1, and the inner wall of the circular tube 2 is provided with a plurality of tooth grooves 1 at equal intervals, and the inner walls of the plurality of tooth grooves 1 are slidably plugged with the gear ring; The circular tube three is fixed between the outer walls of two adjacent square plates one, and a plurality of tooth grooves two are opened at equal intervals on the inner wall of the circular tube three, and the inner walls of the plurality of tooth grooves two are slidably plugged with the gear ring.

[0012] Preferably: the position limiting plug-in mechanism comprises: A motor is fixed to the outer wall of the U-shaped frame, and a rotating shaft of the motor is fixedly connected with a spur gear; The rack is slidably plugged with an outer wall of the square plate, and the outer wall of the rack is meshed with the spur gear for transmission.

[0013] Preferably: the component replacement mechanism comprises: The outer shell is fixed to the outer wall of the U-shaped frame, the inner walls on both sides of the outer shell are provided with square grooves, and the inner walls on both sides of the outer shell are provided with a plurality of groups of sliding grooves at equal intervals; A square rod 1 slides inside the square groove, and a plurality of springs 2 are fixedly connected at equal intervals between the outer wall of the square rod 1 and the inner wall of the square groove; A plurality of square blocks are provided and fixed on an outer wall of the square rod at equal intervals, and an electromagnet is fixedly connected to the outer wall of the square block; A square rod 2 is slidable inside the square groove, and a plurality of springs 3 are fixedly connected at equal intervals between the outer wall of the square rod 2 and the inner wall of the square groove; The square rod three is provided with a plurality of groups and is fixed on the square rod two at equal intervals.

[0014] Preferably: the component replacement mechanism comprises: An L-shaped frame is slidably plugged into the inner wall of the slide groove, and one end of the L-shaped frame is fixedly connected to a square rod four; A second semicircular frame is fixed between four outer walls of a set of square rods; The first oblique block is fixed to the outer wall of the L-shaped frame at the center; The second oblique block is fixed to one end of the L-shaped frame.

[0015] Preferably: the component replacement mechanism comprises: The second square plate slides inside the shell, and a spring push rod is fixedly connected between the outer wall of the second square plate and the inner wall of the shell; The square plate three slides inside the shell, and a plurality of ring frames are fixedly connected to the outer wall of the square plate three at equal intervals.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. By providing round tube 2 and round tube 3 for sliding connection with the gear ring, effective limiting can be performed when round tube 1 moves at high speed to prevent the round tube 1 from shaking when absorbing or plugging in lamp beads, resulting in displacement of the absorption or plugging position, thereby effectively improving the working stability and the accuracy of the patch.

[0017] 2. The lamp bead can be quickly fixed on the circuit board by pressing the electric push rod twice. During the physical insertion, after the guide piece of the lamp bead passes through the square hole, it is affected by the rotation of the round tube and quickly rotates seventy degrees close to the back of the circuit board, staggered with the square hole, so that the lamp bead and the circuit board are clamped together, which is convenient for the subsequent unified welding and fixing of the circuit board and the light string. In this way, the circuit board and the light string can be stably fixed without affecting the working efficiency of the patch, avoiding the problems caused by the traditional reflow soldering fixing method, and effectively improving the stability and firmness of the patch.

[0018] 3. By setting up an L-shaped frame to slide downward, the two semicircular frames fixed together can be quickly separated, so that the replaced suction cup can be released from the limit and fall out. After replacing the new suction cup, the L-shaped frame continues to move downward, so that the two semicircular frames can be quickly gathered to the middle, the suction cup can be plugged and sealed, which effectively improves the replacement efficiency of the suction cup, and does not require manual replacement by personnel, greatly reducing replacement and downtime, and improving operational convenience and work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the position limiting plug-in mechanism in the present invention; Figure 3 It is a schematic diagram of the local structure of the circuit board in the present invention; Figure 4 It is a schematic diagram of the structure of a round tube in the present invention; Figure 5 It is a structural schematic diagram of a semicircular frame in the present invention; Figure 6 It is a schematic diagram of the local structure of the position limiting plug-in mechanism in the present invention; Figure 7 It is a structural schematic diagram of the component replacement mechanism in the present invention; Figure 8 It is a schematic diagram of the shell structure in the present invention; Fig. 9 It is a partial structural schematic diagram of the component replacement mechanism in the present invention; Fig.10 It is a schematic diagram of the L-shaped frame structure in the present invention; Fig.11 It is a schematic diagram of the internal structure of the shell in the present invention.

[0020] In the figure: 100, patch mechanism; 110, transmission unit; 120, circuit board; 121, square hole; 122, arc hole; 200, clamping mechanism; 300, position change mechanism; 310, workbench; 311, square plate 1; 320, U-shaped frame; 330, electric push rod 1; 331, square frame; 332, electric push rod 2; 333, round groove; 400, vibration plate; 500, limit plug-in mechanism; 510, round tube 1; 511, coil spring; 512, gear ring; 520, semicircular frame 1; 521, slide rail 1; 522, iron block; 523, fixed seat; 524, inclined block 3; 525, spring 1; 526, tooth plate; 5 27. Suction cup; 530. Round tube 2; 531. Tooth groove 1; 533. Round tube 3; 534. Tooth groove 2; 540. Motor; 541. Spur gear; 542. Rack; 600. Part replacement mechanism; 610. Housing; 611. Square groove; 612. Slide; 620. Square rod 1; 621. Spring 2; 622. Block; 623. Electromagnet; 624. Square rod 2; 625. Spring 3; 626. Square rod 3; 630. L-shaped frame; 631. Oblique block 1; 632. Oblique block 2; 633. Square rod 4; 634. Semicircular frame 2; 640. Square plate 2; 641. Spring push rod; 642. Square plate 3; 643. Ring frame. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figures 1 to 11In an embodiment of the present invention, an automatic placement machine for LED light strings includes a placement mechanism 100, and the placement mechanism 100 includes a transmission unit 110, a circuit board 120 and the following parts: its clamping mechanism 200 is fixed to the outer wall of the transmission unit 110, and the position replacement mechanism 300 is fixed to the outer wall of the transmission unit 110, and the vibration plate 400 is fixed to one side of the position replacement mechanism 300, and its limit plug-in mechanism 500 is fixed to the position replacement mechanism 300, and is used to absorb and insert lamp beads, and the component replacement mechanism 600 is fixed to the other side of the position replacement mechanism 300, and can quickly replace the limit plug-in mechanism 500 components, and the square holes 121 are provided with a plurality of groups, which are evenly spaced on the outer wall of the circuit board 120, and the arc hole 122 is opened on the outer wall of the circuit board 120, and is located on one side of the square hole 121, and is communicated with the square hole 121, and the position replacement mechanism 300 includes the following parts: its workbench 310 is connected to the transmission unit 110, and the position replacement mechanism 300 is connected to the transmission unit 110. The outer wall of the transport unit 110 is fixed, and a plurality of square plates 311 are fixedly connected to the outer wall of the workbench 310 at equal intervals. The U-shaped frame 320 is fixed to the outer wall of the workbench 310 at one side of the square plate 311, and the electric push rod 330 is fixed between the outer walls of several square plates 311. The square frame 331 is fixedly connected to one end of the electric push rod 330, and the outer wall of the square frame 331 is slidably plugged with the top wall of the square plate 311. The electric push rod 332 is provided with a plurality of , are fixed on the square frame 331 at equal intervals, a circular groove 333 is provided at one end of the electric push rod 2 332, and the limiting plug-in mechanism 500 includes the following parts: the circular tube 1 510 is rotatably connected to the inner wall of the circular groove 333, and a coil spring 511 is fixedly connected between the outer wall of the circular tube 1 510 and the inner wall of the circular groove 333, and the circular tube 2 530 and the circular tube 3 533 are provided with a gear ring 512 for sliding plugging, so that the circular tube 1 510 can be effectively limited when it moves at high speed.

[0023] The position limiting plug-in mechanism 500 includes the following parts: the second circular tube 530 is fixed between the outer walls of two adjacent square plates 311, a plurality of tooth grooves 531 are opened at equal intervals on the inner wall of the second circular tube 530, and the inner walls of the plurality of tooth grooves 531 are slidably plugged with the gear ring 512; the third circular tube 533 is fixed between the outer walls of two adjacent square plates 311, a plurality of tooth grooves 534 are opened at equal intervals on the inner wall of the third circular tube 533, and the inner walls of the plurality of tooth grooves 534 are slidably plugged with the gear ring 512; the motor 540 is fixed to the outer wall of the U-shaped frame 320, a spur gear 541 is fixedly connected to the rotating shaft of the motor 540, and a rack 542 is slidably plugged with the outer wall of the square plate 311, and the outer wall of the rack 542 is meshed with the spur gear 541 for transmission, and the lamp bead can be quickly fixed on the circuit board 120 by pressing down the second electric push rod 332.

[0024] The limit plug-in mechanism 500 includes the following parts: its gear ring 512 is fixed at one end of the round tube 510, and two semicircular frames 520 are provided, which slide on both sides of one end of the round tube 510 respectively, and a slide rail 521 is fixedly connected to the outer wall of the semicircular frame 520, and its iron block 522 slides inside the slide rail 521, and the suction cup 527 is plugged between the two semicircular frames 520, and two groups of fixed seats 523 are provided, which are fixed at equal angles on the outer wall of one of the semicircular frames 520, and an inclined block 3 524 is slidably plugged between a group of fixed seats 523, and a spring 1 525 is fixed between the outer wall of the inclined block 3 524 and the inner wall of the fixed seat 523, and the gear ring 512 is fixed to the outer wall of the inclined block 3 524 and the inner wall of the fixed seat 523. Two plates 526 are provided, fixed at equal angles on the outer wall of another semicircular frame 1 520, and the outer wall of the tooth plate 526 is plugged into the outer wall of the inclined block 3 524. The component replacement mechanism 600 includes the following parts: its shell 610 is fixed to the outer wall of the U-shaped frame 320, square grooves 611 are provided on the inner walls on both sides of the shell 610, and a plurality of groups of slide grooves 612 are provided on the inner walls on both sides of the shell 610 at equal intervals, and its square rod 1 620 slides inside the square groove 611, and a plurality of springs 2 621 are fixedly connected between the outer wall of the square rod 1 620 and the inner wall of the square groove 611 at equal intervals, and its square block 622 is provided with a plurality of square rods 620 fixed on the outer wall of the square rod 1 620 at equal intervals. An electromagnet 623 is fixedly connected to the outer wall of the square block 622, and its square rod 2 624 slides inside the square groove 611, and a plurality of springs 3 625 are fixedly connected at equal intervals between the outer wall of the square rod 2 624 and the inner wall of the square groove 611, and a plurality of groups of square rod 3 626 are provided, which are fixed on the square rod 2 624 at equal intervals, and its L-shaped frame 630 is slidably plugged with the inner wall of the slide groove 612, and a square rod 4 633 is fixedly connected to one end of the L-shaped frame 630, and a semicircular frame 2 634 is fixed between the outer walls of a group of square rods 4 633, and an inclined block 1 631 is fixed to the outer wall of the L-shaped frame 630 at the center, and an inclined block 2 632 is fixed to one end of the L-shaped frame 630, and a square plate 2 640 Sliding inside the shell 610, the outer wall of the square plate 2 640 is fixedly connected to the inner wall of the shell 610 with a spring push rod 641, and the square plate 3 642 slides inside the shell 610, and a plurality of ring frames 643 are fixedly connected to the outer wall of the square plate 3 642 at equal intervals. By setting an L-shaped frame 630 to slide downward, the two semicircular frames 1 520 fixed together can be quickly separated, so that the replaced suction cup 527 can be released from the limit and fall out. After replacing the new suction cup 527, the L-shaped frame 630 continues to move downward, so that the two semicircular frames 1 520 can be quickly gathered to the middle, and the suction cup 527 can be plugged and sealed, which effectively improves the replacement efficiency of the suction cup 527.

[0025] Embodiment 1

[0026] like Figure 1 , Figure 2 and Figure 4As shown, in this embodiment, the position changing mechanism 300 includes the following parts: its workbench 310 is fixed to the outer wall of the transmission unit 110, and a plurality of square plates 311 are fixedly connected to the outer wall of the workbench 310 at equal intervals, its U-shaped frame 320 is fixed to the outer wall of the workbench 310 and is located on one side of the square plate 311, and the electric push rod 330 is fixed between the outer walls of several of the square plates 311, and a square frame 331 is fixedly connected to one end of the electric push rod 330, and the outer wall of the square frame 331 is slidably plugged with the top wall of the square plate 311, and a plurality of electric push rods 332 are provided, which are fixed on the square frame 331 at equal intervals, and a circular groove 330 is opened at one end of the electric push rod 332. 33. The limiting plug-in mechanism 500 includes the following parts: the circular tube 1 510 is rotatably connected to the inner wall of the circular groove 333, and a coil spring 511 is fixedly connected between the outer wall of the circular tube 1 510 and the inner wall of the circular groove 333; the circular tube 2 530 is fixed between the outer walls of two adjacent square plates 1 311, a plurality of tooth grooves 1 531 are evenly spaced on the inner wall of the circular tube 2 530, and the inner walls of the plurality of tooth grooves 1 531 are slidably plugged with the gear ring 512; the circular tube 3 533 is fixed between the outer walls of two adjacent square plates 1 311, a plurality of tooth grooves 2 534 are evenly spaced on the inner wall of the circular tube 3 533, and the inner walls of the plurality of tooth grooves 2 534 are slidably plugged with the gear ring 512.

[0027] In this embodiment, the electric push rod 1 330 drives the electric push rod 2 332 to move in the direction of the electric push rod 1 330 to the position of the circular tube 2 530 below the circular tube 1 510, and the electric push rod 2 332 drives the circular tube 1 510 downward and enters the circular tube 2 530. The gear ring 512 will be plugged into the tooth groove 1 531 to limit the circular tube 1 510. The circular tube 1 510 moves along the inside of the circular tube 2 530 to one end close to the vibration plate 400, so that the suction cup 527 is attached to the lamp bead at the corresponding position, and the gas is extracted from the circular tube 1 510, so that the suction cup 527 adsorbs the lamp bead. After completion, the electric push rod 2 332 drives the circular tube 1 510 and the adsorbed lamp bead to move back to separate from the circular tube 2 530, and the electric push rod 1 330 The drive extends outward, driving the adsorbed lamp bead to move to the upper position corresponding to the circular tube three 533, and the square frame 331 drives the circular tube one 510 to move downward and enter the circular tube three 533, and the tooth ring 512 will be plugged with the tooth groove two 534 to limit the circular tube one 510. The circular tube one 510 moves along the inside of the circular tube two 530 until the guide piece of the lamp bead passes through the square hole 121, and the bottom of the lamp bead is close to the surface of the circuit board 120. The circular tube two 530 and the circular tube three 533 are provided with the tooth ring 512 for sliding plugging, so that the circular tube one 510 can move at high speed and effectively limit the position at the same time to prevent the circular tube one 510 from shaking when absorbing or plugging in the lamp bead, resulting in the absorption or plugging position being offset, thereby effectively improving the working stability and the accuracy of the patch.

[0028] like Figure 2-3 As shown, in this embodiment, the limit plug-in mechanism 500 includes the following parts: its motor 540 is fixed to the outer wall of the U-shaped frame 320, a spur gear 541 is fixedly connected to the rotating shaft of the motor 540, and a rack 542 is slidably plugged into the outer wall of the square plate 311, and the outer wall of the rack 542 is meshed with the spur gear 541 for transmission.

[0029] During specific implementation, the circular tube 1 510 with the absorbed lamp bead moves along the inside of the circular tube 2 530 until the guide piece of the lamp bead passes through the square hole 121, and the bottom of the lamp bead is close to the surface of the circuit board 120. At this time, the ring gear 512 is separated from the inside of the circular tube 3 533 and plugged with the rack 542 located at the bottom of the circular tube 3 533. The motor 540 drives the spur gear 541 to rotate and mesh with the rack 542, driving the rack 542 to move. The rack 542 meshes with the ring gear 512, driving the circular tube 1 510 to rotate seventy degrees. At the same time, it drives the absorbed lamp bead to rotate seventy degrees. The guide piece of the lamp bead quickly rotates seventy degrees close to the back of the circuit board 120 and staggers with the square hole 121. The lamp bead is snapped together with the circuit board 120, and the lamp bead can be quickly fixed on the circuit board 120 by pressing down the electric push rod 2 332. During the physical insertion, after the guide piece of the lamp bead passes through the square hole 121, it is affected by the rotation of the round tube 1 510 and quickly rotates seventy degrees close to the back of the circuit board 120, and is staggered from the square hole 121, so that the lamp bead and the circuit board 120 are snapped together, which is convenient for the subsequent unified welding and fixing of the circuit board 120 and the light string. In this way, the circuit board 120 and the light string can be stably fixed without affecting the working efficiency of the patch, avoiding the problems caused by the traditional reflow soldering fixing method, and effectively improving the stability and firmness of the patch.

[0030] Embodiment 2

[0031] like Figure 4-11As shown, in this embodiment, the limit plug-in mechanism 500 includes the following parts: its gear ring 512 is fixed at one end of the round tube 510, and two semicircular frames 520 are provided, which slide on both sides of one end of the round tube 510 respectively, and a slide rail 521 is fixedly connected to the outer wall of the semicircular frame 520, and its iron block 522 slides inside the slide rail 521, and the suction cup 527 is plugged between the two semicircular frames 520, and two groups of fixed seats 523 are provided, which are fixed at equal angles on the outer wall of one of the semicircular frames 520, and a group of fixed seats 523 are slidably plugged in. There is an inclined block 3 524, whose spring 1 525 is fixed between the outer wall of the inclined block 3 524 and the inner wall of the fixed seat 523, and there are two tooth plates 526, which are fixed at equal angles on the outer wall of another semicircular frame 1 520, and the outer wall of the tooth plate 526 is plugged into the outer wall of the inclined block 3 524. The component replacement mechanism 600 includes the following parts: its shell 610 is fixed to the outer wall of the U-shaped frame 320, square grooves 611 are opened on the inner walls of both sides of the shell 610, and a plurality of groups of sliding grooves 612 are opened on the inner walls of both sides of the shell 610 at equal intervals, and its square rod 1 620 slides in the square grooves 611. 11, a plurality of springs 621 are fixedly connected between the outer wall of the square rod 1 620 and the inner wall of the square groove 611 at equal intervals, a plurality of square blocks 622 are provided, which are fixed on the outer wall of the square rod 1 620 at equal intervals, an electromagnet 623 is fixedly connected to the outer wall of the square block 622, a square rod 2 624 slides inside the square groove 611, and a plurality of springs 3 625 are fixedly connected between the outer wall of the square rod 2 624 and the inner wall of the square groove 611 at equal intervals, a square rod 3 626 is provided with a plurality of groups, which are fixed on the square rod 2 624 at equal intervals, and an L-shaped frame 630 is connected to the slide groove 612 The inner wall is slidably connected, a square rod 4 633 is fixedly connected to one end of the L-shaped frame 630, and a semicircular frame 2 634 is fixed between a group of outer walls of the square rod 4 633, an inclined block 1 631 is fixed to the outer wall of the L-shaped frame 630 at the center, and its inclined block 2 632 is fixed to one end of the L-shaped frame 630, and a square plate 2 640 slides inside the outer shell 610, and a spring push rod 641 is fixedly connected between the outer wall of the square plate 2 640 and the inner wall of the outer shell 610, and its square plate 3 642 slides inside the outer shell 610, and a number of ring frames 643 are fixedly connected to the outer wall of the square plate 3 642 at equal intervals.

[0032] In specific implementation, when the suction cup 527 needs to be replaced, the electric push rod 330 drives the square frame 331 to extend outward, driving the round tube 510 to move to the position above the corresponding semicircular frame 634, and the electric push rod 332 drives the round tube 510 to move downward, the gear ring 512 will contact the semicircular frame 634, and the semicircular frame 634 will be squeezed to drive the L-shaped frame 630 to slide downward, and the inclined block 632 will contact the square rod 620, and the square rod 620 will slide outward of the square groove 611 under pressure, driving the block 622 to move. At this time, the round tube 510 will move downward until the block 622 contacts the round tube 510, and the electromagnet 623 will press the iron block 5 at the corresponding position. 22 is adsorbed, when the L-shaped frame 630 continues to slide downward, the inclined block 2 632 will separate from the square rod 1 620, and the rebound of the spring 2 621 will drive the semicircular frame 1 520 adsorbed by the electromagnet 623 to move quickly toward the square groove 611. During this period, the inclined block 2 632 will squeeze the square rod 2 624, so that the square rod 3 626 moves and contacts the inclined block 3 524. The inclined block 3 524 is pressed to slide toward the side of the fixed seat 523 and separate from the tooth plate 526, releasing the limit between the two semicircular frames 1 520, and pulling the two semicircular frames 1 520 apart. The suction cup 527 releases the limit and falls from the inside of the two semicircular frames 1 520 to the ring frame 643. The personnel will put the square plate with the suction cup 527 The third square plate 642 is taken out from one side of the housing 610, and then the square plate 3 642 equipped with the suction cup 527 to be replaced is inserted into the housing 610 and positioned above the square plate 2 640. At this time, the L-shaped frame 630 will continue to move downward, so that the inclined block 1 631 contacts the square rod 1 620, and the square rod 3 626 is separated from the inclined block 2 632 and returns to the original position under the influence of the spring 3 625. After the square rod 1 620 is squeezed by the inclined block 1 631, the two semicircular frames 1 520 are gathered toward the middle, and the suction cup 527 placed in the ring frame 643 is plugged in. The toothed plate 526 is plugged in with the inclined block 3 524 to fix the two semicircular frames 1 520 together. A sealing is provided inside the semicircular frame 1 520. The parts can effectively prevent air leakage, the electromagnet 623 cancels the adsorption of the iron block 522, and the square rod 620 returns to the original position after being separated from the tooth groove 531, and the replacement is completed. The L-shaped frame 630 is provided to slide downward, so that the two semicircular frames 520 fixed together can be quickly separated, so that the replaced suction cup 527 is released from the limit and falls out. After replacing the new suction cup 527, the L-shaped frame 630 continues to move downward, so that the two semicircular frames 520 can be quickly gathered to the middle, and the suction cup 527 is plugged and sealed, which effectively improves the replacement efficiency of the suction cup 527, and does not require manual replacement by personnel, greatly reducing the replacement and downtime time, and improving the operation convenience and work efficiency.

[0033] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0034] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An automatic LED light string placement machine, comprising: A patch mechanism (100) comprises a transmission unit (110) and a circuit board (120); A clamping mechanism (200) is fixed to an outer wall of the transmission unit (110); It is characterized by further comprising: A position changing mechanism (300) is fixed on the outer wall of the transmission unit (110); A vibration plate (400) is fixed to one side of the position changing mechanism (300); The position limiting plug-in mechanism (500) is fixed on the position changing mechanism (300) and is used to absorb and insert the lamp beads; A component replacement mechanism (600) is fixed to the other side of the position replacement mechanism (300) and is capable of quickly replacing components of the position limiting plug-in mechanism (500); A plurality of square holes (121) are provided and are opened at equal intervals on the outer wall of the circuit board (120); The arc-shaped hole (122) is formed on the outer wall of the circuit board (120) and is located on one side of the square hole (121), and is communicated with the square hole (121).

2. The LED light string automatic placement machine according to claim 1, characterized in that: The position changing mechanism (300) comprises: A workbench (310) is fixed to the outer wall of the transmission unit (110), and a plurality of square plates (311) are fixedly connected to the outer wall of the workbench (310) at equal intervals; A U-shaped frame (320) is fixed to the outer wall of the workbench (310) and is located on one side of the square plate (311); An electric push rod (330) is fixed between the outer walls of several square plates (311), one end of the electric push rod (330) is fixedly connected to a square frame (331), and the outer wall of the square frame (331) is slidably plugged with the top wall of the square plate (311); A plurality of electric push rods (332) are provided and fixed on the square frame (331) at equal intervals. A circular groove (333) is provided at one end of the electric push rods (332).

3. The automatic LED light string placement machine according to claim 2, characterized in that: The limit plug-in mechanism (500) comprises: The first circular tube (510) is rotatably connected to the inner wall of the circular groove (333), and a coil spring (511) is fixedly connected between the outer wall of the first circular tube (510) and the inner wall of the circular groove (333).

4. The automatic LED light string placement machine according to claim 3, characterized in that: The limit plug-in mechanism (500) comprises: A gear ring (512) is fixed to one end of the circular tube (510); There are two semicircular frames (520) which slide on both sides of one end of the circular tube (510) respectively, and the outer wall of the semicircular frame (520) is fixedly connected with a slide rail (521); An iron block (522) slides inside the first slide rail (521); The suction cup (527) is inserted between the two semicircular frames (520).

5. The automatic LED light string placement machine according to claim 4, characterized in that: The limit plug-in mechanism (500) comprises: Two groups of fixed seats (523) are provided and fixed at equal angles on the outer wall of one of the semicircular frames (520); a third inclined block (524) is slidably inserted between the fixed seats (523) of one group; Spring 1 (525), fixed between the outer wall of inclined block 3 (524) and the inner wall of fixed seat (523); Two tooth plates (526) are provided and fixed at equal angles on the outer wall of the other semicircular frame one (520). The outer wall of the tooth plate (526) is plugged into and matched with the outer wall of the inclined block three (524).

6. The automatic LED light string placement machine according to claim 5, characterized in that: The limit plug-in mechanism (500) comprises: The second circular tube (530) is fixed between the outer walls of two adjacent square plates (311), and the inner wall of the second circular tube (530) is provided with a plurality of tooth grooves (531) at equal intervals, and the inner walls of the plurality of tooth grooves (531) are slidably plugged with the gear ring (512); The circular tube three (533) is fixed between the outer walls of two adjacent square plates one (311), and a plurality of tooth grooves two (534) are formed at equal intervals on the inner wall of the circular tube three (533). The inner walls of the plurality of tooth grooves two (534) are slidably plugged with the gear ring (512).

7. The automatic LED light string placement machine according to claim 6, characterized in that: The limit plug-in mechanism (500) comprises: A motor (540) is fixed to the outer wall of the U-shaped frame (320), and a rotating shaft of the motor (540) is fixedly connected to a spur gear (541); The rack (542) is slidably plugged into the outer wall of the square plate (311), and the outer wall of the rack (542) is meshed with the spur gear (541) for transmission.

8. The automatic LED light string placement machine according to claim 7, characterized in that: The component replacement mechanism (600) comprises: The outer shell (610) is fixed to the outer wall of the U-shaped frame (320), the inner walls on both sides of the outer shell (610) are provided with square grooves (611), and the inner walls on both sides of the outer shell (610) are provided with a plurality of groups of sliding grooves (612) at equal intervals; The square rod 1 (620) slides inside the square groove (611), and a plurality of springs 2 (621) are fixedly connected at equal intervals between the outer wall of the square rod 1 (620) and the inner wall of the square groove (611); A plurality of square blocks (622) are provided and fixed on the outer wall of the square rod (620) at equal intervals. The outer wall of the square block (622) is fixedly connected with an electromagnet (623); The second square rod (624) slides inside the square groove (611), and a plurality of third springs (625) are fixedly connected at equal intervals between the outer wall of the second square rod (624) and the inner wall of the square groove (611); The square rod three (626) is provided with a plurality of groups, which are fixed on the square rod two (624) at equal intervals.

9. The automatic LED light string placement machine according to claim 8, characterized in that: The component replacement mechanism (600) comprises: An L-shaped frame (630) is slidably plugged into the inner wall of the slide groove (612), and one end of the L-shaped frame (630) is fixedly connected to a square rod four (633); A second semicircular frame (634) is fixed between the outer walls of a set of fourth square rods (633); An inclined block 1 (631) is fixed to the outer wall of the L-shaped frame (630) at the center; The second inclined block (632) is fixed to one end of the L-shaped frame (630).

10. The automatic LED light string placement machine according to claim 9, characterized in that: The component replacement mechanism (600) comprises: The second square plate (640) slides inside the outer shell (610), and a spring push rod (641) is fixedly connected between the outer wall of the second square plate (640) and the inner wall of the outer shell (610); The third square plate (642) slides inside the housing (610), and a plurality of ring frames (643) are fixedly connected to the outer wall of the third square plate (642) at equal intervals.