Low-resistance partition plate type filter
By designing jitter components and airbag touch components in the air filter, the self-cleaning function of the filter plate assembly is realized, which solves the problems of unstable installation of the filter plate and short service life, reduces the resistance of the filter and improves the filtration efficiency.
Patent Information
- Application Number
- CN202411989465.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-28
AI Technical Summary
When existing partition air filters frequently clean or replace the filter plate, it is easy to cause unstable installation of the filter plate, causing shaking, and reducing the service life of the filter plate.
A low-resistance partition filter is designed, using a jitter assembly and an airbag touch assembly. The jitter assembly is driven to slide through the airbag touch assembly. The combination of elastic edge sealing strips and extrusion springs is used to realize the self-cleaning function of the filter plate assembly and reduce the structural resistance of the filter.
The self-cleaning function of filter plate components is realized, reducing dependence on personnel cleaning, extending the service life of the filter plate, reducing the resistance of the filter, and improving filtration efficiency.
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Figure CN119701513A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of air filtration, and more particularly to a low-resistance baffle filter. Background Art
[0002] The partition filter is a key component commonly used in air purification systems, especially in clean rooms, laboratories, hospitals and other places with high requirements on air quality. It uses aluminum foil or paper partitions inside to fold the filter material into a corrugated shape to form a uniform air flow channel, which can increase the filtration area and improve the filtration efficiency. It can filter out more than 99.97% of particles of 0.3 microns and above in the air, and is suitable for various air purification systems.
[0003] Referring to the Chinese patent case with authorization announcement number CN220758464U, a partition-type air filter for air purification is disclosed, which belongs to the field of air filtration technology and includes a box body, the box body has a section fixedly connected to an air inlet box, a partition plate is fixedly connected between the box body and the air inlet box, an air inlet is arranged inside the partition plate, an air outlet is arranged on the right side of the box body, an opening is arranged on the top of the box body, a filtering device is snap-connected inside the opening, and an air suction device is fixedly connected inside the air inlet box. The utility model removes the limit plate from the device by pulling the overall handle. When the limit plate is taken out, the fixed frame and the filter plate will be taken out of the device together, disconnect the connection between the filter device and the limit plate, pull the component handle, and take the connecting block out from the inside of the isolation plate. When the connecting block is taken out, the filter plate will be taken out of the limit plate along with the connecting block, and the disassembly of the device is completed. Then, the filter plate can be cleaned or replaced. However, in the above case, the filter plate can only be cleaned by taking it out. However, frequent taking and placing will affect the stability of the filter plate installation, causing the filter plate to shake, thereby reducing the service life of the filter plate.
[0004] Based on the above problems, we provide a low-resistance baffle filter. Summary of the invention
[0005] In order to solve the problems raised in the above background technology, the present invention provides a low-resistance baffle-type filter.
[0006] The present invention provides a low-resistance baffle filter adopts the following technical solution:
[0007] A low-resistance baffle filter includes: an air duct and a baffle assembly installed inside the air duct, wherein the baffle assembly is composed of a filter plate assembly, a frame assembly and a shaking assembly:
[0008] The air duct has a smooth inner wall and an airbag trigger assembly is provided at the entrance end of the air duct to facilitate the cooperation and push the shaking assembly to move;
[0009] The filter plate assembly is installed in the frame assembly, and is composed of a sealing frame, an aluminum foil structure and filter paper. The aluminum foil structure is composed of a plurality of aluminum foil sheets arranged in a trapezoidal shape and cross-jointed with each other, and the filter paper is arranged in a meandering shape between the cross-arranged aluminum foil sheets;
[0010] The frame assembly is installed in the shaking assembly, including a vertical frame plate and a horizontal frame plate, the vertical frame plate and the horizontal frame plate are connected and spliced into a rectangular shape, and the side of the vertical frame plate is also installed with a fixing block for easy installation;
[0011] The shaking component is installed in the air duct, including a protective frame. There are edge strips extending outward on the four sides of the protective frame. The edge strips are elastically installed in the air duct. A filter is also installed on the back of the protective frame.
[0012] Preferably, the edge banding strip is slidingly sleeved with multiple guide rods, both ends of the guide rods are fixed to the inner wall of the air duct through bolt seats, and a protective spring is installed on the bolt seat near the air duct entrance end, and an extrusion spring is installed on the bolt seat near the air duct outlet end, and an extrusion sheet is also connected to the free end of the extrusion spring, and the extrusion sheet is attached to the edge banding strip.
[0013] Preferably, a pin shaft is also installed in the middle position of the edge banding strips on both sides, a pull rod is rotatably installed on the pin shaft, a trigger plate is also installed on the side wall of the air duct, and a guide rail groove is opened at the center of the trigger plate, a guide block is arranged in the middle of the guide rail groove, the guide block is arranged in an approximately triangular shape, and the tip is facing the position of the pull rod, the side of the guide block away from the pull rod is arranged as a hypotenuse, and a slider is connected to the free end of the pull rod, and the slider is slidably arranged in the guide rail groove.
[0014] Preferably, a plurality of intervals are provided between the aluminum foil sheets in the same row in the aluminum foil structure, and the intervals between the upper and lower rows of aluminum foil sheets are staggered, and welding points are provided at the corner points where the outer ends of the plurality of aluminum foil sheets on the same side touch each other for connection.
[0015] Preferably, cards are installed at the upper and lower ends of the inner side of the vertical frame plate, card slots matching the cards are provided at corresponding positions on the horizontal frame plate, and hidden slots are also provided on the horizontal frame plate, screws are installed in the hidden slots, and the screws are threadedly connected to the cards.
[0016] Preferably, the airbag triggering assembly includes four channel grooves installed on the top and bottom inner walls of the air duct, and an airbag tube is arranged in a winding shape in the channel groove, and one end of the airbag tube is fixedly bonded to the edge strip in the shaking assembly.
[0017] Preferably, an air pump is installed on the outer side of the air duct, and an air blowing pipe is connected to the outlet end of the air pump, and the air blowing pipe is connected to the other end of the airbag tube.
[0018] Preferably, a sealing plate frame is installed in the outlet end of the air duct, and an exhaust fan is installed in the sealing plate frame.
[0019] In summary, the present invention includes the following beneficial technical effects:
[0020] 1. In the present application, the shaking assembly is elastically installed in the air duct. With the cooperation of the airbag trigger assembly, the shaking assembly can be pushed to slide into the air duct. Then when the airbag trigger assembly releases the air, the shaking assembly will be reset under the push of the elastic force, thereby pushing the filter plate assembly inside it to shake, and the dust on the filter plate assembly can be shaken off, achieving the purpose of self-cleaning. It does not require frequent cleaning by personnel and is easy to maintain.
[0021] 2. The present application sets a bevel on the side of the guide block away from the pull rod. When the airbag trigger assembly pushes the shaking assembly to slide into the air duct, the slider on the pull rod will slide to the position of the bevel of the guide block. When the air in the airbag trigger assembly is withdrawn, the slider will slide along the bevel of the guide block to the initial position, which is convenient for cooperating with the extrusion spring to push the shaking assembly to reset, and strong shaking will occur during the resetting process to shake off the dust.
[0022] 3. The aluminum foil structure in the filter plate assembly of the present application is composed of multiple aluminum foil sheets arranged in a trapezoidal shape and cross-jointed with each other, and the filter paper is arranged inside. The aluminum foil sheets arranged in a trapezoidal shape will cause the folds of the filter paper to present a trapezoidal structure. When the air passes through for filtration, a larger angle will appear between the airflow and the filter paper, reducing the resistance of the airflow when passing through, thereby achieving the purpose of reducing the resistance of the filter. When the airflow passes through, the impact between the airflow on the air outlet surface and the airflow can be reduced, reducing the structural resistance of the filter and improving the product performance of the filter.
[0023] 4. The frame assembly of the present application is composed of vertical frame plates and horizontal frame plates connected and spliced at the end, which is easy to disassemble and convenient for removing the filter plate assembly. The joints between the vertical frame plates and the horizontal frame plates are fitted with cards and card slots, which can be spliced more stably, ensuring the stability of the overall structure and making it more durable. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention after assembly;
[0025] Figure 2 The present invention Figure 1 Schematic diagram of the split structure in the middle;
[0026] Figure 3 is a schematic structural diagram of a partition assembly of the present invention;
[0027] Figure 4 Schematic diagram of the splitting of the partition assembly of the present invention;
[0028] Figure 5 It is a structural schematic diagram of the filter plate assembly of the present invention;
[0029] Figure 6 It is a schematic structural diagram of the filter paper of the present invention;
[0030] Figure 7 The present invention Figure 5 Schematic diagram of the longitudinal section of the middle structure;
[0031] Figure 8 The present invention Figure 6 Schematic diagram of the longitudinal section of the middle structure;
[0032] Fig. 9 The present invention Figure 2 Schematic diagram of the structure of part A;
[0033] Fig.10 The present invention Figure 4 Schematic diagram of the structure of part B;
[0034] Fig.11 The present invention Figure 4 Schematic diagram of the structure of part C.
[0035] Explanation of reference numerals: 1. air duct; 101. sealing plate frame; 102. fan; 103. channel groove; 104. air bag tube; 105. blowing tube; 106. inflator; 2. partition assembly; 21. filter plate assembly; 2100. sealing frame; 2101. filter paper; 2102. aluminum foil structure; 22. frame assembly; 2200. vertical frame plate; 2201. horizontal frame plate; 2202. card; 2203. hidden groove ; 2204, fixed block; 23, shaking assembly; 2300, protective frame; 2301, filter; 2302, edge strip; 2303, guide rod; 2304, extrusion plate; 2305, extrusion spring; 2306, bolt seat; 2307, protection spring; 2308, pin shaft; 2309, pull rod; 2310, trigger plate; 2311, guide rail groove; 2312, guide block; 2313, slider. DETAILED DESCRIPTION
[0036] The following is combined with Figures 1 to 11 The present invention is described in further detail.
[0037] It should be noted that the drawings are schematic and not to scale. For the sake of clarity and convenience, the relative sizes and proportions of the parts shown in the drawings are exaggerated or reduced in size, and any size is only illustrative and not restrictive. In addition, the same reference symbol is used for the same structure, element or accessory appearing in more than two figures to reflect similar features.
[0038] The embodiment of the present invention discloses a low-resistance baffle filter. Figures 1 to 11A low-resistance baffle filter includes an air duct 1 and a baffle assembly 2 installed inside the air duct, wherein the baffle assembly 2 is composed of a filter plate assembly 21, a frame assembly 22 and a shaking assembly 23:
[0039] The air duct 1 has a smooth inner wall and an airbag trigger assembly is provided at the entrance end of the air duct 1, which is convenient for cooperating to push the shaking assembly 23 to move. The airbag trigger assembly includes four channel grooves 103 installed on the top and bottom inner walls of the air duct 1. An airbag tube 104 is arranged in a winding shape in the channel groove 103. One end of the airbag tube 104 is fixedly bonded to the edge strip 2302 in the shaking assembly 23. An air pump 106 is also installed on the outer side of the air duct 1. A blowing pipe 105 is connected to the outlet end of the air pump 106. The blowing pipe 105 is connected to the other end of the airbag tube 104. A sealing plate frame 101 is also installed in the outlet end of the air duct 1, which is located at the sealing plate frame 1 01 is equipped with an exhaust fan 102. Specifically, when working, the air pump 106 can draw air from the outside and fill it into the airbag tube 104 through the air blowing tube 105. The serpentine airbag tube 104 will gradually straighten after being filled with air, thereby pushing the shaking component 23 to slide into the air duct 1, and the edge strip 2302 in the shaking component 23 is elastically installed in the air duct 1. After the air in the airbag tube 104 is removed, the edge strip 2302 that has lost its support will quickly reset under the push of the elastic force. During the reset process, it will shake violently, thereby shaking off the dust on the filter plate component 21, achieving a self-cleaning effect and facilitating maintenance.
[0040] Reference Figure 3 , 5 , 6, 7, 8, the filter plate assembly 21 is installed in the frame assembly 22, and is composed of a sealing frame 2100, an aluminum foil structure 2102 and a filter paper 2101, and the filter paper 2101 is made of HV heat-resistant glass fiber material, the aluminum foil structure 2102 is composed of a plurality of aluminum foil sheets arranged in a trapezoidal shape and cross-stitched with each other, the filter paper 2101 is arranged in a winding shape between the cross-arranged aluminum foil sheets, and a plurality of intervals are also arranged between the aluminum foil sheets in the same row of the aluminum foil structure 2102, and the intervals between the upper and lower rows of aluminum foil sheets are staggered, and welding points are also arranged at the corner points where the outer ends of the plurality of aluminum foil sheets on the same side contact for connection, specifically, the aluminum foil sheets arranged in a trapezoidal shape will cause the folds of the filter paper to present a trapezoidal structure, and when the air passes through for filtering, a larger angle will appear between the airflow and the filter paper, so that when the airflow passes through, the impact between the airflow on the air outlet surface and the airflow can be reduced, thereby reducing the structural resistance of the filter and improving the product performance of the filter;
[0041] Reference Figure 2 , 3As shown in Figures 4 and 10, the frame assembly 22 is installed in the shaking assembly 23, and includes a vertical frame plate 2200 and a horizontal frame plate 2201. The vertical frame plate 2200 and the horizontal frame plate 2201 are connected and spliced into a rectangular shape, and a fixing block 2204 is installed on the side of the vertical frame plate 2200 for easy installation. Cards 2202 are also installed at the upper and lower ends of the inner side of the vertical frame plate 2200. A card slot matching the card 2202 is set at the corresponding position on the horizontal frame plate 2201, and a hidden Slot 2203, a screw is installed in the hidden slot 2203, and the screw is threadedly connected to the card 2202. Specifically, the frame assembly 22 is formed by the vertical frame plate 2200 and the horizontal frame plate 2201 being connected and spliced at the end, which is easy to disassemble and convenient to take out the filter plate assembly 21. The vertical frame plate 2200 and the horizontal frame plate 2201 are connected at the joint part through the card 2202 and the card slot, which can be more stably spliced. The filter plate assembly 21 is placed in the frame assembly 22, which can also ensure the stability of the overall structure and make it more durable.
[0042] Reference Figure 2 , 3As shown in , 4, 9, and 11, the shaking assembly 23 is installed in the air duct 1, including a protective frame 2300, and the four sides of the protective frame 2300 are provided with edge bands 2302 extending outward, the edge bands 2302 are elastically installed in the air duct 1, and a filter 2301 is also installed on the back of the protective frame 2300, and a plurality of guide rods 2303 are slidably sleeved on the edge band 2302, and the two ends of the guide rods 2303 are fixed to the inner wall of the air duct 1 through bolt seats 2306, and a protective spring 2306 is installed on the bolt seat 2306 near the air duct entrance end. 307, an extrusion spring 2305 is installed on the bolt seat 2306 near the outlet end of the air duct, and an extrusion sheet 2304 is also connected to the free end of the extrusion spring 2305, and the extrusion sheet 2304 is attached to the edge banding strip 2302, and a pin shaft 2308 is also installed in the middle position of the edge banding strips 2302 on both sides, and a pull rod 2309 is rotatably installed on the pin shaft 2308. A trigger plate 2310 is also installed on the side wall of the air duct 1, and a guide groove 2311 is opened at the center of the trigger plate 2310, and a guide block is provided in the middle of the guide groove 2311 2312, the guide block 2312 is approximately triangular in shape, and its tip is facing the position of the pull rod 2309, and the side of the guide block 2312 away from the pull rod 2309 is set as a hypotenuse, and the free end of the pull rod 2309 is connected with a slider 2313, and the slider 2313 is slidably set in the guide rail groove 2311. Specifically, when working, the airbag trigger component cooperates to push the edge banding strip 2302 to slide on the guide rod 2303, and pushes the extrusion sheet 2304 to compress the extrusion spring 2305 during the sliding process. At the same time, the pull rod 2309 It will also push the slider 2313 to slide to the position of the bevel of the guide block 2312. After that, when the air in the airbag trigger assembly is withdrawn, the edge strip 2302 loses its support. Under the push of the extrusion spring 2305, the edge strip 2302 will quickly reset, and the slider 2313 will also slide along the bevel of the guide block 2312 to the initial position. During the resetting process of the edge strip 2302, the filter plate assembly 21 inside it can be pushed to shake violently, thereby shaking off the dust in the filter plate assembly 21, achieving the purpose of self-cleaning and facilitating daily maintenance.
[0043] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0044] The implementation principle of a low-resistance baffle filter in an embodiment of the present invention is as follows: when working, the filter plate assembly 21 is first placed in the frame assembly 22, and the frame assembly 22 is formed by the vertical frame plate 2200 and the horizontal frame plate 2201 being connected and spliced at the end, which is easy to disassemble and convenient to take out the filter plate assembly 21, and the vertical frame plate 2200 and the horizontal frame plate 2201 are connected at the joint part by the card 2202 and the card slot, which can be more stably spliced. The filter plate assembly 21 is placed in the frame assembly 22, which can also ensure the stability of the overall structure and make it more durable. The aluminum foil structure 2102 is composed of a plurality of aluminum foil sheets arranged in a trapezoidal shape and cross-spliced with each other. The aluminum foil sheets arranged in a trapezoidal shape will cause the folds of the filter paper to present a trapezoidal structure. When air passes through for filtering, a larger angle will appear between the airflow and the filter paper, so that when the airflow passes through, the impact between the airflow on the air outlet surface and the airflow can be reduced, thereby reducing the structural resistance of the filter and improving the product performance of the filter.
[0045] After the filter has been used for a period of time, when too much dust adheres to the filter paper 2101 and affects the air filtering effect, the airbag trigger assembly can be activated, and the air pump 106 can draw air from the outside and fill it into the airbag tube 104 through the blowing tube 105. The serpentine airbag tube 104 will gradually straighten after being filled with air, thereby pushing the shaking assembly 23 to slide into the air duct 1. At this time, with the cooperation of the airbag tube 104, the edge strip 2302 will be pushed to slide on the guide rod 2303, and the extrusion sheet 2304 will be pushed to compress the extrusion spring 23 during the sliding process. 05. At the same time, the pull rod 2309 will also push the slider 2313 to slide to the position of the oblique edge of the guide block 2312. After that, when the air in the airbag trigger assembly is withdrawn, the edge strip 2302 loses its support. Under the push of the extrusion spring 2305, the edge strip 2302 will quickly reset, and the slider 2313 will also slide along the oblique edge of the guide block 2312 to the initial position. During the resetting process of the edge strip 2302, the filter plate assembly 21 inside it can be pushed to shake violently, thereby shaking off the dust in the filter plate assembly 21, achieving the purpose of self-cleaning and facilitating daily maintenance.
[0046] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A low resistance baffle filter, characterized in that: The invention comprises an air duct (1) and a partition assembly (2) installed inside the air duct, wherein the partition assembly (2) is composed of a filter plate assembly (21), a frame assembly (22) and a shaking assembly (23): The air duct (1) has a smooth inner wall and an airbag triggering assembly is provided at the entrance end of the air duct (1) to facilitate the cooperation and push the shaking assembly (23) to move; The filter plate assembly (21) is installed in the frame assembly (22), and is composed of a sealing frame (2100), an aluminum foil structure (2102) and filter paper (2101); the aluminum foil structure (2102) is composed of a plurality of aluminum foil sheets arranged in a trapezoidal shape and cross-jointed with each other; and the filter paper (2101) is arranged in a serpentine shape between the cross-arranged aluminum foil sheets; The frame assembly (22) is installed in the shaking assembly (23), and includes a vertical frame plate (2200) and a horizontal frame plate (2201). The vertical frame plate (2200) and the horizontal frame plate (2201) are connected and spliced into a rectangular shape, and a fixing block (2204) is also installed on the side of the vertical frame plate (2200) for easy installation; The shaking assembly (23) is installed in the air duct (1), and includes a protective frame (2300). There are edge strips (2302) extending outward on the four sides of the protective frame (2300). The edge strips (2302) are elastically installed in the air duct (1). A filter (2301) is also installed on the back of the protective frame (2300).
2. A low-resistance baffle filter according to claim 1, characterized in that: The edge banding strip (2302) is slidably sleeved with a plurality of guide rods (2303), and both ends of the guide rods (2303) are fixed to the inner wall of the air duct (1) via bolt seats (2306), and a protection spring (2307) is installed on the bolt seat (2306) close to the air duct entrance end, and an extrusion spring (2305) is installed on the bolt seat (2306) close to the air duct outlet end, and an extrusion sheet (2304) is also connected to the free end of the extrusion spring (2305), and the extrusion sheet (2304) is attached to the edge banding strip (2302).
3. A low-resistance baffle filter according to claim 2, characterized in that: A pin shaft (2308) is also installed in the middle position of the edge banding strips (2302) on both sides, and a pull rod (2309) is rotatably installed on the pin shaft (2308). A trigger plate (2310) is also installed on the side wall of the air duct (1), and a guide rail groove (2311) is opened at the center of the trigger plate (2310). A guide block (2312) is arranged in the middle of the guide rail groove (2311). The guide block (2312) is arranged in an approximately triangular shape, and the tip is facing the position of the pull rod (2309). The side of the guide block (2312) away from the pull rod (2309) is arranged as a hypotenuse. A slider (2313) is connected to the free end of the pull rod (2309), and the slider (2313) is slidably arranged in the guide rail groove (2311).
4. A low-resistance baffle filter according to claim 1, characterized in that: In the aluminum foil structure (2102), multiple intervals are arranged between the aluminum foil sheets in the same row, and the intervals between the upper and lower rows of aluminum foil sheets are staggered. Welding points are also arranged at the corner points where the outer ends of multiple aluminum foil sheets on the same side touch each other for connection.
5. The low-resistance baffle filter according to claim 1, characterized in that: Cards (2202) are also installed at the upper and lower ends of the inner side of the vertical frame plate (2200), and corresponding positions on the horizontal frame plate (2201) are provided with card slots that match the cards (2202), and a hidden groove (2203) is also opened on the horizontal frame plate (2201), and a screw is installed in the hidden groove (2203), and the screw is threadedly connected to the card (2202).
6. A low-resistance baffle filter according to claim 1, characterized in that: The airbag triggering assembly comprises four channel grooves (103) installed on the top and bottom inner walls of the air duct (1), an airbag tube (104) is arranged in a winding shape in the channel groove (103), and one end of the airbag tube (104) is fixedly bonded to the edge strip (2302) in the shaking assembly (23).
7. A low-resistance baffle filter according to claim 6, characterized in that: An air pump (106) is also installed on the outer side of the air duct (1), and an air blowing pipe (105) is connected to the outlet end of the air pump (106), and the air blowing pipe (105) is connected to the other end of the air bag tube (104).
8. The low-resistance baffle filter according to claim 1, characterized in that: A sealing plate frame (101) is also installed in the outlet end of the air duct (1), and an exhaust fan (102) is installed in the sealing plate frame (101).
Citation Information
Patent Citations
Partition plate type air filter for air purification
CN220758464U